A sponge crushing device
The sponge crushing device composed of an adjustment shaft and a rotating shaft solves the problem that the existing device cannot adjust the degree of sponge crushing, realizes the cutting and screening of sponges of different sizes, meets the diverse sofa filling needs, and reduces the impact of dust.
Patent Information
- Application Number
- CN202510215634.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-02-26
AI Technical Summary
The existing sponge crushing device cannot adjust the degree of sponge crushing and cannot meet the diverse requirements of different sofas on sponge size.
A sponge crushing device is designed. Through the combination of the adjusting shaft and the rotating shaft, the position of the cutting knife unit can be adjusted. Combined with the screening component and the outer cylinder, the cutting and screening of sponges of different sizes can be achieved to meet the filling requirements of different sofas.
The sponge cutting size and screening effect can be adjusted according to demand, the influence of dust on the cutting process is reduced, and the applicability and efficiency of the device are improved.
Smart Images

Figure CN119793635B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sponge processing, in particular to a sponge breaking device. Background Art
[0002] Sponge has a porous structure, a soft and breathable texture, and is often used as a filling material for sofas to provide elasticity and soft support. During the sofa processing process, large pieces of sponge need to be broken up before filling. Currently, there are more and more types of sofas, and therefore the size requirements of the filling sponge are also increasing. Different sofas require different sponge sizes. In order to achieve different elasticity or personalized design purposes, the same sofa needs to be filled with sponges of different sizes at different positions inside. However, the existing sponge breaking device cannot adjust the degree of sponge breaking. Summary of the Invention
[0003] In view of the above-mentioned defects in the prior art, the object of the present invention is to provide a sponge breaking device to solve the problem that the breaking device cannot adjust the degree of breaking of the sponge.
[0004] The purpose of the present invention is achieved by adopting the following technical solutions:
[0005] A sponge breaking device, comprising:
[0006] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod is pivotally connected to said linking rod. said linking rod is pivotally connected to said linking rod.
[0007] A driving assembly, used for driving the adjusting shaft to rotate;
[0008] A screening component is sleeved outside the crushing component and has a feed port on its top for screening materials;
[0009] The outer cylinder is sleeved outside the screening assembly, has a fixed position, and has a second discharge port at the bottom.
[0010] Furthermore, the screening assembly includes a first screening drum and a second screening drum, the first screening drum is provided with a plurality of first screening holes, the top of the first screening drum is provided with the feeding port and the bottom is fixed with a lower cover, the crushing assembly is sleeved in the first screening drum, and the first screening drum rotates together with the rotating shaft; the second screening drum is sleeved outside the first screening drum, and is provided with a plurality of second screening holes, the aperture of the second screening holes is smaller than the aperture of the first screening holes, the top of the second screening drum and the top of the first screening drum are fixed together by a first annular cover, and the bottom of the first screening drum is provided with a first discharge port, and the first discharge port can be opened or blocked;
[0011] The outer cylinder is sleeved outside the second screening cylinder and is fixed in position. A second annular cover is fixed on the top and a second discharge port is opened on the bottom.
[0012] Furthermore, the crushing assembly is inserted into the first screening cylinder from the center position of the lower cover, the lower cover is fixed to the outer surface of the rotating shaft, and the lower cover is arranged between the cutting knife unit and the second mounting seat.
[0013] Furthermore, the outer wall cross section of the second screening cylinder is circular and the inner wall cross section is elliptical.
[0014] Furthermore, the inner cavity of the first screening cylinder is recorded as the cutting cavity, the space between the first screening cylinder and the second screening cylinder is recorded as the first screening cavity, and the space between the second screening cylinder and the outer cylinder is recorded as the second screening cavity;
[0015] A first material guide cylinder is fixed to the bottom of the first screening cylinder, and the first material guide cylinder is arranged under the lower cover. A second material guide cylinder is fixed to the bottom of the outer cylinder, and the second material guide cylinder includes a first cylinder wall and a second cylinder wall. The first cylinder wall is fixed to the bottom of the outer cylinder, and the first cylinder wall and the second cylinder wall are fixedly connected by a plurality of connecting rods. A second discharge channel is formed between the first cylinder wall and the second cylinder wall, and the second discharge channel is connected to the second discharge port. A first discharge channel is formed between the second cylinder wall and the first material guide cylinder, and the first discharge channel is connected to the first discharge port.
