Full-automatic assembling production line for network transformer
By designing a fully automatic assembly production line of network transformers and using robotic arms to connect assembly devices, automatic assembly and performance testing of network transformers is realized, solving the problem of inefficient production efficiency in the existing technology and improving assembly and production efficiency.
Patent Information
- Application Number
- CN202510306158.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing network transformer assembly process relies on manual assistance, resulting in low production efficiency and cannot meet the user's usage needs.
A fully automatic assembly production line of network transformers is designed, including a base, performance detector and dispensing device. The assembly device is connected through a robotic arm to realize automatic assembly of coils, inner hoops, magnetic cores, and clamping hoops, and performance testing and dispensing packaging are carried out.
Through mechanical automation assembly, the assembly efficiency of network transformers is greatly improved, and the production efficiency is further improved through performance testing and dispensing packaging to meet the user's usage needs.
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Figure CN119852081A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of network transformer production, and in particular to a full-automatic assembly production line for network transformers. Background Art
[0002] The network transformer is an important electronic component. The network transformer generally has structures such as a coil, a magnetic core, an inner hoop, and an outer hoop. Due to the small size of the network transformer, the network transformer often needs to be assembled with manual assistance in the assembly process. There is no fully automatic mechanized assembly equipment. The assembly method of the network transformer has low production efficiency and cannot meet the user's needs. Summary of the invention
[0003] In order to solve the above technical problems, a fully automatic assembly production line for network transformers is provided.
[0004] In order to achieve the above purpose, the following scheme is provided: a fully automatic assembly production line for a network transformer, comprising a base, a performance testing machine and a dispensing device, wherein the performance testing machine and the dispensing device are both installed on the base, and the performance testing machine and the dispensing device are connected by a mechanical arm, and also comprising an assembly device, wherein the assembly device is installed on the base and the assembly device and the performance testing machine are connected by a mechanical arm, wherein the assembly device comprises a feed guide rail, a first turntable, a plurality of first fixtures, an assembly component and a plurality of feed modules, wherein a plurality of first fixtures are evenly arranged on the first turntable, the feed guide rail is adapted to the first turntable and the feed guide rail and the first turntable are connected by a mechanical arm, and the upper surface of the first turntable A mounting plate is provided, which is fixedly mounted on the base, and a feeding station, an inner hoop mounting station, a core mounting station, a hoop mounting station and a hoop shaping station are provided at the mounting plate, the feeding station is adapted to the feeding guide rail, the inner hoop mounting station, the core mounting station and the hoop mounting station are adapted to a feeding module respectively, and the feeding station, the inner hoop mounting station, the core mounting station, the hoop mounting station and the hoop shaping station provided at the mounting plate are all installed with clamping modules and each clamping module is adapted to each first fixture, and the clamping modules of the core mounting station, the hoop mounting station and the hoop shaping station are respectively provided with a core mounting module, a hoop mounting module and a hoop shaping module; The clamping module includes a pushing cylinder, a connecting plate, a plurality of driving rods, a plurality of guide sleeves, a supporting plate and two clamping mechanisms, the pushing cylinder is fixedly mounted on the top of the mounting plate, the piston rod of the clamping cylinder is fixedly connected to the connecting plate, the connecting plate is fixedly connected to one end of the driving rod, the driving rod is slidably inserted into the guide sleeve, the guide sleeve is fixedly mounted on the mounting plate, the other end of the driving rod is fixedly