Steel pipe oil immersion equipment and its working method
By designing automated steel pipe oil-immersion equipment, the steel pipe is automatically immersed and drained by using transverse transport devices and lifting and handling devices, solving the problem of low degree of automation of existing equipment and improving efficiency and safety.
Patent Information
- Application Number
- CN202510307371.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-03-17
AI Technical Summary
Existing steel pipe oil-immersed equipment cannot realize the automatic lifting and handling of steel pipes, which has low automation, which increases labor costs and safety risks.
A steel pipe oil-immersion equipment including a transverse conveying device, a baled material frame, a lifting and handling device, an oil-immersion device and a draining device are designed. The steel pipe is transported to the baled material frame to form a bundle through the transverse conveying device. The lifting and handling device grasps the steel pipe bundle in the baled material frame and automatically transports it to the oil-immersion device for oil-immersion and draining.
Automatic oil immersion and drainage of steel pipes is realized, the degree of automation is improved, labor costs are saved, personnel safety is enhanced, and accidental dangers are avoided during steel pipe handling.
Smart Images

Figure CN119797188B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a steel pipe oil immersion device and its working method. Background Art
[0002] At present, steel pipes need to be immersed in oil during the production process to achieve rust prevention protection and cleaning and decontamination of the steel pipes. For example, a post-treatment oil immersion device for high-gloss steel pipes disclosed in a Chinese patent with the publication number CN209735932U can perform oil immersion treatment on steel pipes. However, when this oil immersion device performs oil immersion and draining treatment on steel pipes, manual participation is required for handling and hoisting the steel pipes, and automatic hoisting and handling of the steel pipes cannot be achieved. The degree of automation is low, which increases the labor cost and the danger of personnel when handling the steel pipes. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a steel pipe oil immersion device that can automatically handle and hoist steel pipes to achieve automatic oil immersion and draining of the steel pipes, without manual participation in handling and hoisting the steel pipes, can improve the degree of automation, save labor costs, and improve the safety of personnel.
[0004] To solve the above technical problem, the technical solution of the present invention is: a steel pipe oil immersion device, including a transverse transfer device, a bundled material frame, a lifting and handling device, an oil immersion device, and a draining device;
[0005] The transverse transfer device is used to transfer the steel pipe to the bundled material frame so that the steel pipes are stacked in the bundled material frame to form a steel pipe bundle;
[0006] The lifting and handling device is used to grasp and lift the steel pipe bundle in the bundled material frame and transport the steel pipe bundle to the oil immersion device for oil immersion, and the lifting and handling device is also used to grasp and lift the steel pipe bundle in the oil immersion device and transport the steel pipe bundle to the draining device for draining oil.
[0007] Furthermore, a specific structure of the bundled material frame is provided. The bundled material frame includes a main frame, at least one lifting bracket, and a lifting drive mechanism corresponding to the lifting bracket;
[0008] The main frame has a left blocking frame body and a right blocking frame body. The transverse transfer device is used to transfer the steel pipe to between the left blocking frame body and the right blocking frame body so that the steel pipes are stacked between the left blocking frame body and the right blocking frame body to form a steel pipe bundle;
[0009] The lifting bracket is slidably connected to the main frame in the up and down direction, and the lifting bracket is used to support the steel pipe transported to between the left blocking frame body and the right blocking frame body;
[0010] The lifting drive mechanism is connected to the corresponding lifting bracket and is used to drive the corresponding lifting bracket to move up and down in place.
[0011] Further, the steel pipe oil immersion device further includes a guiding plate, a counting sensor, and a controller;
[0012] The guiding plate is obliquely arranged between the main body frame and the transverse conveying device. The guiding plate is used to receive the steel pipes sent by the transverse conveying device and guide the steel pipes to roll between the left blocking frame body and the right blocking frame body;
[0013] The counting sensor is used to measure the quantity information of the steel pipes passing through the guiding plate;
[0014] The controller is connected to the counting sensor. The controller is also connected to the lifting drive mechanism and is used to control the action of the lifting drive mechanism according to the quantity information of the steel pipes obtained by the counting sensor to drive the lifting bracket to move up and down.
[0015] Further, a specific structure of the draining device is provided. The draining device includes a base, an oil draining rack, and a telescopic drive component;
[0016] One end of the oil draining rack is rotatably connected to the base. The lifting and handling device is used to transport the steel pipe bundle to the oil draining rack;
[0017] The telescopic drive component is connected to the base and is connected to the oil draining rack and is used to drive the oil draining rack to rotate to an inclined state.
[0018] Further, a specific structure of the oil immersion device is provided. The oil immersion device includes an oil immersion rack, an oil immersion tank, a water tank, a heating device, and an internal circulation pipeline;
[0019] The oil immersion rack is arranged in the oil immersion tank. The oil immersion tank is filled with oil. The lifting and handling device is used to grab and lift the steel pipe bundle in the bundled material frame and transport the steel pipe bundle to the oil immersion rack in the oil immersion tank. The lifting and handling device is also used to grab and lift the steel pipe bundle on the oil immersion rack and transport the steel pipe bundle to the draining device;
[0020] The oil immersion tank is installed in the water tank, and the water tank is filled with water;
[0021] The heating device is arranged in the water tank and is used to heat the water in the water tank and thereby heat the oil in the oil immersion tank by water bath;
[0022] One end of the internal circulation pipeline is communicated with one end of the oil immersion tank, and the other end of the internal circulation pipeline is communicated with the other end of the oil immersion tank. A circulation pump is connected in the internal circulation pipeline.
[0023] Furthermore, the oil immersion device further includes an oil level gauge, a supplementary oil branch, and a supplementary oil container filled with oil;
[0024] One end of the supplementary oil branch is connected to the supplementary oil container, the other end of the supplementary oil branch is connected to the internal circulation pipeline, and a supplementary oil pump is connected in the supplementary oil branch;
[0025] The oil level gauge is installed in the oil immersion tank and is used to monitor the oil level height information in the oil immersion tank;
[0026] The controller is respectively connected to the oil level gauge and the supplementary oil pump, and the controller is used to control the supplementary oil pump to work according to the oil level height information monitored by the oil level gauge to pump the oil in the supplementary oil container into the internal circulation pipeline;
[0027] The oil immersion device further includes a water content monitor, a first water replenishment branch, and a water replenishment container filled with pure water;
[0028] One end of the first water replenishment branch is connected to the water replenishment container, the other end of the first water replenishment branch is connected to the internal circulation pipeline, and a water replenishment pump is connected in the first water replenishment branch;
[0029] The water content monitor is installed in the oil immersion tank and is used to monitor the water content information of the oil in the oil immersion tank;
[0030] The controller is respectively connected to the water content monitor and the water replenishment pump, and the controller is used to control the water replenishment pump to work according to the water content information of the oil monitored by the water content monitor to pump the pure water in the water replenishment container into the internal circulation pipeline;
[0031] The oil immersion device further includes an acid value adjustment branch and an adjustment container filled with an adjusting agent;
[0032] One end of the acid value adjustment branch is connected to the adjustment container, the other end of the acid value adjustment branch is connected to the internal circulation pipeline, and a metering pump for pumping the adjusting agent in the adjustment container into the internal circulation pipeline is connected in the acid value adjustment branch;
[0033] The oil immersion device further includes a water level gauge and a second water replenishment branch;
[0034] One end of the second water replenishment branch is connected to the water tank, the other end of the second water replenishment branch is connected to a water source, and a water replenishment valve is connected in the second water replenishment branch;
[0035] The water level gauge is installed in the water tank and is used to monitor the water level height information in the water tank;
[0036] The controller is respectively connected to the water level gauge and the water replenishing valve, and the controller is configured to control the water replenishing valve to open for replenishing water into the water tank according to the water level height information monitored by the water level gauge;
[0037] The oil immersion device further includes a first thermometer;
[0038] The heating device includes a steam heating pipe disposed in the water tank. The inlet end of the steam heating pipe is connected to a steam source through an inlet pipeline, and the outlet end of the steam heating pipe is connected to a steam condensate sump through an outlet pipeline. An intake valve is connected in the inlet pipeline;
[0039] The first thermometer is installed in the oil immersion tank and is used to monitor the oil temperature information in the oil immersion tank;
[0040] The controller is respectively connected to the first thermometer and the intake valve and is configured to control the opening and closing of the intake valve according to the oil temperature information monitored by the first thermometer.
