Conveyor line scanning imaging sorting equipment

By designing the conveyor line scanning imaging sorting equipment, using modules such as the transplanting module and the hoisting temporary storage module, the material tray is lifted and transplanted to the imaging module for high-precision imaging, solving the problems of degradation of imaging accuracy and complex program logic in the moving state of the material tray.

CN119794868AActive Publication Date: 2025-04-11CHANGSHA MAIJING TECH CO LTD
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Patent Information

Application Number
CN202510306687.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-04-11
Estimated Expiration
2045-03-14

AI Technical Summary

Technical Problem

In the precision machining production process, when the line scanning imaging is performed directly on the conveyor mechanism, the moving state of the material tray leads to a decrease in imaging accuracy, and in order to meet the equal-spacing synchronous operation requirements of each material tray, the program logic of the conveyor is complex.

Method used

A conveyor line scanning imaging sorting device is designed. The material tray is lifted and transplanted to the imaging module through the transplanting module for line scanning imaging. After the imaging is completed, it is placed on the hoisting temporary storage module for temporary storage, and then put it back to the conveyor module for further transportation, and sorting or reprocessing is performed at the hoisting fixed module.

Benefits of technology

The fixed state of the material tray during imaging is realized, the accuracy of line scanning imaging is improved, and the equal-spacing synchronous operation needs of each material tray are met by simplifying the program logic and unified work station actions.

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Abstract

The conveying line scanning imaging sorting equipment comprises a bottom plate, a conveyor module is arranged on the top face of the bottom plate, a transplanting module is arranged at one end of the top face of the bottom plate, and a jacking fixing module is arranged at the other end of the top face of the bottom plate; a material tray loaded with products is transplanted to the transplanting module through the conveyor module, the material tray corrected by the correcting module is jacked, fixed and transplanted through the transplanting module, the material tray is moved to the imaging module for linear scanning imaging, the material tray is placed on the jacking temporary storage module for temporary storage after imaging is completed, and the material tray is put back to the conveyor module through the jacking temporary storage module to be continuously conveyed. The material trays are conveyed to the jacking and fixing module, the jacking and fixing module jacks and fixes the material trays, the jacking and temporary storage module and the jacking and fixing module are utilized to enable actions of all stations to be adjusted to be consistent, the requirement for equal-interval synchronous operation of all the material trays is met, and program logic is simplified. And meanwhile, the transplanting module can drive the charging tray to lift and transversely move, and when imaging is carried out, the charging tray is fixed and relatively static, so that high-precision linear scanning imaging is realized.
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Description

Technical Field

[0001] The invention relates to the technical field of precision machining, and in particular to a conveyor line scanning imaging sorting device. Background Art

[0002] In the precision machining production process, direct detection, processing and sorting in the tray has obvious advantages. Line scanning imaging is required during sorting. Currently, line scanning imaging is performed directly on the conveying mechanism, but it has the following defects: Direct line scanning imaging is performed on the conveyor. The material tray is in a moving state during imaging, resulting in reduced imaging accuracy. In addition, in order to meet the requirements of synchronous operation of each material tray at equal intervals, the program logic of the conveyor is also relatively complex.

[0003] To this end, we propose a conveyor line scanning imaging sorting equipment to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a conveyor line scanning imaging sorting device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a conveyor line scanning imaging sorting device, comprising a bottom plate, a conveyor module is arranged on the top surface of the bottom plate, a transplanting module is arranged at one end of the top surface of the bottom plate, a lifting and fixing module is arranged at the other end of the top surface of the bottom plate, a lifting and temporary storage module is arranged on the top surface of the bottom plate between the transplanting module and the lifting and fixing module, and the imaging module is fixedly connected to the top surface of the bottom plate; The transplanting module includes a linear module fixedly connected to the top surface of the base plate, the output portion of the linear module is fixedly connected to the transverse frame, the top surface of the transverse frame is fixedly connected to the first lifting cylinder, and the top end of the output end of the first lifting cylinder is fixedly connected to the lifting plate.

