Welding equipment for steam turbine blade
By designing a turbine blade welding equipment including telescopic base plate, fixing parts, clamping parts and adjusting parts, the problems of traditional welding efficiency and major safety hazards are solved, and efficient and safe welding production is achieved.
Patent Information
- Application Number
- CN202510155437.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The welding efficiency of traditional steam turbine blades is low, the production rate is difficult to improve, and there are major safety hazards.
A welding equipment for turbine blades is designed, including telescopic base plates, fixing parts, clamping parts and adjustment parts. The engine drives the output shaft to drive the arc-surface rotation plates and arc-surface columns to run. Combined with the design of telescopic base plates and clamping parts, efficient welding and protection of the blades are achieved.
The welding efficiency and safety are improved, the stress area is increased, the stability and safety of the blades are ensured through clamping and protection devices, and the efficiency and reliability of welding production are improved.
Smart Images

Figure CN119794692A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to welding equipment for steam turbine blades. Background Art
[0002] Steam turbine blades are one of the core parts of steam turbines. Their structure and function have an important impact on the performance and reliability of steam turbines. Steam turbine blades are mainly divided into stationary blades and moving blades. Stationary blades are used to spray steam to moving blades to drive the steam turbine to do work; moving blades work in a high temperature, high speed, and high humidity environment to convert the kinetic energy of steam into mechanical work.
[0003] Traditionally, steam turbine blade welding is usually performed manually one by one. Due to the large size of the steam turbine impeller, manual climbing is usually required for operation, resulting in low welding efficiency, difficulty in increasing the blade welding production rate, and great safety hazards. Therefore, a welding device for steam turbine blade production is proposed to solve the above-mentioned problems. Summary of the invention
[0004] The object of the present invention is to provide a welding device for steam turbine blades to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a welding device for steam turbine blades, comprising a telescopic bottom plate, a surface telescopic plate is arranged on the surface of the telescopic bottom plate, a lifting rod is arranged on the surface of the telescopic bottom plate close to the surface telescopic plate, an end telescopic plate is fixedly connected to the surface of the surface telescopic plate close to the lifting rod, and a control board is fixedly connected to the surface of the lifting rod away from the end telescopic plate, and further comprising:
[0007] A fixed component, the fixed component comprising an output shaft, a curved rotating plate being fixedly connected to a surface of the output shaft, and a curved column being fixedly connected to a surface of the curved rotating plate away from the output shaft;
[0008] A clamping component, the clamping component comprising a transverse threaded shaft, a fixed clamping plate being fixedly connected to the surface of the transverse threaded shaft, and an internally threaded U-plate being threadedly connected to the surface of one end of the transverse threaded shaft away from the fixed clamping plate;
[0009] The adjusting component comprises an adjusting plate, an inner wall of the adjusting plate is provided with a welding gun slide groove, and a telescopic sliding block is slidably connected to the surface of the welding gun slide groove.
[0010] Furthermore, an engine frame is provided on the end face of the telescopic base plate away from one end of the surface telescopic plate, the inner wall of the engine frame is fixedly connected to the engine, the surface of the telescopic base plate close to the engine frame is rotatably connected to a moving wheel, and a lifting welding gun is provided on the surface of the lifting rod away from the telescopic base plate. The number of the end telescopic plates is two, and the two end telescopic plates are symmetrically distributed on the surface of the surface telescopic plate. The number of the lifting rods is four, and the four lifting rods are divided into two groups, and the number of each group is two, the two groups of lifting rods are symmetrically distributed on the surface of the telescopic base plate, and each group of lifting rods is symmetrically distributed on the surface of the end telescopic plate. The number of the moving wheels is four, and the four moving wheels are symmetrically distributed about the center of the surface of the telescopic base plate. The number of the lifting welding guns is two, and the two lifting welding guns are symmetrically distributed about the center of the surface of the telescopic base plate.
[0011] Furthermore, the fixed component includes a connecting arc plate, the inner wall of the end face of the connecting arc plate is rotatably connected to a pulling column, the surface of the pulling column away from the connecting arc plate is fixedly connected to a push plate, the inner wall of the push plate is slidably connected to a push groove plate, the number of the arc surface columns is four, and the four arc surface columns are symmetrically distributed around the surface center of the arc surface rotating plate, the surface of the arc surface column away from the arc surface rotating plate is rotatably connected to the inner wall of the connecting arc plate away from the pulling column, the end face of the push plate away from the pulling column is fixedly connected to the inner wall of the telescopic bottom plate, and the inner wall of the push groove plate contacts the surface of the output shaft.
[0012] Furthermore, the push groove plate is fixedly connected with a connecting frame on the surface of one side of the push plate, and the telescopic bottom plate is provided with a fixed connecting plate on the inner wall near the connecting frame side, the inner wall of the fixed connecting plate is rotatably provided with an internally threaded tooth column, the inner wall of the internally threaded tooth column is threadedly connected with an externally threaded column, the end face of the externally threaded column away from one end of the internally threaded tooth column is fixedly connected with an adsorption plate, the end face of the connecting frame is fixedly connected to the top of the engine frame, and the end face of the connecting frame away from one end of the engine frame is fixedly connected to the bottom of the surface telescopic plate, the number of the fixed connecting plates is provided with two, and the two fixed connecting plates are symmetrically distributed on the surface of the connecting frame, the number of the internally threaded tooth columns is provided with two, and the two internally threaded tooth columns are symmetrically distributed on the surface of the fixed connecting plate, and the surface of the externally threaded column close to one end of the fixed connecting plate is slidably connected to the inner wall of the fixed connecting plate.