[0041] Furthermore, a specific structure of the lifting and handling device is provided. The lifting and handling device includes a lifting track, a traversing vehicle, a lifting mechanism, and a grasping mechanism;
[0042] The grasping mechanism is used to grasp and support the steel pipe bundle;
[0043] The lifting mechanism is connected to the traversing vehicle and is connected to the grasping mechanism. The lifting mechanism is used to drive the grasping mechanism to move up and down, thereby lifting or lowering the steel pipe bundle grasped and supported by the grasping mechanism;
[0044] The traversing vehicle is installed on the lifting track and is used to travel along the lifting track, thereby driving the lifted steel pipe bundle to move horizontally.
[0045] Furthermore, a specific structure of the grasping mechanism is provided. The grasping mechanism includes a platform base and at least two boom mechanisms connected to the platform base. The boom mechanism includes a left boom, a right boom, a left drive mechanism, and a right drive mechanism;
[0046] The lifting mechanism is connected to the traversing vehicle and is connected to the platform base in the grasping mechanism. The lifting mechanism is used to drive the platform base to rise or fall;
[0047] The upper end of the left boom and the upper end of the right boom are respectively rotatably connected to the platform base. The left boom is used to extend downward to the left side of the steel pipe bundle when the lifting mechanism drives the platform base to descend, and the right boom is used to extend downward to the right side of the steel pipe bundle when the lifting mechanism drives the platform base to descend;
[0048] The lower end of the left lifting arm is provided with a left cross arm portion. The left driving mechanism is connected to the platform base and is connected to the left lifting arm. The left driving mechanism is used to drive the left lifting arm to rotate to the first material supporting position so that the left cross arm portion rotates to the lower part of the steel pipe bundle. The left driving mechanism is also used to drive the left lifting arm to rotate to the first material discharging position so that the left cross arm portion rotates to withdraw from the lower part of the steel pipe bundle;
[0049] The lower end of the right lifting arm is provided with a right cross arm portion. The right driving mechanism is connected to the platform base and is connected to the right lifting arm. The right driving mechanism is used to drive the right lifting arm to rotate to the second material supporting position so that the right cross arm portion rotates to the lower part of the steel pipe bundle. The right driving mechanism is also used to drive the right lifting arm to rotate to the second material discharging position so that the right cross arm portion rotates to withdraw from the lower part of the steel pipe bundle.
[0050] Furthermore, the steel pipe oil immersion device further includes a feeding conveying device and a receiving device;
[0051] The feeding conveying device includes a ground rail, a feeding moving vehicle and a conveying component;
[0052] The feeding moving vehicle is used to travel on the ground rail;
[0053] The conveying component is installed on the feeding moving vehicle. The conveying component is used to receive the steel pipe and convey the steel pipe to the transverse conveying device when the feeding moving vehicle travels on the ground rail to align with the transverse conveying device;
[0054] The receiving device is arranged on one side of the draining device. The lifting and handling device is also used to grab and lift the steel pipe bundle in the draining device and transport the steel pipe bundle to the receiving device.
[0055] The present invention also provides a working method of the steel pipe oil immersion device. The steps of the method include:
[0056] S1: The feeding moving vehicle travels on the ground rail to align with the transverse conveying device, and then the conveying component conveys the received steel pipe to the transverse conveying device;
[0057] S2: The transverse conveying device conveys the steel pipe to move into the bundling frame so that the steel pipes are stacked in the bundling frame to form a steel pipe bundle;
[0058] S3: The lifting and handling device grabs and lifts the steel pipe bundle in the bundling frame and transports the steel pipe bundle to the oil immersion device for oil immersion;
[0059] S4: The lifting and handling device grabs and lifts the steel pipe bundle in the oil immersion device and transports the steel pipe bundle to the draining device for draining;
[0060] S5: The lifting and handling device grabs and lifts the steel pipe bundle in the draining device and transports the steel pipe bundle into the receiving device.
