Three-cylinder charging machine
By setting up a transmission mechanism between the feeding devices, synchronous operation is achieved, and the problems of large footprint and high energy consumption caused by the independent operation of the existing feeding devices are solved, and more efficient material output and the effect of reducing production costs is achieved.
Patent Information
- Application Number
- CN202510146292.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-04-15
AI Technical Summary
The existing feeding device operates independently, resulting in a large area of equipment and high energy consumption, which increases production costs.
A three-cylinder feeding machine is designed, and the synchronous operation of the scraping mechanism and the conveying mechanism is realized by providing a first transmission mechanism and a second transmission mechanism between two adjacent feeding devices.
It effectively reduces the number of driving equipment, reduces the overall footprint of the equipment and production energy consumption, reduces the production cost of the product, and improves the working efficiency of feeding.
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Figure CN119822084A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of feeding equipment, and in particular relates to a three-drum feeding machine. Background Art
[0002] In the process of mechanical processing, a feeding device is needed. With the continuous development of automatic processing equipment, automatic loading and unloading has received more and more attention, and the feeding device has become more and more automated. It can reduce the labor intensity of the staff and improve the work efficiency of the staff.
[0003] Chinese patent document CN206355939U discloses a funnel-shaped powder material feeding device, including a hopper, a stirring motor, a stirring shaft, a collection bin, and a receiving mechanism. The lower end of the hopper is connected to the collection bin, and the lower end of the collection bin is provided with a stirring motor, which is connected to one end of the stirring shaft through a reducer, and the other end of the stirring shaft passes through the collection bin and extends upward into the hopper. The device also includes a first feeding plate, a second feeding plate, a third feeding plate, a fourth feeding plate and a scraper arranged on the stirring shaft. The funnel-shaped powder material feeding device has a simple structure and a reasonable design. Through the multiple feeding plates arranged on the stirring shaft and the multiple drop holes arranged on the feeding plate navigation, the uniformity of the mixing of the materials is further improved, and the phenomenon of the bottom material being compacted and agglomerated due to the accumulation of a large amount of materials in the hopper is avoided. The scraping teeth arranged on the scraper reduce the resistance of the scraper to feed the materials into the receiving mechanism, thereby reducing the rotation resistance of the stirring shaft.
[0004] In order to meet the large demand for material supply, factories often adopt a production method in which multiple feeding devices are used to feed materials at the same time. In the prior art, each feeding device operates independently, and each feeding device needs to be equipped with a driving device, resulting in a large overall footprint of the equipment, high energy consumption, lack of energy conservation and environmental protection, and increased production costs of the products. Summary of the invention
[0005] The purpose of the present invention is to provide a three-drum feeder to solve the above problems existing in the prior art.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a three-drum feeder, including three feeding devices, a first transmission mechanism and a second transmission mechanism are arranged between two adjacent feeding devices; the feeding device includes a feeding bin and a feeding pipe, a bin bottom plate is arranged at the bottom of the feeding bin, a feeding port offset from its center is opened on the bin bottom plate, a scraping mechanism is arranged inside the feeding bin, the scraping mechanism is used to intermittently sweep the feeding port, and the scraping mechanisms of two adjacent feeding devices are connected through the first transmission mechanism; the feeding pipe is provided with a feed port and a discharge port, a lower hopper is arranged between the feed port and the discharge port, a conveying mechanism is arranged inside the feeding pipe, the conveying mechanism is used to convey the material from the feed port to the discharge port, and the conveying mechanisms of two adjacent feeding devices are connected through the second transmission mechanism.
[0007] As an optional implementation of the above technical solution, the first transmission mechanism includes a first pulley A, a first pulley B and a first transmission belt, the first pulley A and the first pulley B are respectively connected to two scraping mechanisms, and the first pulley A and the first pulley B are connected by a first transmission belt.
[0008] As an optional implementation of the above technical solution, the second transmission mechanism includes a second pulley A, a second pulley B and a second transmission belt, the second pulley A and the second pulley B are respectively connected to two conveying mechanisms, and the second pulley A and the second pulley B are connected by a second transmission belt.
[0009] As an optional implementation of the above technical solution, the scraper mechanism includes a drive shaft and a scraper bar, one end of the drive shaft is connected to the first transmission mechanism, the other end of the drive shaft passes through the bottom plate of the silo and is connected to the scraper bar, and the scraper bar is in active contact with the bottom plate of the silo.
