Rectifying equipment and control method
By designing a removable and connected rectifier single-machine combination rectification equipment, the problems of low utilization rate and waste of resources of existing high-power rectifiers are solved, and flexible combination and efficient output are achieved.
Patent Information
- Application Number
- CN202411840431.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-04-15
AI Technical Summary
Existing high-power rectifiers mostly adopt integrated design, resulting in relatively low utilization and inconvenient mobility and resource waste.
A rectifier device is designed, and its main body is equipped with a processing system, a power supply system and a rectifier unit. The rectifier unit includes at least two removable connected rectifier stand-alone units. The rectifier stand-alone units are respectively communicatively connected to the processing system and electrically connected to the power supply system to realize the flexible combination and control of multiple rectifier stand-alone units.
By flexibly combining rectifier stand-alone machines, we can meet different power needs, reduce the appearance and space of the equipment, improve the stable output of the rectifier power supply and the overall utilization of the equipment, and avoid waste of resources.
Smart Images

Figure CN119834577A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electroplating rectifier equipment, and in particular to a rectifier equipment and a control method. Background Art
[0002] A rectifier is a power supply device used in electrolysis, electroplating, and electrophoresis processing. It is mainly a machine for adjusting the current, voltage, etc. of the standard input power supply. A rectifier is also called an electroplating power supply, an electrolysis power supply, and an electrophoresis power supply. Rectifiers are generally used in electroplating, aluminum oxidation, electrolysis and other fields.
[0003] High-power rectifiers have high performance requirements for electronic components. They use a large number of electronic components with relatively large sizes, resulting in a large overall size and large space occupation. This is particularly prominent in rectifiers with electroplating output currents reaching kiloamperes or even ten thousand amperes. Conventional high-power rectifiers on the market mostly adopt an integrated design. If they are used for rectifiers with lower power requirements, there will be a large waste of resources. In addition, due to the inconvenience of movement, their overall utilization rate is relatively low. Summary of the invention
[0004] In view of this, an object of the present invention is to provide a rectifier device and a control method to solve the problem that existing high-power rectifiers mostly adopt an integrated design, resulting in relatively low utilization rate.
[0005] In order to solve the above technical problems, the technical solution used in the present invention is:
[0006] A rectifier device according to the present invention comprises a control console, a main body, a first output member and a second output member, wherein the main body is provided with a processing system, a power supply system and a rectifier unit, wherein the rectifier unit comprises at least two rectifier units detachably connected to the main body, wherein the rectifier units are respectively communicatively connected to the processing system and are respectively electrically connected to the power supply system;
[0007] The control console is communicatively connected with the processing system;
[0008] The first output end of the rectifier unit is electrically connected to the first output element, and the second output end of the rectifier unit is electrically connected to the second output element. The first output element and the second output element serve as output poles of the rectifier device for external output.
[0009] Preferably, the rectifier unit comprises a power module, a control module, a rectifier module, a commutation function module, and a first radiator and a second radiator arranged side by side and at intervals, the power module, the control module, the rectifier module and the commutation function module are integrated and arranged on the first radiator and the second radiator, the power module is electrically connected to the control module, the rectifier module and the commutation function module respectively, the control module is communicatively connected to the rectifier module and the commutation function module respectively, and the rectifier module is used to generate an output voltage between the first radiator and the second radiator;
[0010] The first heat sink is provided with a first output conductor insulated and connected thereto, and the second heat sink is correspondingly provided with a second output conductor insulated and connected thereto, one end of the first output conductor and the second output conductor are respectively electrically connected to the switching function module, the other end of the first output conductor is electrically connected to the first output component, and the other end of the second output conductor is electrically connected to the second output component.
[0011] Further preferably, the reversing function module includes a first driving module, a second driving module, a first synchronization module group, a second synchronization module group, a third synchronization module group and a fourth synchronization module group;
[0012] The first synchronization module group and the second synchronization module group are arranged on the surface of the first radiator, the third synchronization module group and the fourth synchronization module group are arranged on the surface of the second radiator, the first synchronization module group and the third synchronization module group both include the same number of A-type synchronization modules, the second synchronization module group and the fourth synchronization module group both include the same number of B-type synchronization modules, and the current flows in the A-type synchronization module and the B-type synchronization module in opposite directions;
[0013] The first end of the first synchronization module group and the first end of the fourth synchronization module group are electrically connected to the first output conductor respectively, and the first end of the second synchronization module group and the first end of the third synchronization module group are electrically connected to the second output conductor respectively; the second end of the first synchronization module group and the second end of the second synchronization module group are both electrically connected to the first heat sink, and the second end of the third synchronization module group and the second end of the fourth synchronization module group are both electrically connected to the second heat sink;
[0014] The first driving module and the second driving module are respectively connected to the control module in communication and are respectively electrically connected to the power supply module; and the first driving module is respectively connected to the first synchronization module group and the third synchronization module group in communication, and the second driving module is respectively connected to the second synchronization module group and the fourth synchronization module group in communication;
[0015] After receiving the first reversing instruction, the control module controls the first driving module to start and the second driving module to shut down, and the first driving module synchronously drives the first synchronization module group and the third synchronization module group; after receiving the second reversing instruction, the control module controls the second driving module to start and the first driving module to shut down, and the second driving module synchronously drives the second synchronization module group and the fourth synchronization module group.
[0016] Further preferably, the switching function module also includes a first connecting member and a second connecting member, and the first end of the first synchronization module group and the first end of the fourth synchronization module group are electrically connected to the first output conductor through the first connecting member, and the first end of the second synchronization module group and the first end of the third synchronization module group are electrically connected to the second output conductor through the second connecting member.
[0017] Further preferably, the synchronization modules in the first synchronization module group and the fourth synchronization module group are respectively fixed on the upper side of the first radiator and the second radiator, and the second synchronization module group and the third synchronization module group are respectively fixed on the lower side of the first radiator and the second radiator; or,
[0018] The synchronization modules in the first synchronization module group and the fourth synchronization module group are respectively fixed on the lower side of the first radiator and the second radiator, and the second synchronization module group and the third synchronization module group are respectively fixed on the upper side of the first radiator and the second radiator.
[0019] Preferably, the main body is provided with a first cavity and a second cavity, the rectifier unit includes at least two rectifier units, the rectifier units are stacked and arranged in the first cavity, and the processing system and the power supply system are arranged in the second cavity.
