Continuous drying device and using method thereof
By designing vibration conveying, infrared drying and overheating protection mechanisms in the continuous drying device, the problems of uneven drying and difficulty in temperature control are solved, and uniform, efficient drying and overheating protection of materials are achieved.
Patent Information
- Application Number
- CN202411825617.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing drying device easily causes uneven drying when drying the material, and it is difficult to control the drying temperature in real time. The material is easily damaged due to excessive temperature when drying.
A continuous drying device is designed, including a vibration conveying mechanism, an infrared drying mechanism and an overheating protection mechanism. The vibration conveying mechanism makes the material evenly dry through stirring and vibration, the infrared drying mechanism heats the material through uniform infrared light, and the overheating protection mechanism adjusts the power of the infrared light strip through thermally sensitive liquid and resistance to prevent the material from overheating.
The uniform drying of materials is achieved, the drying efficiency is improved, and the material is damaged due to excessive temperature is avoided, ensuring the safety and efficiency of the drying process.
Smart Images

Figure CN119840038A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic processing, and in particular to a continuous drying device and a use method thereof. Background Art
[0002] Plastic pellet drying device is a kind of equipment used to remove moisture from plastic pellets. It usually includes main parts such as feeding system, heating system, conveying system and dehumidification system.
[0003] First, the feeding system feeds wet plastic pellets into the drying device. Then, the heating system provides the necessary heat to the drying device, usually through a heater or steam to reach the desired temperature. As the plastic pellets pass through the drying chamber, they are quickly dried under the action of heat. The conveying system sends the dried plastic pellets out of the drying device. At the same time, the dehumidification system discharges the removed moisture outside the device to maintain a dry environment inside the equipment.
[0004] The existing drying device is easy to cause uneven drying when drying materials, and it is difficult to control the drying temperature in real time. The materials are easily damaged due to excessively high temperature during drying. Therefore, a continuous drying device and a method for using the same are proposed. Summary of the invention
[0005] The present invention aims to solve the technical problems that the existing drying device easily causes uneven drying when drying materials, and it is difficult to control the drying temperature in real time, and the materials are easily damaged due to excessively high temperature during drying. A continuous drying device and a method for using the same are provided.
[0006] The technical solution adopted by the present invention to solve its technical problem is: A first aspect of the present invention is to provide.
[0007] A continuous drying device comprises a feeding bin, a vibrating and conveying mechanism, an infrared drying mechanism and an overheating protection mechanism; A first bracket is fixedly provided on the middle part of the outer wall of the feeding bin, a feed trough is movably provided on the bottom of the feeding bin, a drying bin is provided on the right side of the feeding bin, the right end of the feed trough penetrates the drying bin and extends to the right side outside of the drying bin, a second bracket is fixedly provided on the bottom of the drying bin, the vibrating conveying mechanism is provided between the feeding bin and the first bracket and the second bracket, the infrared drying mechanism is provided inside the drying bin, the overheating protection mechanism is provided on the top of the drying bin, a cross bar is fixedly provided between the bottoms of the first brackets, a discharge port is provided on the right side of the feed trough, and a baffle is provided on the left side of the feed trough.
[0008] Furthermore, the vibrating conveying mechanism includes a motor, which is fixedly arranged at the top center of the feeding bin through a mounting frame, the bottom output end of the motor is connected to a driving shaft, a first gear is fixedly arranged on the outer side of the top of the driving shaft, the bottom end of the driving shaft extends to the inner bottom of the feeding bin, a feeding port is provided at the top of the side wall of the feeding bin, a plurality of stirring rods are fixedly arranged on the outer side wall of the driving shaft, the bottom of the feeding bin is conically arranged, and a discharge port is provided at the bottom of the feeding bin. When in use, materials are added to the inside of the feeding bin along the feeding port, and then the motor is started so that the driving shaft starts to rotate. When the driving shaft rotates, the stirring rod is driven to rotate, breaking up the lumped materials inside the feeding bin to prevent the materials from condensing into lumps when drying. After the materials are scattered, they flow out along the discharge port and fall into the inside of the feed trough.
[0009] Furthermore, a first rotating shaft is arranged outside the feeding bin, the first rotating shaft is arranged parallel to the driving shaft, the first rotating shaft is rotatably connected to the first bracket, a second gear is fixedly arranged at the top of the first rotating shaft, a first transmission chain is arranged in a sleeve meshing between the first gear and the second gear, a third gear is fixedly arranged at the bottom of the first rotating shaft, a third rotating shaft is rotatably arranged at the top of the crossbar, a fourth gear is fixedly arranged on the upper part of the third rotating shaft, and a second transmission chain is arranged in a sleeve meshing between the third gear and the fourth gear. When the driving shaft rotates, the first gear at the top is driven to start rotating, when the first gear rotates, the second gear connected to it through the first transmission chain is driven to start rotating, when the second gear rotates, the first rotating shaft is driven to start rotating, so that the third gear at the bottom of the first rotating shaft starts rotating, and when the third gear rotates, the fourth gear connected to it through the second transmission chain is driven to start rotating.