[0061] After adopting the above technical solution, the steel pipes are sent onto the transverse conveying device, and then the transverse conveying device transports the steel pipes to move into the bundling frame. As more and more steel pipes are transported into the bundling frame, the steel pipes in the bundling frame are stacked to form a steel pipe bundle. Then, the lifting and handling device grabs and lifts the steel pipe bundle in the bundling frame and transports the steel pipe bundle into the oil immersion device for oil immersion. After oil immersion for a sufficient long time, the lifting and handling device grabs and lifts the steel pipe bundle in the oil immersion device and transports the steel pipe bundle into the draining device for draining. In this embodiment, the automatic handling and hoisting of steel pipes are realized, and the automatic oil immersion and draining of steel pipes are realized. There is no need for manual participation in handling and hoisting steel pipes, which improves the automation degree of steel pipe oil immersion treatment, saves labor costs, and also improves the safety of personnel, avoiding accidental dangers during the handling and hoisting of steel pipes. Description of the Drawings
[0062] Figure 1 Structural schematic diagram of the steel pipe oil immersion equipment of the present invention;
[0063] Figure 2 Structural schematic diagram of the lifting and handling device of the present invention;
[0064] Figure 3 Structural schematic of the lifting and handling device, transverse conveying device and bundling frame of the present invention Figure 1 ;
[0065] Figure 4 Structural schematic of the lifting and handling device, transverse conveying device and bundling frame of the present invention Figure 2 ;
[0066] Figure 5 Structural schematic diagram of the lifting and handling device, feeding conveying device, transverse conveying device, bundling frame and oil immersion device of the present invention;
[0067] Figure 6 Structural schematic diagram of the lifting and handling device, oil immersion device, draining device and receiving device of the present invention;
[0068] Figure 7 Process flow chart of the oil immersion device of the present invention;
[0069] In the figure: 1. Transverse conveying device; 2. Bundling material box; 3. Lifting and handling device; 4. Oil immersion device; 5. Drainage device; 6. Steel pipe bundle; 7. Main frame; 8. Lifting bracket; 9. Lifting drive mechanism; 10. Left blocking frame body; 11. Right blocking frame body; 12. Guide plate; 13. First cushion plate; 14. Second cushion plate; 15. Base; 16. Oil drainage rack; 17. Telescopic drive component; 18. Bottom frame body; 19. Left vertical frame; 20. Right vertical frame; 21. Support bracket; 22. Third cushion plate; 23. Fourth cushion plate; 24. Oil immersion tank; 25. Water tank; 26. Inner circulation pipeline; 27. Circulation pump; 28. Filter; 29. First valve; 30. Cover plate; 31. Opening and closing cylinder; 32. Oil level and liquid level gauge; 33. Oil replenishment branch; 34. Oil replenishment container; 35. Oil replenishment pump; 36. Water content monitor; 37. First water replenishment branch; 38. Water replenishment container; 39. Water replenishment pump; 40. Acid value adjustment branch; 41. Adjustment container; 42. Metering pump; 43. Water level and liquid level gauge; 44. Second water replenishment branch; 45. Water replenishment valve; 46. First thermometer; 47. Steam heating pipe; 48. Steam condensate sump; 49. Intake valve; 50. Second valve; 51. Third valve; 52. Steam trap; 53. Submersible pump; 54. Second thermometer; 55. Lifting track; 56. Transverse vehicle; 57. Lifting mechanism; 58. Grabbing mechanism; 59. Platform seat; 60. Left lifting arm; 61. Right lifting arm; 62. Left transverse arm part; 63. Right transverse arm part; 64. Feeding device; 65. Ground rail; 66. Loading mobile vehicle; 67. Conveying assembly. Detailed implementation manners
[0070] In order to make the content of the present invention easier to be clearly understood, the following further details the present invention according to specific embodiments and in combination with the accompanying drawings.
[0071] Embodiment 1: As Figures 1 to 7 shown, a steel pipe oil immersion device includes a transverse conveying device 1, a bundling material box 2, a lifting and handling device 3, an oil immersion device 4 and a drainage device 5;
[0072] The transverse conveying device 1 is used to convey steel pipes and move them into the bundling material box 2 so that the steel pipes are stacked in the bundling material box 2 to form a steel pipe bundle 6;
[0073] The lifting and handling device 3 is used to grasp and lift the steel pipe bundle 6 in the bundling material box 2 and transport the steel pipe bundle 6 to the oil immersion device 4 for oil immersion, and the lifting and handling device 3 is also used to grasp and lift the steel pipe bundle 6 in the oil immersion device 4 and transport the steel pipe bundle 6 to the drainage device 5 for oil drainage.
[0074] Specifically, after the steel pipes are sent to the transverse conveying device 1, the transverse conveying device 1 conveys the steel pipes to move into the bundling frame 2. As more and more steel pipes are conveyed into the bundling frame 2, the steel pipes in the bundling frame 2 are stacked to form a steel pipe bundle 6. Then, the lifting and handling device 3 grabs and lifts the steel pipe bundle 6 in the bundling frame 2 and transports the steel pipe bundle 6 to the oil immersion device 4 for oil immersion. After oil immersion for a sufficient length of time, the lifting and handling device 3 grabs and lifts the steel pipe bundle 6 in the oil immersion device 4 and transports the steel pipe bundle 6 to the draining device 5 for draining. In this embodiment, automatic handling and hoisting of steel pipes are realized, and automatic oil immersion and draining of steel pipes are achieved. There is no need for manual participation in handling and hoisting steel pipes, which improves the automation degree of steel pipe oil immersion treatment, saves labor costs, and also improves the safety of personnel, avoiding accidental dangers during handling and hoisting of steel pipes.
[0075] More specifically, the transverse conveying device 1 can be a chain conveyor. The chain conveyor has a conveying chain, and a convex block is connected to the conveying chain. The convex block can limit the rolling of the steel pipes carried on the conveying chain. The specific structure of the chain conveyor is well-known prior art to those skilled in the art and will not be specifically described in this embodiment. Further specifically, the steel pipe oil immersion equipment further includes a controller. The transverse conveying device 1, the bundling frame 2, the lifting and handling device 3, the oil immersion device 4, and the draining device 5 can all be controlled by the controller to act. The controller can be, but is not limited to, a PLC.
[0076] As Figures 3 to 5 shown, the bundling frame 2 can include a main body frame 7, at least one lifting bracket 8, and a lifting drive mechanism 9 corresponding to the lifting bracket 8;
[0077] The main body frame 7 has a left blocking frame body 10 and a right blocking frame body 11. The transverse conveying device 1 is used to convey the steel pipes to move between the left blocking frame body 10 and the right blocking frame body 11 so that the steel pipes are stacked between the left blocking frame body 10 and the right blocking frame body 11 to form a steel pipe bundle 6;
[0078] The lifting bracket 8 is slidably connected to the main body frame 7 in the up and down direction. The lifting bracket 8 is used to support the steel pipes conveyed between the left blocking frame body 10 and the right blocking frame body 11;
[0079] The lifting drive mechanism 9 is connected to the corresponding lifting bracket 8 and is used to drive the corresponding lifting bracket 8 to move up and down in place.
[0080] As Figures 3 to 5 shown, the steel pipe oil immersion equipment further includes a guiding plate 12 and a counting sensor;
[0081] The guiding plate 12 is inclined and arranged between the main body frame 7 and the transverse conveying device 1. The guiding plate 12 is used for receiving the steel pipes delivered by the transverse conveying device 1 and guiding the steel pipes to roll down between the left blocking frame body 10 and the right blocking frame body 11;
[0082] The counting sensor is used for measuring the quantity information of the steel pipes passing through the guiding plate 12;
[0083] The controller is connected to the counting sensor. The controller is also connected to the lifting drive mechanism 9 and is used for controlling the lifting drive mechanism 9 to act according to the quantity information of the steel pipes obtained by the counting sensor so as to drive the lifting bracket 8 to move up and down.
[0084] Specifically, the steel pipes delivered by the transverse conveying device 1 will pass through the guiding plate 12 and roll down between the left blocking frame body 10 and the right blocking frame body 11 and be carried on the lifting bracket 8. At first, the number of steel pipes passing through the guiding plate 12 and rolling down onto the lifting bracket 8 is small. Therefore, the quantity information of the steel pipes passing through the guiding plate 12 measured by the counting sensor is small. At this time, the controller controls the lifting drive mechanism 9 to act to drive the lifting bracket 8 to move upward to a higher position, so as to reduce the falling height difference of the steel pipes falling on the lifting bracket 8 and prevent the steel pipes from being damaged. As more and more steel pipes are conveyed between the left blocking frame body 10 and the right blocking frame body 11, the number of steel pipes passing through the guiding plate 12 measured by the counting sensor is also increasing. Therefore, the controller controls the lifting drive mechanism 9 to drive the lifting bracket 8 to gradually move downward to a lower position, so that the steel pipes can be stacked between the left blocking frame body 10 and the right blocking frame body 11 to form a steel pipe bundle 6.