[0013] Furthermore, the surface of the internally threaded tooth column is meshedly connected with an external tooth plate, the surface of the internally threaded tooth column away from the external tooth plate is meshedly connected with the internal tooth plate, the surface of the moving wheel close to the telescopic base plate is fixedly connected with a fixed arc plate, two external tooth plates are provided, and the two external tooth plates are symmetrically distributed on the surface of the telescopic base plate, the number of the internal tooth plates is two, and the two internal tooth plates are symmetrically distributed on the surface of the outer tooth plate, the inner wall of the external tooth plate is fixedly connected to the inner wall of the telescopic base plate, and the inner wall of the internal tooth plate is fixedly connected to the inner wall of the telescopic base plate away from the external tooth plate.
[0014] Furthermore, the clamping component includes a U-plate groove, the end face of the U-plate groove is fixedly connected with a plate groove pull rod, the end face of the U-plate groove away from one end of the plate groove pull rod is fixedly connected with a clamping plate groove plate, the surface of the clamping plate groove plate is fixedly connected with a sliding clamping plate, the inner wall of the clamping plate groove plate close to the sliding clamping plate is fixedly connected with a spring plate, the number of the transverse threaded shafts is four, the four transverse threaded shafts are divided into two groups, and the number of each group is two, and the two groups of transverse threaded shafts are symmetrically distributed on the surface of the telescopic bottom plate, the inner wall of the internal threaded U-plate away from one end of the fixed clamping plate is slidably connected to the surface of the U-plate groove, the inner wall of the fixed clamping plate is slidably connected to the surface of the clamping plate groove plate, and the cross-section of the spring plate away from the sliding clamping plate is fixedly connected to the surface of the fixed clamping plate.
[0015] Furthermore, the end face of the plate groove pull rod away from one end of the U-plate groove is fixedly connected with a guard groove plate, the inner wall of the guard groove plate is fixedly connected with a guard spring, the end face of the guard spring away from one end of the guard groove plate is fixedly connected with a collision plate, the surface of the guard groove plate is fixedly connected with a telescopic rotating column, the surface of the guard groove plate away from the collision plate is fixedly connected with a lifting connecting column, the number of the guard groove plates is provided with two, the two guard groove plates are symmetrically distributed on the surface of the surface telescopic plate, the number of the guard springs is provided with four, the four guard springs are equidistantly distributed along the inner wall of the guard groove plate, the surface of the guard groove plate close to the telescopic rotating column is fixedly connected to the surface of each group of lifting rods away from the telescopic bottom plate, the surface of the telescopic rotating column away from one end of the guard groove plate is rotatably connected to the surface of the end face telescopic plate, and the end face of the lifting connecting column away from one end of the guard groove plate is fixedly connected to the surface of the surface telescopic plate away from the telescopic bottom plate.
[0016] Furthermore, the adjustment component includes a return spring, an end face of the adjustment plate close to the return spring is fixedly connected to a slide plate, an inner wall of the slide plate is provided with an arc rope, an end face of the adjustment plate away from one end of the telescopic slider is fixedly connected to the end face of the output shaft, two welding gun slides are provided, and the two welding gun slides are symmetrically distributed on the surface of the adjustment plate, two telescopic sliders are provided, and the two telescopic sliders are symmetrically distributed around the center of the surface of the adjustment plate, the end face of the return spring close to one end of the slide plate is fixedly connected to the inner wall of the welding gun slide plate, the end face of the return spring away from one end of the slide plate is fixedly connected to the surface of the telescopic slider close to the slide plate, the end face of the arc rope away from one end of the slide plate is fixedly connected to the surface of the lifting welding gun, and the bottom of the lifting welding gun slides with the surface of the welding gun slide plate.
[0017] Furthermore, the end face of the arc rope away from the lifting welding gun is fixedly connected to an arc rope collecting box, the end face of the arc rope collecting box away from the arc rope is fixedly connected to a fixed shaft, the surface of the fixed shaft is rotatably connected to an elastic sleeve plate, the inner walls of the elastic sleeve plate away from the two ends of the fixed shaft are sleeved with the surfaces of two lifting welding guns, and the end face of the arc rope collecting box away from the fixed shaft is fixedly connected to the surface of the adjustment plate.
[0018] The present invention has the following beneficial effects:
[0019] When the present invention is in use, in the fixed component, when the blade to be welded is welded, the device moves to the required welding position, the engine starts, and drives the output shaft to run, the output shaft will drive the arc surface rotating plate to run, the arc surface rotating plate will drive the arc surface column to run, when the arc surface column runs, it will drive the connecting arc plate to run, the connecting arc plate will drive the pulling column on the inner wall of the other end to run, the pulling column will drive the push plate to slide along the surface of the push groove plate, and at the same time the push plate will also push the telescopic bottom plate to telescope and increase the force bearing area, when the telescopic bottom plate is telescoped, it will also drive the surface telescopic plate and the end telescopic plate to telescope and run. The surface telescopic plate and the end telescopic plate will protect the device. At the same time, when the telescopic bottom plate is telescoped, the outer tooth plate and the inner tooth plate on the inner wall will be driven to move relative to each other. The outer tooth plate and the inner tooth plate drive the internal threaded tooth column to rotate along the inner wall of the fixed connecting plate through the meshing action. The internal threaded tooth column drives the external threaded column to slide up and down along the inner wall of the fixed connecting plate through the thread action of the inner wall. When the external threaded column slides up and down, it will drive the adsorption plate to move up and down. Finally, the adsorption plate contacts the ground, increases the force points of the device, and fixes the position, so that the device can operate safely during welding.
