Full-automatic winding and shaping machine for capacitor and use method thereof

Abstract

The invention discloses a capacitor full-automatic winding shaper and a use method thereof, the capacitor full-automatic winding shaper comprises a support table, and the capacitor full-automatic winding shaper has the beneficial effects that a sliding frame and laminating rollers are arranged, so that when the sliding frame and the laminating rollers move, the distance between the two laminating rollers is adjusted, each film material is subjected to laminating treatment, and the working efficiency is improved; the winding and shaping stability of a capacitor is improved by combining a rotating laminating roller on the inner side of a sliding frame, the laminating stability is improved, an inner supporting plate and a limiting strip are arranged, the inner side of a winding film charging barrel is tightly jacked through the inner supporting plate, and a limiting groove in the inner side of the winding film charging barrel is limited through the limiting strip on the outer side of the inner supporting plate; the feeding position of the winding film material barrel is limited and fixed, stability is improved, the first limiting ring, the second limiting ring, the positioning roller, the limiting roller and the third limiting ring are arranged, the guiding position of film material conveying is limited, and film material dislocation is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of winding and shaping machines, and in particular to a fully automatic winding and shaping machine for capacitors and a use method thereof. Background Art

[0002] A capacitor is an electronic component that can store electric charge. It plays a variety of roles in the circuit, such as storing electric energy, isolating direct current, and coupling alternating current signals. A capacitor is usually composed of two conductors that are close to each other and insulated from each other. There is a layer of insulating dielectric between the two conductors. The dielectric can be air, paper, plastic or any other non-conductive material that can prevent the two metal poles from contacting each other. The working principle of the capacitor is to store electric energy by storing charges on the electrodes. When there is a medium between the conductors, the movement of charges is hindered, so that the charges accumulate on the conductors, resulting in the accumulation and storage of charges. When a voltage is applied between the two plates of the capacitor, the charges will be stored on the electrodes. Therefore, the capacitor is an energy storage element. With the rapid development of automation technology, more and more companies are beginning to seek automation solutions to improve the efficiency and product quality of capacitor winding and shaping. However, the existing capacitor winding and shaping equipment still has some shortcomings in terms of automation level and scope of application. Some equipment can only handle capacitors of specific specifications, which increases the complexity of operation and limits the versatility of the equipment. The existing capacitor winding and shaping equipment is prone to film material dislocation and loose fitting during the winding process, resulting in uneven appearance and unstable performance of the capacitor. Summary of the invention

[0003] The purpose of the present invention is to provide a fully automatic capacitor winding and shaping machine and a method of using the same, so as to solve the problems that the existing capacitor winding and shaping equipment mentioned in the above background technology still has some shortcomings in terms of automation level, scope of application, etc. Some equipment can only process capacitors of specific specifications, which increases the complexity of operation and limits the versatility of the equipment. The existing capacitor winding and shaping equipment is prone to film material misalignment and loose fitting during the winding process, resulting in uneven appearance and unstable performance of the capacitor.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic winding and shaping machine for capacitors, comprising a support table, one side of the support table is symmetrically rotatably connected with a plurality of film roll support rollers, one side of the support table is symmetrically rotatably provided with a plurality of guide rollers, one side of the support table is symmetrically rotatably provided with a plurality of positioning rollers, one side of the support table is symmetrically rotatably provided with a plurality of limiting rollers, one side of the support table is provided with a pressing structure, one side of the support table is symmetrically provided with a side connecting frame, a cutting knife is slidably provided inside the side connecting frame, a No. 3 cylinder is installed on the outside of the side connecting frame, the output end of the No. 3 cylinder is fixedly connected to the cutting knife, one side of the support table is provided with a support frame, a sliding support plate is slidably provided on the top of the support frame, a rotating support is rotatably connected inside the sliding support plate, a winding seat cooperating with the rotating support is rotatably provided on one side of the support table, a side bracket is provided on the top of the support frame, a No. 1 cylinder is installed on one side of the side bracket, the output end of the No. 1 cylinder is fixedly connected to the sliding frame, and a laminating roller is rotatably provided on the inner side of the sliding frame.

