Impurity removal equipment for golden flowers of citrus peel tea
By designing a tangerine peel tea golden flower impurity removal equipment containing multiple shaking plates and disposal mechanisms, the problem of impurities reattachment during the existing equipment during the removal and screening process is solved, and a more efficient tangerine peel cleaning and decompression effect is achieved.
Patent Information
- Application Number
- CN202510308783.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing tea decomposition equipment lacks immediate decomposition function during the decomposition screening process, resulting in the impurities such as dust and broken tea reattached to the tea during the shaking of the collection box, causing secondary pollution of the tea and affecting the decomposition effect.
A kind of tangerine tea golden flower debris removal equipment is designed, using a parallelogram opening upward debris removal box, and multiple shaking plates are evenly arranged in the inclined direction inside. Screens are installed on the shaking plates, and inclined shaking plates are installed at the bottom. Combined with components such as miscellaneous discharge mechanism, exhaust duct and rotating rollers, they can realize instant cleaning and grading screening.
By instantly cleaning impurities, the impurities re-adhesion caused by shaking in the debris box is reduced, which significantly improves the cleaning effect of the tangerine peel, ensures that the surface of the tangerine peel is cleaner and free of impurities, and improves the efficiency of impurities removal and product quality.
Smart Images

Figure CN119838877A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cleaning and removing impurities from citrus peel and golden tea flowers, and in particular to a device for removing impurities from citrus peel and golden tea flowers. Background Art
[0002] Tangerine peel tea is a tea drink made from the outer peel of citrus (usually the peel of orange, grapefruit or lemon) as the main raw material. In order to make the tea taste better, the tangerine peel and tea leaves are often fermented naturally under suitable conditions, or artificially fermented by controlling temperature, humidity and other conditions. During the fermentation process, the Aspergillus niger will form golden flowers in the tea, which is also known as tangerine peel tea golden flowers.
[0003] The above production process requires the use of dried tangerine peels. In order to ensure the cleanliness of the tangerine peels during the fermentation process and remove the defective products in the tangerine peels, it is often necessary to remove impurities from the dried tangerine peels.
[0004] For example, a patent application with publication number CN218360593U discloses a tea impurity removal vibration screen mechanism, which belongs to the technical field of tea production and processing. This prior art has the advantage of being easy to quickly clean up dust impurities and broken tea leaves by setting up a collecting component, and solves the problem that the existing tea impurity removal vibration screen mechanism is usually inconvenient to quickly disassemble the collecting mechanism after the dust impurities and broken tea leaves are screened out, thereby making it inconvenient to quickly clean up the screened dust impurities and broken tea leaves, and there are certain limitations in use.
[0005] Since tangerine peel tea belongs to the field of tea, the above-mentioned prior art can also be used to remove impurities from the dried tangerine peel. However, there are still some defects in using the above-mentioned prior art to remove impurities from tangerine peel: the above-mentioned patent application can only clean up dust, impurities and broken tea leaves after the impurity removal and screening are completed, which is not immediate, and further causes dust and broken tea leaves to re-attach to the tea leaves during the shaking of the collection box during the tea impurity removal and screening process, causing secondary pollution of the tea leaves, thereby affecting the impurity removal and screening effect of the tea leaves.
[0006] Based on this, under the above statement, due to the lack of instant impurity removal function, the existing tea impurity removal equipment often cannot continuously and effectively filter out dust and impurities entering the equipment during the impurity removal and screening process, affecting the efficiency and effect of the entire impurity removal process. These problems combined make it difficult for the existing technology to meet the high standard requirements for raw material purity in the production of tangerine peel tea, so it is necessary to further improve the existing technology. Summary of the invention
[0007] In order to solve the above-mentioned technical problems, the present application provides a citrus peel, tea and golden flower impurity removal device, which adopts the following technical scheme: a citrus peel, tea and golden flower impurity removal device, comprising an impurity removal box in the shape of a parallelogram and opening upward, wherein a plurality of shaking plates are evenly arranged inside the impurity removal box along its inclination direction, and except for the shaking plate on the top of the impurity removal box, an impurity removal mechanism is commonly installed between the top of the remaining shaking plates and the inner wall of the impurity removal box.
[0008] The shaking plate is provided with a screen, and the bottom of the shaking plate is provided with an inclined debris guiding plate.
[0009] The debris removal mechanism comprises: a debris removal plate, which is installed on the inner wall of the debris removal box and one end of which is away from the inner wall of the debris removal box cooperates with a corresponding shaking plate.
[0010] The impurity discharge port is provided on the outer wall of the impurity removal box for discharging impurities on the impurity discharge plate.
[0011] The debris removal component is arranged on the corresponding debris removal plate.
[0012] Exhaust pipes are arranged inside the impurity removal box and between adjacent shaking plates.
[0013] Preferably, the impurity removal assembly comprises: a rotating roller extending along the width direction of the impurity removal box and mounted on the inner wall of the impurity removal box through a bearing.
[0014] A plurality of cleaning brushes are arranged and are evenly installed on the circumferential surface of the rotating roller.
[0015] The shaft head at any end of the rotating roller penetrates the side wall of the impurity removal box on the corresponding side and is connected through a belt transmission mode.