[0010] As an optional implementation of the above technical solution, a sealing ring is provided between the driving shaft and the bottom plate of the silo.
[0011] As an optional implementation of the above technical solution, the scraper strip includes a left scraper body, a right scraper body and a middle connecting part, the left scraper body and the right scraper body are connected by the middle connecting part, and the middle connecting part is provided with a mounting hole adapted to the drive shaft.
[0012] As an optional implementation of the above technical solution, both the left scraper body and the right scraper body are provided with guiding inclined surfaces.
[0013] As an optional implementation of the above technical solution, a first reduction motor is connected to the end of a driving shaft of one of the feeding devices.
[0014] As an optional implementation of the above technical solution, the conveying mechanism includes a conveying shaft and a spiral blade, one end of the conveying shaft is connected to the second transmission mechanism, the other end of the conveying shaft is rotatably arranged inside the feeding pipe, and the spiral blade is arranged on the conveying shaft.
[0015] As an optional implementation of the above technical solution, a second reduction motor is connected to the end of a conveying shaft of one of the feeding devices.
[0016] As an optional implementation of the above technical solution, it also includes a frame, and the various feeding devices are arranged side by side on the frame, and rollers are provided at the bottom of the frame.
[0017] As an optional implementation of the above technical solution, the side wall of the feeding bin is provided with an opening, and the feeding bins of two adjacent feeding devices are connected to each other through the opening.
[0018] The beneficial effects of the present invention are:
[0019] The present invention provides a three-drum feeder, wherein a scraping mechanism is provided inside the feeding bin, the scraping mechanism is used to intermittently sweep across the material discharge port, and the scraping mechanisms of two adjacent feeding devices are connected via the first transmission mechanism; a conveying mechanism is provided inside the feeding pipe, the conveying mechanism is used to convey the material from the feed port to the discharge port, and the conveying mechanisms of two adjacent feeding devices are connected via the second transmission mechanism. The present invention sets a first transmission mechanism and a second transmission mechanism between two adjacent feeding devices, utilizes the first transmission mechanism to drive each scraping mechanism to operate simultaneously, and utilizes the second transmission mechanism to drive each conveying mechanism to operate simultaneously, thereby realizing a large number of material output functions. The present invention can effectively reduce the number of driving devices, which can reduce the overall footprint of the equipment, reduce production energy consumption, and reduce the production cost of the product, and the overall structure is simple, which can greatly improve the working efficiency of feeding and provide strong support for subsequent assembly line operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a perspective view of a three-drum feeder in one embodiment of the present invention;
[0021] Figure 2 is another perspective view of a three-drum feeder in one embodiment of the present invention;
[0022] Figure 3 is a structural schematic diagram of a first transmission mechanism in one embodiment of the present invention;
[0023] Figure 4 is a structural schematic diagram of a second transmission mechanism in one embodiment of the present invention;
[0024] Figure 5 It is a structural schematic diagram of a scraping mechanism in one embodiment of the present invention;
[0025] Figure 6 It is a structural schematic diagram of a conveying mechanism in one embodiment of the present invention.
[0026] In the figure: 1-first transmission mechanism; 2-second transmission mechanism; 3-feeding bin; 4-feeding pipe; 5-bin bottom plate; 6-feeding port; 7-scraping mechanism; 8-lower hopper; 9-first pulley A; 10-first pulley B; 11-first transmission belt; 12-second pulley A; 13-second pulley B; 14-second transmission belt; 15-driving shaft; 16-scraping bar; 17-first reduction motor; 18-conveying shaft; 19-spiral blade; 20-second reduction motor; 21-frame; 22-roller. DETAILED DESCRIPTION
[0027] like Figure 1-Figure 6 As shown, this embodiment provides a three-drum feeder, including a frame 21 and three feeding devices, each feeding device is arranged on the frame 21. In order to facilitate the overall movement of the three-drum feeder, four rollers 22 are provided at the bottom of the frame 21, and the four rollers 22 are all universal wheels and are equipped with brakes.
[0028] A first transmission mechanism 1 and a second transmission mechanism 2 are provided between two adjacent feeding devices. The first transmission mechanism 1 is connected to a first reduction motor 17, and the second transmission mechanism 2 is connected to a second reduction motor 20. When the first reduction motor 17 and the second reduction motor 20 are in operation, all the feeding devices can be operated simultaneously under the transmission action of the first transmission mechanism 1 and the second transmission mechanism 2, thereby realizing large-flow feeding and providing support for subsequent assembly line operations.