[0006] Preferably, the end of the transverse frame away from the jacking temporary storage module is fixedly connected to the limit cylinder, the output end of the limit cylinder is fixedly connected to the limit plate, the end of the transverse frame close to the jacking temporary storage module is fixedly connected to the second blocking cylinder, and the output end of the second blocking cylinder is fixedly connected to the blocking column.

[0007] Preferably, the conveyor module includes a plurality of side frames fixedly connected to the top surface of the base plate, the top ends of the plurality of side frames are fixedly connected to a total of two conveying frames, the two conveying frames are parallel to each other, two conveying belts are arranged on the two conveying frames, and the lifting plate is located between the two conveying frames.

[0008] Preferably, a correction module is provided on the top surface of the base plate near the transplanting module, and the correction module includes two first upright frames, which are vertically fixed to the top surface of the base plate, and the two first upright frames are located on both sides of the conveyor module. Two correction cylinders are fixed to the top ends of the two first upright frames, and the output ends of the correction cylinders are fixed to the correction plate near one end of the conveyor module.

[0009] Preferably, the lifting and temporary storage module includes two second frames, the two second frames are vertically fixed to the top surface of the base plate, the two second frames are located on both sides of the conveyor module, the top side walls of the second frames are fixed to the second lifting cylinder, and the top of the output end of the second lifting cylinder is fixed to the first support plate.

[0010] Preferably, the lifting and fixing module includes a top frame fixed to the top surface of the base plate, the center of the top frame is fixed to a fixed cylinder, the top end of the fixed cylinder output end is fixed to a lifting plate, four columns are fixed to both sides of the lifting plate, the top of the four columns are fixed to two second pallets, and the two second pallets are located on both sides of the conveyor module.

[0011] Preferably, the two ends of the conveying frame are rotatably connected to two conveying wheels, the conveying belt is sleeved on the two conveying wheels, the driving motor is fixed between one ends of the conveying frame, and two first blocking cylinders are fixed on both sides of one end of the two conveying frames away from the transplanting module, and the output end of the first blocking cylinder is fixed to the blocking plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects: The present invention lifts and transplants the material tray through the transplanting module, moves it to the imaging module for line scanning and imaging, and puts it on the lifting temporary storage module for temporary storage after the imaging is completed. The lifting temporary storage module puts the material tray back on the conveyor module for continuous transportation, and transports it to the lifting and fixing module. The lifting and fixing module lifts and fixes the material tray, and a sorting mechanism or a reprocessing mechanism can be installed above the lifting and fixing module according to needs. After the sorting or reprocessing is completed, it is placed on the conveyor module, and the conveyor module is transported to the downstream process. The whole conveying process is simple, and the lifting temporary storage module and the lifting and fixing module are used to make the actions of each workstation consistent, so as to meet the requirements of synchronous operation of each material tray with equal spacing, and simplify the program logic; at the same time, the transplanting module can drive the material tray to be lifted and moved horizontally. When imaging, the material tray is fixed and relatively still, so as to achieve high-precision line scanning imaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the main structure in the first and second embodiments of the present invention; Figure 2 It is a schematic diagram of the structure of the main body after removing the imaging module in the first and second embodiments of the present invention; Figure 3It is a structural schematic diagram of the conveyor module in the first and second embodiments of the present invention; Figure 4 It is a structural schematic diagram of the transplanting module, the lifting temporary storage module and the lifting fixing module in the first and second embodiments of the present invention.