[0016] Preferably, connecting blocks corresponding to the shaking plates are symmetrically arranged on the inner wall of the dust removal box along its width direction, and adjusting shafts corresponding to the connecting blocks are symmetrically installed on the shaking plates along the width direction of the dust removal box, and the adjusting shafts are installed on the connecting blocks through bearings, and either end of the adjusting shaft passes through the corresponding connecting blocks, a fixed disc is installed on the connecting block through which the adjusting shaft passes, a limiting plate is installed on the end of the adjusting shaft close to the fixed disc, a limiting rod is slidably arranged on the limiting plate, and a plurality of limiting circular grooves corresponding to the limiting rod are evenly opened on the fixed disc along its circumference.
[0017] Preferably, the connecting block is set on the debris removal box for limited sliding along the height direction of the debris removal box, and the connecting block through which the adjusting shaft passes passes through the side wall of the debris removal box, and a linkage frame is installed between the connecting blocks that pass through the side wall of the debris removal box and adjacent to each other.
[0018] Preferably, a rotating plate is installed on the rotating roller shaft head away from the top of the dust removing box and passing through the side wall of the dust removing box, and a connecting shaft 1 is installed at one end of the rotating plate away from the corresponding rotating roller through a bearing, a moving block is slidably arranged on the linkage frame close to the top of the dust removing box, and a connecting shaft 2 is installed on the moving block through a bearing, and a swinging plate is arranged between the rotating plate and the moving block to drive the corresponding linkage frame to reciprocate along the height direction of the dust removing box, one end of the swinging plate is installed on the connecting shaft 1 through a bearing, and the end of the swinging plate away from the connecting shaft 1 is installed on the connecting shaft 2 through a bearing.
[0019] Preferably, the exhaust ducts between adjacent shaking plates are symmetrically arranged along the inclination direction of the impurity removal box, and the exhaust ducts are close to one side of the shaking plate and have multiple exhaust ports evenly opened along the length direction of the exhaust duct.
[0020] Preferably, linkage shafts are installed at both ends of the exhaust duct, and the exhaust duct is installed on the inner wall of the debris removal box through the cooperation of the linkage shaft and the bearing, and any end of the linkage shaft passes through the side wall of the debris removal box, and the linkage shaft between adjacent shaking plates and the circumferential surface located outside the debris removal box are installed with mutually meshing gears.
[0021] Preferably, an extension frame is installed on any of the linkage frames, and a rack plate meshing with any one of the gears is installed on the extension frame.
[0022] Preferably, a sprocket is installed on each of the adjustment shafts.
[0023] Preferably, a guide plate is provided between adjacent shaking plates, and the guide plate is installed on the inner wall of the impurity removal box away from the impurity discharge port.
[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. The impurity removal mechanism designed in the present invention can clean the impurities removed from the inside of the tangerine peel in time, reduce the impurities shaking inside the impurity removal box and re-attach to the tangerine peel after the impurity removal is completed, thereby significantly improving the cleaning effect of the tangerine peel and ensuring that the surface of the tangerine peel is cleaner and free of impurities.
[0025] 2. The present invention can effectively remove impurities in the tangerine peel by using a shaking plate in conjunction with a screen. When the tangerine peel falls from an upper shaking plate to a lower shaking plate, the exhaust pipe will blow the impurities that fall inside the tangerine peel to one side of the impurity removal plate, further enhancing the effect of removing impurities inside the tangerine peel, thereby ensuring that the tangerine peel finally reaches a cleaner standard.
[0026] 3. During the rotation of the rotating roller of the impurity removal component of the present invention, the impurities attached to the impurity removal plate can be effectively removed by the cleaning brush, and these impurities are discharged through the impurity removal port, thereby greatly reducing the possibility of impurities falling back on the tangerine peel, thereby ensuring the purity of the tangerine peel and the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0028] Figure 2 It is a three-dimensional cross-sectional view of the present invention.
[0029] Figure 3 It is a schematic diagram of the three-dimensional installation structure between the debris removal box and the shaking plate of the present invention.
[0030] Figure 4 The present invention Figure 3 A partial enlarged view of point A.
[0031] Figure 5 The present invention Figure 3 A partial enlarged view of point B.
[0032] Figure 6 It is a schematic diagram of the three-dimensional installation structure between the debris removal box, the shaking plate and the swing plate of the present invention.
[0033] Figure 7 The present invention Figure 6 A partial enlarged view of point C.
[0034] Figure 8 It is a schematic diagram of the three-dimensional installation structure between the exhaust pipe, linkage shaft and gears of the present invention.
[0035] Fig. 9 It is a schematic diagram of the three-dimensional installation structure between the impurity removal box, the collection frame and the driving cylinder of the present invention.
[0036] Fig.10 It is an electrical schematic diagram of the present invention.
[0037] Explanation of the reference numerals: 1. De-dusting box; 11. Guide plate; 12. Connecting block; 121. Linkage frame; 122. Extension frame; 123. Rack plate; 13. Adjusting shaft; 131. Sprocket; 14. Fixed disc; 15. Limiting plate; 16. Limiting rod; 17. Limiting circular groove; 18. Rotating plate; 181. Connecting shaft one; 182. Moving block; 183. Connecting shaft two; 184. Swinging plate; 2. Shaking plate; 21. Screen; 22. De-dusting plate; 3. De-dusting mechanism; 31. De-dusting plate; 32. De-dusting port; 33. De-dusting assembly; 331. Rotating roller; 332. Cleaning brush; 4. Exhaust duct; 41. Linkage shaft; 42. Gear; 5. Collecting frame; 6. Driving cylinder. DETAILED DESCRIPTION
[0038] The following is combined with Figures 1 to 10 This application is described in further detail.
