Roller press with automatic spraying and roller wiping structure and working method of roller press

By using gap adjustment, bending, belt penetration, scraper and roller erasing mechanism in the roll press, the problem of bending deformation and spacing adjustment caused by uneven loads is solved, high-quality processing of battery poles and effective cleaning of rolls is achieved, and production efficiency and equipment life are improved.

CN119819715APending Publication Date: 2025-04-15XINGTAI ZHAOYANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202510308675.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The rolling rollers of the roller press are prone to bear uneven loads and cause bending deformation during long-term use, which affects the flatness of the battery electrode sheet. At the same time, the roll spacing adjustment steps are cumbersome, resulting in uneven product thickness, reduced surface quality and reduced production efficiency. In addition, the roll surface is prone to coarse particles and dust particles, and a single scraper structure cannot be effectively removed.

Method used

A roll press with an automatic spraying and rubbing roller structure is designed. The gap adjustment mechanism is used to realize the thickness adjustment of the gap between the upper and lower rollers. The bending mechanism corrects the bending deformation of the roll, the belt-through mechanism optimizes the feeding steps. The scraper mechanism removes coarse particles on the surface of the roll, and the rubbing mechanism removes dust particles by spraying and wiping.

Benefits of technology

By precisely controlling the roll spacing and correcting bending deformation, the flatness and surface quality of the battery pole sheet are improved, product defects are reduced, and production efficiency is improved. At the same time, the automatic spraying and rub roller structure effectively removes dust particles on the roll, keeps the roller surface clean and extends the equipment life.

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Abstract

The invention relates to a roller press with an automatic spraying roller wiping structure and a working method thereof.The roller press comprises a base, a mounting frame and a roller frame are mounted on the base, a machine cover is mounted on the outer side of the mounting frame and the outer side of the roller frame, roller seats are symmetrically mounted on the mounting frame, and an upper roller and a lower roller are mounted between the roller seats; a gap adjusting mechanism is mounted between the two roller seats on the same mounting frame; the tightness of the roller wiping cloth is adjusted through the up-down winding and unwinding assembly of the roller wiping mechanism, the roller wiping cloth and the upper roller and the lower roller achieve low-speed reverse rotation, the roller surfaces of the upper roller and the lower roller are cleaned in cooperation with the spraying assembly, dust particles adhering to the roller surfaces are actively wiped away, and the roller surfaces are kept clean; through movement of the rubber roller of the roller wiping assembly, the roller wiping cloth can be driven to be tightly attached to the upper roller and the lower roller during cleaning, the roller wiping cloth can be separated from the upper roller and the lower roller when the machine works, and normal work of the machine is prevented from being interfered.
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Description

Technical Field

[0001] The invention relates to the technical field of roller press processing, and in particular to a roller press with an automatic spraying and wiping roller structure and a working method thereof. Background Art

[0002] The rolling of battery pole pieces refers to the process in which the friction between the rollers and the battery pole pieces in the roller press pulls the battery pole pieces between the rotating upper and lower roller systems, and the battery pole pieces are compressed and deformed. The rolling of battery pole pieces is a process of combining and compacting the battery materials and substrates on the positive and negative plates. Its purpose is to increase the compaction density of the positive or negative electrode materials. The bonding strength between the battery materials and the substrate directly determines the cycle life of the battery. However, since the battery materials and the substrate are not made of the same material, they are easy to separate and it is not easy to ensure the compaction density.

[0003] The rollers of a roller press are prone to uneven loads during long-term use, which can cause the rollers to bend and deform, affecting the flatness of the processed battery electrodes. At the same time, the roller spacing adjustment steps of the roller press are cumbersome, which can lead to uneven product thickness, reduced surface quality and reduced production efficiency during the processing. After the processing is completed, coarse particles and dust particles will be attached to the roller surface. A single scraper structure can only remove the coarse particles on the roller surface, and the scraper mechanism cannot remove the cleaning liquid attached to the roller surface. Directly spraying the rollers through a spray mechanism will cause the cleaning liquid to splash, and the splashed cleaning liquid carries dust particles that pollute the equipment as a whole. Summary of the invention