[0029] Specifically, the feeding device includes a feeding bin 3 and a feeding pipe 4. The feeding bin 3 transports the material vertically, and the feeding pipe 4 transports the material horizontally to realize the unloading function. The bottom of the feeding bin 3 is provided with a bin bottom plate 5, and the bin bottom plate 5 is provided with a discharge port 6 deviated from its center. The top and bottom of the feeding bin 3 are both open structures. The bin bottom plate 5 closes the bottom opening of the feeding bin 3, and the material inside the feeding bin 3 is discharged through the discharge port 6. A scraping mechanism 7 is provided inside the feeding bin 3, and the scraping mechanism 7 is used to intermittently sweep the discharge port 6 to discharge the material from the discharge port 6, prevent the material from being blocked at the discharge port 6, and avoid the phenomenon that the material at the bottom of the feeding bin 3 is compacted and agglomerated.
[0030] Among them, the scraping mechanisms 7 of two adjacent feeding devices are connected through the first transmission mechanism 1. Under the driving action of the first reduction motor 17, the scraping mechanisms 7 of the two feeding devices are driven by the first transmission mechanism 1 to operate simultaneously, so that the feeding bins 3 of the two feeding devices output materials at the same time. It is currently explained that for multiple feeding devices, a corresponding number of first transmission mechanisms 1 can be set, and the scraping mechanisms 7 of multiple feeding devices can be operated simultaneously by using the first transmission mechanism 1.
[0031] The feeding pipe 4 is transversely arranged below the feeding bin 3, and is provided with a feeding port and a discharging port, wherein the feeding port is located at the top of the feeding pipe 4, and the discharging port is located at the end of the feeding pipe 4. A lower hopper 8 is arranged between the feeding port and the drop port 6, through which the material in the feeding bin 3 enters the feeding pipe 4, so as to transport the material.
[0032] A conveying mechanism is provided inside the feeding pipe 4, and the conveying mechanism is used to convey the material from the feeding port to the discharging port so that the material can be discharged smoothly from the discharging port. The conveying mechanisms of two adjacent feeding devices are connected through the second transmission mechanism 2.
[0033] Under the driving action of the second reduction motor 20, the conveying mechanisms of the two feeding devices are driven to operate simultaneously through the second transmission mechanism 2, so that the feeding pipes 4 of the two feeding devices output materials simultaneously. It is currently explained that for multiple feeding devices, a corresponding number of second transmission mechanisms 2 can be set, and the conveying mechanisms of multiple feeding devices can be operated simultaneously by using the second transmission mechanism 2, which can meet the demand for a large amount of material supply.
[0034] The present invention sets a first transmission mechanism 1 and a second transmission mechanism 2 between two adjacent feeding devices, uses the first transmission mechanism 1 to drive each scraping mechanism 7 to operate simultaneously, and uses the second transmission mechanism 2 to drive each conveying mechanism to operate simultaneously, so as to realize a large number of material output functions. The present invention can effectively reduce the number of driving devices, which can reduce the overall footprint of the equipment, reduce production energy consumption, and reduce the production cost of the product. Moreover, the overall structure is simple, which can greatly improve the working efficiency of feeding and provide strong support for subsequent assembly line operations.
[0035] In a specific embodiment, the first transmission mechanism 1 includes a first pulley A9, a first pulley B10 and a first transmission belt 11, wherein the first pulley A9 and the first pulley B10 are respectively connected to two scraping mechanisms 7, and the first pulley A9 and the first pulley B10 are connected by the first transmission belt 11. In the case of three or more feeding devices, a part of the pulleys can be omitted, and two wheel grooves are set for the pulley located in the middle, and the two wheel grooves are connected to two first transmission belts 11. Taking three feeding devices as an example, only three pulleys need to be set, and the three pulleys are two first pulleys A9 and one first pulley B10, respectively. The first pulley B10 is located between the two first pulleys A9, and the first pulley B10 is set with two wheel grooves, and the two wheel grooves are respectively connected to a first transmission belt 11 between the two first pulleys A9, so as to realize the rotation of all the pulleys, so that the pulleys drive each scraping mechanism 7 to operate.