[0010] Furthermore, a vibration shaft is rotatably provided on the front side wall of the left end of the feed trough, and the vibration shaft is vertically arranged to the third rotating shaft, a driven bevel gear is fixedly provided on the front end of the vibration shaft, a driving bevel gear is fixedly provided on the top end of the third rotating shaft, and the driving bevel gear is meshed and floatingly connected with the driven bevel gear, the outer sleeve of the vibration shaft is provided with a plurality of overlapping vibration wheels, a plurality of threaded holes are provided on the surface of the vibration wheel, a fixed platform is fixedly provided on the right side of the second bracket, vibration springs are respectively connected to the cross bar and the fixed platform at the bottom of both ends of the feed trough, and guide rods are provided on the inner sides of the connections between the feed trough, the cross bar, the fixed platform and the vibration spring. When the fourth gear rotates, it drives the third rotating shaft to start rotating. When the third rotating shaft rotates, it drives the driving bevel gear on the top to start rotating. When the driving bevel gear rotates, it drives the driven bevel gear in floating meshing connection with it to start rotating, so that the vibration shaft starts rotating. When the vibration shaft rotates, it drives the vibration wheel on its outside to start rotating. When the vibration wheel rotates, centrifugal force is generated, so that the feed trough starts vibrating. At this time, the vibration springs at the bottom of both ends of the feed trough start to move up and down. When the feed trough vibrates, it drives the material inside the feed trough to move to the other end of the feed trough while vibrating, so that the material is constantly turned over during the drying process, thereby improving the drying effect.
[0011] Furthermore, the infrared drying mechanism includes a transmission chamber, a plurality of fifth gears are rotatably arranged inside the transmission chamber, a transmission shaft is rotatably connected between the fifth gear and the bottom of the transmission chamber, a fourth rotating shaft is fixedly arranged at the top center of the fifth gear at the leftmost end, the top end of the fourth rotating shaft passes through the transmission chamber and extends to the top of the transmission chamber, a sixth gear is fixedly arranged at the top end of the fourth rotating shaft, a seventh gear is fixedly arranged in the middle of the first rotating shaft, and a third transmission chain is arranged in the meshing sleeve between the seventh gear and the sixth gear. When the first rotating shaft rotates, the seventh gear in the middle thereof is driven to start rotating, and when the seventh gear rotates, the sixth gear connected to it through the third transmission chain is driven to start rotating, and when the sixth gear rotates, the dynamic fourth rotating shaft starts rotating, so that the fifth gear at the bottom of the fourth rotating shaft starts rotating.
[0012] Furthermore, a fourth transmission chain is provided in a meshing sleeve between the outsides of the fifth gear, openings are provided on both side walls of the drying bin, a mounting seat is fixedly provided on the top of the drying bin, the bottom end of the transmission shaft passes through the top of the drying bin and extends to the bottom of the mounting seat, a lamp holder is fixedly provided on the bottom end of the transmission shaft, an infrared light bar is fixedly provided on the bottom of the lamp holder, and the outside of the infrared light bar is electrically connected to a power source. When the fifth gear on the far left rotates, it drives the remaining fifth gears connected to it through the fourth transmission chain to start rotating, so that the transmission shaft at the bottom of the fifth gear starts rotating, and when the rotating shaft rotates, it drives the lamp holder at the bottom to start rotating, and when the lamp holder rotates, it drives the infrared light bar at the bottom to start rotating, so that the light emitted by the infrared light bar during heating is more uniform, thus avoiding local overheating and damage to the material.
[0013] Furthermore, the spacing between adjacent infrared light strips is greater than the length of the infrared light strips, a lampshade is fixedly provided on the outer edge of the bottom of the mounting base, a plurality of refractive surfaces are provided on the inner wall of the lampshade facing the infrared light strip, the opening direction of the lampshade is vertically downward, and the feed trough is located directly below the lampshade. The lampshade can concentrate the infrared rays emitted by the infrared light strips on the material at the bottom, thereby improving the drying efficiency and reducing energy waste.
[0014] Furthermore, the overheat protection mechanism includes an air outlet, which is opened on the right side of the top of the drying bin, and the opening direction of the air outlet is vertically upward. A filter is fixedly provided at the top of the air outlet, and a piston cavity is fixedly provided on the inner wall of the air outlet. The piston cavity is made of heat-conducting material, and a piston plate is movably provided inside the piston cavity. The inner end of the piston cavity and the piston plate are filled with a thermosensitive liquid, and the other end of the piston plate is fixedly connected to a piston rod. A reset spring is connected between the piston plate and the outer end of the piston cavity, and the outer end of the piston rod extends to the outside of the air outlet. The hot steam generated by the material during drying is discharged along the air outlet, and the filter can prevent external dust and impurities from entering the drying bin to pollute the material. When the hot air flows through the piston cavity, the thermosensitive liquid inside the piston cavity expands due to heat, so that the piston plate is pushed to move to the outside of the air outlet, driving the piston rod to move outward. At this time, the reset spring is compressed to generate elastic force in the opposite direction.