[0020] When the present invention is in use, when the blade to be welded is placed between the fixed clamping plate and the sliding clamping plate in the clamping component, the control plate is started to drive the horizontal threaded shaft to operate, and the horizontal threaded shaft drives the internal threaded U-plate to slide along the surface of the U-plate groove through the action of the thread. When the internal threaded U-plate operates, it will drive the clamping plate groove plate to operate, and the clamping plate groove plate will drive the sliding clamping plate to operate. At the same time, the surface of the clamping plate groove plate and the inner wall of the fixed clamping plate slide and operate. After operating to the required position, the blade is finally clamped and fixed. At the same time, when the fixed clamping plate and the sliding clamping plate are close to each other, an elastic effect is generated on the spring plate, and the blade is elastically protected by the elastic force generated by the spring plate, so that the device can be operated. In order to better protect the device, at the same time, the lifting rod and the lifting column operate to adjust the height of the blade, drive the protection slot plate to operate, the protection slot plate will drive the protection spring to operate, the protection spring will drive the collision plate to operate, when the blade is welded, if it is tilted, it will collide with the collision plate, the collision plate will squeeze the protection spring, and the protection spring will buffer and protect it through its own elastic force. At the same time, when the protection slot plate is running, it will drive the telescopic rotating column to telescope and operate, and at the same time, the other end of the telescopic rotating column will rotate along the surface of the end telescopic plate. The telescopic rotating column is connected to the end telescopic plate, and when the protection slot plate is running, it can better protect the device.
[0021] When the present invention is in use, in the adjustment component, after the blade is fixed in position, when welding is performed, if angle adjustment is required, the output shaft will drive the adjustment plate to operate, and when the adjustment plate operates, it will drive the lifting welding gun on the surface to operate, and the rotation of the adjustment plate will drive the angle adjustment of the lifting welding gun. When the position is adjusted, the arc rope collection box operates, driving the arc rope to slide along the inner wall of the slide plate to perform the retracting and releasing effect. When collecting, the arc rope will drive the lifting welding gun to slide along the surface of the welding gun slide groove. After running to a certain position, welding is performed. When the position runs excessively, it will collide with the telescopic slider, and the telescopic slider will collide with the reset spring. The reset spring will generate elastic force, and finally react to the lifting welding gun. When the arc rope is relaxed, the auxiliary lifting welding gun returns to its original position. At the same time, when the lifting welding gun runs along the welding gun slide groove, it will drive the elastic sleeve plate to rotate along the surface of the fixed shaft, and elastic deformation will occur at the same time, together with the telescopic slider, the position of the lifting welding gun is operated to assist, so that the blade can be better welded.
[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a cross-sectional view of the overall structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the structure of the fixing component of the present invention;
[0027] Figure 4 For the present invention Figure 4 A magnified view of part A in FIG.
[0028] Figure 5 It is a cross-sectional bottom view of the fixing component of the present invention;
[0029] Figure 6 It is a schematic diagram of the structure of the clamping component of the present invention;
[0030] Figure 7 For the present invention Figure 6 A magnified view of part B in FIG.
[0031] Figure 8 This is a schematic diagram of the structure of the adjustment components of the present invention;
[0032] Fig. 9 For the present invention Figure 8 Enlarged view of section C in .
[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0034] In the figure: 1. fixing part; 2. clamping part; 3. adjusting part; 4. engine; 5. control panel; 6. lifting welding gun; 7. telescopic bottom plate; 8. engine frame; 9. moving wheel; 10. telescopic plate on the surface; 11. telescopic plate on the end surface; 12. lifting rod; 21. output shaft; 22. arc rotating plate; 23. arc column; 24. connecting arc plate; 25. pulling column; 26. pushing plate; 27. pushing groove plate; 28. connecting frame; 29. fixing connecting plate; 30. internal threaded tooth column; 31. external threaded column; 32. adsorption plate; 33. external tooth plate ; 34. Internal tooth plate; 35. Fixed arc plate; 41. Horizontal threaded shaft; 42. Fixed clamping plate; 43. Internally threaded U plate; 44. U plate groove; 45. Plate groove pull rod; 46. Clamp groove plate; 47. Sliding clamping plate; 48. Spring plate; 49. Protective groove plate; 50. Protective spring; 51. Collision plate; 52. Telescopic rotating column; 53. Lifting connecting column; 61. Adjustment plate; 62. Welding gun slide; 63. Telescopic slider; 64. Reset spring; 65. Slide plate; 66. Arc rope; 67. Arc rope collection box; 68. Fixed shaft; 69. Elastic sleeve. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] See also Figure 1 - Fig. 9 As shown, the present invention is a welding device for steam turbine blades, including a telescopic bottom plate 7. When the telescopic bottom plate 7 is telescopic, it will also drive the surface telescopic plate 10 and the end telescopic plate 11 to telescopically operate. The surface telescopic plate 10 and the end telescopic plate 11 will protect the device. The surface of the telescopic bottom plate 7 is provided with a surface telescopic plate 10, and the surface of the telescopic bottom plate 7 close to the surface telescopic plate 10 is provided with a lifting rod 12. The surface of the surface telescopic plate 10 close to the lifting rod 12 is fixedly connected to the end telescopic plate 11, and the surface of the lifting rod 12 away from the end telescopic plate 11 is fixedly connected to the control board 5, and also includes:
[0037] The fixed component 1 includes an output shaft 21. When welding the blade to be welded, the device moves to the required welding position, the engine 4 is started, and the output shaft 21 is driven to run, and the output shaft 21 drives the arc surface rotating plate 22 to run. The surface of the output shaft 21 is fixedly connected with the arc surface rotating plate 22, and the arc surface rotating plate 22 drives the arc surface column 23 to run. The surface of the arc surface rotating plate 22 away from the output shaft 21 is fixedly connected with the arc surface column 23. When the arc surface column 23 runs, it drives the connected arc plate 24 to run;
[0038] The clamping part 2 includes a transverse threaded shaft 41. When the blade to be welded is placed between the fixed clamping plate 42 and the sliding clamping plate 47, the control board 5 is started to drive the transverse threaded shaft 41 to run. The transverse threaded shaft 41 drives the internal threaded U plate 43 to slide along the surface of the U plate groove 44 through the action of the thread. The surface of the transverse threaded shaft 41 is fixedly connected with the fixed clamping plate 42. The surface of the transverse threaded shaft 41 away from the fixed clamping plate 42 is threadedly connected with the internal threaded U plate 43. When the internal threaded U plate 43 runs, it drives the clamping plate groove plate 46 to run.