[0005] Preferably, two No. 3 limiting rings are arranged on the outer side of the limiting roller, one of which is slidably connected to the limiting roller, and the other is fixedly connected to the limiting roller, and the inside of the film roll support roller is equidistantly slidably connected with four sliding inner plates, and the outer side of the sliding inner plate is provided with an inner support plate, and the outer side of the inner support plate is provided with a limiting strip, and a No. 1 limiting ring is arranged on the outer side of the film roll support roller, and a No. 2 limiting ring is installed on the outer side of the film roll support roller, and the internal thread of the No. 2 limiting ring is connected with a tightening bolt that cooperates with the film roll support roller, and the pressing structure includes a sliding frame, the sliding frame is symmetrically slidably arranged on one side of the support platform, the inner side of the sliding frame is rotatably connected to the laminating roller, and the other side of the support platform is fixedly connected to a connecting box, the internal rotation of the connecting box is provided with a bidirectional screw rod, the outer side of the bidirectional screw rod is symmetrically threaded with a moving slider, the moving slider is slidably connected to the support platform, one side of the moving slider is fixedly connected to the sliding frame, and a No. 1 motor is installed on one side of the connecting box, and the output end of the No. 1 motor is fixedly connected to the bidirectional screw rod.

[0006] Preferably, the film roll support roller is provided with an internal rotationally arranged No. 1 adjusting screw, the outer side of the No. 1 adjusting screw is threadedly connected to an inner slide, the inner slide is slidably connected to the film roll support roller, the sliding inner plate is movably connected to the inner slide, the outer side of the inner slide is symmetrically fixed with a plurality of side fixing plates, the inner side of the side fixing plates is fixed with a fixing rod, the interior of the sliding inner plate is provided with an adjusting inclined groove cooperating with the fixing rod, the fixing rod is slidably connected to the adjusting inclined groove, and a No. 1 rotating screw block is rotatably arranged on one side of the film roll support roller, and the output end of the No. 1 rotating screw block is fixedly connected to the No. 1 adjusting screw.

[0007] Preferably, a sliding plate is slidably provided inside the support frame, the top of the sliding plate is fixedly connected to the sliding support plate, a No. 2 cylinder is installed inside the support frame, and the output end of the No. 2 cylinder is fixedly connected to the sliding plate.

[0008] Preferably, a second limit rod is symmetrically slidably arranged inside the sliding plate, the second limit rod is fixedly connected to the support frame, a first limit rod is symmetrically fixedly connected to one side of the sliding frame, and the first limit rod is slidably connected to the side bracket.

[0009] Preferably, an inner sliding column is provided for internal sliding of the limiting roller, a plurality of outer fixing plates are fixedly connected with equal distances on the outer side of the inner sliding column, the outer fixing plate is slidingly connected to the limiting roller, the outer side of the outer fixing plate is fixedly connected to the third limiting ring, the inner thread of the inner sliding column is connected with a No. 2 adjusting screw, a No. 2 rotating screw block is rotatably provided at one end of the limiting roller, and one end of the No. 2 adjusting screw is fixedly connected to the No. 2 rotating screw block.

[0010] Preferably, a third limiting rod is symmetrically and slidably arranged inside the side connecting frame, and one end of the third limiting rod is fixedly connected to the cutting knife.

[0011] Preferably, a winding film barrel is installed on the outer side of the film winding roller, the inner support plate cooperates with the inner side of the winding film barrel, and a plurality of limiting grooves cooperating with limiting strips are equidistantly provided on the inner side of the winding film barrel.

[0012] Preferably, a conveyor is provided on one side of the support table, a material storage box is provided on the conveyor, a bottom bracket is provided on one side of the support table, a linear module is provided on the top of the bottom bracket, a robotic arm is installed on the moving slide of the linear module, and a loader is provided on one side of the support table.

[0013] A method for using a fully automatic capacitor winding and shaping machine comprises the following steps:

[0014] S1. The winding film material cylinder is divided into a metal film and an insulating film roll, wherein two film roll support rollers are sleeved with a winding film material cylinder with an insulating film roll installed, and another film roll support roller is sleeved with a winding film material cylinder with a metal film installed, the film material is guided by a guide roller, the film material is transported and positioned by a positioning roller, and the transported film material is guided by a No. 3 limiting ring on the outer side of the limiting roller;

[0015] S2. When the winding film barrel is installed on the outer side of the film winding roller, the tightening bolt is turned outward, the No. 2 limiting ring is removed, and the winding film barrel is sleeved on the outer side of the film winding roller, and the inner side of the winding film barrel is tightened by the inner support plate, and the limiting groove on the inner side of the winding film barrel is limited by the limiting strip on the outer side of the inner support plate, and the No. 1 rotating screw block is rotated. When the No. 1 rotating screw block is rotated, the No. 1 adjusting screw rod is driven to rotate, and when the No. 1 adjusting screw rod is rotated, the outer inner slide is driven to move and adjust, and when the inner slide moves, the side fixed plate and the fixed rod are driven to move, and the fixed rod drives the sliding inner plate to move through the adjusting inclined groove, and when the sliding inner plate moves, it drives the inner support plate and the limiting strip to move outward, so as to support the winding film barrel in a limited position;