[0015] Furthermore, a conductive rod is fixedly provided at the outer end of the piston rod, a resistor is provided at the lower side of the conductive rod, the bottom end of the conductive rod is slidably connected to the resistor, the input end of the resistor is electrically connected to the power supply, and the output end of the conductive rod is electrically connected to the infrared light bar. When the piston rod moves outward, it drives the conductive rod connected to its outer end to slide on the surface of the resistor, so that the part of the resistor connected to the circuit increases, the resistance in the circuit increases, and the power of the infrared light bar decreases, so that the temperature inside the drying chamber can be controlled, and the overheating protection of the material is realized to prevent the material from being affected by the excessively high heating temperature.
[0016] The second aspect of the present invention is to provide a method for using a continuous drying device, the steps comprising: S1. When in use, add materials into the feeding bin through the feeding port, then start the motor to make the drive shaft start to rotate. When the drive shaft rotates, the stirring rod starts to rotate to break up the lumps of materials in the feeding bin to prevent the materials from condensing into lumps during drying. After the materials are scattered, they flow out through the discharge port and fall into the inside of the feed trough; S2, when the driving shaft rotates, the first gear at the top starts to rotate, and when the first gear rotates, the second gear connected to it through the first transmission chain starts to rotate, and when the second gear rotates, the first rotating shaft starts to rotate, so that the third gear at the bottom of the first rotating shaft starts to rotate, and when the third gear rotates, the fourth gear connected to it through the second transmission chain starts to rotate; S3, when the fourth gear rotates, it drives the third shaft to start rotating, and when the third shaft rotates, it drives the driving bevel gear at the top to start rotating, and when the driving bevel gear rotates, it drives the driven bevel gear in floating meshing connection with it to start rotating, so that the vibration shaft starts rotating, and when the vibration shaft rotates, it drives the vibration wheel on the outside to start rotating, and when the vibration wheel rotates, centrifugal force is generated, so that the feed trough starts vibrating, and at this time, the vibration springs at the bottom of both ends of the feed trough start to move up and down, and when the feed trough vibrates, it drives the material inside the feed trough to move toward the other end of the feed trough while vibrating, so that the material keeps turning during the drying process, thereby improving the drying effect; S4, when the first rotating shaft rotates, the seventh gear in the middle thereof starts to rotate, and when the seventh gear rotates, the sixth gear connected thereto through the third transmission chain starts to rotate, and when the sixth gear rotates, the fourth rotating shaft starts to rotate, so that the fifth gear at the bottom of the fourth rotating shaft starts to rotate; S5. When the fifth gear on the far left rotates, it drives the remaining fifth gears connected to it through the fourth transmission chain to start rotating, so that the transmission shaft at the bottom of the fifth gear starts rotating. When the rotating shaft rotates, it drives the lamp holder at the bottom to start rotating. When the lamp holder rotates, it drives the infrared light bar at the bottom to start rotating, so that the light emitted by the infrared light bar during heating is more uniform, avoiding local overheating and damage to the material. The lampshade can concentrate the infrared rays emitted by the infrared light bar on the material at the bottom, thereby improving the drying efficiency and reducing energy waste. S6. The hot steam generated by the material during drying is discharged along the air outlet. The filter can prevent external dust and impurities from entering the drying chamber to pollute the material. When the hot air flows through the piston cavity, the thermal sensitive liquid inside it expands due to heat, pushing the piston plate to move to the outside of the air outlet, driving the piston rod to move outward. At this time, the reset spring is compressed, generating elastic force in the opposite direction. S7. When the piston rod moves outward, it drives the conductive rod connected to its outer end to slide on the surface of the resistor, so that the part of the resistor connected to the circuit increases, the resistance in the circuit increases, and the power of the infrared light bar decreases, so that the temperature inside the drying chamber can be controlled, and the overheating protection of the material is realized to avoid the material being affected by the excessive heating temperature.
[0017] Beneficial effects of the present invention: 1. The continuous drying device of the present invention is provided with a vibrating conveying mechanism, which can drive the third rotating shaft to start rotating when the fourth gear rotates, and the third rotating shaft drives the driving bevel gear at the top to start rotating when the third rotating shaft rotates, and the driven bevel gear floatingly meshed with the driving bevel gear when the driving bevel gear rotates, so that the vibration shaft starts to rotate, and the vibration wheel on the outer side thereof starts to rotate when the vibration shaft rotates. When the vibration wheel rotates, centrifugal force is generated, so that the feed trough starts to vibrate, and at this time, the vibration springs at the bottom of both ends of the feed trough start to move up and down. When the feed trough vibrates, the material inside the feed trough is driven to move toward the other end of the feed trough while vibrating, so that the material is constantly turned over during the drying process, thereby improving the drying effect.
[0018] 2. The continuous drying device of the present invention is provided with an infrared drying mechanism. When the fifth gear on the far left rotates, the remaining fifth gears connected to it through the fourth transmission chain can be driven to start rotating, so that the transmission shaft at the bottom of the fifth gear starts to rotate, and when the rotating shaft rotates, it drives the lamp holder at the bottom to start rotating, and when the lamp holder rotates, it drives the infrared light bar at the bottom to start rotating, so that the light emitted by the infrared light bar during heating is more uniform, avoiding local overheating and damage of the material. The lampshade can concentrate the infrared rays emitted by the infrared light bar on the material at the bottom, thereby improving the drying efficiency and reducing energy waste.
