Rivet and machining equipment and machining method thereof
By designing a rivet processing equipment that includes anti-slip teeth and downward limiting mechanism, the dry friction problem caused by insufficient lubricating oil supply in existing equipment and the problem of inability to adapt to the heads of rivets in different shapes is solved, and a more efficient and accurate rivet processing process is achieved, reducing production costs and tool wear.
Patent Information
- Application Number
- CN202510354992.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The existing rivet processing equipment is subject to dry friction caused by insufficient lubricating oil supply, which causes rivets to easily move up and down during the teeth rubbing process, causing uneven wear of tools, increasing production costs, and affecting processing accuracy. At the same time, existing equipment cannot adapt to rivet heads of different shapes, increasing production preparation time and reducing efficiency.
A rivet processing equipment is designed, including a base and a forming device, which includes a power source, a loading tray, an inclined base, a static structure plate, a guide frame and a moving structure plate. The equipment is equipped with an anti-slip teeth and a downward pressure limiting mechanism. Through the reciprocating movement of the dynamic structure plate and the cooperation of the multi-stage alveolar groove, the triangular groove forming of the rivet rod is realized, and the adaptive mechanism is used to adapt to rivet caps of different specifications.
It effectively reduces the slippage and misalignment of the rivet rod during processing, reduces the number of repairs and replacements of molds, reduces production costs, improves processing accuracy, simplifies the operation process, and improves production efficiency.
Smart Images

Figure CN119858007A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rivet processing, and in particular to a rivet and a processing device and a processing method thereof. Background Art
[0002] Rivet processing equipment is a kind of mechanical equipment used to manufacture and process rivets. It is usually used in the field of metal processing, especially in the aviation, automobile, shipbuilding and other industries. It processes the raw materials of rivets (such as steel, aluminum, etc.) into the required shape and specifications through various mechanical processing methods (such as stamping, riveting, cooling, etc.).
[0003] In the prior art, the rivet is sent to the thread rolling area, that is, between the dynamic plate and the static plate, through a loading plate. At this time, the dynamic plate will perform reciprocating linear motion driven by a driving device. Since the thread rolling surface of the thread rolling plate has the same shape as the thread shape required for the rivet, when the rivet enters between the dynamic plate and the static plate, the dynamic plate will move, causing the surface metal of the rivet to undergo plastic deformation under the action of pressure and friction, thereby rolling out a corresponding thread shape on the rivet rod.
[0004] The shortcomings of the above-mentioned prior art solutions are: due to the long-term vibration of the machine, the device will loosen at the connection with the oil supply system pipeline, which will cause insufficient supply of lubricating oil. When the lubricating oil is insufficiently supplied, the dry friction between the rivet and the rolling plate will increase. This unstable friction force will make the rivet prone to up and down displacement during the rolling process, and then the rolling tool will be subjected to uneven load, resulting in uneven wear of the tool. In the long run, it will accelerate the damage of the tool, increase production costs, and affect processing accuracy. In addition, the added downward limit mechanism cannot adapt to rivet heads of different shapes when limiting the rivet. This will cause the operator to spend extra time adjusting the device to adapt to the shape of the rivet head when processing rivets of different shapes, which will increase production preparation time and reduce production efficiency. Based on this, the present invention designs a rivet and its processing equipment and processing method to solve the above problems. Summary of the invention
[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides a rivet and a processing device and a processing method thereof.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A rivet processing device comprises a base (1) and a forming device (2) arranged on the upper end of the base (1); The forming device (2) comprises a power source (21), a loading tray (22), an inclined base (23), a static structure plate (24), a guide frame (25) and a dynamic structure plate (26); the power source (21), the loading tray (22) and the inclined base (23) are all fixedly mounted on a base (1); the static structure plate (24) is fixedly mounted on one side of the upper end of the inclined base (23); the guide frame (25) is fixedly mounted on the other side of the upper end of the inclined base (23); and the dynamic structure plate (26) is slidably connected to the guide frame (25) along the length direction of the guide frame (25) via a limiting structure; the static structure plate (24) and the dynamic structure plate (26) are used to cooperate with each other to form the rivet body (5); The power source (21) is used to drive the dynamic structure plate (26) to reciprocate along the length direction of the guide frame (25), and the loading plate (22) is used to transfer the rivet body (5) to between the static structure plate (24) and the dynamic structure plate (26); A first processing area (241) and a second processing area (242) are symmetrically arranged on the working surface of the static structure plate (24), and the first processing area (241) and the second processing area (242) are in opposite directions; The inclined base (23) is provided with a downward pressure limiting mechanism (3), which is used to limit the upper and lower positions of the rivet body (5) during the forming process of the triangular groove (53).