[0016] S3, by rotating the No. 2 rotating screw block, the No. 2 rotating screw block is driven to rotate when the No. 2 rotating screw block is rotated, and the No. 2 adjusting screw is driven to move and adjust the inner sliding column on the outside, and the inner sliding column slides in the limit roller, and the outer fixing plate and the No. 3 limiting ring are driven to move and adjust through the inner sliding column, and the film material is shaped according to the width size of the winding film material, and the conveying position is limited, and the bidirectional screw is driven to rotate through the output end of the No. 1 motor, and the bidirectional screw is driven to move and adjust the outer moving slider when the bidirectional screw rotates, and the sliding frame and the bonding roller are driven to move when the moving slider moves, and the spacing between the two bonding rollers is adjusted to complete the bonding of the film material;

[0017] S4. The loading capacitor of the loading machine is grabbed by a robotic arm, and the robotic arm grabs the capacitor between the winding seat and the rotating support. The sliding plate, the sliding support plate and the rotating support are driven to move by the output end of the No. 2 cylinder to limit the position of the capacitor. The capacitor is rotated by rotating the winding seat, and the film material is bonded to the outside of the capacitor. The sliding frame and the bonding roller are driven to move by the output end of the No. 1 cylinder, and the film material is bonded by the bonding roller. The capacitor is rotated to wind and shape the capacitor. After winding, the cutting knife is driven to move by the output end of the No. 3 cylinder, and the cutting knife cuts the film material. The sliding plate, the sliding support plate and the rotating support are driven to move outward by the output end of the No. 2 cylinder. At the same time, the wound capacitor is grabbed by the robotic arm and placed in the storage box. After unloading, the storage box is transported by the conveyor to complete the unloading process.

[0018] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: by setting a sliding frame and a bonding roller, the distance between the two bonding rollers can be adjusted when the sliding frame and the bonding roller move, and each film material can be bonded. In combination with the bonding roller rotating on the inner side of the sliding frame, the winding and shaping stability of the capacitor is improved, and the bonding stability is improved. By setting an inner support plate and a limiting strip, the inner side of the winding film barrel is tightened by the inner support plate, and the limiting groove on the inner side of the winding film barrel is limited by the limiting strip on the outer side of the inner support plate, the discharge position of the winding film barrel is limited and fixed, thereby improving the stability. By setting a No. 1 limiting ring, a No. 2 limiting ring, a positioning roller, a limiting roller, and a No. 3 limiting ring, the guide position of the film material conveying is limited, thereby avoiding the film material from being misplaced, resulting in an uneven appearance and unstable performance of the capacitor. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the drawings required for the implementation methods or the prior art descriptions are briefly introduced below. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a left side view of the present invention;

[0023] Figure 3 This is a schematic diagram of the internal structure of the support frame of the present invention;

[0024] Figure 4 This is a schematic diagram of the structure of the film roll support roller of the present invention;

[0025] Figure 5 This is a schematic diagram of the internal structure of the film roll support roller of the present invention;

[0026] Figure 6 It is a schematic diagram of the structure of the sliding frame and the laminating roller of the present invention;

[0027] Figure 7 This is a schematic diagram of the internal structure of the connection box of the present invention;

[0028] Figure 8 It is a schematic diagram of the overall structure of the limiting roller of the present invention;

[0029] Fig. 9 This is a schematic diagram of the internal structure of the limiting roller of the present invention;

[0030] Fig.10 This is a schematic diagram of the inner slide structure of the present invention;

[0031] Fig.11 It is a schematic diagram of the structure of the winding film barrel of the present invention.

[0032] In the figure: 1. Support table; 2. Film roll support roller; 3. Guide roller; 4. Positioning roller; 5. Limit roller; 6. Bidirectional screw rod; 7. Moving slider; 8. Support frame; 9. Sliding support plate; 10. Rotating support; 11. Winding seat; 12. Side bracket; 13. No. 1 cylinder; 14. Sliding frame; 15. No. 1 limit rod; 16. Laminating roller; 17. Sliding plate; 18. No. 2 cylinder; 19. No. 2 limit rod; 20. Loader; 21. No. 1 motor; 22. Bottom bracket; 23. Linear module; 24. Robot arm; 25. Conveyor; 26 , material storage box; 27, inner slide; 28, side fixed plate; 29, fixed rod; 30, sliding inner plate; 31, adjusting bevel groove; 32, inner support plate; 33, limit strip; 34, No. 1 adjusting screw; 35, No. 1 rotating screw block; 36, No. 1 limiting ring; 37, No. 2 limiting ring; 38, tightening bolt; 39, inner sliding column; 40, outer fixed plate; 41, No. 3 limiting ring; 42, side connecting frame; 43, cutting knife; 44, No. 3 cylinder; 45, No. 3 limiting rod; 46, connecting box; 47, No. 2 adjusting screw; 48, No. 2 rotating screw block. DETAILED DESCRIPTION