connected to the supporting plate, the two clamping mechanisms are symmetrically arranged at the mounting plate and the two clamping mechanisms are adapted to the first fixture, the clamping mechanism includes a clamping cylinder and a clamping plate, the clamping cylinder is fixedly mounted on the side of the supporting plate, the piston rod of the clamping cylinder is fixedly connected to the clamping plate, and the clamping plate is slidably mounted on the supporting plate; The magnetic core installation module comprises a press cylinder, a press plate and a press block, wherein the press cylinder is fixedly installed on the installation plate, a piston rod of the press cylinder is fixedly connected to the press plate, a driving rod passes through the press plate and the two are slidably connected, and a press block is installed at the bottom of the press plate; The clamp installation module includes a first pressing cylinder, a fixed plate, a first lower pressing plate, a second pressing cylinder, a plurality of connecting rods and a second lower pressing plate, wherein the first pressing cylinder is fixedly installed at the connecting plate, the first pressing cylinder is fixedly connected to the fixed plate, the piston rod of the first pressing cylinder passes through the fixed plate and is fixedly connected to the first lower pressing plate, the second pressing cylinder is fixedly installed at the bottom of the fixed plate through a bracket, the piston rod of the second pressing cylinder is fixedly connected to the second lower pressing plate, and the first lower pressing plate and the second lower pressing plate are symmetrically arranged above the two clamping plates; The clamp shaping module includes a support plate, a third top pressure cylinder and a third lower pressure plate. The third top pressure cylinder is fixedly installed on one of the clamping plates through the support plate. The third lower pressure plate is fixedly installed on the piston rod of the third top pressure cylinder. The third lower pressure plate is located above the clamping plate.
[0005] Furthermore, a magnet is installed in the clamping plate of the clamping module where the magnetic core installation module is located.
[0006] Furthermore, each of the clamping plates is provided with a slot adapted to different assembly states of the network transformer.
[0007] Furthermore, the feeding module includes a vibration plate, a feeding guide rail and a material transporting robot arm, the vibration plate is connected to the feeding guide rail, and the feeding guide rail is connected to the first turntable through the material transporting robot arm.
[0008] Furthermore, the dispensing device includes a second turntable, a plurality of second jigs, a plurality of dispensing machines and a visual inspection machine. The second turntable is evenly provided with a plurality of second jigs. A visual inspection machine and a plurality of dispensing machines are arranged above the second turntable. The visual inspection machine and each dispensing machine are respectively adapted to each second jig. A material handling robotic arm is also arranged on the side of the second turntable.
[0009] The working principle and advantages of the present invention are as follows: the network transformer fully automatic assembly production line sequentially sets a feeding station, an inner hoop installation station, a magnetic core installation station, a clamp installation station and a clamp shaping station at the first turntable, and sets a corresponding installation mechanism at each station, so as to gradually assemble the network transformer. The mechanical and automated assembly method is adopted, which can greatly improve the assembly efficiency of the network transformer. At the same time, the performance testing machine and the glue dispensing device can be used to perform performance testing and glue dispensing packaging on the assembled network transformer, thereby further improving the production efficiency of the network transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a structural diagram of the present invention; Figure 2 A structural diagram of the assembly device of the present invention; Figure 3 It is a structural diagram of the glue dispensing device of the present invention; Figure 4 It is a structural diagram of the clamping module of the present invention; Figure 5 It is a structural diagram of the magnetic core installation module of the present invention; Figure 6 This is a structural diagram of the clamp installation module of the present invention; Figure 7 It is a structural diagram of the clamp shaping module of the present invention.