[0004] The problem solved by the present invention is to provide a roller press with an automatic spraying and wiping roller structure and a working method thereof, which solves the problem that the rollers of the roller press are easily subjected to uneven loads during long-term use, which leads to bending and deformation of the rollers, affecting the flatness of the processed battery pole pieces. At the same time, the roller spacing adjustment steps of the roller press are cumbersome, which leads to uneven thickness of the product, reduced surface quality and reduced production efficiency during the processing. After the processing is completed, coarse particles and dust particles will be attached to the roller surface. Only the coarse particles on the roller surface can be removed by a single scraper structure, and tiny particles such as dust cannot be removed, thereby affecting the product quality and equipment. Technical problem.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A roller press with an automatic spraying and wiping roller structure comprises a base, a mounting frame, a roller frame, a machine cover, a roller seat, an upper roller and a lower roller, wherein the mounting frame and the roller frame are mounted on the base, a machine cover is mounted on the outer sides of the mounting frame and the roller frame, the roller seats are symmetrically mounted on the roller frame, an upper roller and a lower roller are mounted between the roller seats, a gap adjustment mechanism is mounted between two roller seats located on the same mounting frame, a bending correction mechanism is mounted on the ends of the upper roller and the lower roller, a belt threading mechanism for feeding, a scraper mechanism for cleaning the surfaces of the upper roller and the lower roller, and a wiping roller mechanism are mounted on the mounting frame, and the belt threading mechanism is located between the upper roller and the lower roller.

[0006] Preferably, the bending correction mechanism includes a bending correction seat rotatably mounted on the ends of the upper roller and the lower roller, the two ends of the bending correction seat are respectively rotatably connected to the telescopic ends of the bending cylinder seat through an inserted shaft, and the bending cylinder seat is rotatably connected to the bending cylinder seat on the roller frame through an inserted shaft.

[0007] Preferably, a first reducer is installed on the mounting frame, the input end of the first reducer is connected to the output end of the first motor, and the output end of the first reducer is connected to the ends of the upper roller and the lower roller via a universal coupling.

[0008] Preferably, the gap adjustment mechanism comprises a gap adjustment base plate installed on the top side of the roller seat of the lower roller, a first movable oblique iron is slidably installed on the roller seat, a second movable oblique iron is slidably installed on the first movable oblique iron, linear bearings are installed on all sides of the top side of the gap adjustment base plate, an optical axis is slidably installed in the linear bearing, a top oblique iron is installed on the top of the optical axis, the top oblique iron is connected to the bottom side of the roller seat of the upper roller, and the top oblique iron is located above the second movable oblique iron; A rod seat is installed on the gap adjustment base plate, and a fine adjustment screw and a coarse adjustment screw are rotatably installed on the rod seat. The fine adjustment screw is threadedly connected to the first movable bevel iron, and the coarse adjustment screw is threadedly connected to the second movable bevel iron. A second reducer is installed on the gap adjustment base plate, and the output end of the second reducer is connected to the fine adjustment screw, and the input end of the second reducer is connected to the output end of the second motor. Needle roller rows are installed between the gap adjustment base plate and the first movable bevel iron and between the first movable bevel iron and the second movable bevel iron.

[0009] Preferably, the belt threading mechanism includes a plurality of roller plates installed between roller frames, manual rollers are installed between the roller plates, two manual rollers are respectively located on both sides of the upper roller and the lower roller, end sprockets are installed on the outer sides of the ends of the manual rollers, and a turning handle is installed on the ends of the manual rollers, a plurality of mounting sprockets are installed on the roller frame, the end sprocket and the mounting sprocket located at the same end of the manual roller are connected by a chain, and a loading rod is installed between the two chains.

[0010] Preferably, the scraper mechanism includes a shield, and a dust collecting box is installed at the bottom of the shield, a cylinder seat is installed in the shield, and the cylinder seat is rotatably connected to the end of the first adjusting cylinder through an inserted shaft, the telescopic end of the first adjusting cylinder is rotatably connected to the flip plate through an inserted shaft, a scraper is installed on the flip plate, a telescopic cylinder is installed on the bottom side of the flip plate, and a scraper rubber knife is installed at the telescopic end of the telescopic cylinder located in the flip plate.

[0011] Preferably, the wiping roller mechanism includes an upper and lower retractable assembly, a spray assembly and a wiping roller assembly, the upper and lower retractable assembly includes a first fixed plate symmetrically arranged on a mounting frame, an air-expanding shaft is installed between the two first fixed plates, and the wiping roller cloth is located on the air-expanding shaft, a magnetic powder brake is installed at one end of the air-expanding shaft, and the other end of the air-expanding shaft is connected to the output end of the third motor.