[0014] In the figure: 1. bottom plate; 2. alignment module; 3. conveyor module; 4. transplanting module; 5. imaging module; 6. lifting temporary storage module; 7. lifting fixing module; 21. first stand; 22. alignment cylinder; 23. alignment plate; 31. side frame; 32. conveyor frame; 33. conveyor belt; 34. conveyor wheel; 35. first blocking cylinder; 36. blocking plate; 37. driving motor; 41. linear module; 42. transverse frame; 43. first lifting cylinder; 44. lifting plate; 45. limit cylinder; 46. limit plate; 47. second blocking cylinder; 48. blocking column; 61. second stand; 62. second lifting cylinder; 63. first support plate; 71. top frame; 72. fixed cylinder; 73. lifting plate; 74. column; 75. second support plate. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0016] See also Figure 1-4 The present invention provides a technical solution: a conveyor line scanning imaging sorting device, comprising a bottom plate 1, a conveyor module 3 is arranged on the top surface of the bottom plate 1, a transplanting module 4 is arranged at one end of the top surface of the bottom plate 1, a lifting and fixing module 7 is arranged at the other end of the top surface of the bottom plate 1, a lifting and temporary storage module 6 is arranged on the top surface of the bottom plate 1 between the transplanting module 4 and the lifting and fixing module 7, and an imaging module 5 is fixedly connected to the top surface of the bottom plate 1. The material tray is transported by the conveyor module 3, and after being corrected by the correction module 2, the transplanting module 4 lifts and transplants the material tray, moves it to the imaging module 5 for line scanning imaging, and puts it into the bottom plate 1 after the imaging is completed. The material tray is temporarily stored on the lifting temporary storage module 6, and the lifting temporary storage module 6 puts the material tray back on the conveyor module 3 for further transportation, and is transported to the lifting fixing module 7. The lifting fixing module 7 lifts and fixes the material tray. A sorting mechanism or a reprocessing mechanism can be installed above the lifting fixing module 7 according to needs. After the sorting or reprocessing is completed, it is placed on the conveyor module 3, and the conveyor module 3 is transported to the downstream process. The entire transportation process is simple. The lifting temporary storage module 6 and the lifting fixing module 7 are used to make the action adjustment of each station consistent, meet the requirements of synchronous operation of each material tray with equal spacing, and simplify the program logic; The transplanting module 4 includes a linear module 41 fixedly connected to the top surface of the base plate 1, the output part of the linear module 41 is fixedly connected to the transverse moving frame 42, the top surface of the transverse moving frame 42 is fixedly connected to the first lifting cylinder 43, and the top end of the output end of the first lifting cylinder 43 is fixedly connected to the lifting plate 44. The transplanting module 4 can drive the material tray to lift and move laterally. When imaging, the material tray is fixed and stationary to achieve high-precision line scanning imaging. Example

[0017] See also Figure 1-4 , which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The end of the transverse moving frame 42 away from the jacking temporary storage module 6 is fixedly connected to the limit cylinder 45, and the output end of the limit cylinder 45 is fixedly connected to the limit plate 46. The end of the transverse moving frame 42 close to the jacking temporary storage module 6 is fixedly connected to the second blocking cylinder 47, and the output end of the second blocking cylinder 47 is fixedly connected to the blocking column 48. The second blocking cylinder 47 blocks the material tray on the conveyor module 3, and the material tray is limited by the limit cylinder 45, and then the first jacking cylinder 43 lifts the material tray, and the movement is realized by the linear module 41.

[0018] The conveyor module 3 includes a plurality of side frames 31 fixedly connected to the top surface of the base plate 1 , and two conveyor frames 32 are fixedly connected to the top ends of the plurality of side frames 31 . The two conveyor frames 32 are parallel to each other, and two conveyor belts 33 are arranged on the two conveyor frames 32 . The lifting plate 44 is located between the two conveyor frames 32 .

[0019] A correction module 2 is arranged on the top surface of the bottom plate 1 near the transplanting module 4. The correction module 2 includes two first upright frames 21. The two first upright frames 21 are vertically fixed to the top surface of the bottom plate 1. The two first upright frames 21 are located on both sides of the conveyor module 3. Two correction cylinders 22 are fixed to the top ends of the two first upright frames 21. The output ends of the correction cylinders 22 are fixed to the correction plate 23 near one end of the conveyor module 3. The correction cylinders 22 on both sides apply force to both sides of the material tray to correct it.