[0033] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figures 1 to 11As shown, a fully automatic winding and shaping machine for capacitors according to an embodiment of the present invention comprises a support table 1, a plurality of film roll support rollers 2 are symmetrically rotatably connected to one side of the support table 1, a plurality of guide rollers 3 are symmetrically rotatably arranged on one side of the support table 1, a plurality of positioning rollers 4 are symmetrically rotatably arranged on one side of the support table 1, a plurality of limiting rollers 5 are symmetrically rotatably arranged on one side of the support table 1, a pressing structure is arranged on one side of the support table 1, a side connecting frame 42 is symmetrically arranged on one side of the support table 1, a cutting knife 43 is slidably arranged inside the side connecting frame 42, and a cutting knife 43 is arranged on the outside of the side connecting frame 42. A No. 3 cylinder 44 is installed, and the output end of the No. 3 cylinder 44 is fixedly connected to the cutting knife 43. A support frame 8 is provided on one side of the support table 1. A sliding support plate 9 is slidably provided on the top of the support frame 8. A rotating support 10 is rotatably connected to the inside of the sliding support plate 9. A winding seat 11 cooperating with the rotating support 10 is rotatably provided on one side of the support table 1. A side bracket 12 is provided on the top of the support frame 8. A No. 1 cylinder 13 is installed on one side of the side bracket 12. A sliding frame 14 is fixedly connected to the output end of the No. 1 cylinder 13, and a laminating roller 16 is rotatably provided on the inner side of the sliding frame 14.

[0036] Among them, two No. 3 limiting rings 41 are arranged on the outer side of the limiting roller 5, one of the No. 3 limiting rings 41 is slidably connected to the limiting roller 5, and the other No. 3 limiting ring 41 is fixed to the limiting roller 5. Four sliding inner plates 30 are equidistantly slidably connected inside the film roll support roller 2, an inner support plate 32 is arranged on the outer side of the sliding inner plate 30, and a limiting strip 33 is arranged on the outer side of the inner support plate 32. A No. 1 limiting ring 36 is arranged on the outer side of the film roll support roller 2, and a No. 2 limiting ring 37 is installed on the outer side of the film roll support roller 2. The internal thread of the No. 2 limiting ring 37 is connected with a tightening bolt 38 that cooperates with the film roll support roller 2. The pressing structure includes a sliding frame 14, and the sliding frame 14 is symmetrically slidably arranged on one side of the support platform 1. The inner A laminating roller 16 is rotatably connected to one side, and a connecting box 46 is fixedly connected to the other side of the support platform 1. A bidirectional screw rod 6 is rotatably arranged inside the connecting box 46. A movable slider 7 is symmetrically threadedly connected to the outer side of the bidirectional screw rod 6. The movable slider 7 is slidably connected to the support platform 1. One side of the movable slider 7 is fixedly connected to the sliding frame 14. A No. 1 motor 21 is installed on one side of the connecting box 46. The output end of the No. 1 motor 21 is fixedly connected to the bidirectional screw rod 6. The output end of the No. 1 motor 21 drives the bidirectional screw rod 6 to rotate. The bidirectional screw rod 6 drives the movable slider 7 symmetrically threadedly connected to the outer side to move. The movable slider 7 drives the sliding frame 14 and the laminating roller 16 to move and adjust, thereby completing the laminating limit of the film material and improving the stability.

[0037] Among them, the film roll support roller 2 is internally rotatably provided with a No. 1 adjusting screw rod 34, the outer side of the No. 1 adjusting screw rod 34 is threadedly connected with an inner slide 27, the inner slide 27 is slidably connected to the film roll support roller 2, the sliding inner plate 30 is movably connected to the inner slide 27, the outer side of the inner slide 27 is symmetrically fixed with a plurality of side fixing plates 28, the inner side of the side fixing plates 28 is fixed with a fixing rod 29, the interior of the sliding inner plate 30 is provided with an adjusting inclined groove 31 that cooperates with the fixing rod 29, and the fixing rod 29 and the adjusting inclined groove 31 are connected to each other. The groove 31 is slidably connected, and a rotating screw block No. 35 is rotatably provided on one side of the film roll support roller 2. The output end of the rotating screw block No. 35 is fixedly connected to the adjusting screw rod No. 34. The adjusting screw rod No. 34 is rotationally adjusted by the rotating screw block No. 35 to complete the synchronous movement adjustment of the inner slide 27, the side fixed plate 28 and the fixed rod 29. The adjusting inclined groove 31 and the sliding inner plate 30 are adjusted by the fixed rod 29, and the film material is limitedly supported by the inner support plate 32 and the limiting strip 33.