[0039] The embodiment of the present application discloses a tangerine peel tea flower impurity removal device, which can place the tangerine peel in a relatively closed environment during the screening process, thereby effectively reducing the external contamination of the tangerine peel during the screening process, and at the same time achieve accurate grading and screening, reduce the possibility of secondary contamination of the tangerine peel, ensure the quality and hygiene standards of the tangerine peel tea flower, and improve the efficiency of tangerine peel processing and the quality of the finished product.
[0040] Reference Figure 1 and Figure 2 A citrus peel tea golden flower impurity removal device comprises an impurity removal box 1 which is in the shape of a parallelogram and opens upward, a plurality of shaking plates 2 are evenly arranged inside the impurity removal box 1 along its inclined direction, and except for the shaking plate 2 on the top of the impurity removal box 1, an impurity removal mechanism 3 is installed between the top of the remaining shaking plates 2 and the inner wall of the impurity removal box 1.
[0041] A screen 21 is installed on the shaking plate 2, and an inclined debris guide plate 22 is installed at the bottom of the shaking plate 2.
[0042] The impurities removed from the tangerine peel are cleaned in time, so as to reduce the re-adhesion of the impurities shaken and blown inside the impurity removal box 1 to the tangerine peel after impurity removal, thereby improving the cleaning effect of the tangerine peel.
[0043] An elastic cloth is installed between the shaking plate 2 near the top of the debris removal box 1 and the inner wall of the debris removal box 1, so that when the tangerine peel to be processed is dumped, the tangerine peel will not leak into the interior of the debris removal box 1 from the gap between the top shaking plate 2 and the inner wall of the debris removal box 1, and then the gas is pumped into the exhaust pipe 4 through the existing air pump (not shown in the figure), and the shaking plate 2 is inclined, and the inclination direction of the shaking plate 2 is consistent with the inclination direction of the debris removal box 1. In specific operation, the tangerine peel to be processed is dumped on the shaking plate 2 near the top of the debris removal box 1, and the tangerine peel is spread as flat as possible on the corresponding shaking plate 2 during the dumping process. At this time, the shaking plate 2 is driven to shake by external force, and the tangerine peel on its surface can be driven to slide downward along its inclination direction during the shaking process. During the shaking process, the tangerine peel can be shaken along the height direction of the debris removal box 1, and the impurities on the surface of the tangerine peel can be used to use the inertia principle to make the impurities on the surface of the tangerine peel fall off during the shaking process of the shaking plate 2, and then the impurities on the tangerine peel can be shaken out.
[0044] It should be noted that when drying or airing the tangerine peel, the inner surface of the tangerine peel needs to be turned outward and aired or dried. Since the veins on the inner surface of the tangerine peel have a certain viscosity due to moisture or sugar, the tangerine peel will stick together during airing or drying. The impurities inside the stuck tangerine peel cannot fall off from the tangerine peel due to the obstruction of the adjacent tangerine peel. Therefore, the shaking board 2 can use the instantaneous force of the tangerine peel falling on the shaking board 2 during the shaking process to separate the stuck tangerine peel, and then the impurities on the surface of the separated tangerine peel fall off from the surface of the tangerine peel using the principle of inertia, further ensuring the effect of removing impurities on the surface of the tangerine peel.
[0045] The fallen impurities can fall onto the impurity introducing plate 22 through the screen 21, and the impurities fall onto the impurity discharge plate 31 through the impurity introducing plate 22. In addition, the shaking of the shaking plate 2 synchronously drives the impurity introducing plate 22 to shake, and the shaking of the impurity introducing plate 22 can drive the impurities on its surface to vibrate downward, thereby avoiding the possibility of impurities adhering to and accumulating on the impurities introducing plate 22.
[0046] Reference Figure 2 The debris removal mechanism 3 includes: a debris removal plate 31, which is installed on the inner wall of the debris removal box 1 and one end of which is away from the inner wall of the debris removal box 1 cooperates with the corresponding shaking plate 2.
[0047] The impurity discharge port 32 is provided on the outer wall of the impurity removal box 1 for discharging impurities on the impurity removal plate 31 .
[0048] The debris removal assembly 33 is arranged on the corresponding debris removal plate 31 .
[0049] An exhaust pipe 4 is provided inside the impurity removal box 1 and between adjacent shaking plates 2 for blowing gas between the two shaking plates 2 .
[0050] The impurities shaken off by the impurity-inducing plate 22 fall onto the impurity-discharging plate 31. During specific operation, when the tangerine peel falls from the upper shaking plate 2 to the lower shaking plate 2, the exhaust duct 4 blows air into the space between the shaking plates 2. The airflow can screen the tangerine peel in the falling process, so that the smaller defective tangerine peel and the impurities remaining from the shaking process are blown onto the impurity-discharging plate 31. The impurities on the impurity-discharging plate 31 and the defective tangerine peel are discharged to the outside of the impurity removal box 1 through the cooperation of the impurity-discharging component 33 and the impurity-discharging port 32.