[0012] Preferably, the spray assembly comprises an electric slide rail mounted on a mounting frame, a slide frame is slidably mounted on the electric slide rail, and a nozzle is mounted on the slide frame.

[0013] Preferably, the wiping roller assembly includes a second fixed plate symmetrically arranged on the mounting frame, an aluminum guide roller is symmetrically installed between the two second fixed plates, a second adjusting cylinder is symmetrically installed on the inner side of the two second fixed plates, an axle seat is installed at the telescopic end of the second adjusting cylinder, and the axle seat is rotatably connected to the ends of the two rubber rollers.

[0014] A working method of a roller press with an automatic spraying and wiping roller structure, the specific operating steps of the working method are as follows: Step 1: Fix the end of the negative electrode sheet on the feeding rod of the belt threading mechanism, and drive the manual roller to rotate by turning the handle, thereby driving the chain to transmit on the end sprocket and the mounting sprocket. At this time, the negative electrode sheet moves with the feeding rod through the upper roller and the lower roller to complete the feeding work; The first motor works, the first reducer adjusts the speed, drives the upper roller and the lower roller to rotate through the universal coupling, performs roller pressing on the negative electrode sheet, drives the bending cylinder seat to rotate through the telescopic movement of the bidirectional cylinder, and corrects the bending deformation of the upper roller and the lower roller during operation, and at the same time drives the second movable bevel iron to move between the top bevel iron and the first movable bevel iron through the rotation of the coarse adjustment lead screw, at this time the linear bearing and the optical axis cooperate and guide to achieve coarse adjustment of the gap between the upper roller and the lower roller, and drives the second motor to work, the second reducer adjusts the speed to drive the fine adjustment lead screw to rotate, and then drives the first movable bevel iron to move between the second movable bevel iron and the gap adjustment bottom plate, and achieves fine adjustment of the gap between the upper roller and the lower roller; Step 3: When the processing is completed, the coarse particles on the surface of the upper roller and the lower roller are removed by the scraper mechanism. The first regulating cylinder is extended to drive the flip plate to rotate until the scraper contacts the upper roller and the lower roller. At this time, the telescopic cylinder drives the scraper rubber knife to be retracted into the flip plate. As the upper roller and the lower roller rotate, the scraper scrapes the coarse particles on the surface of the upper roller and the lower roller; Step 4: The wiping roller cloth on one of the air expansion shafts is connected to the other air expansion shaft through the aluminum guide roller and the rubber roller. The second adjusting cylinder drives the shaft seat and the rubber roller to move until the wiping roller cloth is pressed against the roller surface of the upper roller and the lower roller. The air expansion shaft is driven to rotate by the third motor to reel in the wiping roller cloth. The wiping roller cloth wipes the upper roller and the lower roller at a low speed. At the same time, the electric slide rail drives the slide and the nozzle to move to evenly spray the cleaning liquid onto the wiping roller cloth. The upper roller and the lower roller respectively move in the opposite direction with the wiping roller cloth at a low speed to clean the entire roller surface. During cleaning, the second adjusting cylinder contracts, and the telescopic cylinder drives the scraper rubber knife to extend out of the flip plate. The position of the flip plate is adjusted by the first adjusting cylinder to ensure that the scraper rubber knife fits the upper roller and the lower roller, and the scraper is separated from the upper roller and the lower roller, and the cleaning liquid on the upper roller and the lower roller is scraped off by the scraper rubber knife.