[0039] Adjustment component 3, adjustment component 3 includes an adjustment plate 61. After the blade is fixed in position, when welding is performed, if angle adjustment is required, the output shaft 21 will drive the adjustment plate 61 to operate. When the adjustment plate 61 operates, it will drive the lifting welding gun 6 on the surface to operate. By rotating the adjustment plate 61, the angle of the lifting welding gun 6 is adjusted. A welding gun slide groove 62 is provided on the inner wall of the adjustment plate 61, and a telescopic slider 63 is slidably connected to the surface of the welding gun slide groove 62.
[0040] An engine frame 8 is provided on the end face of the telescopic base plate 7 away from one end of the surface telescopic plate 10, and the inner wall of the engine frame 8 is fixedly connected to the engine 4. The surface of the telescopic base plate 7 close to the engine frame 8 is rotatably connected to the moving wheel 9, and a lifting welding gun 6 is provided on the surface of the lifting rod 12 away from the telescopic base plate 7. There are two end telescopic plates 11, and the two end telescopic plates 11 are symmetrically distributed on the surface of the surface telescopic plate 10. There are four lifting rods 12, and the four lifting rods 12 are divided into two groups, and the number of each group is two. The two groups of lifting rods 12 are symmetrically distributed on the surface of the telescopic base plate 7, and each group of lifting rods 12 is symmetrically distributed on the surface of the end telescopic plate 11. There are four moving wheels 9, and the four moving wheels 9 are symmetrically distributed about the surface center of the telescopic base plate 7. There are two lifting welding guns 6, and the two lifting welding guns 6 are symmetrically distributed about the surface center of the telescopic base plate 7.
[0041] The fixed component 1 includes a connecting arc plate 24, which will drive the pulling column 25 on the inner wall of the other end to run. The inner wall of the end face of the connecting arc plate 24 is rotatably connected with the pulling column 25, and the surface of the pulling column 25 away from the side of the connecting arc plate 24 is fixedly connected with a push plate 26, and the pulling column 25 will drive the pushing plate 26 to slide along the surface of the pushing groove plate 27. At the same time, the pushing plate 26 will also push the telescopic bottom plate 7 to telescope and run, thereby increasing the force-bearing area. The inner wall of the pushing plate 26 is slidably connected with the pushing groove plate 27. The number of arc surface columns 23 is set to four, and the four arc surface columns 23 are symmetrically distributed around the surface center of the arc surface rotating plate 22. The surface of the arc surface column 23 away from the side of the arc surface rotating plate 22 is rotatably connected to the inner wall of the connecting arc plate 24 away from the pulling column 25. The end face of the push plate 26 away from the pulling column 25 is fixedly connected to the inner wall of the telescopic bottom plate 7, and the inner wall of the pushing groove plate 27 contacts the surface of the output shaft 21.
[0042] The surface of the push groove plate 27 away from the push plate 26 is fixedly connected with a connecting frame 28, and the inner wall of the telescopic bottom plate 7 close to the connecting frame 28 is provided with a fixed connecting plate 29. When the telescopic bottom plate 7 is extended and retracted, the outer tooth plate 33 and the inner tooth plate 34 of the inner wall will be driven to move relative to each other. The outer tooth plate 33 and the inner tooth plate 34 drive the internal threaded tooth column 30 to rotate along the inner wall of the fixed connecting plate 29 through the meshing action. The inner wall of the fixed connecting plate 29 is rotated with the internal threaded tooth column 30. The internal threaded tooth column 30 drives the external threaded column 31 to slide up and down along the inner wall of the fixed connecting plate 29 through the thread action of the inner wall. The inner wall of the internal threaded tooth column 30 is threadedly connected with the external threaded column 31, and the end face of the external threaded column 31 away from the end of the internal threaded tooth column 30 is fixedly connected with an adsorption plate 32. When the external thread column 31 slides up and down, it will drive the adsorption plate 32 to move up and down, and finally the adsorption plate 32 contacts the ground, increases the force points of the device, and fixes the position, so that the device can operate safely during welding. The end face of the connecting frame 28 is fixedly connected to the top of the engine frame 8, and the end face of the connecting frame 28 away from the engine frame 8 is fixedly connected to the bottom of the surface telescopic plate 10. There are two fixed connecting plates 29, and the two fixed connecting plates 29 are symmetrically distributed on the surface of the connecting frame 28. There are two internal threaded tooth columns 30, and the two internal threaded tooth columns 30 are symmetrically distributed on the surface of the fixed connecting plate 29. The surface of the external thread column 31 close to one end of the fixed connecting plate 29 is slidably connected to the inner wall of the fixed connecting plate 29.