[0016] Furthermore, the sponge breaking device also includes a conical material guide member, which is fixed in position and has upper and lower openings. The bottom opening of the conical material guide member is located directly above the feed port, and the bottom of the conical material guide member does not contact the feed port.
[0017] Furthermore, a plurality of guide rods are fixed to the end of the first screening drum, and the plurality of guide rods are arranged equidistantly along the end of the first screening drum. A plurality of guide grooves are opened at the end of the second screening drum, and the guide rods are inserted into the guide grooves.
[0018] Furthermore, first flanges are fixed at both ends of the first screening drum, a first adjustment drum is provided on the outer shell of the first screening drum, a first elongated hole is opened on the first adjustment drum, an inner wall of the first adjustment drum contacts an outer wall of the first screening drum, second flanges are fixed at both ends of the first adjustment drum, the second flange is provided on the inner side of the first flange and the two can be fixed by fasteners, when the first flange and the second flange are fixed, the positions of the first screening drum and the first adjustment drum are fixed, and when the first flange and the second flange are released, the first adjustment drum can rotate relative to the first screening drum;
[0019] A third flange is fixed at both ends of the second screening cylinder, a second adjusting cylinder is provided on the outer shell of the second screening cylinder, a second long hole is opened on the second adjusting cylinder, the inner wall of the second adjusting cylinder contacts the outer wall of the second screening cylinder, and a fourth flange is fixed at both ends of the second adjusting cylinder, the fourth flange is arranged on the inner side of the third flange and the two can be fixed by fasteners.
[0020] Furthermore, a plurality of first arc-shaped holes are formed on the first flange, a plurality of first guide blocks are fixed on the second flange, the first guide blocks are inserted into the first arc-shaped holes, and the arc length of the first arc-shaped holes is not greater than the aperture of the first sieve hole;
[0021] The third flange is provided with a plurality of second arc-shaped holes, the fourth flange is fixed with a plurality of second guide blocks, the second guide blocks are inserted into the second arc-shaped holes, and the arc length of the second arc-shaped holes is not greater than the aperture of the second sieve hole.
[0022] Furthermore, the wall of the first adjustment cylinder forms first hole-blocking strips between adjacent first elongated holes, and a first elastic brush is fixed to the inner wall of each of the first hole-blocking strips. The first elastic brushes are equidistantly arranged on one side of the inner wall of the first hole-blocking strip, and the first elastic brushes are arranged along the height direction of the first adjustment cylinder;
[0023] The wall of the second adjusting cylinder forms a second hole-blocking strip between adjacent second long holes, and a second elastic brush is fixed on the inner wall of each second hole-blocking strip. The second elastic brushes are equidistantly arranged on one side of the inner wall of the second hole-blocking strip, and the second elastic brushes are arranged along the height direction of the first adjusting cylinder.
[0024] The beneficial effects of the present invention are:
[0025] 1. When the first mounting seat and the second mounting seat are fixed together, the positions of the adjusting shaft and the rotating shaft are relatively fixed, and the position of the cutter is fixed and will not move; when the first mounting seat and the second mounting seat are released, the adjusting shaft is rotated. Since the gear is engaged with the ring gear, the gear will rotate accordingly during the rotation of the adjusting shaft, thereby driving the first rotating shaft to rotate, and the first rotating shaft drives the inner end of the cutter to rotate, the cutting circumference of the outer end of the cutter changes, and the distance between two adjacent cutters on the same cutter unit also changes. The sponge sizes cut by different cutter positions are not the same. Therefore, different sponge sizes can be cut by changing the cutting circumference of the cutter to meet different sofa filling requirements.