[0051] It should be further explained that the angle between the impurity removal plate 31 and the corresponding shaking plate 2 is an obtuse angle. The purpose is to ensure that impurities and tangerine peel residues fall on the impurity removal plate 31. The obtuse angle formed by the impurity removal plate 31 and the corresponding shaking plate 2 can hinder the impurities and tangerine peel residues, and prevent the impurities and tangerine peel residues from forming a backflow during the air flow blowing process and then being blown back onto the tangerine peel in the impurity removal process, causing secondary contamination of the tangerine peel.
[0052] In addition, the shaking plate 2 is divided into two parts, one part is a rigid plate, and the other end is a through structure with the screen 21 installed inside it, so as to avoid the possibility that impurities and tangerine peel residues are attached to the screen 21 when the screen 21 is fully installed on the shaking plate 2 and the impurities and tangerine peel residues are moved to the impurity removal plate 31 through the shaking plate 2 due to excessive friction between the screen 21 and the impurities and tangerine peel residues.
[0053] It should be noted that when the exhaust duct 4 blows air between the shaking plates 2, the airflow can give a force to the tangerine peels that fall on the shaking plates 2, so that the movement speed of the tangerine peels in the process of moving down along the shaking plates 2 is slowed down, the impurity removal time of the tangerine peels by the screen 21 is prolonged, and the possibility of the tangerine peels moving too fast on the shaking plates 2 and falling to the next shaking plate 2 before being sufficiently cleaned of impurities is reduced. At the same time, multiple shaking plates 2, screens 21 and exhaust ducts 4 cooperate with each other to perform multi-stage impurity removal treatment on the tangerine peels, thereby ensuring the cleaning effect of the tangerine peels during the impurity removal process.
[0054] Furthermore, in the process of utilizing the above-mentioned air flow resistance to slow down the movement speed of the tangerine peels on the shaking plate 2, it is necessary to manually adjust the size of the air flow blown out of the exhaust pipe 4 according to the size of the tangerine peels to be processed, so as to avoid the situation where the air flow blown out of the exhaust pipe 4 is too large, resulting in the force of the air flow on the tangerine peels during the shaking process being greater than the force of the tangerine peels moving down along the shaking plate 2, thereby causing the tangerine peels to fall to the next shaking plate 2.
[0055] It should also be added that the shaking plate 2 cooperates with the adjacent debris removal plates 31 and the debris introduction plates 22 so that the tangerine peels remain in a relatively closed area during each debris removal process inside the debris removal box 1 (except for the gap between the end of the debris introduction plate 22 away from the corresponding shaking plate 2 and the inner wall of the debris removal box 1, and the gap between the shaking plate 2 close to the debris introduction plate 22 and the inner wall of the debris removal box 1). As a result, the tangerine peels are independent of each other during the debris removal process between adjacent shaking plates 2, which can ensure that most of the impurities in the tangerine peels between adjacent shaking plates 2 during the debris removal process only exist between the corresponding shaking plates 2 areas, and the probability of most impurities moving upward or downward is very small, thereby avoiding the impurities generated by the tangerine peel removal in the shaking plate 2 area falling on the tangerine peels between other shaking plate 2 areas, reducing the secondary pollution of the tangerine peels, and at the same time improving the cleaning effect of the tangerine peels.
[0056] Reference Figure 2 A guide plate 11 is provided between adjacent shaking plates 2 , and the guide plate 11 is installed on the inner wall of the impurity removal box 1 away from the impurity discharge port 32 .
[0057] When the tangerine peel falls from the upper shaking plate 2 to the lower shaking plate 2, the guide plate 11 can limit the tangerine peel to prevent the tangerine peel from falling too fast during the falling process from the upper shaking plate 2, causing the tangerine peel to fly out directly without falling on the lower shaking plate 2, thereby affecting the subsequent grading and impurity removal of the tangerine peel.
[0058] At the same time, the guide plate 11 can also reduce the gap between the shaking plate 2 close to the impurity guide plate 22 and the inner wall of the impurity removal box 1, thereby further reducing the possibility of impurities moving upward or downward through the gap between the shaking plate 2 close to the impurity guide plate 22 and the inner wall of the impurity removal box 1.
[0059] Reference Figure 3 and Figure 4In order to prevent impurities and tangerine peel residues from accumulating on the impurity removal plate 31, the rotating roller 331 provided by the present invention cooperates with the cleaning brush 332 to clean the impurities and tangerine peel residues attached to the impurity removal plate 31. Specifically, the impurity removal component 33 includes: a rotating roller 331, which extends along the width direction of the impurity removal box 1 and is installed on the inner wall of the impurity removal box 1 through a bearing.
[0060] There are multiple cleaning brushes 332 which are evenly installed on the circumferential surface of the rotating roller 331 .
[0061] The shaft head at any end of the rotating roller 331 penetrates the side wall of the impurity removal box 1 on the corresponding side and is connected through a belt transmission method.