[0015] The beneficial effects of the present invention are as follows: the gap adjustment mechanism is used to adjust the gap between the upper roller and the lower roller, and the gap adjustment mechanism includes two modes: coarse adjustment and fine adjustment, thereby accurately controlling the thickness of the negative electrode material, helping to evenly distribute the pressure, reduce product surface defects, improve surface smoothness and flatness, and can adapt to the processing requirements of different materials; The bending deformation of the roller during operation is corrected by the bending correction mechanism to ensure its straightness and precision, improve product quality and extend roller life; The belt threading mechanism facilitates the negative electrode material to pass between the upper roller and the lower roller, optimizes the loading steps, and improves the loading efficiency; The coarse particles on the upper roller and the lower roller are removed by the adjustable scraper on the scraper mechanism, and when the upper roller and the lower roller are cleaned, the cleaning liquid on the upper roller and the lower roller is scraped off by the scraper rubber knife, so as to achieve rapid liquid removal on the upper roller and the lower roller and avoid spilling of the cleaning liquid everywhere; The tightness of the wiping roller cloth is adjusted by the upper and lower retracting and extending components of the wiping roller mechanism, and the wiping roller cloth rotates in the opposite direction with the upper roller and the lower roller at a low speed respectively, and cooperates with the spray component to clean the roller surface of the upper roller and the lower roller, actively wipe off the dust particles adhering to the roller surface, and keep the roller surface clean. The rubber roller of the wiping roller assembly moves, which can not only drive the wiping roller cloth to fit closely with the upper roller and the lower roller during cleaning, but also separate the wiping roller cloth from the upper roller and the lower roller when the machine is working, so as to avoid interfering with the normal operation of the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the first internal structure of the present invention; Figure 3 This is a schematic diagram of the second internal structure of the present invention; Figure 4 It is a schematic diagram of the structure of the gap adjustment mechanism of the present invention; Figure 5 It is a structural schematic diagram of the belt threading mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the scraper mechanism of the present invention; Figure 7 This is a schematic diagram of the structure of the wiping roller mechanism of the present invention; Figure 8 This is a schematic diagram of the structure of the upper and lower retractable components of the present invention; Fig. 9 It is a schematic diagram of the structure of the spray assembly of the present invention; Fig.10 It is a schematic diagram of the structure of the wiping roller assembly of the present invention.

[0017] Legend: 1. Base; 2. Mounting frame; 3. Roller frame; 4. Machine cover; 5. Roller seat; 6. Upper roller; 7. Lower roller; 8. Gap adjustment mechanism; 9. Bending seat; 10. Bending cylinder seat; 11. Bidirectional cylinder; 12. First reducer; 13. First motor; 14. Universal coupling; 15. Belt threading mechanism; 16. Scraper mechanism; 17. Roller wiping mechanism; 18. Gap adjustment bottom plate; 19. Linear bearing; 20. Optical axis; 21. Top bevel iron; 22. Rod seat; 23. Fine adjustment screw rod; 24. First moving bevel iron; 25. Coarse adjustment screw rod; 26. Second moving bevel iron; 27. Needle roller row; 28. Second reducer; 29. ​​Second motor; 30. Roller plate; 31. manual roller; 32. end sprocket; 33. mounting sprocket; 34. chain; 35. feeding rod; 36. turning handle; 37. shield; 38. first adjusting cylinder; 39. flip plate; 40. scraper; 41. scraper rubber knife; 42. telescopic cylinder; 43. upper and lower retractable assembly; 44. spray assembly; 45. wiping roller assembly; 46. first fixed plate; 47. air expansion shaft; 48. wiping roller cloth; 49. magnetic powder brake; 50. third motor; 51. electric slide rail; 52. slide; 53. nozzle; 54. second fixed plate; 55. aluminum guide roller; 56. second adjusting cylinder; 57. shaft seat; 58. rubber roller. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Specific examples are given below.

[0020] See also Figure 1 to Figure 10 A roller press with an automatic spraying and wiping roller structure comprises a base 1, a mounting frame 2, a roller frame 3, a machine cover 4, a roller seat 5, an upper roller 6 and a lower roller 7. The mounting frame 2 and the roller frame 3 are mounted on the base 1. The machine cover 4 is mounted on the outer sides of the mounting frame 2 and the roller frame 3. The roller seats 5 are symmetrically mounted on the roller frame 3. The upper roller 6 and the lower roller 7 are mounted between the roller seats 5. The mounting frame 2 is mounted with a first reducer 12. The input end of the first reducer 12 is connected to the output end of the first motor 13. The output end of the first reducer 12 is connected to the ends of the upper roller 6 and the lower roller 7 through a 1000-meter contact. The first motor 13 is connected to the coupling 14, the first reducer 12 is speed-adjusted, and the upper roller 6 and the lower roller 7 are driven to rotate through the universal coupling 14 to perform roller pressing on the negative electrode sheet. A gap adjustment mechanism 8 is installed between the two roller seats 5 located on the same mounting frame 2, and a bending correction mechanism is installed at the ends of the upper roller 6 and the lower roller 7. A belt threading mechanism 15 for feeding, a scraper mechanism 16 for cleaning the surface of the upper roller 6 and the lower roller 7, and a wiping roller mechanism 17 are installed on the mounting frame 2, and the belt threading mechanism 15 is located between the upper roller 6 and the lower roller 7.