[0019] 3. The continuous drying device of the present invention is provided with an overheating protection mechanism. When the piston rod moves outward, it can drive the conductive rod connected to its outer end to slide on the surface of the resistor, so that the part of the resistor connected to the circuit increases, the resistance in the circuit increases, and the power of the infrared light bar decreases, so that the temperature inside the drying bin can be controlled, and overheating protection of the material is realized, avoiding the material being affected by excessive heating temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is the overall structural schematic diagram of the continuous drying device; Figure 2 This is a schematic diagram of the internal structure of the feeding bin of the continuous drying device; Figure 3 This is an enlarged schematic diagram of the structure at location A of the continuous drying device; Figure 4 This is a schematic diagram of the internal structure of the drying chamber of the continuous drying device; Figure 5 It is an enlarged schematic diagram of the structure at location B of the continuous drying device.
[0021] Description of the accompanying drawings: 1. feeding bin; 2. first bracket; 3. cross bar; 4. motor; 5. driving shaft; 6. first gear; 7. first transmission chain; 8. second gear; 9. first rotating shaft; 10. seventh gear; 11. third gear; 12. feeding trough; 13. second transmission chain; 14. guide rod; 15. vibration spring; 16. drying bin; 17. third transmission chain; 18. sixth gear; 19. transmission bin; 20. air outlet; 21. second bracket; 22. fixing table; 23. stirring rod; 2 4. Feeding port; 25. Feeding port; 26. Fourth gear; 27. Third rotating shaft; 28. Driving bevel gear; 29. Driven bevel gear; 30. Vibrating shaft; 31. Vibrating wheel; 32. Threaded hole; 33. Fifth gear; 34. Fourth rotating shaft; 35. Mounting seat; 36. Lamp cover; 37. Infrared light strip; 38. Lamp holder; 39. Fourth transmission chain; 40. Filter; 41. Opening; 42. Piston chamber; 43. Piston plate; 44. Piston rod; 45. Conductive rod; 46. Resistor; 47. Reset spring. DETAILED DESCRIPTION
[0022] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.
[0023] like Figure 1-5 As shown, a continuous drying device includes a feeding bin 1, a vibrating conveying mechanism, an infrared drying mechanism and an overheating protection mechanism; A first bracket 2 is fixedly provided on the middle part of the outer wall of the feeding bin 1, a feed trough 12 is movably provided on the bottom of the feeding bin 1, a drying bin 16 is provided on the right side of the feeding bin 1, the right end of the feed trough 12 penetrates through the drying bin 16 and extends to the right side outside of the drying bin 16, a second bracket 21 is fixedly provided on the bottom of the drying bin 16, the vibrating conveying mechanism is provided between the feeding bin 1 and the first bracket 2 and the second bracket 21, the infrared drying mechanism is provided inside the drying bin 16, the overheating protection mechanism is provided on the top of the drying bin 16, a cross bar 3 is fixedly provided between the bottoms of the first bracket 2, a discharge port is provided on the right side of the feed trough 12, and a baffle is provided on the left side of the feed trough 12.
[0024] The vibrating conveying mechanism includes a motor 4, which is fixedly arranged at the top center of the charging bin 1 through a mounting frame, a driving shaft 5 is connected to the bottom output end of the motor 4, a first gear 6 is fixedly arranged on the outer side of the top of the driving shaft 5, and the bottom end of the driving shaft 5 extends to the inner bottom of the charging bin 1. A feeding port 25 is provided at the top of the side wall of the charging bin 1, and a plurality of stirring rods 23 are fixedly arranged on the outer side wall of the driving shaft 5. The bottom of the charging bin 1 is conical, and a discharge port 24 is arranged at the bottom of the charging bin 1. When in use, materials are added to the inside of the charging bin 1 along the feeding port 25, and then the motor 4 is started, so that the driving shaft 5 starts to rotate. When the driving shaft 5 rotates, the stirring rod 23 is driven to start rotating, and the materials in the charging bin 1 are broken up to prevent the materials from condensing into blocks when drying. After the materials are scattered, they flow out along the discharge port 24 and fall into the inside of the feed trough 12.
[0025] The first rotating shaft 9 is arranged outside the feeding bin 1, and the first rotating shaft 9 is arranged parallel to the driving shaft 5, and the first rotating shaft 9 is rotatably connected with the first bracket 2. The top of the first rotating shaft 9 is fixedly provided with a second gear 8, and the first gear 6 and the second gear 8 are meshed with a first transmission chain 7, and the bottom of the first rotating shaft 9 is fixedly provided with a third gear 11, and the top of the crossbar 3 is rotatably provided with a third rotating shaft 27, and the upper part of the third rotating shaft 27 is fixedly provided with a fourth gear 26, and the meshed sleeve between the third gear 11 and the fourth gear 26 is provided with a second transmission chain 13. When the driving shaft 5 rotates, the first gear 6 at the top is driven to start rotating, and when the first gear 6 rotates, the second gear 8 connected to it through the first transmission chain 7 is driven to start rotating, and when the second gear 8 rotates, the first rotating shaft 9 is driven to start rotating, so that the third gear 11 at the bottom of the first rotating shaft 9 starts rotating, and when the third gear 11 rotates, the fourth gear 26 connected to it through the second transmission chain 13 is driven to start rotating.