[0085] In this embodiment, at least two lifting brackets 8 are sequentially arranged at intervals along the length direction of the steel pipes in the steel pipe bundle 6. The lifting drive mechanism 9 corresponds to the lifting brackets 8 one by one. The lifting drive mechanism 9 includes two lifting drive components. Among them, the lifting drive component includes a lifting lead screw, a lifting nut and a lifting motor. The lifting lead screw is rotatably connected to the main body frame 7. The lifting nut is connected to the corresponding lifting bracket 8 and is in cooperation connection with the lifting lead screw. The lifting motor is connected to the lifting lead screw and is used for driving the lifting lead screw to rotate so as to drive the lifting nut to move up and down and then drive the lifting bracket 8 to move up and down. Among them, the controller is used for controlling the rotation action of the lifting motor in the lifting drive mechanism 9, and the lifting motor can be a reduction motor.
[0086] In this embodiment, a first backing plate 13 for contacting the steel pipe is connected to the right end face of the left blocking frame body 10. The right end face of the first backing plate 13 is inclined leftward from bottom to top. A second backing plate 14 for contacting the steel pipe is connected to the left end face of the right blocking frame body 11. The left end face of the second backing plate 14 is inclined rightward from bottom to top. This can prevent the problem that the steel pipe bundle 6 is stuck when lifting the steel pipe bundle 6 between the left blocking frame body 10 and the right blocking frame body 11.
[0087] As Figure 1 , 6 shown, the draining device 5 may include a base 15, an oil draining rack 16 and a telescopic driving member 17;
[0088] One end of the oil draining rack 16 is rotatably connected to the base 15. The lifting and handling device 3 is used to transport the steel pipe bundle 6 onto the oil draining rack 16 so that the steel pipe bundle 6 drains oil on the oil draining rack 16.
[0089] The telescopic driving member 17 is connected to the base 15 and is connected to the oil draining rack 16 and is used to drive the oil draining rack 16 to rotate to an inclined state, so that the steel pipe bundle 6 on the oil draining rack 16 is also in an inclined state, and thus the oil inside the steel pipes in the steel pipe bundle 6 is drained. In this embodiment, the telescopic driving member 17 may be an oil cylinder. The cylinder body of the oil cylinder is hinged to the base 15, and the piston rod of the oil cylinder is hinged to the oil draining rack 16. The oil cylinder is used to expand and contract to drive the oil draining rack 16 to rotate to an inclined state or to a horizontal state.
[0090] Specifically, the oil draining rack 16 includes a bottom frame body 18, a left vertical frame 19, a right vertical frame 20 and a support bracket 21. Among them, the lower ends of the left vertical frame 19 and the right vertical frame 20 are both connected to the bottom frame body 18. One end of the support bracket 21 is connected to the left vertical frame 19, and the other end of the support bracket 21 is connected to the right vertical frame 20. The lifting and handling device 3 is used to transport the steel pipe bundle 6 between the left vertical frame 19 and the right vertical frame 20 and place the steel pipe bundle 6 on the support bracket 21. In this embodiment, two draining devices 5 are arranged in parallel. Of course, in some embodiments, multiple draining devices 5 may also be provided.
[0091] Further specifically, a third backing plate 22 for contacting the steel pipe is connected to the right end face of the left vertical frame 19. The right end face of the third backing plate 22 is inclined leftward from bottom to top. A fourth backing plate 23 for contacting the steel pipe is connected to the left end face of the right vertical frame 20. The left end face of the fourth backing plate 23 is inclined rightward from bottom to top. This can prevent the problem that the steel pipe bundle 6 is stuck when lifting the steel pipe bundle 6 between the left vertical frame 19 and the right vertical frame 20.
[0092] As shown Figures 5 to 7 in FIG. 2, the oil immersion device 4 may include an oil immersion rack, an oil immersion tank 24, a water tank 25, a heating device, and an internal circulation pipeline 26;
[0093] The oil immersion rack is arranged in the oil immersion tank 24. The oil immersion tank 24 is filled with oil. The lifting and handling device 3 is used to grasp and lift the steel pipe bundle 6 in the bundled material frame 2 and transport the steel pipe bundle 6 to the oil immersion rack in the oil immersion tank 24. The lifting and handling device 3 is also used to grasp and lift the steel pipe bundle 6 on the oil immersion rack and transport the steel pipe bundle 6 to the draining device 5;
[0094] The oil immersion tank 24 is installed in the water tank 25, and the water tank 25 is filled with water;
[0095] The heating device is arranged in the water tank 25 and is used to heat the water in the water tank 25 to heat the oil in the oil immersion tank 24 by water bath;
[0096] One end of the internal circulation pipeline 26 is communicated with one end of the oil immersion tank 24, and the other end of the internal circulation pipeline 26 is communicated with the other end of the oil immersion tank 24. A circulation pump 27 is connected in the internal circulation pipeline 26.
[0097] Specifically, the oil immersion rack is of a U-shaped structure. The steel pipe bundle 6 on the oil immersion rack is immersed in the oil in the oil immersion tank 24. Under the pumping of the circulation pump 27, the oil in the oil immersion tank 24 can circulate through the internal circulation pipeline 26. A filter 28 and at least one first valve 29 are also connected in the internal circulation pipeline 26, and the first valve 29 can be a manual ball valve.
[0098] The oil immersion device 4 further includes a cover plate 30 and an opening and closing cylinder 31. The cover plate 30 is rotatably connected to the oil immersion tank 24. One end of the opening and closing cylinder 31 is hinged to the oil immersion tank 24, and the other end of the opening and closing cylinder 31 is hinged to the cover plate 30. The opening and closing cylinder 31 is used for telescoping to drive the cover plate 30 to rotate to open or close.
[0099] As shown Figures 5 to 7 in FIG. 2, the oil immersion device 4 may further include an oil level gauge 32, a refueling branch 33, and a refueling container 34 filled with oil;
[0100] One end of the refueling branch 33 is connected to the refueling container 34, the other end of the refueling branch 33 is connected to the internal circulation pipeline 26, and a refueling pump 35 is connected in the refueling branch 33;
[0101] The oil level gauge 32 is installed in the oil immersion tank 24 and is used to monitor the oil level height information in the oil immersion tank 24;
[0102] The controller is respectively connected to the oil level gauge 32 and the oil replenishing pump 35. The controller is used to control the operation of the oil replenishing pump 35 according to the oil level height information monitored by the oil level gauge 32, so as to pump the oil in the oil replenishing container 34 into the internal circulation pipeline 26. Specifically, when the oil level height information monitored by the oil level gauge 32 is lower than the lower limit value, the controller controls the oil replenishing pump 35 to operate to pump the oil in the oil replenishing container 34 into the internal circulation pipeline 26, and then replenish the oil into the immersion tank 24.