[0036] Among them, the second transmission mechanism 2 can also adopt the same structure as the first transmission mechanism 1. In a specific embodiment, the second transmission mechanism 2 includes a second pulley A12, a second pulley B13 and a second transmission belt 14. The second pulley A12 and the second pulley B13 are respectively connected to two conveying mechanisms, and the second pulley A12 and the second pulley B13 are connected through the second transmission belt 14. For the case of three or more feeding devices, a part of the pulleys can be omitted, and two wheel grooves are set for the pulley located in the middle, and the two wheel grooves are connected to two second transmission belts 14. Taking three feeding devices as an example, only three pulleys need to be set, and the three pulleys are two second pulleys A12 and one second pulley B13, respectively. The second pulley B13 is located between the two second pulleys A12, and the second pulley B13 is provided with two wheel grooves. The two wheel grooves are respectively connected to a second transmission belt 14 between the two second pulleys A12, so as to realize the rotation of all the pulleys, so that the pulleys drive each conveying mechanism to operate.
[0037] Specifically, the scraper mechanism 7 includes a drive shaft 15 and a scraper bar 16. One end of the drive shaft 15 is connected to the first pulley A9 or the first pulley B10. The other end of the drive shaft 15 passes through the silo bottom plate 5 and is connected to the scraper bar 16. The scraper bar 16 is in active contact with the silo bottom plate 5. The drive shaft 15 is located at the center of the silo bottom plate 5. A sealing ring is provided between the drive shaft 15 and the silo bottom plate 5. A first reduction motor 17 is connected to the end of the drive shaft 15 of one of the feeding devices. The scraper bar 16 is installed on the drive shaft 15. When the first reduction motor 17 drives the drive shaft 15 to rotate, the scraper bar 16 rotates on the surface of the silo bottom plate 5. The scraper bar 16 intermittently sweeps across the blanking port 6, so that the material in the feeding silo 3 is discharged from the blanking port 6, and can effectively prevent the material from being blocked at the blanking port 6.
[0038] The scraper bar 16 includes a left scraper body, a right scraper body and an intermediate connection part, wherein the left scraper body and the right scraper body are connected via the intermediate connection part, and the intermediate connection part is provided with a mounting hole adapted to the drive shaft 15. The left scraper body and the right scraper body adopt the same structure, and both the left scraper body and the right scraper body are provided with guide inclined surfaces, and the left scraper body and the right scraper body are located on both sides of the intermediate connection part, and the left scraper body and the right scraper body intermittently sweep the blanking port 6 to promote the discharge of the material from the blanking port 6, and at the same time play a stirring function for the material in the feeding bin 3, and there will be no blockage due to the accumulation of materials at the blanking port 6.
[0039] Specifically, the conveying mechanism includes a conveying shaft 18 and a spiral blade 19, one end of the conveying shaft 18 is connected to the second pulley A12 or the second pulley B13, the other end of the conveying shaft 18 is rotatably arranged inside the feeding pipe 4, and the spiral blade 19 is arranged on the conveying shaft 18, and the spiral blade 19 is located inside the feeding pipe 4. A second reduction motor 20 is connected to the end of the conveying shaft 18 of one of the feeding devices, and the second reduction motor 20 is installed on the side wall of the frame 21. After the material enters the feeding pipe 4, the second reduction motor 20 drives the conveying shaft 18 to rotate, and the spiral blade 19 on the conveying shaft 18 is used to convey the material, so that the material is discharged from the discharge port.
[0040] The side wall of the feeding bin 3 is provided with an opening, and the feeding bins 3 of two adjacent feeding devices are connected to each other through the opening. Since the feeding bins 3 are connected, the material replenishment of all the feeding bins 3 can be achieved by only replenishing the material in one feeding bin 3.
[0041] In a specific embodiment, three feeding devices are arranged side by side. The three feeding devices are arranged on a frame 21, and the feeding bins 3 of the three feeding devices are interconnected. When in use, it is only necessary to add materials into one feeding bin 3, and use the first reduction motor 17 to drive a scraper mechanism 7 to operate. Under the action of the first transmission mechanism 1, the other two scraper mechanisms 7 operate together, and the scraper bars 16 of the scraper mechanism 7 intermittently sweep the blanking port 6, so that the material enters the corresponding feeding pipe 4 from the blanking port 6; use the second reduction motor 20 to drive a conveying mechanism to operate, and under the action of the second transmission mechanism 2, the other two conveying mechanisms operate together, so as to output the materials in each feeding pipe 4 to meet the material supply demand.