[0020] The lifting and temporary storage module 6 includes two second upright frames 61, and the two second upright frames 61 are vertically fixed to the top surface of the base plate 1. The two second upright frames 61 are located on both sides of the conveyor module 3. The top side walls of the second upright frames 61 are fixed to the second lifting cylinder 62, and the top of the output end of the second lifting cylinder 62 is fixed to the first support plate 63. The two first support plates 63 support both sides of the material tray to lift it for temporary storage without affecting the transportation of other material trays on the conveyor module 3.

[0021] The lifting and fixing module 7 includes a top frame 71 fixed to the top surface of the base plate 1, the center of the top frame 71 is fixed to a fixed cylinder 72, the top of the output end of the fixed cylinder 72 is fixed to a lifting plate 73, four columns 74 are fixed on both sides of the lifting plate 73, and two second support plates 75 are fixed on the top of the four columns 74. The two second support plates 75 are located on both sides of the conveyor module 3. The lifting and fixing module 7 lifts and fixes the material tray through the two second support plates 75 on both sides to carry out sorting or reprocessing.

[0022] The two ends of the conveying frame 32 are rotatably connected to two conveying wheels 34, and the conveying belt 33 is sleeved on the two conveying wheels 34. A driving motor 37 is fixed between one end of the conveying frame 32. Two first blocking cylinders 35 are fixed on both sides of the end of the two conveying frames 32 away from the transplanting module 4, and the output end of the first blocking cylinder 35 is fixed to a blocking plate 36. Example

[0023] See also Figure 1-4 , which is the third embodiment of the present invention. This embodiment is based on the above two embodiments. When the present invention is used, the conveyor module 3 transfers the material tray to the correction module 2, the second blocking cylinder 47 in the transfer module 4 blocks the material tray, and the limiting cylinder 45 limits the material tray. The correction module 2 applies force to both sides of the material tray for correction, and then the lifting plate 44 lifts the material tray, and the linear module 41 moves the material tray to the imaging module 5 for line scanning and imaging, and then the material tray moves to the lifting temporary storage module 6, and the two second lifting cylinders 62 lift and use the first support plate 63 to catch the material tray. After all the other stations are moved into place, the material tray is placed on the conveyor module 3 for transportation, and the conveyor module 3 transfers the material tray to the lifting and fixing module 7 station, the first blocking cylinder 35 blocks the material tray, and the fixed cylinder 72 of the lifting and fixing module 7 lifts and clamps the material tray. According to the needs, an external process is installed above the lifting and fixing module 7 for Processing, sorting and other processes; the present invention lifts and transplants the material tray through the transplanting module 4, moves it to the imaging module 5 for line scanning imaging, and after imaging is completed, puts it on the jacking temporary storage module 6 for temporary storage, and the jacking temporary storage module 6 puts the material tray back on the conveyor module 3 for continued transportation, and transports it to the jacking fixing module 7. The jacking fixing module 7 lifts and fixes the material tray, and a sorting mechanism or a reprocessing mechanism can be installed above the jacking fixing module 7 as needed. After the sorting or reprocessing is completed, it is placed on the conveyor module 3, and the conveyor module 3 is transported to the downstream process. The entire transportation process is simple, and the jacking temporary storage module 6 and the jacking fixing module 7 are used to make the movements of each workstation consistent, meet the requirements of synchronous operation of each material tray with equal spacing, and simplify the program logic; at the same time, the transplanting module 4 can drive the material tray to lift and move horizontally. When imaging, the material tray is fixed and relatively still, so as to achieve high-precision line scanning imaging.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A conveyor line scanning imaging sorting device, comprising a bottom plate (1), characterized in that: The top surface of the bottom plate (1) is provided with a conveyor module (3), one end of the top surface of the bottom plate (1) is provided with a transplanting module (4), the other end of the top surface of the bottom plate (1) is provided with a lifting and fixing module (7), the top surface of the bottom plate (1) is provided with a lifting and temporary storage module (6) at a position between the transplanting module (4) and the lifting and fixing module (7), and the top surface of the bottom plate (1) is fixedly connected to an imaging module (5); The transplanting module (4) comprises a linear module (41) fixedly connected to the top surface of the base plate (1); an output portion of the linear module (41) is fixedly connected to a transverse frame (42); a top surface of the transverse frame (42) is fixedly connected to a first lifting cylinder (43); and a top end of an output end of the first lifting cylinder (43) is fixedly connected to a lifting plate (44).