[0011] The reference numerals in the drawings of the specification include: 1. Assembly device, 11. Feed guide rail, 12. First turntable, 13. First fixture, 14. Vibration plate, 15. Feed guide rail, 16. Material transport robot arm, 17. Mounting plate, 2. Performance tester, 3. Glue dispensing device, 31. Second turntable, 32. Second fixture, 33. Glue dispensing machine, 34. Visual inspection machine, 35. Material transport robot arm, 4. Clamping module, 41. Push cylinder, 42. Connecting plate, 43. Driving rod, 44 .Guide sleeve, 45.Support plate, 46.Clamping cylinder, 47.Clamping plate, 5.Core mounting module, 51.Pressing cylinder, 52.Pressing plate, 53.Pressing block, 6.Hook mounting module, 61.First top-pressing cylinder, 62.Fixed plate, 63.First lower-pressing plate, 64.Second top-pressing cylinder, 65.Second lower-pressing plate, 7.Hook shaping module, 71.Support plate, 72.Third top-pressing cylinder, 73.Third lower-pressing plate, 8.Base. DETAILED DESCRIPTION
[0012] The following is a further detailed description through specific implementation methods: like Figures 1 to 3 As shown: A fully automatic assembly production line for a network transformer comprises a base 8, an assembly device 1, a performance tester 2 and a glue dispensing device 3. The base 8 is used to support and install the assembly device 1, the performance tester 2 and the glue dispensing device 3. The assembly device 1, the performance tester 2 and the glue dispensing device 3 are connected in pairs through a mechanical arm, so that the assembly device 1 transfers the network transformer to the performance tester 2 through the mechanical arm after assembling the network transformer. After the performance tester 2 detects the network transformer, it classifies good products and bad products through the mechanical arm, and then transfers the good products to the glue dispensing device 3. The assembly device 1 includes a feed guide rail 11, a first turntable 12, a plurality of first fixtures 13, an assembly component and a plurality of feed modules. The first turntable 12 is evenly provided with a plurality of first fixtures 13. The first fixture 13 is provided with a plurality of slots adapted to the network transformer, so that a plurality of network transformers can be placed on the first fixture 13 at the same time. The feed guide rail 11 is adapted to the first turntable 12 and the feed guide rail 11 and the first turntable 12 are connected by a mechanical arm, so that the mechanical arm can feed the feed guide rail 11 to the first turntable 12. The coil body of the network transformer at the rail 11 is transferred to the first fixture 13 on the first turntable 12, the mounting plate 17 is fixedly mounted on the base 8 and is located directly above the base 8, the mounting plate 17 is provided with a feeding station, an inner hoop installation station, a magnetic core installation station, a clamp installation station and a clamp shaping station, the feeding station, the inner hoop installation station, the magnetic core installation station, the clamp installation station and the clamp shaping station arranged on the mounting plate 17 are all installed with a clamping module 4 and each clamping module 4 is connected to Each first fixture 13 is adapted to form an assembly line station, and the clamping module 4 can clamp and shape the network transformer components at different assembly degrees, and assemble the various components of the network transformer components at the same time. The feeding station is adapted to the feeding guide rail 11, so that the mechanical arm connected to the feeding guide rail 11 and the first turntable 12 can transport the network transformer coil at the feeding guide rail 11 to the first fixture 13 at the feeding station, the inner hoop installation station, the magnetic core installation station, and the clamp installation station They are respectively adapted to a feeding module, and each feeding module provides an inner hoop, a magnetic core and a hoop to the network transformer assembly at the inner hoop installation station, the magnetic core installation station and the hoop installation station, respectively. The clamping modules 4 at the magnetic core installation station, the hoop installation station and the hoop shaping station are respectively provided with a magnetic core installation module 5, a hoop installation module 6 and a hoop shaping module 7. The magnetic core installation module 5 installs the magnetic core, and the hoop installation module 6 and the hoop shaping module 7 install and shape the hoop respectively. The clamping module 4 includes a pushing cylinder 41, a connecting plate 42, a plurality of driving rods 43, a plurality of guide sleeves 44, a support plate 45 and two clamping mechanisms. The pushing cylinder 41 is fixedly installed on the top of the mounting plate 17. The piston rod of the clamping cylinder 46 is fixedly connected to the connecting plate 42, so that the