[0103] The immersion device 4 may further include a water content monitor 36, a first water replenishing branch 37, and a water replenishing container 38 filled with pure water.
[0104] One end of the first water replenishing branch 37 is connected to the water replenishing container 38, the other end of the first water replenishing branch 37 is connected to the internal circulation pipeline 26, and a water replenishing pump 39 is connected in the first water replenishing branch 37.
[0105] The water content monitor 36 is installed in the immersion tank 24 and is used to monitor the water content information of the oil in the immersion tank 24.
[0106] The controller is respectively connected to the water content monitor 36 and the water replenishing pump 39. The controller is used to control the operation of the water replenishing pump 39 according to the water content information of the oil monitored by the water content monitor 36, so as to pump the pure water in the water replenishing container 38 into the internal circulation pipeline 26. Specifically, when the water content of the oil in the immersion tank 24 monitored by the water content monitor 36 does not meet the process requirements, the controller controls the water replenishing pump 39 to operate to pump the pure water in the water replenishing container 38 into the internal circulation pipeline 26, and then replenish the pure water into the immersion tank 24 to make the water content of the oil meet the process requirements.
[0107] The immersion device 4 may further include an acid value adjustment branch 40 and an adjustment container 41 filled with an adjusting agent.
[0108] One end of the acid value adjustment branch 40 is connected to the adjustment container 41, and the other end of the acid value adjustment branch 40 is connected to the internal circulation pipeline 26. A metering pump 42 for pumping the conditioner in the adjustment container 41 into the internal circulation pipeline 26 is connected in the acid value adjustment branch 40. Specifically, when it is found that the acid value of the oil product does not meet the process requirements during the daily oil product test, first calculate the required supplement amount of the conditioner, and then start the metering pump 42 to quantitatively pump and supplement the conditioner in the adjustment container 41 into the internal circulation pipeline 26. As the oil fluid circulates in the internal circulation pipeline 26, the acid value of the oil fluid in the oil immersion tank 24 can be adjusted to meet the process requirements.
[0109] The oil immersion device 4 may further include a water level gauge 43 and a second water replenishment branch 44.
[0110] One end of the second water replenishment branch 44 is connected to the water tank 25, the other end of the second water replenishment branch 44 is connected to a water source, and a water replenishment valve 45 is connected in the second water replenishment branch 44.
[0111] The water level gauge 43 is installed in the water tank 25 and is used to monitor the water level height information in the water tank 25.
[0112] The controller is respectively connected to the water level gauge 43 and the water replenishment valve 45. The controller is used to control the water replenishment valve 45 to open to replenish water into the water tank 25 according to the water level height information monitored by the water level gauge 43. Specifically, when the water level height information monitored by the water level gauge 43 in the water tank 25 is lower than the lower limit value, the controller controls the water replenishment valve 45 to open to replenish water into the water tank 25. When the water level height information monitored by the water level gauge 43 in the water tank 25 reaches the upper limit value, the controller controls the water replenishment valve 45 to close to end the water replenishment. Among them, the water source can be tap water, and the water replenishment valve 45 can be a pneumatic ball valve. In this embodiment, check valves are respectively connected in the oil replenishment branch 33, the first water replenishment branch 37 and the acid value adjustment branch 40. Pneumatic ball valves are also respectively connected in the oil replenishment branch 33 and the acid value adjustment branch 40. The water replenishment pump 39 can be a peristaltic pump, and both the oil level gauge 32 and the water level gauge 43 can adopt magnetic flap level gauges.
[0113] The oil immersion device 4 may further include a first thermometer 46.
[0114] The heating device includes a steam heating pipe 47 arranged in the water tank 25. The inlet end of the steam heating pipe 47 is connected to a steam source through an inlet pipeline, and the outlet end of the steam heating pipe 47 is connected to a steam condensate sump 48 through an outlet pipeline. An intake valve 49 is connected in the inlet pipeline.
[0115] The first thermometer 46 is installed in the oil immersion tank 24 and is used to monitor the oil temperature information in the oil immersion tank 24;
[0116] The controller is respectively connected to the first thermometer 46 and the intake valve 49 and is used to control the opening and closing of the intake valve 49 according to the oil temperature information monitored by the first thermometer 46; Specifically, when the first thermometer 46 monitors that the oil temperature in the oil immersion tank 24 is lower than the threshold, the controller controls the intake valve 49 to open so that steam flows into the steam heating pipe 47 through the inlet pipeline, and then heats the water in the water tank 25, and then heats the oil in the oil immersion tank 24 through the water in the water tank 25, and then the condensed water in the steam heating pipe 47 flows into the steam condensate sump 48 through the outlet pipeline.
[0117] More specifically, a second valve 50, a third valve 51, a steam trap 52 and a check valve are connected in the outlet pipeline. The steam trap 52, the second valve 50 and the check valve are connected in series in sequence. One end of the third valve 51 is connected in parallel with one end of the steam trap 52 and then connected to the outlet end of the steam heating pipe 47. The other end of the third valve 51 is connected in parallel with one end of the check valve and then connected to the steam condensate sump 48. The condensed water in the steam condensate sump 48 can be pumped to the sewage station by a submersible pump 53. In this embodiment, a second thermometer 54 for monitoring the water temperature in the water tank 25 is also connected in the water tank 25. Both the first thermometer 46 and the second thermometer 54 can adopt thermocouple sensors.
[0118] As Figures 1 to 6 shown, the lifting and handling device 3 includes a lifting track 55, a cross - transfer vehicle 56, a lifting mechanism 57 and a grasping mechanism 58;
[0119] The grasping mechanism 58 is used to grasp and support the steel pipe bundle 6;
[0120] The lifting mechanism 57 is connected to the cross - transfer vehicle 56 and is connected to the grasping mechanism 58. The lifting mechanism 57 is used to drive the grasping mechanism 58 to move up and down, and then lift or lower the steel pipe bundle 6 grasped and supported by the grasping mechanism 58;
[0121] The cross - transfer vehicle 56 is installed on the lifting track 55 and is used to travel along the lifting track 55 and then drive the lifted steel pipe bundle 6 to move horizontally; In this embodiment, the lifting mechanism 57 can be an electric hoist connected to the cross - transfer vehicle 56, and the cross - transfer vehicle 56 and the electric hoist form a trolley - type electric hoist.