[0042] In the description of the present invention, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, and may be fixedly connected, detachably connected, or integrated; may be mechanically connected or electrically connected; may be directly connected or indirectly connected through an intermediate medium, may be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood. In addition, the specific features, structures, etc. described in the embodiments are included in at least one embodiment. Under the condition that there is no contradiction, those skilled in the art may combine the features of different embodiments. The protection scope of the present invention is not limited to the above-mentioned specific embodiments. According to the basic technical concept of the present invention, the embodiments that can be associated with by ordinary technicians in this field without creative work all belong to the protection scope of the present invention.
Claims
1. A three-drum feeder, characterized in that: The invention comprises three feeding devices, wherein a first transmission mechanism (1) and a second transmission mechanism (2) are arranged between two adjacent feeding devices; the feeding device comprises a feeding bin (3) and a feeding pipe (4); a bin bottom plate (5) is arranged at the bottom of the feeding bin (3); a feeding port (6) offset from the center of the bin bottom plate (5); a scraping mechanism (7) is arranged inside the feeding bin (3); the scraping mechanism (7) is used for intermittently sweeping the feeding port (6); the scraping mechanisms (7) of two adjacent feeding devices are connected via the first transmission mechanism (1); the feeding pipe (4) is provided with a feeding port and a discharging port; a lower hopper (8) is arranged between the feeding port and the discharging port (6); a conveying mechanism is arranged inside the feeding pipe (4); the conveying mechanism is used for conveying materials from the feeding port to the discharging port; the conveying mechanisms of two adjacent feeding devices are connected via the second transmission mechanism (2).
2. The three-barrel feeder according to claim 1, characterized in that: The first transmission mechanism (1) comprises a first pulley A (9), a first pulley B (10) and a first transmission belt (11); the first pulley A (9) and the first pulley B (10) are respectively connected to two scraper mechanisms (7); the first pulley A (9) and the first pulley B (10) are connected via the first transmission belt (11).
3. The three-barrel feeder according to claim 1, characterized in that: The second transmission mechanism (2) comprises a second pulley A (12), a second pulley B (13) and a second transmission belt (14); the second pulley A (12) and the second pulley B (13) are respectively connected to two conveying mechanisms; the second pulley A (12) and the second pulley B (13) are connected via a second transmission belt (14).
4. The three-drum feeder according to claim 1, characterized in that: The scraper mechanism (7) comprises a drive shaft (15) and a scraper bar (16); one end of the drive shaft (15) is connected to the first transmission mechanism (1); the other end of the drive shaft (15) passes through the silo bottom plate (5) and is connected to the scraper bar (16); the scraper bar (16) is in active contact with the silo bottom plate (5).
5. The three-drum feeder according to claim 4, characterized in that: A sealing ring is provided between the driving shaft (15) and the bottom plate (5) of the silo; and a first reduction motor (17) is connected to the end of the driving shaft (15) of one of the feeding devices.
6. The three-drum feeder according to claim 4, characterized in that: The scraper strip (16) comprises a left scraper body, a right scraper body and a middle connecting portion, wherein the left scraper body and the right scraper body are connected via the middle connecting portion, and the middle connecting portion is provided with a mounting hole adapted to the drive shaft (15).
7. The three-drum feeder according to claim 6, characterized in that: The left scraper body and the right scraper body are both provided with guiding inclined surfaces.
8. The three-drum feeder according to claim 1, characterized in that: The conveying mechanism comprises a conveying shaft (18) and a spiral blade (19); one end of the conveying shaft (18) is connected to the second transmission mechanism (2); the other end of the conveying shaft (18) is rotatably arranged inside the feeding pipe (4); and the spiral blade (19) is arranged on the conveying shaft (18); and a second reduction motor (20) is connected to the end of the conveying shaft (18) of one of the feeding devices.
9. The three-drum feeder according to claim 1, characterized in that: The machine also comprises a frame (21), on which the feeding devices are arranged side by side, and a roller (22) is arranged at the bottom of the frame (21).
10. The three-drum feeder according to claim 1, characterized in that: The side wall of the feeding bin (3) is provided with an opening, and the feeding bins (3) of two adjacent feeding devices are connected to each other through the opening.
Citation Information
Patent Citations
Leak hopper -shaped powder materials feeding device
CN206355939U