[0020] Preferably, the rectifier unit is liquid-cooled, the main body is provided with a first main pipe and a second main pipe, the liquid inlet of the rectifier unit is respectively connected to the first main pipe, and the liquid outlet of the rectifier unit is respectively connected to the second main pipe.
[0021] Preferably, the processing system includes a management unit, a conversion circuit board and a PLC unit, the rectifier units are respectively connected to the management unit and the conversion circuit board in communication, and the conversion circuit board, the management unit and the control console are respectively connected to the PLC unit in communication;
[0022] And / or, the power supply system includes a master control power supply unit, a management power supply unit and a stand-alone power supply unit, the stand-alone power supply unit corresponds one-to-one to the rectifier unit and is electrically connected to the corresponding rectifier unit, and the stand-alone power supply units are electrically connected to the master control power supply unit respectively; the master control power supply unit is electrically connected to the management power supply unit through a transformer, and the management power supply unit is electrically connected to the processing system.
[0023] Further preferably, the control console is preset with a control program, the control program is preset with a first current value, and the control program includes a voltage stabilization start mode, a current stabilization start mode and a commutation mode;
[0024] The voltage-stabilized startup mode is that one of the rectifier units is selected as the host through the control console, and the other rectifier units are all slaves, a preset target voltage value is input to the control console, the control console sends a first instruction to the processing system, and the processing system controls the host to start in the voltage-stabilized mode after receiving the first instruction, and the host feeds back its output current value to the processing system in real time, the processing system receives the output current value and determines whether the output current value is less than the first current value, if so, the processing system sends a first feedback signal to the control console, and the control console does not issue an instruction after receiving the first feedback signal; if not, the processing system sends a second feedback signal to the control console, and the control console sends a second instruction to the processing system after receiving the second feedback signal, and the processing system controls the slave to start in the current-stabilized mode after receiving the second instruction until the voltage value of the host reaches the preset target voltage value;
[0025] The steady current startup mode is that one of the rectifier units is selected as the master through the control console, and the other rectifier units are slaves, a preset target current value is input to the control console, and the control console sends a third instruction to the processing system. After receiving the third instruction, the processing system evenly distributes the preset target current value to the master and each of the slaves, so as to control the master and each of the slaves to start in the steady current mode;
[0026] The commutation mode is that a commutation instruction is input to the control console, the control console sends an execution instruction to the processing system, and the processing system controls the output commutation of each complete machine after receiving the execution instruction.
[0027] Another object of the present invention is to provide a rectification control method, based on the above-mentioned rectification device, comprising the following steps:
[0028] The first output element and the second output element of the rectifier device are electrically connected to the rectifier object, the power supply system of the rectifier device is connected to the external power supply, and the power supply of each rectifier unit is connected;
[0029] One of the rectifier units is selected as the host through the control console, and the other rectifier units are all slaves, a preset target voltage value is input to the control console, the voltage stabilization start mode of the control program is started, the host is started and runs in the voltage stabilization mode, and when the control console receives the second feedback signal, a second instruction is sent to the processing system, and the slave is started in the current stabilization mode until the voltage value of the host reaches the preset target voltage value; or,
[0030] One of the rectifier units is selected as the host through the control console, and the other rectifier units are all slaves, a preset target current value is input into the control console, the steady current start mode of the control program is started, and a third instruction is input into the control console to control the host and each of the slaves to start in the steady current mode; or; or,
[0031] A reversing instruction is input to the control console, and the control console sends an execution instruction to the processing system. After receiving the execution instruction, the processing system controls the output reversing of each complete machine.
[0032] Compared with the prior art, the beneficial effects of the rectifier device described in the present invention are mainly reflected in:
[0033] The rectifier device of the present invention is provided with the rectifier unit on the main body, and the rectifier unit includes at least two rectifier units detachably connected to the main body, and the first output ends of the rectifier units are electrically connected to the first output component, and the second output ends of the rectifier units are electrically connected to the second output component. On the one hand, when facing a larger rectifier power demand, a plurality of rectifier units with smaller rectifier powers can be correspondingly arranged to meet the demand, which can not only reduce the size of parts and the external dimensions of the equipment, but also reduce the performance requirements for electronic components. On the other hand, when the rectifier device of the present invention is applied below the maximum rectifier power that the equipment can provide, the surplus rectifier units can also be easily disassembled or shut down, which is not only conducive to the stable output of the rectifier power supply, but also improves the overall utilization rate of the equipment, so that the configuration matches the actual demand without causing unnecessary waste of resources, and can solve the problem that the existing high-power rectifiers mostly adopt an integrated design, resulting in their relatively low utilization rate.
[0034] In addition, the rectifier units are respectively connected to the processing system for communication, and the processing system can simultaneously control the rectifier units, thereby ensuring the current sharing effect and avoiding the tediousness of separate control.
[0035] Compared with the prior art, the beneficial effects of the rectification control method described in the present invention are mainly reflected in:
[0036] The method of the present invention can achieve good current balancing effect in both the steady current and steady voltage start modes, and can also realize automatic commutation output by running the commutation mode, with simple operation and small workload. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The above and other purposes, features and advantages of the present invention will become more clear by more specific description of the preferred embodiments of the present invention shown in the accompanying drawings. The same reference numerals indicate the same parts in all the accompanying drawings, and the accompanying drawings are not deliberately scaled to the actual size, and the focus is on illustrating the main purpose of the present invention.