[0026] 2. The rotating shaft can cover rotating parts such as gears to prevent these parts from directly contacting the material and reduce dust accumulation. Although dust can enter the rotating shaft through the third arc hole, the amount of dust entering the rotating shaft is limited by controlling the height of the third arc hole. Moreover, during the cutting process, the rotating parts in the rotating shaft are fixed, so the dust that enters will not affect the normal cutting of the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic structural diagram of the breaking component in the present invention;
[0028] Figure 2 It is an exploded view of the structure of the broken components in the present invention;
[0029] Figure 3 is a cross-sectional view of the sponge breaking device of the present invention;
[0030] Figure 4 This is an exploded view of the sponge breaking device of the present invention;
[0031] Figure 5 It is a structural diagram of the outer cylinder and the screening assembly in the present invention;
[0032] Figure 6 is a top view of the screening assembly of the present invention;
[0033] Figure 7 yes Figure 6 Exploded diagram of the structure;
[0034] Figure 8 is a cross-sectional view of the screening assembly of the present invention;
[0035] Figure 9 This is a schematic diagram of the combined structure of the first screening cylinder and the first regulating cylinder in the present invention;
[0036] Figure 10 It is a structural schematic diagram of the first screening cylinder and the first regulating cylinder in the present invention;
[0037] Figure 11 It is a structural schematic diagram of the second screening cylinder and the second regulating cylinder in the present invention;
[0038] In the figure: 10, crushing assembly; 11, adjusting shaft; 12, rotating shaft; 13, first mounting seat; 14, cutting knife unit; 141, fixing seat; 142, cutting knife; 143, first rotating shaft; 144, gear; 15, ring gear; 16, second mounting seat; 17, third arc-shaped hole; 20, driving assembly; 30, screening assembly; 31, first screening cylinder; 32, first sieve hole; 33, feeding port; 34, lower cover; 35, second screening cylinder; 36, second sieve hole; 37, first annular cover; 38, first discharging port; 39, cutting cavity; 310, first screening cavity; 311, second screening cavity; 312, first material guide cylinder; 313, second material guide cylinder; 3131, first cylinder wall; 3132, second cylinder wall; 3133. Connecting rod; 314. Second discharging channel; 315. First discharging channel; 316. Guide rod; 317. Guide groove; 318. First flange; 319. First adjusting cylinder; 320. First elongated hole; 321. Second flange; 322. Third flange; 323. Second adjusting cylinder; 324. Second elongated hole; 325. Fourth flange; 326. First arcuate hole; 327. First guide block; 328. Threaded hole; 329. Second arcuate hole; 330. Second guide block; 331. First hole-blocking strip; 332. First elastic brush; 333. Second hole-blocking strip; 334. Second elastic brush; 40. Outer cylinder; 41. Second annular cover; 42. Second discharging port; 50. Conical guide piece. DETAILED DESCRIPTION
[0039] In order to make the technical problems, technical solutions and beneficial effects solved by the invention more clearly understood, the invention is further described below with reference to the accompanying drawings and embodiments.
[0040] like Figures 1 to 11 As shown, the present invention provides a sponge breaking device, which includes a breaking component 10, a driving component 20, a screening component 30 and an outer cylinder 40.
[0041] refer to Figure 1 and Figure 2The crushing assembly 10 includes an adjusting shaft 11 and a rotating shaft 12. A first mounting seat 13 is fixed to the lower part of the adjusting shaft 11. A plurality of cutting knife units 14 are equidistantly arranged above the first mounting seat 13 on the adjusting shaft 11. The cutting knife unit 14 includes a fixing seat 141 and three cutters 142. The fixing seat 141 is fixed to the adjusting shaft 11. The inner end of the cutter 142 is mounted on the fixing seat 141 through a first rotating shaft 143. The first rotating shaft 143 is fixed to the cutter 142. The first rotating shaft 143 is rotatable on the fixing seat 141. A gear 144 is fixed to the bottom of the first rotating shaft 143. The inner end of the rotating shaft 12 Multiple sets of ring teeth 15 are fixed to the wall, and the gear 144 is engaged with the ring teeth 15. The inner ends of the three cutters 142 are distributed in a circular and equidistant manner on the fixed seat 141, that is, the three first rotating shafts 143 are distributed in a circular and equidistant manner on the fixed seat 141. The interior of the rotating shaft 12 is hollow and a second mounting seat 16 is fixed to its bottom. Multiple sets of third arc holes 17 are provided on the rotating shaft 12, and the adjusting shaft 11 is inserted into the interior of the rotating shaft 12 and the bottom extends out of the rotating shaft 12. The outer end of the cutter 142 passes through the third arc hole 17 and extends out of the rotating shaft 12. The first mounting seat 13 is provided under the second mounting seat 16 and the two are fixed together by a locking member.