[0043] The surface of the internally threaded tooth column 30 is meshedly connected with an external tooth plate 33, and the surface of the internally threaded tooth column 30 on the side away from the external tooth plate 33 is meshedly connected with an internal tooth plate 34. The surface of the moving wheel 9 close to the telescopic bottom plate 7 is fixedly connected with a fixed arc plate 35. Two external tooth plates 33 are provided, and the two external tooth plates 33 are symmetrically distributed on the surface of the telescopic bottom plate 7. There are two internal tooth plates 34, and the two internal tooth plates 34 are symmetrically distributed on the surface of the external tooth plate 33. The inner wall of the external tooth plate 33 is fixedly connected to the inner wall of the telescopic bottom plate 7, and the inner wall of the internal tooth plate 34 is fixedly connected to the inner wall of the telescopic bottom plate 7 on the side away from the external tooth plate 33.
[0044] The clamping component 2 includes a U-plate groove 44, the end surface of the U-plate groove 44 is fixedly connected with a plate groove pull rod 45, and the end surface of the U-plate groove 44 away from the plate groove pull rod 45 is fixedly connected with a clamping plate groove plate 46, and the clamping plate groove plate 46 will drive the sliding clamping plate 47 to run, and at the same time, the surface of the clamping plate groove plate 46 slides with the inner wall of the fixed clamping plate 42, and after running to the required position, the blade is finally clamped and fixed, and the surface of the clamping plate groove plate 46 is fixedly connected with a sliding clamping plate 47, and the inner wall of the clamping plate groove plate 46 close to the sliding clamping plate 47 is fixedly connected with a spring plate 48. At the same time, when the fixed clamping plate 42 and the sliding clamping plate 47 are close to each other, When close, it will have an elastic effect on the spring plate 48, and the blades will be elastically protected by the elastic force generated by the spring plate 48, so that the device can be better protected when it is in operation. There are four transverse threaded shafts 41, and the four transverse threaded shafts 41 are divided into two groups, and the number of each group is two. The two groups of transverse threaded shafts 41 are symmetrically distributed on the surface of the telescopic base plate 7, and the inner wall of the internal threaded U-plate 43 away from the end of the fixed clamping plate 42 is slidably connected to the surface of the U-plate groove 44, and the inner wall of the fixed clamping plate 42 is slidably connected to the surface of the clamping plate groove plate 46, and the end face of the spring plate 48 away from the sliding clamping plate 47 is fixedly connected to the surface of the fixed clamping plate 42.
[0045] The end surface of the plate groove pull rod 45 away from the U plate groove 44 is fixedly connected with a guard groove plate 49. The lifting rod 12 and the lifting connecting column 53 are operated to adjust the height of the blade, driving the guard groove plate 49 to operate. The guard groove plate 49 will drive the guard spring 50 to operate. The inner wall of the guard groove plate 49 is fixedly connected with a guard spring 50. The guard spring 50 will drive the collision plate 51 to operate. When the blade is welded, if it is tilted, it will collide with the collision plate 51. The collision plate 51 will squeeze the guard spring 50. The guard spring 50 uses its own elastic force to buffer and protect it. The end surface of the guard spring 50 away from the guard groove plate 49 is fixedly connected with the collision plate 51. The surface of the guard groove plate 49 is fixedly connected with a telescopic rotating column 52. When the guard groove plate 49 is operated, it will drive the telescopic rotating column 52 to telescope. At the same time, the other end of the telescopic rotating column 52 It will rotate along the surface of the end telescopic plate 11. The telescopic rotating column 52 is connected to the end telescopic plate 11. When the protective slot plate 49 is running, it can better protect the device. The surface of the protective slot plate 49 away from the collision plate 51 is fixedly connected with a lifting column 53. There are two protective slot plates 49. The two protective slot plates 49 are symmetrically distributed on the surface of the surface telescopic plate 10. There are four protective springs 50. The four protective springs 50 are equidistantly distributed along the inner wall of the protective slot plate 49. The surface of the protective slot plate 49 close to the telescopic rotating column 52 is fixedly connected to the surface of each group of lifting rods 12 away from the telescopic bottom plate 7. The surface of the telescopic rotating column 52 away from the end of the protective slot plate 49 is rotatably connected to the surface of the end telescopic plate 11. The end surface of the lifting column 53 away from the end of the protective slot plate 49 is fixedly connected to the surface of the surface telescopic plate 10 away from the telescopic bottom plate 7.