[0038] Figure 1 A three-dimensional structural diagram of a rectifier device provided in an embodiment of the present invention;
[0039] Figure 2 An internal structural diagram of the main body provided in an embodiment of the present invention (the side wall of the main body is not shown);
[0040] Figure 3 The three-dimensional structure of the rectifier unit provided in the embodiment of the present invention Figure 1 ;
[0041] Figure 4 The three-dimensional structure of the rectifier unit provided in the embodiment of the present invention Figure 2 ;
[0042] Figure 5 for Figure 4 The structural diagram of the first output conductor and the first connecting member is not shown;
[0043] Figure 6 The three-dimensional structure of the rectifier unit provided in the embodiment of the present invention Figure 3 ;
[0044] Figure 7 for Figure 6 The structural diagram of the second output conductor and the second connecting member is not shown;
[0045] Figure 8 A three-dimensional structural diagram of the first radiator and the second radiator provided in an embodiment of the present invention;
[0046] Fig. 9 The three-dimensional structure of the A-type synchronization module and the B-type synchronization module provided by the embodiment of the present invention Figure 1 ;
[0047] Fig.10 The three-dimensional structure of the A-type synchronization module and the B-type synchronization module provided by the embodiment of the present invention Figure 2 ;
[0048] Fig.11 for Fig. 9A front view of
[0049] Fig.12 A three-dimensional structural diagram of a transformer assembly provided in an embodiment of the present invention;
[0050] Fig.13 for Fig.12 A front view of
[0051] Fig.14 for Fig.12 Exploded structure diagram; Description of the drawings:
[0053] Control module 100, power module 200, rectifier module 300, reversing function module 400, rectifier stand-alone 500, control console 600, control panel 601, main body 700, first cavity 701, second cavity 702, first output element 800, A output element 801, a output element 802, second output element 900, B output element 901, b output element 902;
[0054] Support part 1, first heat sink 2, second heat sink 3, first output conductor 4, second output conductor 5, heat sink 6, first insulating plate 7, first synchronization module group 8, second synchronization module group 9, third synchronization module group 10, fourth synchronization module group 11, A-type synchronization module 12, B-type synchronization module 13, first connecting member 14, second connecting member 15, temperature sensor 16, synchronization module driving board 17, extension part 18, circuit board 19, second output element 20, Mosfet chip 21, flat base 22, convex strip 2 3, second insulating plate 24, transformer assembly 25, magnetic core 251, coil 252, conductive core 253, conductive plate 254, first inductor 26, second inductor 27, current Hall sensor 28, filter circuit unit 29, input power supply unit 30, switching power supply unit 31, chassis 32, handle 33, first main pipe 34, second main pipe 35, branch pipe 36, management unit 37, conversion circuit board 38, PLC unit 39, main control power supply unit 40, management power supply unit 41, single-machine power supply unit 42, transformer 43. DETAILED DESCRIPTION
[0055] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it. However, the embodiments cited are not intended to limit the present invention. In the present embodiment, it should be understood that the orientations or positional relationships indicated by terms such as "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", and "outside" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
[0056] It should be noted that when an element is considered to be "connected" to another element, it may be directly connected to the other element and integrated therewith, or there may be an intermediate element at the same time. The terms "installed", "one end", "the other end" and similar expressions used in the present invention are for illustrative purposes only.
[0057] This embodiment provides a rectifying device, such as Figures 1 to 2 As shown, it includes a control console 600, a main body 700, a first output member 800 and a second output member 900. The main body 700 is provided with a processing system, a power system and a rectifier unit. The rectifier unit includes at least two rectifier units 500 detachably connected to the main body 700. The rectifier units 500 are respectively connected to the processing system for communication and are respectively connected to the power system for electrical communication.
[0058] The control console 600 is in communication connection with the processing system;
[0059] The first output end of the rectifier unit 500 is electrically connected to the first output component 800, and the second output end of the rectifier unit 500 is electrically connected to the second output component 900. The first output component 800 and the second output component 900 are positive and negative to each other, and serve as the output pole of the rectifier device for external output.
[0060] The rectifier device of this embodiment is provided with a rectifier unit on the main body 700, and the rectifier unit includes at least two rectifier units 500 detachably connected to the main body 700, and the first output ends of the rectifier units 500 are electrically connected to the first output component 800, and the second output ends of the rectifier units 500 are electrically connected to the second output component 900. On the one hand, when facing a large rectifier power demand, a plurality of rectifier units 500 with smaller rectifier powers can be correspondingly provided to meet the demand, which can not only reduce the size of parts and the external dimensions of the equipment, but also reduce the performance requirements for electronic components. On the other hand, when the rectifier device of the present invention is applied below the maximum rectifier power that the equipment can provide, the surplus rectifier units 500 can also be easily disassembled or turned off, which is not only conducive to the stable output of the rectifier power supply, but also improves the overall utilization rate of the equipment, so that the configuration matches the actual demand without causing unnecessary waste of resources, and can solve the problem that the existing high-power rectifiers mostly adopt an integrated design, resulting in a relatively low utilization rate.
[0061] In addition, the rectifier units 500 are respectively connected to the processing system for communication, and the processing system can simultaneously control each rectifier unit 500, thereby ensuring the current sharing effect and avoiding the tediousness of separate control.
[0062] In this embodiment, as an example, the rectifier unit is provided with eight rectifier units 500, which are stacked in two columns. The first output component 800 includes an A output component 801 and an a output component 802, and the second output component 900 includes a B output component 901 and a b output component 902. The first output ends of one column of rectifier units 500 are electrically connected to the A output component 801, and the second output ends are electrically connected to the B output component 901. The first output ends of another column of rectifier units 500 are electrically connected to the a output component 802, and the second output ends are electrically connected to the b output component 902. When electrically connected to the rectifier object, the A output component 801 and the a output component 802 are connected in parallel, and the B output component 901 and the b output component 902 are connected in parallel and then connected to the rectifier object respectively.
[0063] The rectifier unit 500 is liquid-cooled, and the main body 700 is provided with a first main pipe 34 and a second main pipe 35. The liquid inlet of the rectifier unit 500 is respectively connected to the first main pipe 34, and the liquid outlet of the rectifier unit 500 is respectively connected to the second main pipe 35. The first main pipe 34 serves as a water inlet pipe, and the second main pipe 35 serves as a water outlet pipe. The first main pipe 34 and the second main pipe 35 are respectively provided with two branch pipes 36 corresponding to two columns of rectifier units 500. The liquid inlet of the same column of rectifier units 500 can be respectively connected to the branch pipe 36 corresponding to the first main pipe 34 through pipelines, and the liquid outlet can be respectively connected to the branch pipe 36 corresponding to the second main pipe 35 through pipelines. In the case of a large number of rectifier units 500, the cooling efficiency of each rectifier unit 500 can also be ensured by providing the branch pipe 36. When connecting the water inlet and outlet pipes for external cooling, the water inlet pipe can be directly connected to the inlet end of the first main pipe 34, and the water outlet pipe can be directly connected to the outlet end of the second main pipe 35, which is convenient and quick.
[0064] Preferably, the processing system, the power supply system and each rectifier unit 500 are integrated on the main body 700. Specifically, the main body 700 is provided with a first cavity 701 and a second cavity 702. The rectifier unit includes at least two rectifier units 500. The rectifier units 500 are stacked in the first cavity 701. Such intensive placement can maximize the reduction of the spatial size of the first cavity 701. The processing system and the power supply system are arranged in the second cavity 702, that is, placed outside the first cavity 701, so that the internal circuits and components of the rectifier device are clearly arranged and not disordered. Furthermore, the second cavity 702 is located above the first cavity 701, which can improve the structural integrity of the rectifier device and further reduce the floor space and space occupied by the rectifier device.