[0026] A vibration shaft 30 is rotatably provided on the front side wall of the left end of the feed trough 12, and the vibration shaft 30 is vertically arranged with the third rotating shaft 27. A driven bevel gear 29 is fixedly provided at the front end of the vibration shaft 30, and a driving bevel gear 28 is fixedly provided at the top end of the third rotating shaft 27. The driving bevel gear 28 is meshed and floatingly connected with the driven bevel gear 29. The outer sleeve of the vibration shaft 30 is provided with a plurality of overlapping vibration wheels 31, and a plurality of threaded holes 32 are provided on the surface of the vibration wheel 31. A fixed platform 22 is fixedly provided on the right side of the second bracket 21. Vibration springs 15 are respectively connected between the bottom of the two ends of the feed trough 12 and the cross bar 3 and the fixed platform 22. Guide rods 14 are provided on the inner sides of the connection between the feed trough 12, the cross bar 3, the fixed platform 22 and the vibration spring 15. When the fourth gear 26 rotates, it drives the third rotating shaft 27 to start rotating. When the third rotating shaft 27 rotates, it drives the driving bevel gear 28 at the top to start rotating. When the driving bevel gear 28 rotates, it drives the driven bevel gear 29 in floating meshing connection with it to start rotating, so that the vibration shaft 30 starts rotating. When the vibration shaft 30 rotates, it drives the vibration wheel 31 on its outer side to start rotating. When the vibration wheel 31 rotates, centrifugal force is generated, so that the feed trough 12 starts vibrating. At this time, the vibration springs 15 at the bottom of both ends of the feed trough 12 start to move up and down. When the feed trough 12 vibrates, it drives the material inside the feed trough 12 to move toward the other end of the feed trough 12 while vibrating, so that the material is constantly turned over during the drying process, thereby improving the drying effect.
[0027] The infrared drying mechanism includes a transmission chamber 19, wherein a plurality of fifth gears 33 are rotatably arranged inside the transmission chamber 19, a transmission shaft is rotatably connected between the fifth gear 33 and the bottom of the transmission chamber 19, a fourth rotating shaft 34 is fixedly arranged at the top center of the leftmost fifth gear 33, the top end of the fourth rotating shaft 34 penetrates the transmission chamber 19 and extends to the top of the transmission chamber 19, a sixth gear 18 is fixedly arranged at the top end of the fourth rotating shaft 34, a seventh gear 10 is fixedly arranged at the middle of the first rotating shaft 9, and a third transmission chain 17 is arranged in a sleeve meshing between the seventh gear 10 and the sixth gear 18. When the first rotating shaft 9 rotates, the seventh gear 10 in the middle thereof is driven to start rotating, and when the seventh gear 10 rotates, the sixth gear 18 connected thereto through the third transmission chain 17 is driven to start rotating, and when the sixth gear 18 rotates, the fourth rotating shaft 34 with dynamic movement starts rotating, so that the fifth gear 33 at the bottom end of the fourth rotating shaft 34 starts rotating.
[0028] The meshing sleeve of the outer part of the fifth gear 33 is provided with a fourth transmission chain 39. The side walls of the drying chamber 16 are provided with openings 41. The top of the drying chamber 16 is fixedly provided with a mounting seat 35. The bottom end of the transmission shaft passes through the top of the drying chamber 16 and extends to the bottom of the mounting seat 35. The bottom end of the transmission shaft is fixedly provided with a lamp holder 38. The bottom of the lamp holder 38 is fixedly provided with an infrared light bar 37. The outside of the infrared light bar 37 is electrically connected to a power source. When the fifth gear 33 on the left rotates, the remaining fifth gears 33 connected to it through the fourth transmission chain 39 start to rotate, so that the transmission shaft at the bottom of the fifth gear 33 starts to rotate. When the rotating shaft rotates, the lamp holder 38 at the bottom is driven to rotate. When the lamp holder 38 rotates, the infrared light bar 37 at the bottom is driven to rotate, so that the light emitted by the infrared light bar 37 during heating is more uniform, and the material is prevented from being damaged by local overheating.
[0029] The spacing between adjacent infrared light bars 37 is greater than the length of the infrared light bars 37. A lampshade 36 is fixedly disposed on the outer edge of the bottom of the mounting base 35. The inner wall of the lampshade 36 facing the infrared light bar 37 is provided with a plurality of refractive surfaces. The opening 41 of the lampshade 36 is vertically downward, and the feed trough 12 is located directly below the lampshade 36. The lampshade 36 can concentrate the infrared rays emitted by the infrared light bar 37 on the material at the bottom, thereby improving the drying efficiency and reducing energy waste.