[0038] Among them, a sliding plate 17 is slidingly arranged inside the support frame 8, and the top of the sliding plate 17 is fixedly connected to the sliding support plate 9. A No. 2 cylinder 18 is installed inside the support frame 8, and the output end of the No. 2 cylinder 18 is fixedly connected to the sliding plate 17. The positions of the sliding plate 17, the sliding support plate 9 and the rotating support 10 are adjusted through the output end of the No. 2 cylinder 18, and the capacitor substrate to be wound is limitedly supported, thereby improving stability.

[0039] Among them, a second limit rod 19 is symmetrically slidably arranged inside the sliding plate 17, and the second limit rod 19 is fixedly connected to the support frame 8. A first limit rod 15 is symmetrically fixedly connected to one side of the sliding frame 14, and the first limit rod 15 is slidably connected to the side bracket 12. The moving position of the sliding plate 17 is limited by the second limit rod 19, thereby improving stability.

[0040] Among them, an inner sliding column 39 is provided for internal sliding of the limiting roller 5, and a plurality of outer fixing plates 40 are fixedly connected at equal intervals on the outer side of the inner sliding column 39. The outer fixing plate 40 is slidably connected to the limiting roller 5, and the outer side of the outer fixing plate 40 is fixedly connected to the No. 3 limiting ring 41. The inner thread of the inner sliding column 39 is connected with a No. 2 adjusting screw 47. A No. 2 rotating screw block 48 is rotatably provided at one end of the limiting roller 5, and one end of the No. 2 adjusting screw 47 is fixedly connected to the No. 2 rotating screw block 48. The No. 2 adjusting screw 47 is rotationally adjusted by the No. 2 rotating screw block 48, and the No. 2 adjusting screw 47 drives the outer inner sliding column 39, the outer fixing plate 40 and the No. 3 limiting ring 41 to move synchronously and adjust, and adjust the distance between the two No. 3 limiting rings 41, so as to guide and convey the film materials of different widths.

[0041] Among them, a third limiting rod 45 is symmetrically slidably arranged inside the side connecting frame 42, and one end of the third limiting rod 45 is fixedly connected to the cutting knife 43. The moving position of the cutting knife 43 is guided and limited by the third limiting rod 45, thereby improving stability.

[0042] Among them, a winding film barrel is installed on the outer side of the film winding roller 2, and the inner support plate 32 cooperates with the inner side of the winding film barrel. The inner side of the winding film barrel is equidistantly provided with a plurality of limiting grooves that cooperate with the limiting strips 33. The supporting position of the winding film barrel is limited and fixed by the inner support plate 32 and the limiting strips 33, thereby improving stability.

[0043] Among them, a conveyor 25 is provided on one side of the support platform 1, and a storage box 26 is provided on the conveyor 25. The capacitors that have been wound and shaped are stored through the storage box 26, and the storage box 26 and the capacitors are unloaded through the conveyor 25. A winding seat 11 that cooperates with the rotating support 10 is rotatably provided on one side of the support platform 1, and a side bracket 12 is fixedly connected to the top of the support frame 8. A No. 1 cylinder 13 is installed on one side of the side bracket 12, and a sliding frame 14 is fixedly connected to the output end of the No. 1 cylinder 13. A laminating roller 16 is rotatably provided on the inner side of the sliding frame 14. A bottom bracket 22 is provided on one side of the support platform 1, and the top of the bottom bracket 22 A linear module 23 is provided in the part, a mechanical arm 24 is installed on the movable slide of the linear module 23, and a loader 20 is provided on one side of the support platform 1; the loader 20 is a vibration plate loader, and the working principle of the vibration plate loader mainly depends on the exciting force generated by the vibration motor. When the vibration motor is started, the centrifugal force it generates will cause the vibration plate to vibrate periodically, and this vibration will cause the material on the plate surface to be subjected to a certain throwing force, so that the material will jump on the plate surface and move forward. By adjusting the exciting force and vibration frequency of the vibration motor, the jumping speed and moving direction of the material can be controlled, thereby realizing the function of automatic feeding.