[0042] When the first mounting seat 13 and the second mounting seat 16 are released, the adjustment shaft 11 is rotated. Since the gear 144 meshes with the ring gear 15, the gear 144 rotates accordingly during the rotation of the adjustment shaft 11, thereby driving the first rotating shaft 143 to rotate. The first rotating shaft 143 then drives the inner end of the cutter 142 to rotate, changing the cutting circumference of the outer end of the cutter 142. The distance between two adjacent cutters 142 on the same cutter unit 14 also changes. Different cutter 142 positions can cut different sponge sizes. Therefore, by changing the cutting circumference of the cutter 142, different sponge sizes can be cut to meet different sofa filling requirements. When the first mounting seat 13 and the second mounting seat 16 are fixed together, the positions of the adjustment shaft 11 and the rotating shaft 12 are relatively fixed, and the cutter 142 is fixed and does not move.
[0043] The rotating shaft 12 can cover the rotating parts such as the gear 144, preventing these parts from directly contacting the material and reducing dust accumulation. Although dust can enter the rotating shaft 12 through the third arc-shaped hole 17, the amount of dust entering the rotating shaft 12 is limited by controlling the height of the third arc-shaped hole 17. Moreover, during the cutting process, the rotating parts in the rotating shaft 12 are fixed, so the dust entering will not affect the normal cutting of the material. Figure 2 , the cutter 142 itself has a certain curvature.
[0044] refer to Figure 3The drive assembly 20 is used to drive the adjustment shaft 11 to rotate; the drive assembly 20 includes a drive motor and a coupling. The coupling connects the adjustment shaft 11 to the drive motor. The drive motor can be fixed to a frame, etc. To increase the stability of the adjustment shaft 11 during rotation, the bottom of the adjustment shaft 11 can be mounted on the frame via a bearing. The screening assembly 30 is mounted outside the crushing assembly 10 and has a feed port 33 at its top for screening materials. The outer cylinder 40 is mounted outside the screening assembly 30 in a fixed position and has a second discharge port 42 at its bottom.
[0045] refer to Figure 3 The screening assembly 30 includes a first screening drum 31 and a second screening drum 35, the first screening drum 31 is provided with a plurality of first sieve holes 32, the top of which is provided with a feed port 33 and a lower cover 34 is fixed to the bottom. The crushing assembly 10 is sleeved in the first screening drum 31, and the first screening drum 31 rotates together with the rotating shaft 12; the second screening drum 35 is sleeved outside the first screening drum 31 and is provided with a plurality of second sieve holes 36, the aperture of the second sieve holes 36 is smaller than the aperture of the first sieve holes 32, the top of the second screening drum 31 is fixed together by a first annular cover 37, and the bottom of the second screening drum 31 is provided with a first discharge port 38, which can be opened or blocked; the outer drum 40 is sleeved outside the second screening drum 35, its position is fixed and cannot be moved, and a second annular cover 41 is fixed on the top. The second annular cover 41 does not contact the second screening drum 35 and only serves as a covering. The bottom of the outer drum 40 is provided with a second discharge port 42.
[0046] The first screening drum 31 rotates together with the rotating shaft 12. Since the second screening drum 35 and the first screening drum 31 are fixed together, the second screening drum 35 also rotates together with the first screening drum 31. The material enters the first screening drum 31 from the feed port 33 and is cut by the crushing assembly 10. Under the rotation of the cutter 142 and the first screening drum 31, the material that meets the first sieve hole 32 passes through the first screening drum 31 and enters between the first screening drum 31 and the second screening drum 35. The first discharge port 38 is blocked for a certain period of time, and the material that meets the second sieve hole 36 passes through the second screening drum 35. Then the first discharge port 38 is opened, and the material is finally discharged from the first discharge port 38 or the second discharge port 42.
[0047] The position of the outer cylinder 40 is fixed, and can be fixed on a frame, etc., and cannot be moved.