[0065] In another preferred embodiment, Figures 3 to 14 As shown, the rectifier stand-alone 500 includes a power module 200, a control module 100, a rectifier module 300, a commutation function module 400, and a first radiator 2 and a second radiator 3 arranged side by side and at intervals. The power module 200, the control module 100, the rectifier module 300 and the commutation function module 400 are integrated in the first radiator 2 and the second radiator 3. The power module 200 is electrically connected to the control module 100, the rectifier module 300 and the commutation function module 400 respectively. The control module 100 is communicated with the rectifier module 300 and the commutation function module 400 respectively. The rectifier module 300 is used to generate an output voltage between the first radiator 2 and the second radiator 3;
[0066] The first heat sink 2 is provided with a first output conductor 4 insulated and connected thereto, and the second heat sink 3 is correspondingly provided with a second output conductor 5 insulated and connected thereto, one end of the first output conductor 4 and the second output conductor 5 are respectively electrically connected to the commutation function module 400, the other end of the first output conductor 4 is electrically connected to the first output component 800, and the other end of the second output conductor 5 is electrically connected to the second output component 900, that is, the first output conductor 4 and the second output conductor 5 are respectively electrically connected to the commutation function module 400 for external output, as the output poles of the rectifier unit 500, and are positive and negative to each other.
[0067] The rectifier stand-alone 500 of the present invention is provided with a rectifier module 300, a commutation function module 400, a first output conductor 4 and a second output conductor 5, and the power module 200, the control module 100, the rectifier module 300 and the commutation function module 400 are integrated and arranged on the first heat sink 2 and the second heat sink 3, and the control module 100 is respectively communicated and connected with the rectifier module 300 and the commutation function module 400, and the first output conductor 4 and the second output conductor 5 are respectively electrically connected with the commutation function module 400, so that the output obtained by rectification can be output through the first output conductor 4 and the second output conductor 5, and the commutation function module 400 is controlled by the control module 100, so that the commutation output can be realized, without manual assistance, and the degree of automation is high;
[0068] The rectifier of the present invention integrates the rectifier module 300 and the commutation function module 400 on the first heat sink 2 and the second heat sink 3 to realize an integrated layout. There is no need to set up a commutation device independent of the rectifier, which can greatly reduce the required layout space. Compared with the commutation device independent of the rectifier, the number of parts can be greatly reduced, thereby greatly reducing the manufacturing and use costs of the equipment. It can solve the problems of large occupied space, high cost and low efficiency of the existing rectifier using manual disassembly and assembly commutation and external mechanical commutation device to realize positive and negative electrode commutation. Figure 1 As shown, the rectifier stand-alone unit 500 of this embodiment is provided with a handle 33 on the housing 32 to facilitate personnel to lift and move it.
[0069] The insulating connection method in the above embodiment, such as Figures 3 to 7As shown, in a specific embodiment, the first output conductor 4 and the second output conductor 5 are both in the shape of strips, the first output conductor 4 is fixed on the side of the first heat sink 2 facing away from the second heat sink 3, the second output conductor 5 is fixed on the side of the second heat sink 3 facing away from the first heat sink 2, and the first output conductor 4 and the second output conductor 5 are partially extended out of the chassis 32 of the rectifier unit, so that the output conductor can be fixed by the heat sink, and the heat sink can also be used to solve the heat dissipation problem of the output conductor, and the rectifier size will not be increased too much due to the addition of output conductors; illustratively, a heat sink 6 is sandwiched between the first heat sink 2 and the first output conductor 4 and between the second output conductor 5 and the second heat sink 3, and a first insulating plate 7 (not shown in the figure) is sandwiched between the heat sink 6 and the corresponding heat sink. In specific applications, the output conductor, the heat sink 6, the first insulating plate 7 and the heat sink can be detachably connected and fixed by bolts, and one or more heat sinks 6 can be provided, which are evenly arranged between the heat sink and the corresponding output conductor to ensure that the output conductor is stably fixed, and the heat sink 6 can be an aluminum block with excellent thermal conductivity or other equivalent materials.
[0070] In a preferred embodiment, Figure 1 and 2 As shown, the processing system includes a management unit 37, a conversion circuit board 38 and a PLC unit 39, the rectifier unit 500 is respectively connected to the management unit 37 and the conversion circuit board 38 for communication, and the conversion circuit board 38, the management unit 37 and the control console 600 are respectively connected to the PLC unit 39 for communication;
[0071] The control panel 600 may be provided with a control screen 601. The control panel 600 and the PLC unit 39 realize data transmission and motion control through an internal protocol. The management unit 37 is preset with a control program to control the start, stop and operation of each rectifier unit 500. The user can use different control programs by using different management units 37 without replacing the PLC unit 39, thereby saving the use cost. Each rectifier unit 500 is respectively connected to the conversion circuit board 38 for communication, and then connected to the PLC unit 39 through the conversion circuit board 38. This simplifies the interface setting of the PLC unit 39 and avoids the complexity of the PLC unit 39 access structure due to the large number of rectifier units 500. The conversion circuit board 38 is used to receive the commutation command of the PLC unit 39 and send it to each rectifier unit 500.
[0072] The power supply system includes a master control power supply unit 40, a management power supply unit 41 and a stand-alone power supply unit 42. The stand-alone power supply unit 42 corresponds to the rectifier stand-alone 500 one by one and is electrically connected to the corresponding rectifier stand-alone 500. The stand-alone power supply unit 42 is electrically connected to the master control power supply unit 40 respectively; the master control power supply unit 40 is electrically connected to the management power supply unit 41 through a transformer 43, and the 380V voltage connected to the master control power supply unit 40 is converted into the 220V voltage required by the management power supply unit 41. The management power supply unit 41 is electrically connected to the processing system. Specifically, the management unit 37, the conversion circuit board 38 and the PLC unit 39 are electrically connected to the management power supply unit 41 respectively. The master control power supply unit 40 is used to connect the external power supply, and the stand-alone power supply unit 42 is used to control the power on and off of the corresponding rectifier stand-alone 500.