[0046] The adjusting component 3 includes a return spring 64. When the position is excessively operated, it will collide with the telescopic slider 63, and the telescopic slider 63 will collide with the return spring 64. The return spring 64 will generate elastic force, and finally react to the lifting welding gun 6. When the arc rope 66 is relaxed, the auxiliary lifting welding gun 6 returns to its original position. The end face of the adjusting plate 61 close to the return spring 64 is fixedly connected with a slide plate 65. The inner wall of the slide plate 65 is provided with an arc rope 66. The end face of the adjusting plate 61 away from the telescopic slider 63 is fixedly connected to the end face of the output shaft 21. The welding gun slide groove 62 There are two welding gun chutes 62, which are symmetrically distributed on the surface of the adjusting plate 61; there are two telescopic sliders 63, which are symmetrically distributed around the surface center of the adjusting plate 61; the end face of the return spring 64 close to the slide 65 is fixedly connected to the inner wall of the welding gun chute 62; the end face of the return spring 64 away from the slide 65 is fixedly connected to the surface of the telescopic slider 63 close to the slide 65; the end face of the arc rope 66 away from the slide 65 is fixedly connected to the surface of the lifting welding gun 6; the bottom of the lifting welding gun 6 slides with the surface of the welding gun chute 62.
[0047] The end face of the arc rope 66 away from the lifting welding gun 6 is fixedly connected with an arc rope collecting box 67. When the position is adjusted, the arc rope collecting box 67 runs, driving the arc rope 66 to slide along the inner wall of the slide plate 65 to achieve the effect of retraction and release. When collecting, the arc rope 66 will drive the lifting welding gun 6 to slide along the surface of the welding gun slide groove 62. When it runs to a certain position, welding is performed. The end face of the arc rope collecting box 67 away from the end of the arc rope 66 is fixedly connected with a fixed shaft 68. The surface of the fixed shaft 68 is rotatably connected with an elastic sleeve plate 69. When the lifting welding gun 6 runs along the welding gun slide groove 62, it will drive the elastic sleeve plate 69 to rotate along the surface of the fixed shaft 68 and elastically deform at the same time. Together with the telescopic slider 63, the position operation of the lifting welding gun 6 is assisted, so that the blades can be better welded. The inner walls of the elastic sleeve plate 69 away from both ends of the fixed shaft 68 are sleeved with the surfaces of the two lifting welding guns 6. The end face of the arc rope collecting box 67 away from the fixed shaft 68 is fixedly connected to the surface of the adjustment plate 61.
[0048] When in use, in the fixed component 1, when the blade to be welded is welded, the device moves to the required welding position, the engine 4 is started, and the output shaft 21 is driven to operate, the output shaft 21 will drive the arc rotating plate 22 to operate, the arc rotating plate 22 will drive the arc column 23 to operate, when the arc column 23 is operating, it will drive the connecting arc plate 24 to operate, the connecting arc plate 24 will drive the pull column 25 on the inner wall of the other end to operate, the pull column 25 will drive the push plate 26 to slide along the surface of the push groove plate 27, and at the same time the push plate 26 will also push the telescopic bottom plate 7 to telescope and increase the force bearing area, when the telescopic bottom plate 7 is telescoped, it will also drive the surface telescopic plate 10 and the end telescopic plate 11 to telescope. The surface telescopic plate 10 and the end telescopic plate 11 will protect the device. At the same time, when the telescopic bottom plate 7 is telescoped, the outer tooth plate 33 and the inner tooth plate 34 on the inner wall will be driven to move relative to each other. The outer tooth plate 33 and the inner tooth plate 34 drive the internal threaded tooth column 30 to rotate along the inner wall of the fixed connecting plate 29 through the meshing action. The internal threaded tooth column 30 drives the external threaded column 31 to slide up and down along the inner wall of the fixed connecting plate 29 through the thread action of the inner wall. When the external threaded column 31 slides up and down, it will drive the adsorption plate 32 to move up and down. Finally, the adsorption plate 32 contacts the ground, increases the force points of the device, and fixes the position, so that the device can operate safely during welding. At this time, in the clamping component 2, when the blade to be welded is placed between the fixed clamping plate 42 and the sliding clamping plate 47, the control board 5 is started, driving the horizontal threaded shaft 41 to run, and the horizontal threaded shaft 41 drives the internal threaded U-plate 43 to slide along the surface of the U-plate groove 44 through the action of the thread. When the internal threaded U-plate 43 runs, it will drive the clamping plate groove plate 46 to run, and the clamping plate groove plate 46 will drive the sliding clamping plate 47 to run. At the same time, the surface of the clamping plate groove plate 46 slides with the inner wall of the fixed clamping plate 42. After running to the required position, the blade is finally clamped and fixed. At the same time, when the fixed clamping plate 42 and the sliding clamping plate 47 are close to each other, an elastic effect will be generated on the spring plate 48, and the blade is elastically protected by the elastic force generated by the spring plate 48, so that the device can better protect it when it is running. Device, at the same time, the lifting rod 12 and the lifting connecting column 53 operate to adjust the height of the blade, drive the protection slot plate 49 to operate, the protection slot plate 49 will drive the protection spring 50 to operate, the protection spring 50 will drive the collision plate 51 to operate, when the blade is welded, if it is tilted, it will collide with the collision plate 51, the collision plate 51 will squeeze the protection spring 50, the protection spring 50 uses its own elastic force to buffer and protect it, at the same time, when the protection slot plate 49 is running, it will drive the telescopic rotating column 52 to telescope, and at the same time, the other end of the telescopic rotating column 52 will rotate along the surface of the end telescopic plate 11, the telescopic rotating column 52 is connected to the end telescopic plate 11, when the protection slot plate 49 is running, it can better protect the device.At this time, in the adjustment component 3, after the blade is fixed in position, when welding is performed, if angle adjustment is required, the output shaft 21 will drive the adjustment plate 61 to operate. When the adjustment plate 61 operates, it will drive the lifting welding gun 6 on the surface to operate. By rotating the adjustment plate 61, the angle of the lifting welding gun 6 is driven to be adjusted. When the position is adjusted, the arc rope collection box 67 operates, driving the arc rope 66 to slide along the inner wall of the slide plate 65 to perform the retracting and releasing effect. When collecting, the arc rope 66 will drive the lifting welding gun 6 to slide along the surface of the welding gun slide 62. When it runs to a certain position, it is performed. During welding, when the position is excessively moved, it will collide with the telescopic slider 63, and the telescopic slider 63 will collide with the reset spring 64. The reset spring 64 will generate elastic force, which will eventually react on the lifting welding gun 6. When the arc rope 66 is relaxed, the lifting welding gun 6 will be assisted to return to its original position. At the same time, when the lifting welding gun 6 moves along the welding gun slide 62, the elastic sleeve 69 will be driven to rotate along the surface of the fixed shaft 68, and elastic deformation will occur at the same time. Together with the telescopic slider 63, the position movement of the lifting welding gun 6 will be assisted, so that the blades can be better welded.