[0048] The first screening drum 31 rotates along with the rotating shaft 12 , which can be achieved through the following structure: the crushing assembly 10 is inserted into the first screening drum 31 from the center position of the lower cover 34 , the lower cover 34 is fixed to the outer surface of the rotating shaft 12 , and the lower cover 34 is arranged between the cutting knife unit 14 and the second mounting seat 16 .
[0049] refer to Figure 7The outer wall cross-section of the second screening drum 35 is circular, and the inner wall cross-section is elliptical. When the second screening drum 35 rotates, the material is subjected to different forces from the inner wall of the second screening drum 35, making the material more active in the second screening drum 35 and more likely to pass through the second sieve holes 36.
[0050] refer to Figure 3 The inner cavity of the first screening cylinder 31 is recorded as the cutting cavity 39, the space between the first screening cylinder 31 and the second screening cylinder 35 is recorded as the first screening cavity 310, and the space between the second screening cylinder 35 and the outer cylinder 40 is recorded as the second screening cavity 311.
[0051] A first material guide cylinder 312 is fixed to the bottom of the first screening cylinder 31. The first material guide cylinder 312 is disposed under the lower cover 34. A second material guide cylinder 313 is fixed to the bottom of the outer cylinder 40. The second material guide cylinder 313 includes a first cylinder wall 3131 and a second cylinder wall 3132. The first cylinder wall 3131 is fixed to the bottom of the outer cylinder 40. The first cylinder wall 3131 and the second cylinder wall 3132 are fixedly connected by a plurality of connecting rods 3133. A second discharge channel 314 (see arrow A) is formed between the first cylinder wall 3131 and the second cylinder wall 3132. The second discharge channel 314 communicates with the second discharge port 42. A first discharge channel 315 (see arrow B) is formed between the second cylinder wall 3132 and the first material guide cylinder 312. The first discharge channel 315 communicates with the first discharge port 38. Both the first discharge channel 315 and the second discharge channel 314 are provided with a collection port, and the materials are ultimately collected separately.
[0052] A plurality of revolving doors may be installed on the second cylinder wall 3132 . The revolving doors are located between the second cylinder wall 3132 and the first material guiding cylinder 312 . The revolving doors may rotate downward to block or open the first material outlet 38 .
[0053] When the materials are finally collected, the smaller materials are collected through the second discharge channel 314 , and the materials collected at the first discharge channel 315 may be mixed with a small amount of smaller materials, which does not affect the filling of the sofa.
[0054] refer to Figure 3 and Figure 4 The sponge breaking device further includes a conical guide member 50. The conical guide member 50 is fixed in position and has upper and lower openings. The bottom opening of the conical guide member 50 is located directly above the feed inlet 33, and the bottom of the conical guide member 50 does not contact the feed inlet 33. The conical guide member 50 is fixed in position and can be fixed to a frame, etc., and is not movable. The material is fed into the feed inlet 33 by the conical guide member 50.
[0055] refer to Figure 6 and Figure 7A plurality of guide rods 316 are fixed to the end of the first screening drum 31. The guide rods 316 are perpendicular to the height direction of the first screening drum 31 and are arranged equidistantly along the end of the first screening drum 31. A plurality of guide grooves 317 are formed at the end of the second screening drum 35. The guide rods 316 are inserted into the guide grooves 317. The guide rods 316 and guide grooves 317 further secure the first screening drum 31 and the second screening drum 35.
[0056] refer to Figures 6-11 , first flanges 318 are fixed at both ends of the first screening drum 31, and the guide rod 316 is fixed on the first flange 318. A first adjusting drum 319 is provided on the outer shell of the first screening drum 31, and a first long hole 320 is opened on the first adjusting drum 319. The inner wall of the first adjusting drum 319 contacts the outer wall of the first screening drum 31. Second flanges 321 are fixed at both ends of the first adjusting drum 319. The second flange 321 is provided on the inner side of the first flange 318 and the two can be fixed by fasteners. When the first flange 318 and the second flange When 321 is fixed, the positions of the first screening drum 31 and the first adjusting drum 319 are fixed. When the first flange 318 and the second flange 321 are released, the first adjusting drum 319 can rotate relative to the first screening drum 31. At different rotational positions of the first adjusting drum 319, the degree of blockage of the first sieve hole 32 is different, and the effective aperture of the first sieve hole 32 is also different. By adjusting the relative position of the first adjusting drum 319 and the first screening drum 31, the effective aperture of the first sieve hole 32 is adjusted to meet the requirements of different material sizes.