[0122] As Figures 1 to 6As shown, the grasping mechanism 58 may include a platform base 59 and at least two boom mechanisms connected to the platform base 59. The boom mechanisms include a left boom 60, a right boom 61, a left drive mechanism, and a right drive mechanism;
[0123] The hoisting mechanism 57 is connected to the traversing vehicle 56 and is connected to the platform base 59 in the grasping mechanism 58. The hoisting mechanism 57 is used to drive the platform base 59 to rise or fall;
[0124] The upper end of the left boom 60 and the upper end of the right boom 61 are respectively rotatably connected to the platform base 59. The left boom 60 is used to extend downward to the left side of the steel pipe bundle 6 when the hoisting mechanism 57 drives the platform base 59 to descend. The right boom 61 is used to extend downward to the right side of the steel pipe bundle 6 when the hoisting mechanism 57 drives the platform base 59 to descend;
[0125] The lower end of the left boom 60 is provided with a left cross-arm portion 62. The left drive mechanism is connected to the platform base 59 and is connected to the left boom 60. The left drive mechanism is used to drive the left boom 60 to rotate to the first material-supporting position so that the left cross-arm portion 62 rotates to below the steel pipe bundle 6. The left drive mechanism is also used to drive the left boom 60 to rotate to the first material-releasing position so that the left cross-arm portion 62 rotates to withdraw from below the steel pipe bundle 6;
[0126] The lower end of the right boom 61 is provided with a right cross-arm portion 63. The right drive mechanism is connected to the platform base 59 and is connected to the right boom 61. The right drive mechanism is used to drive the right boom 61 to rotate to the second material-supporting position so that the right cross-arm portion 63 rotates to below the steel pipe bundle 6. The right drive mechanism is also used to drive the right boom 61 to rotate to the second material-releasing position so that the right cross-arm portion 63 rotates to withdraw from below the steel pipe bundle 6.
[0127] Specifically, the process of the lifting and handling device 3 lifting and handling the steel pipe bundle 6 is as follows. First, the cross-carriage 56 travels along the lifting track 55 to above the steel pipe bundle 6 to be lifted. The left driving mechanism drives the left lifting arm 60 to rotate to the first discharging position, and the right driving mechanism drives the right lifting arm 61 to rotate to the second discharging position. Then the lifting mechanism 57 drives the platform seat 59 to descend so that the left lifting arm 60 extends downward to the left side of the steel pipe bundle 6 and the right lifting arm 61 extends downward to the right side of the steel pipe bundle 6. Then the left driving mechanism drives the left lifting arm 60 to rotate to the first material supporting position so that the left cross-arm part 62 rotates to below the steel pipe bundle 6, and the right driving mechanism drives the right lifting arm 61 to rotate to the second material supporting position so that the right cross-arm part 63 rotates to below the steel pipe bundle 6. At this time, the left lifting arm 60 and the right lifting arm 61 grasp the steel pipe bundle 6 and support the steel pipe bundle 6 through the left cross-arm part 62 and the right cross-arm part 63. Then the lifting mechanism 57 drives the platform seat 59 to rise, thereby driving the left lifting arm 60 and the right lifting arm 61 to rise and then lifting the steel pipe bundle 6 upward. Then the cross-carriage 56 travels along the lifting track 55 and drives the lifted steel pipe bundle 6 to move horizontally to the position where discharging is required. Then the lifting mechanism 57 drives the platform seat 59 to descend and then puts down the steel pipe bundle 6. Then the left driving mechanism drives the left lifting arm 60 to rotate to the first discharging position so that the left cross-arm part 62 rotates to withdraw from below the steel pipe bundle 6, and the right driving mechanism drives the right lifting arm 61 to rotate to the second discharging position so that the right cross-arm part 63 rotates to withdraw from below the steel pipe bundle 6. Then the lifting mechanism 57 drives the platform seat 59 to rise and then drives the left lifting arm 60 and the right lifting arm 61 to rise, thus completing the putting down of the steel pipe bundle 6.
[0128] Wherein, the left driving mechanism includes a left air cylinder and a left connecting rod. The left connecting rod is connected to the left lifting arm 60. One end of the left air cylinder is hinged on the platform seat 59, and the other end of the left air cylinder is hinged to the left connecting rod. When the left air cylinder expands and contracts, it can drive the left lifting arm 60 to rotate between the first material supporting position and the first discharging position through the left connecting rod.
[0129] Wherein, the right driving mechanism includes a right air cylinder and a right connecting rod. The right connecting rod is connected to the right lifting arm 61. One end of the right air cylinder is hinged on the platform seat 59, and the other end of the right air cylinder is hinged to the right connecting rod. When the right air cylinder expands and contracts, it can drive the right lifting arm 61 to rotate between the second material supporting position and the second discharging position through the right connecting rod.
[0130] As Figure 1 、 5 、shown in 6, the steel pipe oil immersion equipment may further include a feeding conveying device and a receiving device 64;
[0131] The feeding and conveying device includes a ground rail 65, a feeding mobile vehicle 66 and a conveying component 67;
[0132] The feeding mobile vehicle 66 is used to travel on the ground rail 65;
[0133] The conveying component 67 is installed on the feeding mobile vehicle 66. The conveying component 67 is used to receive steel pipes and convey the steel pipes to the transverse conveying device 1 when the feeding mobile vehicle 66 travels on the ground rail 65 to align with the transverse conveying device 1;
[0134] The receiving device 64 is arranged on one side of the draining device 5. The lifting and handling device 3 is further used to grasp and lift the steel pipe bundle 6 in the draining device 5 and transport the steel pipe bundle 6 to the receiving device 64.
[0135] Specifically, the receiving device 64 is used to untie the steel pipe bundle 6 and convey the unbundled steel pipes to the equipment of the next process for feeding. The specific structure of the receiving device 64 is the prior art well-known to those skilled in the art and will not be specifically described in this embodiment. Further specifically, the feeding mobile vehicle 66 can be an RGV vehicle, and the conveying component 67 can be a chain conveyor or a belt conveyor or an automatic telescopic forklift connected to the RGV vehicle. Further specifically, when the process information of the steel pipe bundle 6 is attached with a non-oil-immersed label, the controller will control the lifting and handling device 3 to grasp and lift the steel pipe bundle 6 in the bundled material frame 2 and directly transport the steel pipe bundle 6 to the receiving device 64.
[0136] Specifically, the lifting and handling device 3 is used to lift the steel pipe bundle 6 in the bundled material frame 2 and transport it to the oil immersion rack, then lift the steel pipe bundle 6 on the oil immersion rack and transport it to the oil draining rack 16, and then lift the steel pipe bundle 6 on the oil draining rack 16 and transport it to the receiving device 64. In some embodiments, the lengths of the main frame 7 in the bundled material frame 2, the oil immersion rack, the oil draining rack 16, and the receiving device 64 can all be less than the length of the steel pipes in the steel pipe bundle 6. Therefore, when the steel pipe bundle 6 is in any one of the bundled material frame 2, the oil immersion rack, the oil draining rack 16, and the receiving device 64, both ends of the steel pipe bundle 6 are suspended and protruding. Thus, the left lifting arm 60 and the right lifting arm 61 in one of the lifting arm mechanisms can grab and support the front end of the steel pipe bundle 6, and the left lifting arm 60 and the right lifting arm 61 in the other lifting arm mechanism can grab and support the rear end of the steel pipe bundle 6. Of course, in some other embodiments, the main frame 7, the oil immersion rack, the oil draining rack 16, and the receiving device 64 can respectively be provided with an activity space for the left lifting arm 60 and the right lifting arm 61 to extend downward, and the left lifting arm 60 and the right lifting arm 61 can rotate in the activity space so that the left cross-arm portion 62 and the right cross-arm portion 63 can rotate to below the steel pipe bundle 6.