clamping cylinder 46 can push the connecting plate 42 to move up and down. The connecting plate 42 is fixedly connected to one end of the driving rod 43. The connecting plate 42 drives the driving rod 43 to move up and down together. The driving rod 43 is slidably inserted into the guide sleeve 44. The guide sleeve 44 is fixedly installed on the mounting plate 17, so that the driving rod 43 can move up and down in a directional manner at the mounting plate 17. The other end of the driving rod 43 is fixedly connected to the support plate 45. The driving rod 43 can drive the support plate 4 5 and the two clamping mechanisms symmetrically arranged on the support plate 45 move together, the clamping structure is adapted to the first fixture 13, so that the clamping mechanism can smoothly clamp the network transformer component placed on the first fixture 13, the clamping mechanism includes a clamping cylinder 46 and a clamping plate 47, the clamping cylinder 46 is fixedly installed on the side of the support plate 45, the piston rod of the clamping cylinder 46 is fixedly connected to the clamping plate 47, the clamping plate 47 is slidably installed on the support plate 45, so that the two clamping plates 47 can be close to each other to clamp the network transformer component; the clamping plate 47 is provided with a card slot adapted to the network transformer component, the card slots of the clamping plates 47 at different workstations are different, and the specific shape of the card slot is adapted to the state of the network transformer at different assembly degrees; The magnetic core installation module 5 includes a pressing cylinder 51, a pressing plate 52 and a pressing block 53. The pressing cylinder 51 is fixedly installed on the installation plate 17. The piston rod of the pressing cylinder 51 is fixedly connected to the pressing plate 52. The driving rod 43 passes through the pressing plate 52 and the two are slidably connected. The bottom of the pressing plate 52 is installed with a pressing block 53. The pressing cylinder 51 can drive the pressing plate 52 and the pressing block 53 to press down. The bottom of the pressing plate 52 is adapted to the magnetic core, so that the pressing block 53 can flatten the magnetic core and align it with the hole groove at the winding frame of the coil. Then the clamping mechanism can push the magnetic core into the coil; a magnet is also provided in the clamping plate 47 of the clamping mechanism. The magnet can absorb the magnetic core, so that the magnetic core can remain in a relatively flat state after being flattened, which is convenient for the magnetic core to be inserted into the coil; The clamping hoop mounting module 6 is fixedly connected to the connecting plate 42 of the clamping module, so that the clamping hoop mounting module 6 as a whole can move up and down with the clamping module. The clamping hoop mounting module 6 includes a first top-pressing cylinder 61, a fixed plate 62, a first lower-pressing plate 63, a second top-pressing cylinder 64, a plurality of connecting rods and a second lower-pressing plate 65. The first top-pressing cylinder 61 is fixedly installed on the connecting plate 42. The first top-pressing cylinder 61 is fixedly connected to the fixed plate 62, so that the pushing cylinder 41 can move up and down with the first top-pressing cylinder 61 and the fixed plate 62. The piston rod of the first top-pressing cylinder 61 passes through the fixed plate 62 and the first lower-pressing cylinder 64. The plate 63 is fixedly connected, so that the first pressing cylinder 61 can drive the first lower pressing plate 63 to move up and down, and the second pressing cylinder 64 is fixedly installed on the bottom of the fixed plate 62 through a bracket, so that the second pressing cylinder 64 can move up and down with the fixed plate 62, and the piston rod of the second pressing cylinder 64 is fixedly connected to the second lower pressing plate 65, so that the second pressing cylinder 64 can drive the second lower pressing plate 65 to move up and down, and the first lower pressing plate 63 and the second lower pressing plate 65 are symmetrically arranged above the two clamping plates 47, and the first lower pressing plate 63 and the second lower pressing plate 65 work together to press the clamp down to clamp the magnetic core; The clamp shaping module 7 includes a support plate 71, a third top pressure cylinder 72 and a third lower pressure plate 73. The third top pressure cylinder 72 is fixedly installed on one of the clamping plates 47 through the support plate 71. The third lower pressure plate 73 is fixedly installed at the piston rod of the third top pressure cylinder 72. The third top pressure cylinder 72 can drive the third lower pressure plate 73 to move up and down. The third lower pressure plate 73 is located above the clamping plate 47. The third lower pressure plate 73 can further adjust and position the position of the clamp.