[0057] The first material guiding cylinder 312 is fixed under the first adjusting cylinder 319 .
[0058] Similarly, by adjusting the relative positions of the second adjusting cylinder 323 and the second screening cylinder 35, the effective aperture of the second sieve hole 36 can be adjusted. Specifically, the second screening cylinder 35 is fixed with a third flange 322 at both ends, and the guide groove 317 is opened on the third flange 322. The second screening cylinder 35 is outerly provided with a second adjusting cylinder 323, and the second adjusting cylinder 323 is provided with a second elongated hole 324. The inner wall of the second adjusting cylinder 323 contacts the outer wall of the second screening cylinder 35. The second adjusting cylinder 323 is fixed with a fourth flange 325 at both ends. The fourth flange 325 is arranged on the inner side of the third flange 322 and the two can be fixed by fasteners.
[0059] The first flange 318 is provided with a plurality of first arcuate holes 326, and the second flange 321 is fixed with a plurality of first guide blocks 327. The first guide blocks 327 are inserted into the first arcuate holes 326. The arc length of the first arcuate holes 326 is no greater than the aperture of the first sieve hole 32. After the positions of the first adjustment cylinder 319 and the first sieve cylinder 31 are determined, a plurality of fasteners, i.e., bolts, are sequentially passed through the first arcuate holes 326 and screwed into the threaded holes 328 on one side of the first guide blocks 327. The nuts of the bolts contact the first flange 318 outside the first arcuate holes 326, thereby securing the first flange 318 to the second flange 321. Specifically, the threaded holes 328 are provided on both sides of the first guide block 327, close to the first guide block 327. When screwing in the bolts, the threaded holes 328 are selected according to the requirements.
[0060] When the first adjusting cylinder 319 is rotated, the first guide block 327 on the first adjusting cylinder 319 can slide along and in the first arc hole 326 . A scale can be marked on the side of the first arc hole 326 to facilitate confirmation of the rotation angle.
[0061] The third flange 322 is provided with a plurality of second arcuate holes 329. The fourth flange 325 is secured with a plurality of second guide blocks 330. The second guide blocks 330 are inserted into the second arcuate holes 329. The arc length of the second arcuate holes 329 is no greater than the diameter of the second sieve holes 36. The third and fourth flanges 322 and 325 are secured in the same manner as described above.
[0062] It should be noted that the above-mentioned structure is also used for fixing the adjusting shaft 11 and the rotating shaft 12 , and the first mounting seat 13 and the second mounting seat 16 .
[0063] The wall of the first adjustment cylinder 319 forms first hole-blocking strips 331 between adjacent first elongated holes 320. A first elastic brush 332 is fixed to the inner wall of each first hole-blocking strip 331. The first elastic brushes 332 are equidistantly arranged on one side of the inner wall of the first hole-blocking strip 331. The first elastic brushes 332 are arranged along the height direction of the first adjustment cylinder 319. The first sieve holes 32 are arranged in multiple rows and columns. Each first hole-blocking strip 331 can cover one column of the first sieve holes 32.
[0064] The wall of the second adjusting cylinder 323 forms a second hole-blocking strip 333 between adjacent second long holes 324, and a second elastic brush 334 is fixed to the inner wall of each second hole-blocking strip 333. The second elastic brushes 334 are equidistantly arranged on one side of the inner wall of the second hole-blocking strip 333. The second elastic brushes 334 are arranged along the height direction of the first adjusting cylinder 319. The second sieve holes 36 are distributed in multiple rows and columns, and each second hole-blocking strip 333 can cover a column of second sieve holes 36.
[0065] The elastic brush is arranged on one side of the inner wall of the hole-blocking strip, which does not affect the blocking of the sieve hole by the inner wall of the hole-blocking strip. When the sieve hole needs to be cleaned, the adjusting cylinder is rotated to move the elastic brush into the sieve hole to push out the blockage in the sieve hole. After cleaning, the adjusting cylinder is rotated in the opposite direction to press the elastic brush between the inner wall of the adjusting cylinder and the outer wall of the screening cylinder.