[0021] The bending correction mechanism includes a bending correction seat 9 which is rotatably mounted on the ends of the upper roller 6 and the lower roller 7. The two ends of the bending correction seat 9 are respectively rotatably connected with the telescopic ends of the bending cylinder seat 10 through an inserted shaft. The bending cylinder seat 10 is rotatably connected with the bending cylinder seat 10 on the roller frame 3 through an inserted shaft. The bending cylinder seat 10 is driven to rotate by the telescopic movement of the bidirectional cylinder 11, thereby correcting the bending deformation of the upper roller 6 and the lower roller 7 generated during operation.

[0022] The gap adjustment mechanism 8 includes a gap adjustment base plate 18 installed on the top side of the roller seat 5 of the lower roller 7, a first movable bevel iron 24 is slidably installed on the roller seat 5, a second movable bevel iron 26 is slidably installed on the first movable bevel iron 24, linear bearings 19 are installed on all sides of the top side of the gap adjustment base plate 18, an optical axis 20 is slidably installed in the linear bearing 19, a top bevel iron 21 is installed on the top of the optical axis 20, the top bevel iron 21 is connected to the bottom side of the roller seat 5 of the upper roller 6, and the top bevel iron 21 is located above the second movable bevel iron 26, a rod seat 22 is installed on the gap adjustment base plate 18, a fine adjustment screw rod 23 and a coarse adjustment screw rod 25 are rotatably installed on the rod seat 22, the fine adjustment screw rod 23 is threadedly connected to the first movable bevel iron 24, the coarse adjustment screw rod 25 is threadedly connected to the second movable bevel iron 26, and a second reduction gear is installed on the gap adjustment base plate 18. The output end of the second reducer 28 is connected to the fine adjustment screw 23, and the input end of the second reducer 28 is connected to the output end of the second motor 29. Needle roller rows 27 are installed between the gap adjustment base plate 18 and the first movable bevel iron 24, and between the first movable bevel iron 24 and the second movable bevel iron 26. The second movable bevel iron 26 is driven to move between the top bevel iron 21 and the first movable bevel iron 24 by the rotation of the coarse adjustment screw 25. At this time, the linear bearing 19 and the optical axis 20 are coordinated and guided to achieve coarse adjustment of the gap between the upper roller 6 and the lower roller 7. The second motor 29 works, and the second reducer 28 speed-adjusts to drive the fine adjustment screw 23 to rotate, thereby driving the first movable bevel iron 24 to move between the second movable bevel iron 26 and the gap adjustment base plate 18, so as to achieve fine adjustment of the gap between the upper roller 6 and the lower roller 7.

[0023] The belt threading mechanism 15 includes a plurality of roller plates 30 installed between the roller frames 3, and a manual roller 31 is installed between the roller plates 30. The two manual rollers 31 are respectively located on both sides of the upper roller 6 and the lower roller 7. An end sprocket 32 ​​is installed on the outer side of the end of the manual roller 31, and a turning handle 36 is installed on the end of the manual roller 31. A plurality of mounting sprockets 33 are installed on the roller frame 3. The end sprocket 32 ​​and the mounting sprocket 33 located at the same end of the manual roller 31 are connected by a chain 34. A loading rod 35 is installed between the two chains 34. The end of the negative electrode sheet is fixed on the loading rod 35 of the belt threading mechanism 15, and the manual roller 31 is driven to rotate by the turning handle 36, thereby driving the chain 34 to transmit on the end sprocket 32 ​​and the mounting sprocket 33. At this time, the negative electrode sheet moves with the loading rod 35 and passes between the upper roller 6 and the lower roller 7 to complete the loading work.