[0013] The feeding module includes a vibration plate 14, a feeding guide rail 15 and a transport robot 16. The vibration plate 14 is connected to the feeding guide rail 11. The vibration plate 14 can vibrate and arrange the parts and transport them to the feeding guide rail 15. The feeding guide rail 15 is connected to the first turntable 12 through the transport robot 16. The transport robot 16 can move the parts on the feeding guide rail 15 to the network transformer assembly in the first fixture 13 on the first turntable 12. The position of the transport robot 16 to clamp or adsorb the parts is set according to the shape and structure of the parts, and the user can adjust it as needed, which will not be repeated here.
[0014] The dispensing device 3 includes a second turntable 31, a plurality of second fixtures 32, a plurality of dispensing machines 33 and a visual inspection machine 34. The second turntable 31 is evenly provided with a plurality of second fixtures 32. After the performance inspection machine 2 completes the performance test of the network transformer, the corresponding robotic arm can remove the defective products and transport the qualified products to the second fixture 32 of the second turntable 31. A visual inspection machine 34 and a plurality of dispensing machines 33 are arranged above the second turntable 31. The visual inspection machine 34 and each dispensing machine 33 are respectively adapted to each second fixture 32, so that the network transformer on the second fixture 32 flows through each dispensing machine 33 and the visual inspection machine 34 at a time. The visual inspection machine 34 is a CCD-equipped visual inspection device, which will not be repeated here. A material handling robotic arm is also arranged on the side of the second turntable 31. The material handling robotic arm can carry the network transformer after the dispensing quality is inspected by the visual inspection machine 34, and classify the good products and the defective products.
[0015] The above-mentioned robotic arms can perform actions according to a predetermined program to transport the product to a predetermined location. The structural form of the robotic arms can be set as needed and will not be described in detail here.
[0016] The specific implementation process is as follows: When the network transformer fully automatic assembly production line is used to produce the network transformer, the coil is transported by the feeding guide rail 11, and the corresponding robot arm moves the coil to the first fixture 13 at the feeding station of the first loading tray, and then the clamping module 4 at the feeding station is started, and the piston rod of the pushing cylinder 41 of the clamping module 4 is retracted, and the pushing cylinder 41 presses the driving rod 43 downward through the connecting plate 42, and the driving rod 43 drives the two clamping mechanisms to press downward through the supporting plate 45, so that the coil at the first fixture 13 is located between the two clamping plates 47 of the two clamping mechanisms, and then the clamping cylinder 46 is started, and the clamping cylinder 46 squeezes and pushes the coil to arrange the position and shape of the coil on the first fixture 13, and then resets; Then the first turntable 12 rotates, the first fixture 13 at the feeding station moves to the inner hoop installation station, the clamping module 4 clamps and fixes the coil in the first fixture 13, and the corresponding feeding module presses the inner hoop into the coil in the first fixture 13 at the inner hoop installation station, then the material transporting robot arm 16 of the feeding module is reset, and then the clamping module 4 is reset; Then the first turntable 12 is started, and the first fixture 13 at the inner hoop installation station is moved to the magnetic core installation station, and the corresponding feeding module places the magnetic core on the clamping plate 47 of the clamping module 4, and then the feeding module's material transporting robot arm 16 is reset, and then the clamping module 4 is pressed down, and the pressing cylinder 51 is started to press down the pressing plate 52 and the pressing block 53, so that the pressing block 53 flattens the magnetism, and after the magnetic core is flattened, the clamping cylinder 