[0066] The present invention realizes cutting of sponges of different sizes by providing a crushing component 10; and realizes screening of sponges of different sizes by providing a screening component 30.
[0067] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should fall within the scope of protection of the present invention.
Claims
1. A sponge breaking device, characterized in that: include: A crushing assembly (10) comprises an adjusting shaft (11) and a rotating shaft (12), wherein a first mounting seat (13) is fixed to the lower portion of the adjusting shaft (11), and a plurality of cutting knife units (14) are arranged at equal intervals above the first mounting seat (13) on the adjusting shaft (11), wherein the cutting knife units (14) comprise a fixing seat (141) and three cutting knives (142), wherein the fixing seat (141) is fixed to the adjusting shaft (11), and the inner ends of the cutting knives (142) are mounted on the fixing seat (141) via a first rotating shaft (143), wherein the first rotating shaft (143) is fixed to the cutting knives (142), and the first rotating shaft (143) is rotatable on the fixing seat (141), and a bottom portion of the first rotating shaft (143) is fixed to the cutting knives (142). Gear (144), multiple groups of ring teeth (15) are fixed on the inner wall of the rotating shaft (12), the gear (144) is meshed with the ring teeth (15), the inner ends of the three cutters (142) are distributed in an annular shape and equidistantly on the fixing seat (141), the interior of the rotating shaft (12) is hollow and a second mounting seat (16) is fixed at the bottom thereof, multiple groups of third arc holes (17) are opened on the rotating shaft (12), the adjusting shaft (11) is inserted into the rotating shaft (12) and the bottom extends out of the rotating shaft (12), the outer end of the cutter (142) passes through the third arc hole (17) and extends out of the rotating shaft (12), the first mounting seat (13) is arranged under the second mounting seat (16) and the two are fixed together by a locking member; A driving assembly (20) for driving the adjusting shaft (11) to rotate; A screening component (30) is sleeved outside the crushing component (10), and a feed port (33) is provided on the top thereof for screening materials; The outer cylinder (40) is sleeved outside the screening assembly (30), has a fixed position, and has a second discharge port (42) at the bottom.
2. A sponge breaking device according to claim 1, characterized in that: The screening assembly (30) includes a first screening drum (31) and a second screening drum (35), wherein the first screening drum (31) is provided with a plurality of first screening holes (32), the top of the first screening drum is provided with the feed port (33) and the bottom is fixed with a lower cover (34), the crushing assembly (10) is sleeved in the first screening drum (31), and the first screening drum (31) rotates together with the rotating shaft (12); the second screening drum (35) is sleeved outside the first screening drum (31), and is provided with a plurality of second screening holes (36), the aperture of the second screening holes (36) is smaller than the aperture of the first screening holes (32), the top of the second screening drum (35) and the top of the first screening drum (31) are fixed together by a first annular cover (37), and the bottom of the second screening drum is provided with a first discharge port (38), and the first discharge port (38) can be opened or blocked; The outer cylinder (40) is sleeved outside the second screening cylinder (35) and is fixed in position. A second annular cover (41) is fixed on the top, and a second discharge port (42) is opened on the bottom.
3. A sponge breaking device according to claim 2, characterized in that: The crushing assembly (10) is inserted into the first screening cylinder (31) from the center of the lower cover (34), the lower cover (34) is fixed to the outer surface of the rotating shaft (12), and the lower cover (34) is arranged between the cutting knife unit (14) and the second mounting seat (16).
4. A sponge breaking device according to claim 2, characterized in that: The outer wall cross section of the second screening cylinder (35) is circular and the inner wall cross section is elliptical.