[0044] A method for using a fully automatic capacitor winding and shaping machine comprises the following steps:

[0045] S1, the winding film material cylinder is divided into a metal film and an insulating film roll, wherein two film roll support rollers 2 are sleeved with a winding film material cylinder for mounting an insulating film roll, and another film roll support roller 2 is sleeved with a winding film material cylinder for mounting a metal film, the film material is guided by a guide roller 3, the film material is transported and positioned by a positioning roller 4, and the transported film material is guided by a No. 3 limiting ring 41 outside a limiting roller 5;

[0046] When the film winding barrel is installed on the outer side of the film winding roller 2, the tightening bolt 38 is rotated outwardly, the No. 2 limiting ring 37 is removed, and the film winding barrel is sleeved on the outer side of the film winding roller 2, and the inner side of the film winding barrel is tightened by the inner support plate 32, and the limiting groove inside the film winding barrel is limited by the limiting strip 33 outside the inner support plate 32. By rotating the No. 1 rotating screw block 35, the No. 1 rotating screw block 35 drives the No. 1 adjusting screw rod 34 to rotate when the No. 1 adjusting screw rod 34 rotates, and the outer inner slide 27 is driven to move and adjust when the inner slide 27 moves, and the side fixing plate 28 and the fixing rod 29 are moved when the inner slide 27 moves, and the fixing rod 29 drives the sliding inner plate 30 to move through the adjusting inclined groove 31, and when the sliding inner plate 30 moves, it drives the inner support plate 32 and the limiting strip 33 to move outward to support the film winding barrel in a limited position;

[0047] S3, by rotating the No. 2 rotating screw block 48, the No. 2 rotating screw block 48 drives the No. 2 adjusting screw 47 to rotate when rotating, and the No. 2 adjusting screw 47 drives the outer inner sliding column 39 to move and adjust when rotating, and the inner sliding column 39 slides in the limiting roller 5, and the outer fixing plate 40 and the No. 3 limiting ring 41 are driven to move and adjust through the inner sliding column 39, and the film material is shaped according to the width size of the winding film material to limit the conveying position, and the bidirectional screw 6 is driven to rotate through the output end of the No. 1 motor 21, and the bidirectional screw 6 drives the outer moving slider 7 to move and adjust when rotating, and the sliding frame 14 and the bonding roller 16 are driven to move when the moving slider 7 moves, and the spacing between the two bonding rollers 16 is adjusted to complete the bonding of the film material;

[0048] S4, the loading capacitor of the loading machine 20 is grabbed by the mechanical arm 24, the mechanical arm 24 grabs the capacitor between the winding seat 11 and the rotating support 10, and the sliding plate 17, the sliding support plate 9 and the rotating support 10 are driven to move by the output end of the second cylinder 18 to limit the position of the capacitor, and the capacitor is driven to rotate by the rotation of the winding seat 11, and the film material is bonded to the outside of the capacitor, and the sliding frame 14 and the bonding roller 16 are driven to move by the output end of the first cylinder 13, and the bonding roller 16 is driven to move. The film material is laminated, and the capacitor is rotated to be wound and shaped. After winding, the output end of the No. 3 cylinder 44 drives the cutting knife 43 to move, and the cutting knife 43 cuts the film material. The output end of the No. 2 cylinder 18 drives the sliding plate 17, the sliding support plate 9 and the rotating support 10 to move outward. At the same time, the mechanical arm 24 grabs the wound capacitor and places it in the storage box 26. After unloading, the conveyor 25 drives the storage box 26 to transport it, and the unloading process is completed.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0050] Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or customary techniques in the art that are not disclosed in the present disclosure. The description and examples are intended to be exemplary only, and the true scope of the present disclosure is indicated by the following claims.

Claims

1. A fully automatic capacitor winding and shaping machine, characterized in that: The invention comprises a support platform (1), one side of the support platform (1) is symmetrically rotatably connected with a plurality of film roll support rollers (2), one side of the support platform (1) is symmetrically rotatably provided with a plurality of guide rollers (3), one side of the support platform (1) is symmetrically rotatably provided with a plurality of positioning rollers (4), one side of the support platform (1) is symmetrically rotatably provided with a plurality of limiting rollers (5), one side of the support platform (1) is provided with a pressing structure, one side of the support platform (1) is symmetrically provided with a side connecting frame (42), a cutting knife (43) is slidably provided inside the side connecting frame (42), a No. 3 air cylinder (44) is installed on the outer side of the side connecting frame (42), and the No. 3 air cylinder ( The output end of the support frame (44) is fixedly connected to the cutting knife (43), a support frame (8) is arranged on one side of the support platform (1), a sliding support plate (9) is slidably arranged on the top of the support frame (8), a rotating support (10) is rotatably connected inside the sliding support plate (9), a winding seat (11) cooperating with the rotating support (10) is rotatably arranged on one side of the support platform (1), a side bracket (12) is arranged on the top of the support frame (8), a No. 1 cylinder (13) is installed on one side of the side bracket (12), a sliding frame (14) is fixedly connected to the output end of the No. 1 cylinder (13), and a laminating roller (16) is rotatably arranged inside the sliding frame (14).