[0049] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A welding device for a steam turbine blade, comprising a telescopic base plate (7), a surface telescopic plate (10) being arranged on the surface of the telescopic base plate (7), a lifting rod (12) being arranged on the surface of the telescopic base plate (7) close to the surface telescopic plate (10), an end telescopic plate (11) being fixedly connected to the surface of the surface telescopic plate (10) close to the lifting rod (12), and a control plate (5) being fixedly connected to the surface of the lifting rod (12) away from the end telescopic plate (11), characterized in that: Also includes: A fixing component (1), the fixing component (1) comprising an output shaft (21), a surface of the output shaft (21) being fixedly connected to a curved rotating plate (22), and a surface of the curved rotating plate (22) away from the output shaft (21) being fixedly connected to a curved column (23); A clamping component (2), the clamping component (2) comprising a transverse threaded shaft (41), a surface of the transverse threaded shaft (41) being fixedly connected to a fixed clamping plate (42), and a surface of the transverse threaded shaft (41) at one end away from the fixed clamping plate (42) being threadedly connected to an internally threaded U-plate (43); An adjustment component (3) comprises an adjustment plate (61), an inner wall of the adjustment plate (61) is provided with a welding gun slide groove (62), and a telescopic slider (63) is slidably connected to the surface of the welding gun slide groove (62).
2. The welding equipment for steam turbine blades according to claim 1, characterized in that: An engine frame (8) is arranged on the end face of the telescopic bottom plate (7) away from the surface telescopic plate (10); an engine (4) is fixedly connected to the inner wall of the engine frame (8); a moving wheel (9) is rotatably connected to the surface of the telescopic bottom plate (7) close to the engine frame (8); a lifting welding gun (6) is arranged on the surface of the lifting rod (12) away from the telescopic bottom plate (7); two end telescopic plates (11) are arranged, and the two end telescopic plates (11) are symmetrically distributed on the surface of the surface telescopic plate (10); and the lifting rod ( The number of the lifting rods (12) is four, the four lifting rods (12) are divided into two groups, and the number of each group is two, the two groups of lifting rods (12) are symmetrically distributed on the surface of the telescopic bottom plate (7), and the lifting rods (12) in each group are symmetrically distributed on the surface of the end telescopic plate (11), the number of the moving wheels (9) is four, and the four moving wheels (9) are symmetrically distributed around the center of the surface of the telescopic bottom plate (7), and the number of the lifting welding guns (6) is two, and the two lifting welding guns (6) are symmetrically distributed around the center of the surface of the telescopic bottom plate (7).
3. A steam turbine blade welding device according to claim 2, characterized in that: The fixing component (1) comprises a connecting arc plate (24), the inner wall of the end face of the connecting arc plate (24) is rotatably connected to a pulling column (25), the surface of the pulling column (25) away from the connecting arc plate (24) is fixedly connected to a push plate (26), the inner wall of the push plate (26) is slidably connected to a push groove plate (27), the number of the arc surface columns (23) is four, the four arc surface columns (23) are symmetrically distributed around the surface center of the arc surface rotating plate (22), the surface of the arc surface column (23) away from the arc surface rotating plate (22) is rotatably connected to the inner wall of the connecting arc plate (24) away from the pulling column (25), the end face of the push plate (26) away from the pulling column (25) is fixedly connected to the inner wall of the telescopic bottom plate (7), and the inner wall of the push groove plate (27) contacts the surface of the output shaft (21).
4. A steam turbine blade welding device according to claim 3, characterized in that: The surface of the push groove plate (27) away from the push plate (26) is fixedly connected to a connection frame (28); the inner wall of the telescopic bottom plate (7) close to the connection frame (28) is provided with a fixed connecting plate (29); the inner wall of the fixed connecting plate (29) is rotatably provided with an internal threaded tooth column (30); the inner wall of the internal threaded tooth column (30) is threadedly connected with an external threaded column (31); the end surface of the external threaded column (31) away from the internal threaded tooth column (30) is fixedly connected to an adsorption plate (32); the end surface of the connection frame (28) is in contact with the top of the engine frame (8). The end surface of the connecting frame (28) away from the engine frame (8) is fixedly connected to the bottom of the surface telescopic plate (10), the number of the fixed connecting plates (29) is two, and the two fixed connecting plates (29) are symmetrically distributed on the surface of the connecting frame (28), the number of the internal threaded tooth columns (30) is two, and the two internal threaded tooth columns (30) are symmetrically distributed on the surface of the fixed connecting plate (29), and the surface of the external threaded column (31) close to one end of the fixed connecting plate (29) is slidably connected to the inner wall of the fixed connecting plate (29).