[0073] In a preferred embodiment, the reversing function module 400 includes a first driving module, a second driving module, a first synchronization module group 8, a second synchronization module group 9, a third synchronization module group 10 and a fourth synchronization module group 11;
[0074] The first synchronization module group 8 and the second synchronization module group 9 are arranged on the surface of the first radiator 2, and the third synchronization module group 10 and the fourth synchronization module group 11 are arranged on the surface of the second radiator 3. The first synchronization module group 8 and the third synchronization module group 10 both include the same number of type A synchronization modules 12, and the second synchronization module group 9 and the fourth synchronization module group 11 both include the same number of type B synchronization modules 13. The flow direction of the current in the type A synchronization module 12 and the type B synchronization module 13 is opposite, which can be achieved by changing the structural design of the synchronization module including the pin connection position. This is a conventional technical means in this field and will not be described in detail here; the number of synchronization modules in each of the above-mentioned synchronization module groups is specifically set according to the load current size of the rectifier unit. In this embodiment, the number of synchronization modules in each synchronization module group is two, and the positive and negative current ratio of the synchronization module can be up to 1:3;
[0075] The first end of the first synchronization module group 8 and the first end of the fourth synchronization module group 11 are electrically connected to the first output conductor 4, respectively, and the first end of the second synchronization module group 9 and the first end of the third synchronization module group 10 are electrically connected to the second output conductor 5, respectively; the second end of the first synchronization module group 8 and the second end of the second synchronization module group 9 are both electrically connected to the first heat sink 2, and the second end of the third synchronization module group 10 and the second end of the fourth synchronization module group 11 are both electrically connected to the second heat sink 3, so that the heat sink, the synchronization module and the corresponding output conductor can form a circuit;
[0076] The first driving module and the second driving module are respectively connected to the control module 100 for communication, and at the same time, the first driving module and the second driving module are respectively electrically connected to the power module 200; and the first driving module is respectively connected to the first synchronization module group 8 and the third synchronization module group 10 for communication, and the second driving module is respectively connected to the second synchronization module group 9 and the fourth synchronization module group 11 for communication;
[0077] After the control module 100 receives the first reversing instruction from the outside, it controls the first drive module to start and the second drive module to shut down, and the first drive module synchronously drives the first synchronization module group 8 and the third synchronization module group 10; after the control module 100 receives the second reversing instruction from the outside, it controls the second drive module to start and the first drive module to shut down, and the second drive module synchronously drives the second synchronization module group 9 and the fourth synchronization module group 11, that is, the first reversing instruction and the second reversing instruction are reversing instructions for each other.
[0078] In the rectifier stand-alone of the present embodiment, the first synchronization module group 8 and the second synchronization module group 9 are integrated and arranged on the surface of the first heat sink 2, and the third synchronization module group 10 and the fourth synchronization module group 11 are integrated and arranged on the surface of the second heat sink 3. The structure is compact, and the rectifier shape can be prevented from being excessively enlarged due to the addition of the reversing function module 400. The first synchronization module group 8 and the third synchronization module group 10 both include the same number of type A synchronization modules 12, and the second synchronization module group 9 and the fourth synchronization module group 11 both include the same number of type B synchronization modules 13. The same number ensures output stability and current sharing. The input direction of the type A synchronization module 12 is the same as that of the type B synchronization module 13, and the output direction is opposite. The first end of the first synchronization module group 8 and the first end of the fourth synchronization module group 11 are respectively connected to the first output conductor 4. The first end of the second synchronization module group 9 and the first end of the third synchronization module group 10 are electrically connected to the second output conductor 5 respectively, the second end of the first synchronization module group 8 and the second end of the second synchronization module group 9 are both electrically connected to the first radiator 2, the second end of the third synchronization module group 10 and the second end of the fourth synchronization module group 11 are both electrically connected to the second radiator 3. When the control module 100 receives the first commutation instruction and the second commutation instruction which are commutation instructions to each other respectively, the control module 100 can control the first drive module and the second drive module to start accordingly, and then synchronously drive the first synchronization module group 8 and the third synchronization module group 10 or the second synchronization module group 9 and the fourth synchronization module group 11 accordingly, so that the first output conductor 4 and the second output conductor 5 can achieve commutation stable output.
[0079] In a preferred embodiment, the switching function module 400 also includes a first connector 14 and a second connector 15. The first end of the first synchronization module group 8 and the first end of the fourth synchronization module group 11 are electrically connected to the first output conductor 4 through the first connector 14, and the first end of the second synchronization module group 9 and the first end of the third synchronization module group 10 are electrically connected to the second output conductor 5 through the second connector 15. Specifically, the first connector 14 is electrically connected to the first synchronization module group 8, the fourth synchronization module group 11 and the first output conductor 4 after being detachably connected, and the second connector 15 is also electrically connected to the second synchronization module group 9, the third synchronization module group 10 and the second output conductor 5 after being detachably connected. Furthermore, each synchronization module in each synchronization module group is correspondingly provided with a temperature sensor 16. The temperature sensor 16 is communicatively connected to the control module. The temperature sensor 16 sends the monitored temperature information to the control module. When the temperature sensor 16 detects abnormal temperature information, the control module will issue a shutdown or other action instruction accordingly to avoid the burning of the rectifier unit. Among them, as Figure 4 and Figure 6 As shown, the temperature sensors 16 corresponding to the synchronization modules in the first and fourth synchronization module groups are respectively detachably connected to the first connecting piece 14, and the temperature sensors 16 corresponding to the synchronization modules in the second and third synchronization module groups are respectively detachably connected to the second connecting piece 15. Preferably, the temperature sensor 16 is preferably located directly above the synchronization module to be detected and can be closest to the synchronization module to be detected, thereby ensuring the timeliness and effectiveness of the detection.