2. The fully automatic capacitor winding and shaping machine according to claim 1, characterized in that: Two No. 3 limiting rings (41) are arranged on the outer side of the limiting roller (5), one of which is slidably connected to the limiting roller (5), and the other is fixedly connected to the limiting roller (5). The inside of the film roll support roller (2) is equidistantly slidably connected with four sliding inner plates (30), the outer side of the sliding inner plate (30) is provided with an inner support plate (32), and the outer side of the inner support plate (32) is provided with a limiting strip (33). The outer side of the film roll support roller (2) is provided with a No. 1 limiting ring (36), and the outer side of the film roll support roller (2) is installed with a No. 2 limiting ring (37), and the inner thread of the No. 2 limiting ring (37) is connected with a tightening bolt that cooperates with the film roll support roller (2). (38), the pressing structure includes a sliding frame (14), the sliding frame (14) is symmetrically slidably arranged on one side of the support platform (1), the inner side of the sliding frame (14) is rotatably connected to a laminating roller (16), the other side of the support platform (1) is fixedly connected to a connecting box (46), the inner side of the connecting box (46) is rotatably arranged with a bidirectional screw rod (6), the outer side of the bidirectional screw rod (6) is symmetrically threadedly connected to a movable slider (7), the movable slider (7) is slidably connected to the support platform (1), one side of the movable slider (7) is fixedly connected to the sliding frame (14), one side of the connecting box (46) is equipped with a No. 1 motor (21), the output end of the No. 1 motor (21) is fixedly connected to the bidirectional screw rod (6).

3. The fully automatic capacitor winding and shaping machine according to claim 2, characterized in that: The film roll support roller (2) is internally rotatably provided with a No. 1 adjusting screw (34), the outer side of the No. 1 adjusting screw (34) is threadedly connected with an inner slide (27), the inner slide (27) is slidably connected to the film roll support roller (2), the sliding inner plate (30) is movably connected to the inner slide (27), the outer side of the inner slide (27) is symmetrically fixed with a plurality of side fixing plates (28), the inner side of the side fixing plates (28) is fixed with a fixing rod (29), the interior of the sliding inner plate (30) is provided with an adjusting inclined groove (31) that cooperates with the fixing rod (29), the fixing rod (29) is slidably connected to the adjusting inclined groove (31), one side of the film roll support roller (2) is rotatably provided with a No. 1 rotating screw block (35), the output end of the No. 1 rotating screw block (35) is fixedly connected to the No. 1 adjusting screw (34).

4. The fully automatic capacitor winding and shaping machine according to claim 3 is characterized in that: A sliding plate (17) is slidably arranged inside the support frame (8), the top of the sliding plate (17) is fixedly connected to the sliding support plate (9), and a No. 2 cylinder (18) is installed inside the support frame (8), and the output end of the No. 2 cylinder (18) is fixedly connected to the sliding plate (17).

5. The fully automatic capacitor winding and shaping machine according to claim 4, characterized in that: A second limiting rod (19) is symmetrically slidably arranged inside the sliding plate (17), and the second limiting rod (19) is fixedly connected to the support frame (8). A first limiting rod (15) is symmetrically fixedly connected to one side of the sliding frame (14), and the first limiting rod (15) is slidably connected to the side bracket (12).

6. The fully automatic capacitor winding and shaping machine according to claim 5, characterized in that: The limiting roller (5) is internally slidably provided with an inner sliding column (39), and the outer side of the inner sliding column (39) is equidistantly fixed with a plurality of outer fixing plates (40), the outer fixing plates (40) are slidably connected to the limiting roller (5), and the outer side of the outer fixing plates (40) is fixedly connected to a No. 3 limiting ring (41), and the inner thread of the inner sliding column (39) is connected with a No. 2 adjusting screw (47), and one end of the limiting roller (5) is rotatably provided with a No. 2 rotating screw block (48), and one end of the No. 2 adjusting screw (47) is fixedly connected to the No. 2 rotating screw block (48).