5. A sponge breaking device according to claim 2, characterized in that: The inner cavity of the first screening cylinder (31) is recorded as a cutting cavity (39), the space between the first screening cylinder (31) and the second screening cylinder (35) is recorded as a first screening cavity (310), and the space between the second screening cylinder (35) and the outer cylinder (40) is recorded as a second screening cavity (311); A first material guide cylinder (312) is fixed to the bottom of the first screening cylinder (31), and the first material guide cylinder (312) is arranged under the lower cover (34). A second material guide cylinder (313) is fixed to the bottom of the outer cylinder (40), and the second material guide cylinder (313) includes a first cylinder wall (3131) and a second cylinder wall (3132). The first cylinder wall (3131) is fixed to the bottom of the outer cylinder (40), and the first cylinder wall (3131) and the second cylinder wall (3132) are fixedly connected via a plurality of connecting rods (3133). A second discharge channel (314) is formed between the first cylinder wall (3131) and the second cylinder wall (3132), and the second discharge channel (314) is connected to the second discharge port (42). A first discharge channel (315) is formed between the second cylinder wall (3132) and the first material guide cylinder (312), and the first discharge channel (315) is connected to the first discharge port (38).
6. A sponge breaking device according to claim 1, characterized in that: The sponge breaking device further comprises a conical material guide (50), which is fixed in position and has upper and lower openings. The bottom opening of the conical material guide (50) is located directly above the feed port (33), and the bottom of the conical material guide (50) does not contact the feed port (33).
7. A sponge breaking device according to claim 2, characterized in that: A plurality of guide rods (316) are fixed to the end of the first screening drum (31), and the plurality of guide rods (316) are arranged at equal intervals along the end of the first screening drum (31). A plurality of guide grooves (317) are formed at the end of the second screening drum (35), and the guide rods (316) are inserted into the guide grooves (317).
8. The sponge breaking device according to claim 2, characterized in that: The first sieve drum (31) is fixed with first flanges (318) at both ends, the first sieve drum (31) is provided with a first adjustment drum (319) on its outer shell, the first adjustment drum (319) is provided with a first long hole (320), the inner wall of the first adjustment drum (319) contacts the outer wall of the first sieve drum (31), the first adjustment drum (319) is fixed with second flanges (321) at both ends, the second flange (321) is provided on the inner side of the first flange (318) and the two can be fixed by fasteners, when the first flange (318) and the second flange (321) are fixed, the positions of the first sieve drum (31) and the first adjustment drum (319) are fixed, and when the first flange (318) and the second flange (321) are released, the first adjustment drum (319) can rotate relative to the first sieve drum (31); A third flange (322) is fixed at both ends of the second screening cylinder (35), a second adjusting cylinder (323) is provided on the outer shell of the second screening cylinder (35), a second long hole (324) is opened on the second adjusting cylinder (323), the inner wall of the second adjusting cylinder (323) contacts the outer wall of the second screening cylinder (35), and a fourth flange (325) is fixed at both ends of the second adjusting cylinder (323), the fourth flange (325) is provided on the inner side of the third flange (322), and the two can be fixed by fasteners.
9. A sponge breaking device according to claim 8, characterized in that: The first flange (318) is provided with a plurality of first arc-shaped holes (326), and the second flange (321) is fixed with a plurality of first guide blocks (327), the first guide blocks (327) being inserted into the first arc-shaped holes (326), and the arc length of the first arc-shaped holes (326) is not greater than the aperture of the first sieve hole (32); A plurality of second arc-shaped holes (329) are formed on the third flange (322), and a plurality of second guide blocks (330) are fixed on the fourth flange (325). The second guide blocks (330) are inserted into the second arc-shaped holes (329), and the arc length of the second arc-shaped holes (329) is not greater than the aperture of the second sieve hole (36).
10. The sponge breaking device according to claim 8, characterized in that: The wall of the first regulating cylinder (319) forms a first hole-blocking strip (331) between adjacent first long holes (320), and a first elastic brush (332) is fixed on the inner wall of each of the first hole-blocking strips (331). The first elastic brushes (332) are equidistantly arranged on one side of the inner wall of the first hole-blocking strip (331), and the first elastic brushes (332) are arranged along the height direction of the first regulating cylinder (319); The wall of the second adjusting cylinder (323) forms a second hole-blocking strip (333) between adjacent second long holes (324), and a second elastic brush (334) is fixed on the inner wall of each second hole-blocking strip (333). The second elastic brushes (334) are equidistantly arranged on one side of the inner wall of the second hole-blocking strip (333), and the second elastic brushes (334) are arranged along the height direction of the first adjusting cylinder (319).