[0024] The scraper mechanism 16 includes a shield 37, and a dust collecting box is installed at the bottom of the shield 37, a cylinder seat is installed in the shield 37, and the cylinder seat is rotatably connected to the end of the first regulating cylinder 38 through an inserted shaft, and the telescopic end of the first regulating cylinder 38 is rotatably connected to the flip plate 39 through an inserted shaft, a scraper 40 is installed on the flip plate 39, a telescopic cylinder 42 is installed on the bottom side of the flip plate 39, and a scraper rubber knife 41 is installed in the flip plate 39 at the telescopic end of the telescopic cylinder 42. The coarse particles on the surface of the upper roller 6 and the lower roller 7 are removed by the scraper mechanism 16, and the flip plate 39 is rotated by the telescopic first regulating cylinder 38 until the scraper 40 and the upper roller 6 and the lower roller 7 are connected. The roller 6 and the lower roller 7 are in contact. At this time, the telescopic cylinder 42 works to drive the scraper knife 41 to be retracted into the flip plate 39. As the upper roller 6 and the lower roller 7 rotate, the scraper 40 scrapes off the coarse particles on the surface of the upper roller 6 and the lower roller 7. During cleaning, the second adjusting cylinder 56 contracts, and the telescopic cylinder 42 drives the scraper knife 41 to extend out from the flip plate 39. The position of the flip plate 39 is adjusted by the first adjusting cylinder 38 to ensure that the scraper knife 41 is in contact with the upper roller 6 and the lower roller 7, and the scraper 40 is separated from the upper roller 6 and the lower roller 7, and the cleaning liquid on the upper roller 6 and the lower roller 7 is scraped off by the scraper knife 41.

[0025] The wiping roller mechanism 17 includes an upper and lower retractable assembly 43, a spray assembly 44 and a wiping roller assembly 45. The upper and lower retractable assembly 43 includes a first fixed plate 46 symmetrically arranged on the mounting frame 2, an air expansion shaft 47 is installed between the two first fixed plates 46, and the wiping roller cloth 48 is located on the air expansion shaft 47, a magnetic powder brake 49 is installed at the end of one air expansion shaft 47, and the other end of the air expansion shaft 47 is connected to the output end of the third motor 50, the spray assembly 44 includes an electric slide rail 51 installed on the mounting frame 2, a slide 52 is slidably installed on the electric slide rail 51, and a nozzle 53 is installed on the slide 52. The wiping roller assembly 45 includes a second fixed plate 54 symmetrically arranged on the mounting frame 2, an aluminum guide roller 55 is symmetrically installed between the two second fixed plates 54, and the inner sides of the two second fixed plates 54 are symmetrically installed. The second regulating cylinder 56, the telescopic end of the second regulating cylinder 56 is installed with an axle seat 57, and the axle seat 57 is rotatably connected to the ends of two rubber rollers 58, the wiping cloth 48 on one of the air-expanding shafts 47 is connected to the other air-expanding shaft 47 through the aluminum guide roller 55 and the rubber roller 58, the second regulating cylinder 56 drives the axle seat 57 and the rubber roller 58 to move until the wiping cloth 48 is pressed tightly on the roller surfaces of the upper roller 6 and the lower roller 7, the air-expanding shaft 47 is driven to rotate by the third motor 50, the wiping cloth 48 is wound up, the wiping cloth 48 rubs over the upper roller 6 and the lower roller 7 at a low speed, and the electric slide rail 51 drives the slide 52 and the nozzle 53 to move, and the cleaning liquid is evenly sprayed onto the wiping cloth 48, the upper roller 6 and the lower roller 7 respectively move in the opposite direction with the wiping cloth 48 at a low speed, so as to clean the entire roller surface.

[0026] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A roller press with an automatic spraying and wiping roller structure, characterized in that: The invention comprises a base (1), a mounting frame (2), a roller frame (3), a machine cover (4), a roller seat (5), an upper roller (6) and a lower roller (7), wherein the mounting frame (2) and the roller frame (3) are mounted on the base (1), the machine cover (4) is mounted on the outer sides of the mounting frame (2) and the roller frame (3), the roller seats (5) are symmetrically mounted on the roller frame (3), an upper roller (6) and a lower roller (7) are mounted between the roller seats (5), a gap adjustment mechanism (8) is mounted between two roller seats (5) located on the same mounting frame (2), a bending correction mechanism is mounted at the ends of the upper roller (6) and the lower roller (7), a belt threading mechanism (15) for feeding, a scraper mechanism (16) for cleaning the surfaces of the upper roller (6) and the lower roller (7) and a roller wiping mechanism (17) are mounted on the mounting frame (2), and the belt threading mechanism (15) is located between the upper roller (6) and the lower roller (7).