5. The welding equipment for steam turbine blades according to claim 4, characterized in that: The surface of the internally threaded tooth column (30) is meshingly connected with an external tooth plate (33), and the surface of the internally threaded tooth column (30) on the side away from the external tooth plate (33) is meshingly connected with an internal tooth plate (34). The surface of the moving wheel (9) on the side close to the telescopic bottom plate (7) is fixedly connected with a fixed arc plate (35). Two external tooth plates (33) are provided, and the two external tooth plates (33) are symmetrically distributed on the surface of the telescopic bottom plate (7). The number of internal tooth plates (34) is two, and the two internal tooth plates (34) are symmetrically distributed on the surface of the external tooth plate (33). The inner wall of the external tooth plate (33) is fixedly connected to the inner wall of the telescopic bottom plate (7), and the inner wall of the internal tooth plate (34) is fixedly connected to the inner wall of the telescopic bottom plate (7) on the side away from the external tooth plate (33).
6. The welding equipment for steam turbine blades according to claim 5, characterized in that: The clamping component (2) comprises a U-plate groove (44), the end surface of the U-plate groove (44) is fixedly connected to a plate groove pull rod (45), the end surface of the U-plate groove (44) away from the plate groove pull rod (45) is fixedly connected to a clamping plate groove plate (46), the surface of the clamping plate groove plate (46) is fixedly connected to a sliding clamping plate (47), the inner wall of the clamping plate groove plate (46) close to the sliding clamping plate (47) is fixedly connected to a spring plate (48), and the number of the transverse threaded shafts (41) is set to four. The four transverse threaded shafts (41) are divided into two groups, and the number of each group is two. The two groups of transverse threaded shafts (41) are symmetrically distributed on the surface of the telescopic base plate (7). The inner wall of the internal threaded U plate (43) away from the end of the fixed clamping plate (42) is slidably connected to the surface of the U plate groove (44), the inner wall of the fixed clamping plate (42) is slidably connected to the surface of the clamping plate groove plate (46), and the cross section of the spring plate (48) away from the side of the sliding clamping plate (47) is fixedly connected to the surface of the fixed clamping plate (42).
7. The welding equipment for steam turbine blades according to claim 6, characterized in that: The end surface of the plate groove pull rod (45) away from the U plate groove (44) is fixedly connected to a protection groove plate (49), the inner wall of the protection groove plate (49) is fixedly connected to a protection spring (50), the end surface of the protection spring (50) away from the protection groove plate (49) is fixedly connected to a collision plate (51), the surface of the protection groove plate (49) is fixedly connected to a telescopic rotating column (52), the surface of the protection groove plate (49) away from the collision plate (51) is fixedly connected to a lifting connecting column (53), the number of the protection groove plates (49) is two, and the two protection groove plates (49) are connected with the surface telescopic plate (10 ) are symmetrically distributed on the surface of the protective groove plate (49); the number of the protective springs (50) is four, and the four protective springs (50) are equidistantly distributed along the inner wall of the protective groove plate (49); the surface of the protective groove plate (49) close to the telescopic rotating column (52) is fixedly connected to the surface of each group of lifting rods (12) away from the telescopic bottom plate (7); the surface of the telescopic rotating column (52) away from the protective groove plate (49) is rotatably connected to the surface of the end telescopic plate (11); the end surface of the lifting connecting column (53) away from the protective groove plate (49) is fixedly connected to the surface of the surface telescopic plate (10) away from the telescopic bottom plate (7).
8. The welding equipment for steam turbine blades according to claim 7, characterized in that: The adjustment component (3) comprises a return spring (64), the end surface of the adjustment plate (61) close to the return spring (64) is fixedly connected to a slide plate (65), the inner wall of the slide plate (65) is provided with an arc rope (66), the end surface of the adjustment plate (61) away from the telescopic slider (63) is fixedly connected to the end surface of the output shaft (21), the number of the welding gun slide grooves (62) is provided, and the two welding gun slide grooves (62) are symmetrically distributed on the surface of the adjustment plate (61), the number of the telescopic sliders (63) is provided, and the two The telescopic sliders (63) are symmetrically distributed around the center of the surface of the adjustment plate (61); the end surface of the return spring (64) close to the slide plate (65) is fixedly connected to the inner wall of the welding gun slide groove (62); the end surface of the return spring (64) away from the slide plate (65) is fixedly connected to the surface of the telescopic slider (63) close to the slide plate (65); the end surface of the arc rope (66) away from the slide plate (65) is fixedly connected to the surface of the lifting welding gun (6); the bottom of the lifting welding gun (6) slides with the surface of the welding gun slide groove (62).
9. The welding equipment for steam turbine blades according to claim 8, characterized in that: The end face of the arc rope (66) away from the lifting welding gun (6) is fixedly connected to an arc rope collecting box (67), and the end face of the arc rope collecting box (67) away from the end of the arc rope (66) is fixedly connected to a fixed shaft (68). The surface of the fixed shaft (68) is rotatably connected to an elastic sleeve plate (69). The inner walls of the elastic sleeve plate (69) away from the two ends of the fixed shaft (68) are sleeved with the surfaces of the two lifting welding guns (6), and the end face of the arc rope collecting box (67) away from the fixed shaft (68) is fixedly connected to the surface of the adjustment plate (61).