[0007] Furthermore, a plurality of first-level tooth rolling grooves (243), second-level tooth rolling grooves (244) and third-level tooth rolling grooves (245) are arranged in sequence at equal intervals along the length direction of the static structure plate (24) in the first processing area (241); the number of the second-level tooth rolling grooves (244) is not less than the number of the first-level tooth rolling grooves (243); the number of the third-level tooth rolling grooves (245) is not less than the number of the second-level tooth rolling grooves (244); the sizes of the first-level tooth rolling grooves (243), the second-level tooth rolling grooves (244) and the third-level tooth rolling grooves (245) gradually increase from the feeding direction of the rivet body (5) to the unloading direction of the rivet body (5); the three cooperate to form a gradually deepening extrusion groove on the rivet rod (52).
[0008] Furthermore, the first-level tooth rolling groove (243), the second-level tooth rolling groove (244) and the third-level tooth rolling groove (245) are all processing teeth, and three anti-slip teeth (246) arranged parallel to the processing teeth are integrally connected between all connected processing teeth on the working surface of the static structure plate (24).
[0009] Furthermore, the downward pressure limiting mechanism (3) comprises a supporting slide bar (31), a top plate (32), a hand wheel (33), an adjusting screw rod (34), an adjusting plate (35) and a linkage limiting assembly. The supporting slide bar (31) is fixedly mounted on the top of the tilting base (23) and is arranged perpendicular to the top surface of the tilting base (23). The top plate (32) is fixedly mounted on the top of the supporting slide bar (31). Both sides of the adjusting plate (35) are connected to the supporting slide bar (31) in a limited sliding manner through linear bearings. The lower end of the adjusting screw rod (34) is rotatably connected to the adjusting plate (35) through a bearing. The upper end of the adjusting screw rod (34) is threadedly connected to the top plate (32) through a threaded sleeve. The upper end of the adjusting screw rod (34) passes through the top plate (32) and is fixedly connected to the hand wheel (33). An accommodating cavity is provided at one end of the adjusting plate (35) close to the tilting base (23). A linkage limiting assembly that is linked to the movement of the dynamic structure plate (26) is arranged in the accommodating cavity.
[0010] Furthermore, the linkage limit assembly comprises a rotating rod (36), a transmission gear (37), a transmission rack (38) and a transfer belt (39); the two rotating rods (36) are rotatably mounted on the left and right sides of the accommodating groove via bearings; the transfer belt (39) is wound around the outside of the rotating rods (36); the two rotating rods (36) are transmission-connected via the transfer belt (39); a transmission gear (37) is fixedly mounted on the outer ring surface of the left rotating rod (36); and a transmission rack (38) meshingly connected with the transmission gear (37) is fixedly mounted on the dynamic structure plate (26).
[0011] Furthermore, an adaptive mechanism (4) for adapting to rivet caps (51) of different specifications is arranged on the inner side of the transfer belt (39), and the adaptive mechanism (4) comprises a support plate (41), a micro push rod (42), a driving pressure block (43), a driven side slider (44), a limit groove (45), a spring (46) and a surrounding limit assembly, wherein the support plate (41) is fixedly mounted on the bottom of the transfer belt (39) and close to the left side of the rotating rod (36), and the vertical plate of the support plate (41) is fixedly mounted on the vertical plate of the support plate (41). A micro push rod (42) is installed, and a driving pressure block (43) is fixedly installed at the output end of the micro push rod (42); two limiting grooves (45) are provided on the support plate (41), and the two limiting grooves (45) are symmetrically distributed on both sides of the driving pressure block (43); a driven side slider (44) is limitedly slidably connected in the limiting groove (45), and a spring (46) is also provided in the limiting groove (45), and two ends of the spring (46) are respectively abutted against the driven side slider (44) and the side wall of the limiting groove (45); A matching sliding connection inclined block structure is provided between the driving pressing block (43) and the driven side sliding block (44), and when the driving pressing block (43) moves downward, the two driven side sliding blocks (44) are pushed to move relative to each other; The lower ends of the driving pressing block (43) and the driven side sliding block (44) are provided with surrounding limiting components.
[0012] Furthermore, the enclosing limit assembly comprises a stopper (47), a side limiter (48) and a capsule (49); the side limiter (48) is fixedly mounted on the lower end of the driven side slider (44) close to the driving pressure block (43); the stopper (47) is fixedly mounted on the lower end of the driving pressure block (43); the stopper (47) and the side limiter (48) cooperate to form a U-shaped material receiving area; the capsule (49) is also fixedly mounted on the lower end of the driving pressure block (43); the interior of the capsule (49) is a non-Newtonian fluid.
[0013] Furthermore, the main body of the static structure plate (24) adopts a regular rectangular structure, and the portion of the working surface of the static structure plate (24) other than the first processing area (241) and the second processing area (242) is arranged in a smooth surface.