2. A roller press with an automatic spraying and wiping roller structure according to claim 1, characterized in that: The bending correction mechanism comprises a bending correction seat (9) rotatably mounted on the ends of the upper roller (6) and the lower roller (7), the two ends of the bending correction seat (9) are respectively rotatably connected to the telescopic ends of the bending cylinder seat (10) via an insertion shaft, and the bending cylinder seat (10) is rotatably connected to the bending cylinder seat (10) on the roller frame (3) via an insertion shaft.

3. The roller press with automatic spraying and wiping roller structure according to claim 2, characterized in that: A first reducer (12) is mounted on the mounting frame (2); an input end of the first reducer (12) is connected to an output end of a first motor (13); and an output end of the first reducer (12) is connected to ends of an upper roller (6) and a lower roller (7) via a universal coupling (14).

4. The roller press with automatic spraying and wiping roller structure according to claim 3, characterized in that: The gap adjustment mechanism (8) comprises a gap adjustment base plate (18) mounted on the top side of a roller seat (5) of the lower roller (7); a first movable inclined iron (24) is slidably mounted on the roller seat (5); a second movable inclined iron (26) is slidably mounted on the first movable inclined iron (24); linear bearings (19) are mounted on all sides of the top side of the gap adjustment base plate (18); an optical axis (20) is slidably mounted in the linear bearing (19); a top inclined iron (21) is mounted on the top of the optical axis (20); the top inclined iron (21) is connected to the bottom side of the roller seat (5) of the upper roller (6), and the top inclined iron (21) is located above the second movable inclined iron (26); A rod seat (22) is mounted on the gap adjustment base plate (18), and a fine adjustment screw rod (23) and a coarse adjustment screw rod (25) are rotatably mounted on the rod seat (22). The fine adjustment screw rod (23) is threadedly connected to the first movable bevel iron (24), and the coarse adjustment screw rod (25) is threadedly connected to the second movable bevel iron (26). A second reducer (28) is mounted on the gap adjustment base plate (18), and an output end of the second reducer (28) is connected to the fine adjustment screw rod (23), and an input end of the second reducer (28) is connected to an output end of a second motor (29). Needle roller rows (27) are mounted between the gap adjustment base plate (18) and the first movable bevel iron (24), and between the first movable bevel iron (24) and the second movable bevel iron (26).

5. The roller press with automatic spraying and wiping roller structure according to claim 4, characterized in that: The belt threading mechanism (15) comprises a plurality of roller plates (30) mounted between roller frames (3), a manual roller (31) being mounted between the roller plates (30), two manual rollers (31) being respectively located on both sides of an upper roller (6) and a lower roller (7), an end sprocket (32) being mounted on the outer side of the end of the manual roller (31), and a turning handle (36) being mounted on the end of the manual roller (31), a plurality of mounting sprockets (33) being mounted on the roller frame (3), the end sprocket (32) and the mounting sprocket (33) being located at the same end of the manual roller (31) being connected via a chain (34), and a feeding rod (35) being mounted between the two chains (34).

6. The roller press with automatic spraying and wiping roller structure according to claim 5, characterized in that: The scraper mechanism (16) comprises a shield (37), and a dust collecting box is installed at the bottom of the shield (37), a cylinder seat is installed in the shield (37), and the cylinder seat is rotatably connected to the end of the first regulating cylinder (38) via an insertion shaft, the telescopic end of the first regulating cylinder (38) is rotatably connected to the flip plate (39) via an insertion shaft, a scraper (40) is installed on the flip plate (39), a telescopic cylinder (42) is installed on the bottom side of the flip plate (39), and a scraper rubber knife (41) is installed at the telescopic end of the telescopic cylinder (42) located in the flip plate (39).

7. The roller press with automatic spraying and wiping roller structure according to claim 6, characterized in that: The wiping roller mechanism (17) comprises an upper and lower retractable assembly (43), a spray assembly (44) and a wiping roller assembly (45); the upper and lower retractable assembly (43) comprises a first fixed plate (46) symmetrically arranged on the mounting frame (2); an air expansion shaft (47) is installed between the two first fixed plates (46); a wiping roller cloth (48) is located on the air expansion shaft (47); a magnetic powder brake (49) is installed at the end of one of the air expansion shafts (47); and the other end of the air expansion shaft (47) is connected to the output end of a third motor (50).