[0137] More specifically, the controller can control the traveling of the crosswise moving vehicle 56, control the operation of the lifting mechanism, and control the telescoping of the left cylinder, the right cylinder, the opening and closing cylinder 31, and the telescopic driving component 17.
[0138] Embodiment 2: A working method of a steel pipe oil immersion device as described in Embodiment 1, and the steps of the method include:
[0139] S1: The loading and moving vehicle 66 travels on the ground rail 65 until it aligns with the crosswise conveying device 1, and then the conveying component 67 conveys the received steel pipes to the crosswise conveying device 1.
[0140] S2: The crosswise conveying device 1 conveys the steel pipes and moves them into the bundled material frame 2 so that the steel pipes are stacked in the bundled material frame 2 to form a steel pipe bundle 6.
[0141] S3: The lifting and handling device 3 grabs and lifts the steel pipe bundle 6 in the bundled material frame 2 and transports the steel pipe bundle 6 to the oil immersion device 4 for oil immersion.
[0142] S4: The lifting and handling device 3 grabs and lifts the steel pipe bundle 6 in the oil immersion device 4 and transports the steel pipe bundle 6 to the draining device 5 for oil draining.
[0143] S5: The lifting and handling device 3 grabs and lifts the steel pipe bundle 6 in the draining device 5 and transports the steel pipe bundle 6 to the receiving device 64.
[0144] In summary, after the steel pipes are sent to the transverse conveying device 1, the transverse conveying device 1 conveys the steel pipes and moves them into the bundling frame 2. As more and more steel pipes are conveyed into the bundling frame 2, the steel pipes in the bundling frame 2 are stacked to form a steel pipe bundle 6. Then, the lifting and handling device 3 grabs and lifts the steel pipe bundle 6 in the bundling frame 2 and transports the steel pipe bundle 6 to the oil immersion device 4 for oil immersion. After oil immersion for a sufficient length of time, the lifting and handling device 3 grabs and lifts the steel pipe bundle 6 in the oil immersion device 4 and transports the steel pipe bundle 6 to the draining device 5 for draining. In this embodiment, automatic handling and hoisting of steel pipes are realized, and automatic oil immersion and draining of steel pipes are also realized. There is no need for manual participation in handling and hoisting steel pipes, which improves the automation degree of steel pipe oil immersion treatment, saves labor costs, and also improves the safety of personnel, avoiding accidental dangers during handling and hoisting of steel pipes.
[0145] In the specific embodiments described above, the technical problems solved by the present invention, the technical solutions and the beneficial effects are further described in detail. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A steel pipe oil immersion equipment, characterized in that: It comprises a transverse conveying device (1), a bale material frame (2), a lifting and handling device (3), an oiling device (4) and a draining device (5); The transverse conveying device (1) is used to convey the steel pipes to the bundling material frame (2) so that the steel pipes are stacked in the bundling material frame (2) to form steel pipe bundles (6); The lifting and handling device (3) is used to grab and lift the steel pipe bundle (6) in the bundle material frame (2) and to carry the steel pipe bundle (6) to the oil immersion device (4) for oil immersion. The lifting and handling device (3) is also used to grab and lift the steel pipe bundle (6) in the oil immersion device (4) and to carry the steel pipe bundle (6) to the draining device (5) for oil drainage. The bundling frame (2) comprises a main frame (7), at least one lifting bracket (8), and a lifting drive mechanism (9) corresponding to the lifting bracket (8); The main frame (7) has a left blocking frame (10) and a right blocking frame (11), and the transverse conveying device (1) is used to convey the steel pipes to move between the left blocking frame (10) and the right blocking frame (11) so that the steel pipes are stacked between the left blocking frame (10) and the right blocking frame (11) to form a steel pipe bundle (6); The lifting bracket (8) is slidably connected to the main frame (7) in an up-down direction, and the lifting bracket (8) is used to hold the steel pipe transported between the left blocking frame (10) and the right blocking frame (11); The lifting drive mechanism (9) is connected to the corresponding lifting bracket (8) and is used to drive the corresponding lifting bracket (8) to move up and down into position; It also includes a guide plate (12), a counting sensor and a controller; The guide plate (12) is obliquely arranged between the main frame (7) and the transverse conveying device (1), and the guide plate (12) is used to receive the steel pipe sent by the transverse conveying device (1) and guide the steel pipe to roll down between the left blocking frame (10) and the right blocking frame (11); The counting sensor is used to measure the quantity information of the steel pipes passing through the guide plate (12); The controller is connected to the counting sensor, and is also connected to the lifting drive mechanism (9) and is used to control the movement of the lifting drive mechanism (9) according to the quantity information of the steel pipes obtained by the counting sensor, so as to drive the lifting bracket (8) to move up and down.
2. The steel pipe oil immersion equipment according to claim 1, characterized in that: The draining device (5) comprises a base (15), an oil draining rack (16) and a telescopic driving component (17); One end of the oil drain rack (16) is rotatably connected to the base (15), and the lifting and handling device (3) is used to carry the steel pipe bundle (6) to the oil drain rack (16); The telescopic driving component (17) is connected to the base (15) and to the oil drain rack (16) and is used to drive the oil drain rack (16) to rotate to a tilted state.
3. The steel pipe oil immersion equipment according to claim 1, characterized in that: The oil immersion device (4) comprises an oil immersion rack, an oil immersion tank (24), a water tank (25), a heating device and an internal circulation pipeline (26); The oil immersion rack is installed in the oil immersion tank (24), and the oil immersion tank (24) is filled with oil. The lifting and handling device (3) is used to grab and lift the steel pipe bundle (6) in the bundle material frame (2) and move the steel pipe bundle (6) to the oil immersion rack in the oil immersion tank (24). The lifting and handling device (3) is also used to grab and lift the steel pipe bundle (6) on the oil immersion rack and move the steel pipe bundle (6) to the draining device (5); The oil immersion tank (24) is installed in the water tank (25), and the water tank (25) is filled with water; The heating device is arranged in the water tank (25) and is used to heat the water in the water tank (25) and thereby heat the oil in the oil immersion tank (24) in a water bath; One end of the internal circulation pipeline (26) is in communication with one end of the oil immersion tank (24), and the other end of the internal circulation pipeline (26) is in communication with the other end of the oil immersion tank (24). A circulation pump (27) is connected to the internal circulation pipeline (26).