[0030] The overheating protection mechanism includes an air outlet 20, which is opened on the top right side of the drying chamber 16, and the opening 41 of the air outlet 20 is vertically upward. A filter screen 40 is fixedly provided at the top of the air outlet 20, and a piston cavity 42 is fixedly provided on the inner side wall of the air outlet 20. The piston cavity 42 is made of heat-conducting material, and a piston plate 43 is movably provided inside the piston cavity 42. The inner end of the piston cavity 42 and the piston plate 43 are filled with a thermosensitive liquid, and the other end of the piston plate 43 is fixedly connected to a piston rod 44, and a return spring 47 is connected between the piston plate 43 and the outer end of the piston cavity 42, and the outer end of the piston rod 44 extends to the outside of the air outlet 20. The hot steam generated when the material is dried is discharged along the air outlet 20. The filter 40 can prevent external dust and impurities from entering the drying chamber 16 to contaminate the material. When the hot air flows through the piston cavity 42, the thermosensitive liquid inside it expands due to the heat, pushing the piston plate 43 to move to the outside of the air outlet 20, driving the piston rod 44 to move outward. At this time, the return spring 47 is compressed to generate an elastic force in the opposite direction.
[0031] The outer end of the piston rod 44 is fixedly provided with a conductive rod 45, and a resistor 46 is provided on the lower side of the conductive rod 45. The bottom end of the conductive rod 45 is slidably connected to the resistor 46, the input end of the resistor 46 is electrically connected to the power supply, and the output end of the conductive rod 45 is electrically connected to the infrared light bar 37. When the piston rod 44 moves outward, it drives the conductive rod 45 connected to its outer end to slide on the surface of the resistor 46, so that the part of the resistor 46 connected to the circuit increases, the resistance 46 in the circuit increases, and the power of the infrared light bar 37 decreases, so that the temperature inside the drying chamber 16 can be controlled, and the overheating protection of the material is realized, so as to avoid the material being affected by the excessively high heating temperature. Working principle: When in use, add materials into the feeding bin 1 along the feeding port 25, and then start the motor 4, so that the driving shaft 5 starts to rotate. When the driving shaft 5 rotates, it drives the stirring rod 23 to start rotating, and breaks up the lumped materials inside the feeding bin 1 to prevent the materials from condensing into lumps when drying. After the materials are scattered, they flow out along the discharge port 24 and fall into the feed trough 12; when the driving shaft 5 rotates, it drives the first gear 6 at the top to start rotating, and when the first gear 6 rotates, it drives the second gear 8 connected to it through the first transmission chain 7 to start rotating, and when the second gear 8 rotates, it drives the first rotating shaft 9 to start rotating, so that the third gear 11 at the bottom of the first rotating shaft 9 starts to rotate, and when the third gear 11 rotates, it drives the fourth gear connected to it through the second transmission chain 13 The wheel 26 starts to rotate; when the fourth gear 26 rotates, it drives the third rotating shaft 27 to start rotating, and when the third rotating shaft 27 rotates, it drives the driving bevel gear 28 at the top to start rotating, and when the driving bevel gear 28 rotates, it drives the driven bevel gear 29 in floating meshing connection with it to start rotating, so that the vibration shaft 30 starts to rotate, and when the vibration shaft 30 rotates, it drives the vibration wheel 31 on its outer side to start rotating, and when the vibration wheel 31 rotates, centrifugal force is generated, so that the feed trough 12 starts to vibrate, and at this time, the vibration springs 15 at the bottom of both ends of the feed trough 12 start to move up and down, and when the feed trough 12 vibrates, it drives the material inside the feed trough 12 to move toward the other end of the feed trough 12 while vibrating, so that the material is constantly turned over during the drying process, thereby improving the drying effect; When the first rotating shaft 9 rotates, it drives the seventh gear 10 in the middle to start rotating. When the seventh gear 10 rotates, it drives the sixth gear 18 connected thereto through the third transmission chain 17 to start rotating. When the sixth gear 18 rotates, the fourth rotating shaft 34 with dynamic movement starts rotating, so that the fifth gear 33 at the bottom of the fourth rotating shaft 34 starts rotating. When the fifth gear 33 on the far left rotates, it drives the remaining fifth gears 33 connected thereto through the fourth transmission chain 39 to start rotating, so that the transmission shaft at the bottom of the fifth gear 33 starts rotating. When the rotating shaft rotates, it drives the lamp holder 38 at the bottom to start rotating. When the lamp holder 38 rotates, it drives the infrared light bar 37 at the bottom to start rotating, so that the light emitted by the infrared light bar 37 during heating is more uniform, avoiding local overheating and damage to the material. The lampshade 36 can concentrate the infrared rays emitted by the infrared light bar 37 on the material at the bottom, thereby improving the drying efficiency and reducing energy waste. The hot steam generated when the material is dried is discharged along the air outlet 20. The filter 40 can prevent external dust and impurities from entering the drying chamber 16 to contaminate the material. When the hot air flows through the piston chamber 42, the thermistor liquid inside it expands due to the heat, pushing the piston plate 43 to move to the outside of the air outlet 20, driving the piston rod 44 to move outward. At this time, the return spring 47 is compressed to generate an elastic force in the opposite direction; when the piston rod 44 moves outward, it drives the conductive rod 45 connected to its outer end to slide on the surface of the resistor 46, so that the part of the resistor 46 connected to the circuit increases, the resistance 46 in the circuit increases, and the power of the infrared light bar 37 decreases, so that the temperature inside the drying chamber 16 can be controlled, and the overheating protection of the material is realized to prevent the material from being affected by the excessively high heating temperature.
[0032] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.