2. According to claim 1, a conveyor line scanning imaging sorting device is characterized in that: The end of the transverse moving frame (42) away from the jacking temporary storage module (6) is fixedly connected to the limit cylinder (45), and the output end of the limit cylinder (45) is fixedly connected to the limit plate (46). The end of the transverse moving frame (42) close to the jacking temporary storage module (6) is fixedly connected to the second blocking cylinder (47), and the output end of the second blocking cylinder (47) is fixedly connected to the blocking column (48).

3. The conveyor line scanning imaging sorting equipment according to claim 1 is characterized in that: The conveyor module (3) comprises a plurality of side frames (31) fixedly connected to the top surface of the bottom plate (1), the top ends of the plurality of side frames (31) being fixedly connected to a total of two conveyor frames (32), the two conveyor frames (32) being parallel to each other, two conveyor belts (33) being arranged on the two conveyor frames (32), and the lifting plate (44) being located between the two conveyor frames (32).

4. The conveyor line scanning imaging sorting equipment according to claim 1, characterized in that: A return module (2) is arranged on the top surface of the bottom plate (1) near the transplanting module (4), and the return module (2) comprises two first upright frames (21), the two first upright frames (21) are vertically fixed to the top surface of the bottom plate (1), the two first upright frames (21) are located on both sides of the conveyor module (3), the top ends of the two first upright frames (21) are fixedly connected to two return cylinders (22), and the output ends of the return cylinders (22) are fixedly connected to a return plate (23) at one end near the conveyor module (3).

5. The conveyor line scanning imaging sorting equipment according to claim 1, characterized in that: The lifting temporary storage module (6) comprises two second upright frames (61), the two second upright frames (61) are vertically fixed to the top surface of the bottom plate (1), the two second upright frames (61) are located on both sides of the conveyor module (3), the top side walls of the second upright frames (61) are fixed to the second lifting cylinder (62), and the top of the output end of the second lifting cylinder (62) is fixed to the first support plate (63).

6. The conveyor line scanning imaging sorting equipment according to claim 1, characterized in that: The lifting and fixing module (7) comprises a top frame (71) fixedly connected to the top surface of the bottom plate (1), the center of the top frame (71) is fixedly connected to a fixed cylinder (72), the top end of the output end of the fixed cylinder (72) is fixedly connected to a lifting plate (73), four columns (74) are fixedly connected to both sides of the lifting plate (73), and the top ends of the four columns (74) are fixedly connected to two second support plates (75), and the two second support plates (75) are located on both sides of the conveyor module (3).

7. The conveyor line scanning imaging sorting equipment according to claim 3 is characterized in that: The two ends of the conveying frame (32) are rotatably connected to two conveying wheels (34), the conveying belt (33) is sleeved on the two conveying wheels (34), a driving motor (37) is fixedly connected between one end of the conveying frame (32), two first blocking cylinders (35) are fixedly connected to both sides of one end of the two conveying frames (32) away from the transplanting module (4), and the output end of the first blocking cylinder (35) is fixedly connected to a blocking plate (36).

Citation Information

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