4. The steel pipe oil immersion equipment according to claim 3, characterized in that: Also includes a controller; The oil immersion device (4) further comprises an oil level gauge (32), an oil replenishment branch (33), and an oil replenishment container (34) filled with oil; One end of the oil replenishment branch (33) is connected to the oil replenishment container (34), the other end of the oil replenishment branch (33) is connected to the internal circulation pipeline (26), and an oil replenishment pump (35) is connected to the oil replenishment branch (33); The oil level gauge (32) is installed in the oil immersion tank (24) and is used to monitor oil level height information in the oil immersion tank (24); The controller is connected to the oil level gauge (32) and the oil replenishment pump (35) respectively, and is used to control the oil replenishment pump (35) to operate according to the oil level height information monitored by the oil level gauge (32) so as to pump the oil in the oil replenishment container (34) into the internal circulation pipeline (26); The oil immersion device (4) further comprises a water content monitor (36), a first water replenishment branch (37), and a water replenishment container (38) filled with pure water; One end of the first water replenishment branch (37) is connected to the water replenishment container (38), the other end of the first water replenishment branch (37) is connected to the internal circulation pipeline (26), and a water replenishment pump (39) is connected to the first water replenishment branch (37); The water content monitor (36) is installed in the oil immersion tank (24) and is used to monitor the water content information of the oil in the oil immersion tank (24); The controller is connected to the water content monitor (36) and the water replenishment pump (39) respectively, and is used to control the water replenishment pump (39) to operate according to the oil water content information monitored by the water content monitor (36) so as to pump the pure water in the water replenishment container (38) into the internal circulation pipeline (26); The oil immersion device (4) further includes an acid value adjustment branch (40) and a regulating container (41) containing an adjusting agent; One end of the acid value adjustment branch (40) is connected to the adjustment container (41), and the other end of the acid value adjustment branch (40) is connected to the internal circulation pipeline (26); a metering pump (42) for pumping the adjusting agent in the adjustment container (41) into the internal circulation pipeline (26) is connected to the acid value adjustment branch (40); The oil immersion device (4) further comprises a water level gauge (43) and a second water replenishment branch (44); One end of the second water replenishment branch (44) is connected to the water tank (25), the other end of the second water replenishment branch (44) is connected to a water source, and a water replenishment valve (45) is connected to the second water replenishment branch (44); The water level gauge (43) is installed in the water tank (25) and is used to monitor water level information in the water tank (25); The controller is connected to the water level gauge (43) and the water supply valve (45) respectively, and is used to control the water supply valve (45) to open according to water level information monitored by the water level gauge (43) so as to supply water to the water tank (25); The oil immersion device (4) further includes a first thermometer (46); The heating device comprises a steam heating pipe (47) arranged in the water tank (25), the inlet end of the steam heating pipe (47) being connected to a steam source via an inlet pipeline, the outlet end of the steam heating pipe (47) being connected to a steam condensation pit (48) via an outlet pipeline, and the inlet pipeline being connected to an air intake valve (49); The first thermometer (46) is installed in the oil immersion tank (24) and is used to monitor the temperature information of the oil in the oil immersion tank (24); The controller is respectively connected to the first thermometer (46) and the intake valve (49) and is used to control the opening and closing of the intake valve (49) according to the oil temperature information monitored by the first thermometer (46).
5. The steel pipe oil immersion equipment according to claim 1, characterized in that: The lifting and handling device (3) comprises a lifting rail (55), a transverse transfer vehicle (56), a lifting mechanism (57) and a grabbing mechanism (58); The grabbing mechanism (58) is used to grab and hold the steel pipe bundle (6); The lifting mechanism (57) is connected to the transverse transfer vehicle (56) and is connected to the grabbing mechanism (58), and the lifting mechanism (57) is used to drive the grabbing mechanism (58) to move up and down, thereby lifting or lowering the steel pipe bundle (6) grabbed and held by the grabbing mechanism (58); The transverse transfer vehicle (56) is installed on the lifting rail (55) and is used to move along the lifting rail (55) to drive the lifted steel pipe bundle (6) to move transversely.
6. The steel pipe oil immersion equipment according to claim 5, characterized in that: The grabbing mechanism (58) comprises a platform seat (59) and at least two boom mechanisms connected to the platform seat (59), the boom mechanisms comprising a left boom (60), a right boom (61), a left drive mechanism and a right drive mechanism; The lifting mechanism (57) is connected to the transverse transfer vehicle (56) and is connected to the platform seat (59) in the grabbing mechanism (58), and the lifting mechanism (57) is used to drive the platform seat (59) to rise or fall; The upper end of the left suspension arm (60) and the upper end of the right suspension arm (61) are respectively rotatably connected to the platform seat (59); the left suspension arm (60) is used to extend downward to the left side of the steel pipe bundle (6) when the lifting mechanism (57) drives the platform seat (59) to descend; and the right suspension arm (61) is used to extend downward to the right side of the steel pipe bundle (6) when the lifting mechanism (57) drives the platform seat (59) to descend. A left cross arm (62) is provided at the lower end of the left suspension arm (60); the left driving mechanism is connected to the platform seat (59) and is connected to the left suspension arm (60); the left driving mechanism is used to drive the left suspension arm (60) to rotate to a first supporting position so that the left cross arm (62) rotates to below the steel pipe bundle (6); the left driving mechanism is also used to drive the left suspension arm (60) to rotate to a first discharging position so that the left cross arm (62) rotates to below the steel pipe bundle (6) to exit; A right cross arm portion (63) is provided at the lower end of the right suspension arm (61); the right driving mechanism is connected to the platform seat (59) and is connected to the right suspension arm (61); the right driving mechanism is used to drive the right suspension arm (61) to rotate to a second supporting position so that the right cross arm portion (63) rotates to below the steel pipe bundle (6); the right driving mechanism is also used to drive the right suspension arm (61) to rotate to a second unloading position so that the right cross arm portion (63) rotates to below the steel pipe bundle (6) to exit.
7. The steel pipe oil immersion equipment according to claim 1, characterized in that: It also includes a feeding conveying device and a material receiving device (64); The loading and conveying device comprises a ground rail (65), a loading and conveying vehicle (66) and a conveying assembly (67); The loading mobile vehicle (66) is used to travel on the ground rail (65); The conveying assembly (67) is installed on the loading moving vehicle (66), and the conveying assembly (67) is used to receive the steel pipe and convey the steel pipe to the transverse conveying device (1) when the loading moving vehicle (66) moves on the ground rail (65) until it is aligned with the transverse conveying device (1); The material receiving device (64) is arranged on one side of the draining device (5), and the lifting and transporting device (3) is also used to grab and lift the steel pipe bundle (6) in the draining device (5) and transport the steel pipe bundle (6) to the material receiving device (64).
8. A method for operating the steel pipe oil immersion equipment as claimed in claim 7, characterized in that: The steps of the method include: S1: the loading mobile vehicle (66) moves on the ground rail (65) until it is aligned with the transverse conveying device (1), and then the conveying component (67) conveys the received steel pipe to the transverse conveying device (1); S2: the transverse conveying device (1) conveys the steel pipes to the bundling frame (2) so that the steel pipes are stacked in the bundling frame (2) to form steel pipe bundles (6); S3: the lifting and handling device (3) grabs and lifts the steel pipe bundle (6) in the bundle material frame (2) and transports the steel pipe bundle (6) to the oil immersion device (4) for oil immersion; S4: the lifting and handling device (3) grabs and lifts the steel pipe bundle (6) in the oil immersion device (4) and carries the steel pipe bundle (6) to the draining device (5) to drain the oil; S5: The lifting and handling device (3) grabs and lifts the steel pipe bundle (6) in the draining device (5) and carries the steel pipe bundle (6) to the material receiving device (64).
Citation Information
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