[0062] During specific operation, any one of the rotating rollers 331 is driven to rotate by the existing driving motor. During the rotation of the rotating roller 331, the other rotating roller 331 is driven to rotate by a belt transmission method. During the rotation of the rotating roller 331, the cleaning brush 332 is driven by the rotating roller 331 to blow the impurities and tangerine peel residues between the impurity removal plate 31 and the shaking plate 2 through the airflow to sweep them toward one side of the impurity removal port 32 through the impurity removal plate 31. As the cleaning brush 332 continues to sweep the impurities and tangerine peel residues, the impurities and tangerine peel residues are discharged from the impurity removal plate 31 to the outside of the impurity removal port 32, thereby reducing the possibility of impurities and tangerine peel residues accumulating on the impurity removal plate 31.
[0063] Reference Figure 5 Since the specifications of tangerine peels vary, when the larger tangerine peels move on the shaking board 2, they have a large mass and therefore a large inertia. The larger tangerine peels move on the shaking board 2 at a fast speed, resulting in the larger tangerine peels falling onto the next shaking board 2 before being fully screened and removed. In order to solve the above problem, the shaking board 2 provided by the present invention can change its inclination to accommodate tangerine peels of different specifications. Specifically, the inner wall of the impurity removal box 1 is symmetrically provided with connecting blocks 12 corresponding to the shaking board 2 along its width direction. The shaking board 2 moves along the impurity removal box 1. An adjusting shaft 13 corresponding to the connecting block 12 is symmetrically installed in the width direction, and the adjusting shaft 13 is installed on the connecting block 12 through a bearing, and either end of the adjusting shaft 13 passes through the corresponding connecting block 12, and a fixed disc 14 is installed on the connecting block 12 through which the adjusting shaft 13 passes, and a limiting plate 15 is installed at one end of the adjusting shaft 13 close to the fixed disc 14, and a limiting rod 16 is slidably arranged on the limiting plate 15, and a plurality of limiting circular grooves 17 corresponding to the limiting rod 16 are evenly opened on the fixed disc 14 along its circumference.
[0064] One end of the adjusting shaft 13 passes through the connecting block 12 and is on the same side as the shaft head of the rotating roller 331 passing through the impurity removal box 1. During operation, the limiting rod 16 is removed. At this time, the shaking plate 2 is driven to rotate a certain angle through the adjusting shaft 13 according to the size of the tangerine peel, so that the inclination degree of the shaking plate 2 changes, that is, when the tangerine peel is larger, the adjusting shaft is driven to rotate in the direction of the arrow (as shown in the figure). When the shaking plate 2 rotates to the specified position, the limiting rod 16 is inserted into the corresponding limiting circular groove 17. At this time, the adjusting shaft 13 cooperates with the limiting rod 16 through the limiting plate 15 to fix the adjusting shaft 13 on the fixed disc 14. Then, by changing the inclination degree of the shaking plate 2, it is ensured that tangerine peels of different specifications move on the shaking plate 2 at a suitable speed, and it is ensured that the tangerine peels are fully removed and screened on the shaking plate 2.
[0065] If the tangerine peel is small, its inertia is small, and its moving speed on the shaking board 2 at the position shown in the figure is relatively slow. In addition, the shaking board 2 is always in a shaking state to avoid the possibility of the tangerine peel remaining still on the shaking board 2. Therefore, when the tangerine peel is small, there is no need to adjust the angle of the shaking board 2 to achieve sufficient screening of the tangerine peel on the shaking board 2.
[0066] In order to ensure that the shaking plate 2 does not collide with the corresponding impurity removal plate 31 during rotation and adjustment, a gap is provided between the shaking plate 2 and the corresponding impurity removal plate 31, and an elastic cloth is installed between the shaking plate 2 and the impurity removal plate 31 to ensure that impurities do not leak out from the gap between the shaking plate 2 and the impurity removal plate 31.
[0067] Reference Figure 5 A sprocket 131 is installed on the adjusting shaft 13.
[0068] A chain (not shown in the figure) is installed on the sprocket 131. During specific operation, any adjusting shaft 13 can be driven to rotate through the existing driving force. During the rotation of the adjusting shaft 13, the remaining adjusting shafts 13 are driven to rotate synchronously through the sprocket 131 and the chain transmission method. Then, by rotating any adjusting shaft 13, all the shaking plates 2 can be driven to change their inclination angles, reducing the tediousness of adjusting the shaking plates 2 one by one. At the same time, the synchronous rotation of the adjusting shaft 13 can drive all the shaking plates 2 to change the same inclination angle, avoiding the possibility of different inclination angles of the shaking plates 2 caused by adjusting the shaking plates 2 one by one, thereby improving the uniformity of the adjustment of the shaking plates 2.
[0069] Reference Figure 5 and Figure 8 The connecting block 12 is set on the impurity removal box 1 for limited sliding along the height direction of the impurity removal box 1, and the connecting block 12 through which the adjusting shaft 13 penetrates penetrates the side wall of the impurity removal box 1, and a linkage frame 121 is installed between the connecting blocks 12 that penetrate the side wall of the impurity removal box 1 and are adjacent to each other.
[0070] The linkage frame 121 is an L-shaped structure, and the linkage frame 121 is connected to the corresponding connecting block 12 at its head and tail. During specific operation, the linkage frame 121 near the top of the debris removal box 1 is driven by an external driving force to reciprocate up and down along the height direction of the debris removal box 1. During the up and down reciprocating movement of the linkage frame 121, any adjacent connecting block 12 is driven to reciprocate up and down. During the up and down reciprocating movement of the middle connecting block 12, the bottom connecting block 12 is driven to reciprocate up and down through the bottom linkage frame 121. Then, during the up and down reciprocating movement of the connecting block 12, the shaking plate 2 is driven to reciprocate up and down through the adjusting shaft 13.