[0080] Further preferably, the synchronization modules in the first synchronization module group 8 and the fourth synchronization module group 11 are respectively fixed on the upper side of the first radiator 2 and the second radiator 3, and the second synchronization module group 9 and the third synchronization module group 10 are respectively fixed on the lower side of the first radiator 2 and the second radiator 3, or, the synchronization modules in the first synchronization module group 8 and the fourth synchronization module group 11 are respectively fixed on the lower side of the first radiator 2 and the second radiator 3, and the second synchronization module group 9 and the third synchronization module group 10 are respectively fixed on the upper side of the first radiator 2 and the second radiator 3. In this way, the corresponding synchronization module groups electrically connected to the output conductors are designed to be located on the same side, which can facilitate the structural design of the first output conductor 4 and the second output conductor 5, shorten the structural length of the two, and reduce the material consumption. In this embodiment, the first driving module and the second driving module each include two synchronization module driving boards 17, and each synchronization module driving board 17 is respectively communicated with the synchronization module in one of the synchronization module groups to drive the synchronization module in the synchronization module group; in actual applications, such as Figure 4 and Figure 6As shown, the first connector 14 and the second connector 15 are preferably plate-shaped electrical conductors, the first driving module is arranged on the side of the first radiator 2 facing away from the second radiator 3, and the second driving module is arranged on the side of the second radiator 3 facing away from the first radiator 2, so that the first connector 14 and the second connector 15 can both be single-folded plates, and the first ends and output conductors of the corresponding synchronization modules are electrically connected at the same time through the single-folded plates, which not only has a simple structure but also can effectively ensure current sharing.
[0081] In order to fix the synchronization module on the upper and lower sides of the heat sink, in a specific embodiment, as Figure 8 As shown, the first radiator 2 and the second radiator 3 are both provided with extension parts 18 extending toward each other on their upper and lower sides, and the extension part 18 and the upper or lower side of the corresponding radiator together constitute a support part 1, and the synchronization module is fixedly connected to the corresponding support part 1, and the synchronization module realizes its electrical connection with the corresponding radiator through a fixed connection. This embodiment utilizes the upper and lower space of the radiator to avoid the situation in conventional design where only the synchronization modules can be arranged in sequence on the side of the radiator, which can greatly shorten the span size of the two ends of the radiator and greatly reduce the internal resistance of the radiator. The synchronization module is in direct contact with the radiator and has a higher heat dissipation efficiency. It should be noted that the radiator in this embodiment is provided with a water circulation channel inside, and is a water-cooled radiator.
[0082] For example, Figures 9 to 11As shown, the A-type and B-type synchronous modules in this embodiment both include a circuit board 19, a first output element and two second output elements 20 arranged in parallel. The first output element is symmetrically and parallelly provided with two rows of Mosfet chips 21, and the two rows of Mosfet chips 21 are spaced apart by a preset distance. The first output element includes a strip-shaped flat plate base 22, and the flat plate base 22 is provided with convex strips 23 within a preset distance along its long side direction. The second output elements 20 are alternately and symmetrically arranged on both sides of the first output element, and each of the second output elements 20 and one of the rows of Mosfet chips 21 is located on the same side of the first output element, and the Mosfet chips 21 in each row are electrically connected to the second output elements 20 on the same side, and the second output elements 20 are attached to the corresponding heat sink, and the circuit board 19 is provided with an inner through hole, and the circuit board 19 is stacked on the upper side of the second output element 20, and the two rows of Mosfet chips 21 pass through the inner through hole, and each Mosfet chip 21 is electrically connected to the circuit board 19. The synchronization module of this embodiment can form a symmetrical structure, which can effectively ensure the current equalization effect. The two second output elements 20 are bonded to the heat sink to guide and dissipate heat. On the one hand, sufficient heat dissipation area is provided. On the other hand, the second output element 20 is in direct contact with the heat sink, which can effectively improve the heat dissipation efficiency, have good heat dissipation performance, and can be suitable for large current carrying. The flat base 22 and the convex strip 23 are preferably integrally formed in a T-shape, which can reduce the processing cost and avoid the influence of processing technology differences on the conductive uniformity of the first output element. Furthermore, a second insulating plate 24 is provided below the first output element and bonded to the first output element. The other side of the second insulating plate 24 is bonded to the heat sink to avoid the current directly passing through the first output element and conducting with the heat sink. The stacked structure can improve the heat transfer efficiency and increase the heat dissipation area in direct contact with the heat sink, thereby improving the heat dissipation efficiency. The insulating plate is preferably a ceramic plate.
[0083] It should be noted that, in this embodiment, the synchronization module and the radiator are detachably connected, which is convenient for disassembly and replacement during maintenance, and a bolt connection is preferably used; the first end and the second end of each synchronization module group correspond to the collective name of the output end and the input end of each synchronization module in the synchronization module group. In this embodiment, the first end of each synchronization module group is the convex strip 23 of each synchronization module. Fig.11 The second end of the synchronization module group is the second output element 20 of each synchronization module, Fig.11 As shown in the figure as input terminal.
[0084] In another preferred embodiment, at least one transformer assembly 25 is disposed between the first heat sink 2 and the second heat sink 3. Figure 12 to Figure 14As shown, the transformer assembly 25 includes an annular magnetic core 251 and a coil 252 wound on the magnetic core 251. The central hole of the magnetic core 251 is penetrated by a conductive core 253 along its axial direction. Conductive plates 254 are respectively provided at both ends of the conductive core 253. The conductive plates 254 are fixed and electrically connected to the first heat sink 2 and the second heat sink 3, and after the conductive plates 254 are fixed and connected to the first heat sink 2 and the second heat sink 3, the central axis of the magnetic core 251 is perpendicular to the plane where the first heat sink 2 and the second heat sink 3 are located. In this way, the direction of the magnetic field generated by the coil 252 relative to the rectifier chassis 32 can be changed, so as to avoid the chassis 32 being located in an area with large magnetic flux, and to avoid a large number of magnetic lines of force penetrating the chassis 32 to generate eddy currents, thereby greatly reducing the heat generation and energy loss of the chassis 32. The transformer of this embodiment is mainly composed of the magnetic core 251, the conductive core 253 and the conductive plate 254, and has a simple structure and is easy to assemble.
[0085] In another preferred embodiment, the synchronization modules in the first synchronization module group 8 and the fourth synchronization module group 11 are both detachably connected to the first connecting member 14, and the synchronization modules in the second synchronization module group 9 and the third synchronization module group 10 are both detachably connected to the second connecting member 15; and / or, the first connecting member 14 is detachably connected to the first output conductor 4, and the second connecting member 15 is detachably connected to the second output conductor 5, so as to facilitate disassembly, assembly and maintenance. The specific detachable connection method may be a bolt connection.