Claims
1. A continuous drying device, characterized in that: It comprises a feeding bin (1), a vibrating and conveying mechanism, an infrared drying mechanism and an overheating protection mechanism; A first bracket (2) is fixedly provided at the middle of the outer wall of the feeding bin (1); a feed trough (12) is movably provided at the bottom of the feeding bin (1); a drying bin (16) is provided on the right side of the feeding bin (1); the right end of the feed trough (12) penetrates through the drying bin (16) and extends to the right side outside of the drying bin (16); a second bracket (21) is fixedly provided at the bottom of the drying bin (16); the vibrating conveying mechanism is provided between the feeding bin (1) and the first bracket (2) and the second bracket (21); the infrared drying mechanism is provided inside the drying bin (16); the overheating protection mechanism is provided at the top of the drying bin (16); a cross bar (3) is fixedly provided between the bottoms of the first brackets (2); a discharge port is provided on the right side of the feed trough (12); and a baffle is provided on the left side of the feed trough (12).
2. A continuous drying device according to claim 1, characterized in that The vibrating conveying mechanism comprises a motor (4), the motor (4) is fixedly arranged at the top center of the feeding bin (1) through a mounting frame, the bottom output end of the motor (4) is connected to a driving shaft (5), a first gear (6) is fixedly arranged on the outer side of the top end of the driving shaft (5), the bottom end of the driving shaft (5) extends to the inner bottom of the feeding bin (1), a feeding port (25) is opened at the top of the side wall of the feeding bin (1), a plurality of stirring rods (23) are fixedly arranged on the outer side wall of the driving shaft (5), the bottom of the feeding bin (1) is conical, and a discharge port (24) is arranged at the bottom of the feeding bin (1).
3. A continuous drying device according to claim 2, characterized in that The first rotating shaft (9) is arranged outside the feeding bin (1), the first rotating shaft (9) is arranged parallel to the driving shaft (5), the first rotating shaft (9) is rotatably connected to the first bracket (2), a second gear (8) is fixedly arranged at the top of the first rotating shaft (9), a first transmission chain (7) is arranged in a sleeve meshing between the first gear (6) and the second gear (8), a third gear (11) is fixedly arranged at the bottom end of the first rotating shaft (9), a third rotating shaft (27) is rotatably arranged at the top of the cross bar (3), a fourth gear (26) is fixedly arranged on the upper part of the third rotating shaft (27), and a second transmission chain (13) is arranged in a sleeve meshing between the third gear (11) and the fourth gear (26).
4. A continuous drying device according to claim 3, characterized in that A vibration shaft (30) is rotatably arranged on the front side wall of the left end of the feed trough (12), the vibration shaft (30) is arranged perpendicularly to the third rotating shaft (27), a driven bevel gear (29) is fixedly arranged at the front end of the vibration shaft (30), a driving bevel gear (28) is fixedly arranged at the top end of the third rotating shaft (27), the driving bevel gear (28) is meshed and floatingly connected with the driven bevel gear (29), the outer sleeve of the vibration shaft (30) is provided with a plurality of overlapping vibration wheels (31), the surface of the vibration wheel (31) is provided with a plurality of threaded holes (32), a fixing platform (22) is fixedly arranged on the right side of the second bracket (21), vibration springs (15) are connected between the bottom of both ends of the feed trough (12) and the cross bar (3) and the fixing platform (22), and guide rods (14) are arranged inside the connection between the feed trough (12), the cross bar (3), the fixing platform (22) and the vibration spring (15).
5. A continuous drying device according to claim 2, characterized in that The infrared drying mechanism comprises a transmission chamber (19), a plurality of fifth gears (33) are rotatably arranged inside the transmission chamber (19), a transmission shaft is rotatably connected between the fifth gears (33) and the bottom of the transmission chamber (19), a fourth rotating shaft (34) is fixedly arranged at the top center of the leftmost fifth gear (33), the top end of the fourth rotating shaft (34) passes through the transmission chamber (19) and extends to the top of the transmission chamber (19), a sixth gear (18) is fixedly arranged at the top end of the fourth rotating shaft (34), a seventh gear (10) is fixedly arranged in the middle of the first rotating shaft (9), and a third transmission chain (17) is provided in a sleeve meshing with the seventh gear (10) and the sixth gear (18).
6. A continuous drying device according to claim 5, characterized in that A fourth transmission chain (39) is provided in a meshing sleeve between the outside of the fifth gear (33); openings (41) are provided on both side walls of the drying bin (16); a mounting seat (35) is fixedly provided on the top of the drying bin (16); the bottom end of the transmission shaft passes through the top of the drying bin (16) and extends to the bottom of the mounting seat (35); a lamp holder (38) is fixedly provided on the bottom end of the transmission shaft; an infrared light bar (37) is fixedly provided on the bottom of the lamp holder (38); and the outside of the infrared light bar (37) is electrically connected to a power source.
7. A continuous drying device according to claim 6, characterized in that The spacing between adjacent infrared light strips (37) is greater than the length of the infrared light strips (37); a lampshade (36) is fixedly provided on the outer edge of the bottom of the mounting seat (35); a plurality of refractive surfaces are provided on the inner wall of the lampshade (36) on one side facing the infrared light strip (37); the opening direction of the lampshade (36) is vertically downward; and the feed trough (12) is located directly below the lampshade (36).