8. The roller press with automatic spraying and wiping roller structure according to claim 7, characterized in that: The spray assembly (44) comprises an electric slide rail (51) mounted on a mounting frame (2), a slide frame (52) being slidably mounted on the electric slide rail (51), and a nozzle (53) being mounted on the slide frame (52).

9. The roller press with automatic spraying and wiping roller structure according to claim 8, characterized in that: The wiping roller assembly (45) comprises a second fixing plate (54) symmetrically arranged on the mounting frame (2), an aluminum guide roller (55) symmetrically mounted between the two second fixing plates (54), a second adjusting cylinder (56) symmetrically mounted inside the two second fixing plates (54), an axle seat (57) mounted at the telescopic end of the second adjusting cylinder (56), and the axle seat (57) is rotatably connected to the ends of the two rubber rollers (58).

10. A working method of a roller press with an automatic spraying and wiping roller structure according to claim 9, characterized in that: The specific steps of this working method are as follows: Step 1: fix the end of the negative electrode sheet on the feeding rod (35) of the belt threading mechanism (15), drive the manual roller (31) to rotate by turning the handle (36), and then drive the chain (34) to transmit on the end sprocket (32) and the installation sprocket (33), at which time the negative electrode sheet moves with the feeding rod (35) and passes between the upper roller (6) and the lower roller (7), completing the feeding work; Step 2: The first motor (13) is operated, the first reducer (12) is speed-regulated, and the upper roller (6) and the lower roller (7) are driven to rotate through the universal coupling (14), and the negative electrode sheet is subjected to roller pressing. The bending cylinder seat (10) is driven to rotate through the telescopic movement of the bidirectional cylinder (11), thereby correcting the bending deformation of the upper roller (6) and the lower roller (7) during operation. At the same time, the second movable inclined iron (26) is driven to rotate between the top inclined iron (21) and the lower inclined iron (25). The first movable bevel iron (24) moves between the first movable bevel iron (24), and the linear bearing (19) and the optical axis (20) cooperate and guide to achieve coarse adjustment of the gap between the upper roller (6) and the lower roller (7). The second motor (29) works, and the second reducer (28) adjusts the speed to drive the fine adjustment screw rod (23) to rotate, thereby driving the first movable bevel iron (24) to move between the second movable bevel iron (26) and the gap adjustment base plate (18), thereby achieving fine adjustment of the gap between the upper roller (6) and the lower roller (7); Step 3: When the processing is completed, the coarse particles on the surface of the upper roller (6) and the lower roller (7) are removed by the scraper mechanism (16), and the first regulating cylinder (38) is extended to drive the flip plate (39) to rotate until the scraper (40) contacts the upper roller (6) and the lower roller (7). At this time, the telescopic cylinder (42) works to drive the scraper rubber knife (41) to be retracted into the flip plate (39). As the upper roller (6) and the lower roller (7) rotate, the scraper (40) scrapes the coarse particles on the surface of the upper roller (6) and the lower roller (7); Step 4: The wiping cloth (48) on one of the air expansion shafts (47) is connected to the other air expansion shaft (47) through the aluminum guide roller (55) and the rubber roller (58), and the second regulating cylinder (56) drives the shaft seat (57) and the rubber roller (58) to move until the wiping cloth (48) is pressed against the roller surfaces of the upper roller (6) and the lower roller (7), and the air expansion shaft (47) is driven to rotate by the third motor (50) to reel up the wiping cloth (48), and the wiping cloth (48) rubs over the upper roller (6) and the lower roller (7) at a low speed, and at the same time, the electric slide rail (51) drives the slide frame (52) and the nozzle (53) to move, and the cleaning liquid is evenly sprayed to the upper roller (6) and the lower roller (7). On the wiping roller cloth (48), the upper roller (6) and the lower roller (7) respectively move in the opposite direction with the wiping roller cloth (48) at a low speed to clean the entire roller surface. During cleaning, the second regulating cylinder (56) contracts, and the telescopic cylinder (42) drives the scraper rubber knife (41) to extend from the flip plate (39). The position of the flip plate (39) is adjusted by the first regulating cylinder (38) to ensure that the scraper rubber knife (41) is in contact with the upper roller (6) and the lower roller (7), and the scraper (40) is separated from the upper roller (6) and the lower roller (7). The cleaning liquid on the upper roller (6) and the lower roller (7) is scraped off by the scraper rubber knife (41).

Citation Information

Patent Citations

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