[0071] Reference Figure 6 and Figure 7 In order to reduce the use of driving force to drive the shaking plate 2 to move back and forth up and down, the rotating plate 18 provided by the present invention can drive the linkage frame 121 near the top of the dust removal box 1 to move back and forth up and down through the connecting shaft 181, the connecting shaft 2 183 and the swinging plate 184. Specifically, the rotating plate 18 is installed on the shaft head of the rotating roller 331 away from the top of the dust removal box 1 and penetrating the side wall of the dust removal box 1. The end of the rotating plate 18 away from the corresponding rotating roller 331 is installed with the connecting shaft 181 through a bearing, and the linkage frame 121 near the top of the dust removal box 1 is slidably provided with a moving block 182, and the connecting shaft 2 183 is installed on the moving block 182 through a bearing. A swinging plate 184 is arranged between the rotating plate 18 and the moving block 182, which drives the corresponding linkage frame 121 to move back and forth along the height direction of the dust removal box 1, and one end of the swinging plate 184 is installed on the connecting shaft 181 through a bearing, and the end of the swinging plate 184 away from the connecting shaft 181 is installed on the connecting shaft 2 183 through a bearing.
[0072] The moving block 182 is slidably arranged on the horizontal section of the top linkage frame 121. During specific operation, the corresponding rotating roller 331 drives the rotating plate 18 to rotate during rotation. During the rotation of the rotating plate 18, the connecting shaft 181 drives the swinging plate 184 to swing back and forth. During the swinging of the swinging plate 184, the connecting shaft 181 cooperates with the connecting shaft 2 183 to drive the moving block 182 to swing up and down. During the up and down reciprocating swinging of the moving block 182, the corresponding linkage frame 121 is driven to swing. During the up and down reciprocating movement of the linkage frame 121, the connecting block 12 can be driven to reciprocate, and then share the same drive with the rotating roller 331, thereby reducing the use of external drive. The moving block 182 is slidably arranged on the horizontal section of the linkage frame 121. The displacement of the moving block 182 on the horizontal section of the linkage frame 121 can compensate for the displacement of the swing rod in the length direction of the debris removal box 1, thereby avoiding the possibility of the moving block 182 being stuck on the linkage frame 121.
[0073] Reference Figure 8The exhaust ducts 4 between adjacent shaking plates 2 are symmetrically arranged along the tilting direction of the impurity removal box 1. The exhaust ducts 4 are close to one side of the shaking plate 2 and are evenly provided with multiple exhaust ports along the length direction of the exhaust ducts 4.
[0074] Linkage shafts 41 are installed at both ends of the exhaust duct 4, and the exhaust duct 4 is installed on the inner wall of the impurity removal box 1 through the linkage shaft 41 and the bearing. Any end of the linkage shaft 41 passes through the side wall of the impurity removal box 1, and the linkage shaft 41 between adjacent shaking plates 2 and the circumferential surface located outside the impurity removal box 1 are installed with mutually meshing gears 42.
[0075] The interlocking shafts 41 near the middle swing are connected by belt transmission. During operation, any interlocking shaft 41 is driven to swing back and forth by an external driving force. During the rotation of the interlocking shaft 41, the belt transmission and the meshing of the gears 42 cooperate with each other to drive the remaining interlocking shafts 41 to swing. During the swinging of the interlocking shaft 41, the exhaust duct 4 can be driven to swing back and forth, and then the exhaust duct 4 can blow air to the corresponding adjacent shaking plates 2 through the exhaust port. The airflow formed by the blowing can move irregularly between the corresponding adjacent shaking plates 2, and then the irregular airflow can apply external force to the tangerine peels at different positions, thereby ensuring the uniformity of the manual airflow pressure of the tangerine peels, so as to improve the removal effect of defective tangerine peels.
[0076] At the same time, the irregular airflow can also make the impurities on the screen 21 be subjected to forces in different directions, thereby increasing the possibility of the impurities on the screen 21 being separated from the screen 21, thereby reducing the possibility of the mesh of the screen 21 being blocked, and reducing the possibility of impurities remaining on the screen 21.
[0077] Reference Figure 8 An extension frame 122 is installed on any linkage frame 121, and a rack plate 123 meshing with any gear 42 is installed on the extension frame 122.
[0078] The extension frame 122 is installed on the linkage frame 121 near the top of the debris removal box 1. During operation, the linkage frame 121 reciprocates up and down, and the rack plate 123 is driven to reciprocate up and down through the extension frame 122. The rack plate 123 can drive the gear 42 to swing during the reciprocating movement of the rack plate 123, thereby driving the linkage shaft 41 to swing without external force (that is, sharing a drive with the linkage frame 121 and the rotating shaft), thereby reducing the use of external drive.
[0079] Reference Fig. 9 The impurity removal box 1 is provided with a material leakage trough which cooperates with the lowest impurity guide plate 22, and an inclined plate is installed on the material leakage trough to guide the impurities dropped from the lowest impurity guide plate 22. A collecting frame 5 is slidably arranged at the bottom of the impurity removal box 1, and the collecting frame 5 passes through the side wall of the impurity removal box 1.