8. A continuous drying device according to claim 6, characterized in that The overheat protection mechanism comprises an air outlet (20), wherein the air outlet (20) is opened at the right side of the top of the drying chamber (16), the opening direction of the air outlet (20) is vertically upward, a filter screen (40) is fixedly arranged at the top of the air outlet (20), a piston cavity (42) is fixedly arranged on the inner side wall of the air outlet (20), the piston cavity (42) is made of heat-conducting material, a piston plate (43) is movably arranged inside the piston cavity (42), a thermosensitive liquid is filled between the inner end of the piston cavity (42) and the piston plate (43), the other end of the piston plate (43) is fixedly connected to a piston rod (44), a return spring (47) is connected between the piston plate (43) and the outer end of the piston cavity (42), and the outer end of the piston rod (44) extends to the outside of the air outlet (20).
9. A continuous drying device according to claim 8, characterized in that A conductive rod (45) is fixedly arranged at the outer end of the piston rod (44), a resistor (46) is arranged on the lower side of the conductive rod (45), the bottom end of the conductive rod (45) is slidably connected to the resistor (46), the input end of the resistor (46) is electrically connected to the power supply, and the output end of the conductive rod (45) is electrically connected to the infrared light bar (37).
10. A method for using a continuous drying device according to any one of claims 1 to 9, characterized in that : The steps include: S1. When in use, materials are added to the inside of the feeding bin (1) through the feeding port (25), and then the motor (4) is started to make the driving shaft (5) start to rotate. When the driving shaft (5) rotates, the stirring rod (23) starts to rotate, and the lumps of materials in the feeding bin (1) are broken up to prevent the materials from condensing into lumps during drying. After the materials are scattered, they flow out through the discharge port (24) and fall into the inside of the feed trough (12); S2, when the driving shaft (5) rotates, the first gear (6) at the top starts to rotate, and when the first gear (6) rotates, the second gear (8) connected to it through the first transmission chain (7) starts to rotate, and when the second gear (8) rotates, the first rotating shaft (9) starts to rotate, so that the third gear (11) at the bottom end of the first rotating shaft (9) starts to rotate, and when the third gear (11) rotates, the fourth gear (26) connected to it through the second transmission chain (13) starts to rotate; S3, when the fourth gear (26) rotates, the third rotating shaft (27) is driven to start rotating, and when the third rotating shaft (27) is driven to start rotating the driving bevel gear (28) at the top, and when the driving bevel gear (28) is driven to start rotating the driven bevel gear (29) in floating meshing connection with the driving bevel gear (28), the vibration shaft (30) is driven to start rotating, and when the vibration shaft (30) is rotated, the vibration wheel (31) on the outside thereof is driven to start rotating, and when the vibration wheel (31) is rotated, centrifugal force is generated, so that the feed trough (12) starts vibrating, and at this time, the vibration springs (15) at the bottom of both ends of the feed trough (12) start to move up and down, and when the feed trough (12) vibrates, the material inside the feed trough (12) is driven to move toward the other end of the feed trough (12) while vibrating, so that the material is constantly turned over during the drying process, thereby improving the drying effect; S4, when the first rotating shaft (9) rotates, the seventh gear (10) in the middle thereof starts to rotate, and when the seventh gear (10) rotates, the sixth gear (18) connected thereto via the third transmission chain (17) starts to rotate, and when the sixth gear (18) rotates, the dynamic fourth rotating shaft (34) starts to rotate, so that the fifth gear (33) at the bottom end of the fourth rotating shaft (34) starts to rotate; S5, when the fifth gear (33) on the far left rotates, it drives the remaining fifth gears (33) connected thereto through the fourth transmission chain (39) to start rotating, so that the transmission shaft at the bottom of the fifth gear (33) starts rotating, and when the rotation shaft rotates, it drives the lamp holder (38) at the bottom to start rotating, and when the lamp holder (38) rotates, it drives the infrared light bar (37) at the bottom to start rotating, so that the light emitted by the infrared light bar (37) during heating is more uniform, thereby preventing the material from being damaged by local overheating, and the lampshade (36) can concentrate the infrared rays emitted by the infrared light bar (37) on the material at the bottom, thereby improving the drying efficiency and reducing energy waste; S6. The hot steam generated when the material is dried is discharged along the air outlet (20). The filter (40) can prevent dust and impurities from the outside from entering the drying chamber (16) and contaminating the material. When the hot air flows through the piston chamber (42), the thermosensitive liquid inside the piston chamber expands due to the heat, pushing the piston plate (43) to move toward the outside of the air outlet (20), driving the piston rod (44) to move outward. At this time, the return spring (47) is compressed, generating an elastic force in the opposite direction. S7. When the piston rod (44) moves outward, it drives the conductive rod (45) connected to its outer end to slide on the surface of the resistor (46), so that the portion of the resistor (46) connected to the circuit increases, the resistance in the circuit increases, and the power of the infrared light bar (37) decreases, thereby achieving control of the temperature inside the drying chamber (16) and realizing overheat protection for the material, thereby preventing the material from being affected by excessive heating temperature.
Citation Information
Patent Citations
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