46 is started, and the clamping plate 47 pushes the magnetism into the coil, and the clamping plate 47 and the pressing block 53 are reset, and then the pressing block 53 is pressed down again, and the clamping plate 47 pushes the magnetic core again to ensure that the magnetic core can be pressed, and then the clamping module and the magnetic core installation module are reset; The first turntable 12 is started again, and the first fixture 13 at the magnetic core installation station moves to the hoop installation station, and the corresponding feeding module moves the hoop to the two clamping plates 47 of the clamping module, and then the clamping module drives the hoop installation module 6 to press down together, and the clamping module eats the coil with the magnetic core installed, and the hoop installation module 6 is started, and the piston rod of the first pressing cylinder 61 of the hoop installation module 6 extends, and the first pressing cylinder 61 can drive the first lower pressing plate 63 to press down, so that the first lower pressing plate 63 first presses the non-open end of the hoop to the outside of the magnetic core, and then the piston rod of the second pressing cylinder 64 installed on the fixed plate 62 is extended and retracted, and the second pressing cylinder 64 drives the second lower pressing plate 65 to press down the other end of the hoop, that is, the open end of the hoop, so that the hoop is wrapped outside the magnetic core, and the hoop installation module 6 continuously acts twice to press the hoop, so that the lower part of the hoop is fully inserted into the magnetic core, and then the hoop installation module 6 is reset; The first turntable 12 is started again, and the first fixture 13 at the clamp installation station moves to the clamp shaping station, and the corresponding clamping module 4 moves downward. The clamping plate 47 equipped with the clamp shaping module 7 is first clamped to the network transformer, and then the other clamping plate 47 pushes the other side of the network transformer, and then the piston rod of the third pressing cylinder 72 is extended, and the piston rod of the third pressing cylinder 72 drives the third lower pressing plate 73 to press down, so that the third lower pressing plate 73 presses the clamp into place and wraps the magnetic core. After that, the clamping plate 47 without the clamp shaping module 7 is reset, and the clamp shaping module 7 squeezes the clamp again, and then the clamp shaping module 7 and the clamping module 4 are reset.
[0017] After the network transformer is assembled by the assembly device 1, the robotic arm located at the performance testing machine 2 transports the network transformer at the clamp shaping station to the performance testing machine 2, and at the same time, the network sensor that has passed the inspection at the performance testing machine 2 is transferred to the second fixture 32 on the second turntable 31, and the network sensor that has failed the inspection at the performance testing machine 2 is flowed to the defective product storage location.
[0018] The network transformer flows through each dispensing machine 33 on the second turntable 31 in turn, and dispensing is performed on multiple parts of the network transformer. Then, the dispensing quality of the network sensor is detected by the visual inspection machine 34, and finally, the network sensor detected by the visual inspection machine 34 is classified and stored as good or defective products through the material handling robot arm 35.
[0019] The fully automatic assembly production line of the network transformer sequentially sets a feeding station, an inner hoop installation station, a core installation station, a clamp installation station and a clamp shaping station at the first turntable 12, and sets a corresponding installation mechanism at each station, so as to gradually assemble the network transformer. The mechanical and automated assembly method is adopted, which can greatly improve the assembly efficiency of the network transformer. At the same time, the performance testing machine and the glue dispensing device 3 can perform performance testing and glue dispensing packaging on the assembled network transformer, thereby further improving the production efficiency of the network transformer.