[0080] During the specific operation, the impurities dropped from the lowest impurity collecting plate 22 fall onto the inclined plate, and the impurities are discharged from the leakage trough after passing through the inclined plate. Since this step is the final step of impurity removal and there are not many impurities, no corresponding cleaning components are provided on the inclined plate for cleaning. After the impurity removal, the tangerine peels pass through the lowest shaking plate 2 and fall into the collecting frame 5. When the collecting frame 5 is full, it is necessary to take out the collecting frame 5 full of tangerine peels, pour out the tangerine peels and reset them.
[0081] Reference Fig. 9 and Fig.10 On the basis of the first embodiment, although the interior of the impurity removal box 1 is divided into different relatively closed areas to screen and remove impurities from the tangerine peels step by step, there will definitely be a small amount of impurities diffused in the impurity removal box 1. The present invention also provides a driving cylinder 6 that can instantly push the collection frame 5 full of tangerine peels outward, thereby reducing the possibility that the collection frame 5 full of tangerine peels stays in the impurity removal box 1 for a long time, thereby avoiding the possibility of secondary contamination of the tangerine peels.
[0082] Specifically, a driving cylinder 6 is installed at the bottom of the debris removal box 1 through a cylinder seat, and the telescopic end of the driving cylinder 6 is connected to the collection frame 5. A pressure sensor for weighing the collecting frame 5 is also installed at the bottom of the collecting frame 5, and the pressure sensor is electrically connected to the driving cylinder 6 through a central control component. The central control component includes a central control panel (not shown in the figure) arranged on the debris removal box 1, buttons arranged on the central control panel, and a central control unit arranged inside the central control panel, wherein the central control unit includes a central control module, a button control module electrically connected to the central control module, a cylinder control module electrically connected to the central control module, and a pressure sensor module electrically connected to the central control module.
[0083] The pressure sensing module is electrically connected to the pressure sensor, and the cylinder control module is electrically connected to the driving cylinder 6 .
[0084] When the collecting frame 5 collects the tangerine peels, the driving cylinder 6 is started, and the telescopic end of the driving cylinder 6 drives the collecting frame 5 to move back and forth, so that the tangerine peels can be oscillated and evenly distributed inside the collecting frame 5, so as to avoid uneven accumulation of the tangerine peels in the collecting frame 5, which affects the collection effect of the collecting frame 5 on the tangerine peels. When the tangerine peels inside the collecting frame 5 reach a certain weight, the pressure sensor measures the total mass of the tangerine peels and the collecting frame 5, and the pressure sensor transmits the data signal to the pressure sensing module, and the pressure sensing module transmits the signal to the central control module, which processes the signal and transmits it to the cylinder control module, and the cylinder control module transmits the signal to the driving cylinder 6. At this time, the telescopic end of the driving cylinder 6 stops reciprocating motion, and the collecting frame 5 full of tangerine peels is pushed outward immediately through the telescopic end of the driving cylinder 6, thereby reducing the possibility that the collecting frame 5 full of tangerine peels stays in the debris removal box 1 for a long time, and avoiding the possibility of secondary contamination of the tangerine peels.
[0085] The implementation principle of the present invention is: (1): Pour the tangerine peels to be processed onto the shaking board 2 near the top of the impurity removal box 1. During the pouring process, the tangerine peels are spread as flatly as possible on the corresponding shaking board 2. At this time, the shaking board 2 is driven by external force to shake. During the shaking process, the tangerine peels on its surface can be driven to slide downward along its inclined direction. During the shaking process, the tangerine peels can be shaken along the height direction of the impurity removal box 1. During the shaking process, the impurities on the surface of the tangerine peels can be removed by the inertia principle, and the impurities on the tangerine peels can be shaken out.
[0086] (2): The fallen impurities can fall onto the impurity guide plate 22 through the screen 21, and the impurities fall onto the impurity discharge plate 31 through the impurity guide plate 22. In addition, the shaking of the shaking plate 2 synchronously drives the impurity guide plate 22 to shake, and the shaking of the impurity guide plate 22 can drive the impurities on its surface to vibrate downward.
[0087] (3): Impurities shaken off by the dust collecting plate 22 fall onto the dust collecting plate 31. When the orange peels fall from the upper shaking plate 2 to the lower shaking plate 2, the exhaust duct 4 blows air into the space between the shaking plates 2. The air flow can screen the orange peels in the falling process, so that the smaller defective orange peels and the impurities remaining from the shaking process are also blown onto the dust collecting plate 31. The impurities on the dust collecting plate 31 and the defective orange peels are discharged to the outside of the dust removing box 1 through the cooperation of the dust collecting component 33 and the dust collecting port 32.
[0088] (4): When the collecting frame 5 is full, it is necessary to take out the collecting frame 5 full of tangerine peels, pour out the tangerine peels and reset them.