[0086] It should be noted that if Figure 5 and Figure 7 As shown, the rectifier module 300 of the rectifier stand-alone of the present invention includes a first inductor 26 mounted on the first heat sink 2, a second inductor 27 and a current Hall sensor 28 mounted on the second heat sink 3, a synchronization module and a synchronization module driving board arranged on the upper and lower sides of the second heat sink 3 and corresponding to the transformer assembly 25, and a filter circuit unit 29 arranged between the first heat sink 2 and the second heat sink 3, wherein the power module 200 includes an input power unit 30 and a switching power unit 31 electrically connected to the input power unit 30, the input power unit 30 is used to access external current, and the switching power unit 31 is used to power each synchronization module. The filter circuit unit 29 in this embodiment includes a plurality of capacitors arranged at intervals. The functions of the above-mentioned components belong to the conventional basic functions of the rectifier, which are well known to those skilled in the art, so they are not repeated here. The rectifier module 300 generates an output voltage between the first heat sink 2 and the second heat sink 3, and the output voltage is the input of the first synchronization module group 8, the second synchronization module group 9, the third synchronization module group 10 and the fourth synchronization module group 11.
[0087] The liquid outlet of the rectifier stand-alone 500 of the present invention is provided with a flow meter and a temperature detector for detecting the coolant temperature at the liquid outlet of the stand-alone. The control module 100 can calculate the real-time internal temperature of the rectifier stand-alone 500 according to the temperature and flow information of the liquid outlet and send it to the processing system.
[0088] Further, the control console 600 is preset with a control program, the control program is preset with a first current value, and the control program includes a voltage stabilization start mode, a current stabilization start mode and a commutation mode;
[0089] When starting the voltage stabilization start mode, one of the rectifier units 500 is selected as the host through the control console 600, and the other rectifier units 500 are all slaves. A preset target voltage value is input to the control console 600, and the control console 600 sends a first instruction to the processing system of the rectifier device. After receiving the first instruction, the processing system controls the host to start in the voltage stabilization mode. The host feeds back its output current value to the processing system in real time. The processing system receives the output current value and determines whether the output current value is less than the first current value. If so, the processing system sends a first feedback signal to the control console 600, and the control console 600 does not issue an instruction after receiving the first feedback signal; if not, the processing system sends a second feedback signal to the control console 600, and the control console 600 sends a second instruction to the processing system after receiving the second feedback signal. After receiving the second instruction, the processing system controls the slave to start in the current stabilization mode until the voltage value of the host reaches the preset target voltage value;
[0090] When starting the steady-current start mode, one of the rectifier units 500 is selected as the master through the control console 600, and the other rectifier units 500 are all slaves. A preset target current value is input to the control console 600, and the control console 600 sends a third instruction to the processing system of the rectifier device. After receiving the third instruction, the processing system evenly distributes the preset target current value to the master and each slave, so as to control the master and each slave to start in the steady-current mode;
[0091] When the commutation mode is started, a commutation instruction is input to the control console 600, and the control console 600 sends an execution instruction to the processing system of the rectifier device. After receiving the execution instruction, the processing system controls the output commutation of each complete unit.
[0092] It should be noted that the liquid outlet of the rectifier unit 500 of the present invention is provided with a flow meter and a temperature detector for detecting the temperature of the coolant at the liquid outlet of the unit. The control module 100 can calculate the real-time temperature inside the rectifier unit 500 according to the temperature and flow information of the liquid outlet and send it to the processing system. When the rectifier device of the present invention is running in the voltage-stabilized start-up mode or the current-stabilized start-up mode, it will detect the total output and the output of each rectifier unit 500. At the same time, the preset program in its processing system can adjust and intelligently distribute the current of each rectifier unit 500 in real time according to the real-time temperature inside each rectifier unit 500, maintain the dynamic balance of the output current of each rectifier unit 500, avoid the rectifier unit 500 from being damaged due to excessive temperature, and improve the overall output efficiency of the rectifier device.
[0093] Based on the above-mentioned rectifier device, a rectifier control method is also provided, comprising the following steps:
[0094] The first output element 800 and the second output element 900 of the rectifier device are electrically connected to the rectifier object, the power supply system of the rectifier device is connected to the external power supply, and the power supply of each rectifier unit 500 is connected;
[0095] One of the rectifier units 500 is selected as the master through the control console 600, and the other rectifier units 500 are all slaves. A preset target voltage value is input to the control console 600, and the voltage stabilization start mode of the control program is started. The master is started and runs in the voltage stabilization mode. When the control console 600 receives the second feedback signal, a second instruction is sent to the processing system, and the slave is started in the current stabilization mode until the voltage value of the master reaches the preset target voltage value; or,
[0096] Select one of the rectifier units 500 as the master through the control console 600, and the other rectifier units 500 are all slaves, input a preset target current value to the control console 600, start the steady current start mode of the control program, and input a third instruction to the control console 600 to control the master and each slave to start in the steady current mode; or,
[0097] A reversing instruction is input to the control console 600, and the control console 600 sends an execution instruction to the processing system. After receiving the execution instruction, the processing system controls the output reversing of each complete machine.
[0098] The method of the present invention can achieve good current balancing effect in both the steady current and steady voltage start modes, and can also realize automatic commutation output by running the commutation mode, with simple operation and small workload.
[0099] In this specification, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0100] In the description of this specification, the description with reference to the terms "preferred embodiment", "further embodiment", "other embodiments" or "specific example" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0101] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A rectifier device, characterized in that: It includes a control console, a main body, a first output member and a second output member, wherein the main body is provided with a processing system, a power system and a rectifier unit, wherein the rectifier unit includes at least two rectifier units detachably connected to the main body, wherein the rectifier units are respectively connected to the processing system in communication and are respectively connected to the power system in electrical communication; The control console is communicatively connected with the processing system; The first output end of the rectifier unit is electrically connected to the first output element, and the second output end of the rectifier unit is electrically connected to the second output element. The first output element and the second output element serve as output poles of the rectifier device for external output.
2. The rectifying device according to claim 1, characterized in that: The rectifier unit includes a power module, a control module, a rectifier module, a commutation function module, and a first radiator and a second radiator arranged side by side and at intervals. The power module, the control module, the rectifier module and the commutation function module are integrated and arranged on the first radiator and the second radiator. The power module is electrically connected to the control module, the rectifier module and the commutation function module respectively. The control module is communicatively connected to the rectifier module and the commutation function module respectively. The rectifier module is used to generate an output voltage between the first radiator and the second radiator. The first heat sink is provided with a first output conductor insulated and connected thereto, and the second heat sink is correspondingly provided with a second output conductor insulated and connected thereto, one end of the first output conductor and the second output conductor are respectively electrically connected to the switching function module, the other end of the first output conductor is electrically connected to the first output component, and the other end of the second output conductor is electrically connected to the second output component.