7. The fully automatic capacitor winding and shaping machine according to claim 6, characterized in that: A third limiting rod (45) is symmetrically and slidably arranged inside the side connecting frame (42), and one end of the third limiting rod (45) is fixedly connected to the cutting knife (43).

8. The fully automatic capacitor winding and shaping machine according to claim 7, characterized in that: A winding film barrel is installed on the outer side of the film winding support roller (2), the inner support plate (32) cooperates with the inner side of the winding film barrel, and a plurality of limiting grooves cooperating with the limiting strips (33) are equidistantly provided on the inner side of the winding film barrel.

9. The fully automatic capacitor winding and shaping machine according to claim 8, characterized in that: A conveyor (25) is provided on one side of the support platform (1), a material storage box (26) is provided on the conveyor (25), a bottom bracket (22) is provided on one side of the support platform (1), a linear module (23) is provided on the top of the bottom bracket (22), a mechanical arm (24) is installed on the movable slide of the linear module (23), and a loader (20) is provided on one side of the support platform (1).

10. The method for using the capacitor automatic winding and shaping machine according to claim 9, characterized in that: The following steps are involved: S1, the winding film material cylinder is divided into a metal film roll and an insulating film roll, wherein two film roll support rollers (2) are sleeved with a winding film material cylinder for mounting an insulating film roll, and another film roll support roller (2) is sleeved with a winding film material cylinder for mounting a metal film, the film material is guided by a guide roller (3), the film material is transported and positioned by a positioning roller (4), and the transported film material is guided by a No. 3 limiting ring (41) outside a limiting roller (5); S2. When the film winding barrel is installed on the outer side of the film winding roller (2), the tightening bolt (38) is turned outward, the No. 2 limiting ring (37) is removed, and the film winding barrel is sleeved on the outer side of the film winding roller (2). The inner side of the film winding barrel is tightened by the inner support plate (32), and the limiting groove on the inner side of the film winding barrel is limited by the outer limiting strip (33) of the inner support plate (32). When the No. 1 rotating screw block (35) is rotated, the No. 1 rotating screw block (35) is rotated. The first adjusting screw rod (34) is driven to rotate. When the first adjusting screw rod (34) rotates, the outer inner slide (27) is driven to move and adjust. When the inner slide (27) moves, the side fixed plate (28) and the fixed rod (29) are driven to move. The fixed rod (29) drives the sliding inner plate (30) to move through the adjusting inclined groove (31). When the sliding inner plate (30) moves, it drives the inner support plate (32) and the limiting strip (33) to move outward, so as to limit the position of the winding film barrel. S3, by rotating the No. 2 rotating screw block (48), the No. 2 rotating screw block (48) drives the No. 2 adjusting screw (47) to rotate when the No. 2 adjusting screw (47) rotates, and the outer inner sliding column (39) is driven to move and adjust when the No. 2 adjusting screw (47) rotates. The inner sliding column (39) slides in the limiting roller (5), and the outer fixing plate (40) and the No. 3 limiting ring (41) are driven to move and adjust through the inner sliding column (39), and the film material is shaped according to the width size of the winding film material, and the conveying position is limited. The output end of the No. 1 motor (21) drives the bidirectional screw (6) to rotate, and the bidirectional screw (6) drives the outer moving slider (7) to move and adjust when the moving slider (7) moves. When the moving slider (7) moves, it drives the sliding frame (14) and the bonding roller (16) to move, and the distance between the two bonding rollers (16) is adjusted to complete the bonding of the film material; S4. The loading capacitor of the loading machine (20) is grabbed by the mechanical arm (24). The mechanical arm (24) grabs the capacitor between the winding seat (11) and the rotating support (10). The output end of the second cylinder (18) drives the sliding plate (17), the sliding support plate (9) and the rotating support (10) to move, thereby limiting the position of the capacitor. The winding seat (11) is rotated to drive the capacitor to rotate, and the film material is bonded to the outside of the capacitor. The output end of the first cylinder (13) drives the sliding frame (14) and the bonding roller (16) to move. The bonding roller ( 16) to fit the film material, rotate to wind and shape the capacitor, after winding is completed, the output end of the No. 3 cylinder (44) drives the cutting knife (43) to move, the cutting knife (43) cuts the film material, and the output end of the No. 2 cylinder (18) drives the sliding plate (17), the sliding support plate (9) and the rotating support (10) to move outward, and at the same time, the mechanical arm (24) grabs the wound capacitor and places the capacitor in the storage box (26). After unloading, the conveyor (25) drives the storage box (26) to transport, and the unloading process is completed.

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