[0020] The above is only an embodiment of the present invention. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the invention before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can be made, which should also be regarded as the scope of protection of the present invention, which will not affect the effect of the implementation of the present invention and the applicability of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A fully automatic assembly production line for network transformers, comprising a base, a performance testing machine and a glue dispensing device, wherein the performance testing machine and the glue dispensing device are both mounted on the base, and the performance testing machine and the glue dispensing device are connected by a mechanical arm, characterized in that: It also includes an assembly device, which is installed on the base and is connected to the performance tester through a mechanical arm. The assembly device includes a feed guide rail, a first turntable, a plurality of first fixtures, an assembly component and a plurality of feed modules. The first turntable is evenly provided with a plurality of first fixtures. The feed guide rail is adapted to the first turntable and is connected to the first turntable through a mechanical arm. A mounting plate is provided above the first turntable, and the mounting plate is fixedly installed on the base. A feed station, an inner hoop installation station, and a core installation station are provided at the mounting plate. The feeding station is adapted to the feeding guide rail, the inner hoop installation station, the core installation station, and the hoop installation station are adapted to a feeding module respectively, and the feeding station, the inner hoop installation station, the core installation station, the hoop installation station, and the hoop shaping station arranged at the mounting plate are all installed with clamping modules and each clamping module is adapted to each first fixture, and the clamping modules of the core installation station, the hoop installation station, and the hoop shaping station are respectively provided with a core installation module, a hoop installation module, and a hoop shaping module; The clamping module includes a pushing cylinder, a connecting plate, a plurality of driving rods, a plurality of guide sleeves, a supporting plate and two clamping mechanisms, the pushing cylinder is fixedly mounted on the top of the mounting plate, the piston rod of the clamping cylinder is fixedly connected to the connecting plate, the connecting plate is fixedly connected to one end of the driving rod, the driving rod is slidably inserted into the guide sleeve, the guide sleeve is fixedly mounted on the mounting plate, the other end of the driving rod is fixedly connected to the supporting plate, the two clamping mechanisms are symmetrically arranged at the mounting plate and the two clamping mechanisms are adapted to the first fixture, the clamping mechanism includes a clamping cylinder and a clamping plate, the clamping cylinder is fixedly mounted on the side of the supporting plate, the piston rod of the clamping cylinder is fixedly connected to the clamping plate, and the clamping plate is slidably mounted on the supporting plate; The magnetic core installation module comprises a press cylinder, a press plate and a press block, wherein the press cylinder is fixedly installed on the installation plate, a piston rod of the press cylinder is fixedly connected to the press plate, a driving rod passes through the press plate and the two are slidably connected, and a press block is installed at the bottom of the press plate; The clamp installation module includes a first pressing cylinder, a fixed plate, a first lower pressing plate, a second pressing cylinder, a plurality of connecting rods and a second lower pressing plate, wherein the first pressing cylinder is fixedly installed at the connecting plate, the first pressing cylinder is fixedly connected to the fixed plate, the piston rod of the first pressing cylinder passes through the fixed plate and is fixedly connected to the first lower pressing plate, the second pressing cylinder is fixedly installed at the bottom of the fixed plate through a bracket, the piston rod of the second pressing cylinder is fixedly connected to the second lower pressing plate, and the first lower pressing plate and the second lower pressing plate are symmetrically arranged above the two clamping plates; The clamp shaping module includes a support plate, a third top pressure cylinder and a third lower pressure plate. The third top pressure cylinder is fixedly installed on one of the clamping plates through the support plate. The third lower pressure plate is fixedly installed on the piston rod of the third top pressure cylinder. The third lower pressure plate is located above the clamping plate.
2. The fully automatic assembly production line for network transformers according to claim 1 is characterized in that: A magnet is installed in the clamping plate of the clamping module where the magnetic core installation module is located.
3. The fully automatic assembly production line for network transformers according to claim 1 is characterized in that: Each of the clamping plates is provided with a slot adapted to the network transformer in different assembly states.
4. The fully automatic assembly production line for network transformers according to claim 1 is characterized in that: The feeding module comprises a vibration plate, a feeding guide rail and a material transporting mechanical arm. The vibration plate is connected to the feeding guide rail, and the feeding guide rail is connected to the first rotating plate through the material transporting mechanical arm.
5. The fully automatic assembly production line for network transformers according to claim 1 is characterized in that: The dispensing device includes a second turntable, a plurality of second jigs, a plurality of dispensing machines and a visual inspection machine. The second turntable is evenly provided with a plurality of second jigs. A visual inspection machine and a plurality of dispensing machines are arranged above the second turntable. The visual inspection machine and each dispensing machine are respectively adapted to each second jig. A material handling robotic arm is also arranged on the side of the second turntable.
Citation Information
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