3. The rectifying device according to claim 2, characterized in that: The switching function module includes a first driving module, a second driving module, a first synchronization module group, a second synchronization module group, a third synchronization module group and a fourth synchronization module group; The first synchronization module group and the second synchronization module group are arranged on the surface of the first radiator, the third synchronization module group and the fourth synchronization module group are arranged on the surface of the second radiator, the first synchronization module group and the third synchronization module group both include the same number of A-type synchronization modules, the second synchronization module group and the fourth synchronization module group both include the same number of B-type synchronization modules, and the current flows in the A-type synchronization module and the B-type synchronization module in opposite directions; The first end of the first synchronization module group and the first end of the fourth synchronization module group are electrically connected to the first output conductor respectively, and the first end of the second synchronization module group and the first end of the third synchronization module group are electrically connected to the second output conductor respectively; the second end of the first synchronization module group and the second end of the second synchronization module group are both electrically connected to the first heat sink, and the second end of the third synchronization module group and the second end of the fourth synchronization module group are both electrically connected to the second heat sink; The first driving module and the second driving module are respectively connected to the control module in communication and are respectively electrically connected to the power supply module; and the first driving module is respectively connected to the first synchronization module group and the third synchronization module group in communication, and the second driving module is respectively connected to the second synchronization module group and the fourth synchronization module group in communication; After receiving the first reversing instruction, the control module controls the first driving module to start and the second driving module to shut down, and the first driving module synchronously drives the first synchronization module group and the third synchronization module group; after receiving the second reversing instruction, the control module controls the second driving module to start and the first driving module to shut down, and the second driving module synchronously drives the second synchronization module group and the fourth synchronization module group.
4. The rectifying device according to claim 3, characterized in that: The switching function module also includes a first connector and a second connector, the first end of the first synchronization module group and the first end of the fourth synchronization module group are electrically connected to the first output conductor through the first connector, and the first end of the second synchronization module group and the first end of the third synchronization module group are electrically connected to the second output conductor through the second connector.
5. The rectifying device according to claim 4, characterized in that: The synchronization modules in the first synchronization module group and the fourth synchronization module group are respectively fixed on the upper side of the first radiator and the second radiator, and the second synchronization module group and the third synchronization module group are respectively fixed on the lower side of the first radiator and the second radiator; or, The synchronization modules in the first synchronization module group and the fourth synchronization module group are respectively fixed on the lower side of the first radiator and the second radiator, and the second synchronization module group and the third synchronization module group are respectively fixed on the upper side of the first radiator and the second radiator.
6. The rectifying device according to claim 1, characterized in that: The main body is provided with a first cavity and a second cavity, the rectifier unit includes at least two rectifier units, the rectifier units are stacked and arranged in the first cavity, and the processing system and the power supply system are arranged in the second cavity.
7. The rectifying device according to claim 1, characterized in that: The rectifier unit is liquid-cooled, and the main body is provided with a first main pipe and a second main pipe. The liquid inlet of the rectifier unit is respectively connected to the first main pipe, and the liquid outlet of the rectifier unit is respectively connected to the second main pipe.
8. The rectifying device according to claim 1, characterized in that: The processing system includes a management unit, a conversion circuit board and a PLC unit, the rectifier units are respectively connected to the management unit and the conversion circuit board, and the conversion circuit board, the management unit and the control console are respectively connected to the PLC unit; And / or, the power supply system includes a master control power supply unit, a management power supply unit and a stand-alone power supply unit, the stand-alone power supply unit corresponds one-to-one to the rectifier unit and is electrically connected to the corresponding rectifier unit, and the stand-alone power supply units are electrically connected to the master control power supply unit respectively; the master control power supply unit is electrically connected to the management power supply unit through a transformer, and the management power supply unit is electrically connected to the processing system.
9. The rectifying device according to any one of claims 1 to 8, characterized in that: The control console is preset with a control program, the control program is preset with a first current value, and the control program includes a voltage stabilization start mode, a current stabilization start mode and a commutation mode; The voltage-stabilized startup mode is that one of the rectifier units is selected as the host through the control console, and the other rectifier units are all slaves, a preset target voltage value is input to the control console, the control console sends a first instruction to the processing system, and the processing system controls the host to start in the voltage-stabilized mode after receiving the first instruction, and the host feeds back its output current value to the processing system in real time, the processing system receives the output current value and determines whether the output current value is less than the first current value, if so, the processing system sends a first feedback signal to the control console, and the control console does not issue an instruction after receiving the first feedback signal; if not, the processing system sends a second feedback signal to the control console, and the control console sends a second instruction to the processing system after receiving the second feedback signal, and the processing system controls the slave to start in the current-stabilized mode after receiving the second instruction until the voltage value of the host reaches the preset target voltage value; The steady current startup mode is that one of the rectifier units is selected as the master through the control console, and the other rectifier units are slaves, a preset target current value is input to the control console, and the control console sends a third instruction to the processing system. After receiving the third instruction, the processing system evenly distributes the preset target current value to the master and each of the slaves, so as to control the master and each of the slaves to start in the steady current mode; The commutation mode is that a commutation instruction is input to the control console, the control console sends an execution instruction to the processing system, and the processing system controls the output commutation of each complete machine after receiving the execution instruction.
10. A rectification control method, characterized in that: A rectifier device according to claim 9, comprising the following steps: The first output element and the second output element of the rectifier device are electrically connected to the rectifier object, the power supply system of the rectifier device is connected to the external power supply, and the power supply of each rectifier unit is connected; One of the rectifier units is selected as the host through the control console, and the other rectifier units are all slaves, a preset target voltage value is input into the control console, the voltage stabilization start mode of the control program is started, the host is started and runs in the voltage stabilization mode, and when the control console receives the second feedback signal, a second instruction is sent to the processing system, and the slave is started in the current stabilization mode until the voltage value of the host reaches the preset target voltage value; or, Selecting one of the rectifier units as the master through the control console, and the other rectifier units as slaves, inputting a preset target current value into the control console, starting the steady current start mode of the control program, and inputting a third instruction into the control console to control the master and each of the slaves to start in the steady current mode; or; or, A reversing instruction is input to the control console, and the control console sends an execution instruction to the processing system. After receiving the execution instruction, the processing system controls the output reversing of each complete machine.