[0089] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0090] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A citrus peel tea golden flower impurity removal device, comprising an impurity removal box (1) in a parallelogram shape and opening upward, characterized in that: The interior of the debris removal box (1) is evenly provided with a plurality of shaking plates (2) along its inclination direction. Except for the shaking plate (2) at the top of the debris removal box (1), a debris removal mechanism (3) is installed between the top of the remaining shaking plates (2) and the inner wall of the debris removal box (1), wherein: The shaking plate (2) is provided with a screen (21), and the bottom of the shaking plate (2) is provided with an inclined impurity guide plate (22); The impurity removal mechanism (3) comprises: A debris removal plate (31) is mounted on the inner wall of the debris removal box (1) and one end thereof away from the inner wall of the debris removal box (1) cooperates with the corresponding shaking plate (2); An impurity discharge port (32) is provided on the outer wall of the impurity removal box (1) for discharging impurities on the impurity discharge plate (31); A debris removal assembly (33) is arranged on the corresponding debris removal plate (31); Exhaust pipes (4) are provided inside the impurity removal box (1) and between adjacent shaking plates (2).
2. The citrus peel tea golden flower impurity removal device according to claim 1, characterized in that: The impurity removal component (33) comprises: A rotating roller (331) extending along the width direction of the impurity removal box (1) and mounted on the inner wall of the impurity removal box (1) via a bearing; A plurality of cleaning brushes (332) are provided and are evenly installed on the circumferential surface of the rotating roller (331); The shaft head at any end of the rotating roller (331) penetrates the side wall of the impurity removal box (1) on the corresponding side and is connected in transmission through a belt transmission.
3. The impurity removal equipment for citrus peel tea golden flower according to claim 2 is characterized in that: The inner wall of the impurity removal box (1) is symmetrically provided with connecting blocks (12) corresponding to the shaking plate (2) along its width direction, and the shaking plate (2) is symmetrically provided with adjusting shafts (13) corresponding to the connecting blocks (12) along the width direction of the impurity removal box (1), and the adjusting shaft (13) is installed on the connecting block (12) through a bearing, and any end of the adjusting shaft (13) passes through the corresponding connecting block (12), and a fixed disc (14) is installed on the connecting block (12) through which the adjusting shaft (13) passes, and a limiting plate (15) is installed at one end of the adjusting shaft (13) close to the fixed disc (14), and a limiting rod (16) is slidably provided on the limiting plate (15), and a plurality of limiting circular grooves (17) corresponding to the limiting rod (16) are evenly opened on the fixed disc (14) along its circumference.
4. The citrus peel tea golden flower impurity removal device according to claim 3, characterized in that: The connecting block (12) is arranged on the impurity removal box (1) in a limited sliding manner along the height direction of the impurity removal box (1), and the connecting block (12) through which the adjusting shaft (13) passes passes through the side wall of the impurity removal box (1), and a linkage frame (121) is installed between the connecting blocks (12) that pass through the side wall of the impurity removal box (1) and are adjacent to each other.
5. The citrus peel tea golden flower impurity removal device according to claim 4, characterized in that: A rotating plate (18) is mounted on the shaft head of a rotating roller (331) which is away from the top of the impurity removal box (1) and passes through the side wall of the impurity removal box (1); a connecting shaft (181) is mounted on one end of the rotating plate (18) away from the corresponding rotating roller (331) via a bearing; a moving block (182) is slidably mounted on a linkage frame (121) close to the top of the impurity removal box (1); a connecting shaft (183) is mounted on the moving block (182) via a bearing; a swing plate (184) is mounted between the rotating plate (18) and the moving block (182) for driving the corresponding linkage frame (121) to reciprocate along the height direction of the impurity removal box (1); one end of the swing plate (184) is mounted on the connecting shaft (181) via a bearing; and an end of the swing plate (184) away from the connecting shaft (181) is mounted on the connecting shaft (183) via a bearing.
6. The citrus peel tea golden flower impurity removal device according to claim 4, characterized in that: The exhaust pipes (4) between adjacent shaking plates (2) are symmetrically arranged along the inclination direction of the impurity removal box (1), and the exhaust pipe (4) is close to one side of the shaking plate (2) and has a plurality of exhaust ports evenly arranged along the length direction of the exhaust pipe (4).
7. The citrus peel tea golden flower impurity removal device according to claim 6, characterized in that: The exhaust duct (4) is provided with linkage shafts (41) at both ends. The exhaust duct (4) is installed on the inner wall of the impurity removal box (1) by means of the linkage shaft (41) and the bearings. Any end of the linkage shaft (41) penetrates the side wall of the impurity removal box (1). The linkage shaft (41) between adjacent shaking plates (2) is provided with meshing gears (42) on the circumferential surface located outside the impurity removal box (1).
8. The citrus peel tea golden flower impurity removal device according to claim 7, characterized in that: An extension frame (122) is installed on any of the linkage frames (121), and a rack plate (123) meshing with any one of the gears (42) is installed on the extension frame (122).
9. The citrus peel tea golden flower impurity removal device according to claim 3, characterized in that: The adjusting shaft (13) is provided with a sprocket (131).
10. The citrus peel tea golden flower impurity removal device according to claim 1, characterized in that: A guide plate (11) is provided between adjacent shaking plates (2), and the guide plate (11) is installed on the inner wall of the impurity removal box (1) away from the impurity discharge port (32).
Citation Information
Patent Citations
Vibrating screen mechanism for removing impurities from tea leaves
CN218360593U
Cleaning machine capable of accelerating feeding special for agricultural processing
CN109046979A
Substitute tea edulcoration device
CN208146425U
Thymus mongolicus tealeaves edulcoration device
CN208513033U
Winnowing cabinet
CN214682911U