[0014] In order to better achieve the purpose of the present invention, the present invention also provides a rivet processing method, comprising the following steps: Main body forming: using the die of a cold heading machine to apply pressure to the metal wire at room temperature, so that the wire undergoes plastic deformation to form the basic shape of the rivet main body (5); Groove processing: groove processing is performed on the rivet rod (52) of the rivet body (5) using rivet processing equipment. Specifically, the blanks are transferred one by one in the same posture between the static structure plate (24) and the dynamic structure plate (26) through the loading plate (22), and the power source (21) is started to drive the dynamic structure plate (26) to reciprocate along the length direction of the guide frame (25), and the rivet body (5) is driven by the dynamic structure plate (26) to roll between the static structure plate (24) and the dynamic structure plate (26); during the rolling process, the rivet rod (52) passes through the primary rolling groove (243), the secondary rolling groove (244) and the tertiary rolling groove (245) in sequence, and the three-sided groove (53) is gradually deepened and formed under the cooperation of the three; Surface treatment: pickling is used to remove pollutants on the surface of the rivet body (5), and after pickling, the rivet body (5) is rinsed with clean water to remove residual acid. Secondly, a silver plating layer is evenly deposited on the surface of the rivet body (5) by electroplating.
[0015] The present invention further provides a rivet, comprising a rivet cap (51), the bottom of the rivet cap (51) being fixedly connected to a rivet rod (52), the outer ring surface of the rivet rod (52) being provided with triangular grooves (53), and three groups of the triangular grooves (53) being evenly arranged at equal intervals along the circumference of the rivet rod (52).
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. During the rolling process of the rivet body (5), the rivet rod (52) passes through the primary rolling groove (243), the secondary rolling groove (244) and the tertiary rolling groove (245) in sequence, and gradually deepens and forms a triangular groove (53) under the cooperation of the three. In addition, during the forming process of the triangular groove (53), the anti-slip teeth (246) can be tightly engaged with the rivet rod (52), and at the same time, the downward pressure limiting mechanism (3) can limit the rivet body (5), thereby avoiding the cleaning of the rivet body (5) from moving up and down during the rolling process, thereby effectively reducing the possibility of the rivet rod (52) slipping and dislocation between the static structure plate (24) and the dynamic structure plate (26), reducing the number of times of mold maintenance and replacement, reducing production costs, and improving production accuracy.
[0017] 2. In the present invention, after the rivet body (5) enters between the static structure plate (24) and the dynamic structure plate (26), the bottom of the transfer belt (39) is in contact with the top of the rivet body (5). The dynamic structure plate (26) drives the transmission rack (38) to move synchronously during the movement. The transmission rack (38) drives the rotating rod (36) to rotate through the transmission gear (37), thereby causing the transfer belt (39) to move synchronously, thereby reducing the relative movement of the top of the rivet body (5) and the transfer belt (39) during the rolling process, thereby avoiding damage to the transfer belt (39) due to friction between the rivet body (5) and the transfer belt (39). At the same time, the transfer belt (39) and the rivet cap (51) are abutted against each other to achieve upper and lower limit of the rivet body (5), thereby reducing the possibility of the rivet body (5) being displaced up and down during the thread rolling process, thereby reducing the wear of the rivet body (5) and the thread rolling mold, thereby reducing the number of times the thread rolling mold is repaired and replaced, and effectively reducing the production cost.
[0018] 3. After the rivet body (5) is transferred to the feeding end of the static structure plate (24) and the dynamic structure plate (26), the rivet body (5) rolls downward along the inclined surface of the static structure plate (24) to the U-shaped material receiving area at the lower end of the transfer belt (39) and is blocked by the block (47). Then, the micro push rod (42) is started to drive the driving block (43) to move downward. The driving block (43) drives the driven side sliders (44) on both sides to move toward each other through the inclined block structure until the side limit blocks (48) on both sides abut against the rivet cap (51). At this time, the capsule (49) also surrounds the top of the rivet cap (51), and the block (47) and the side limit blocks (48) are closed. The block (48) and the capsule (49) cooperate to achieve a limiting effect on the rivet body (5). The non-Newtonian fluid in the capsule (49) can adapt to different types of rivet caps (51), thereby eliminating the need to frequently replace or adjust equipment, simplifying the operation process, and thus improving the efficiency of the thread rolling process on the rivet body (5), reducing the difficulty of operation and the defective rate. At the same time, the side limiting block (48) is blocked by the rivet cap (51) to limit the vertical displacement distance of the driving pressure block (43), ensuring that the rivet cap (51) can be wrapped by the capsule (49) and avoiding excessive downward pressure of the non-Newtonian fluid in the capsule (49). BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 A schematic diagram of the structure of a rivet of the present invention Figure 1 ; Figure 2 A schematic diagram of the structure of a rivet of the present invention Figure 2 ; Figure 3 A schematic diagram of the structure of a rivet of the present invention Figure 3 ; Figure 4 The structure diagram of the static structure plate of the present invention is shown in FIG. Figure 1 ; Figure 5 The structure diagram of the static structure plate of the present invention is shown in FIG. Figure 2 ; Figure 6 The structure diagram of the static structure plate of the present invention is shown in FIG. Figure 3 ; Figure 7 A three-dimensional view of a rivet processing device of the present invention Figure 1 ; Figure 8 A three-dimensional view of a rivet processing device of the present invention Figure 2 ; Fig. 9 A three-dimensional view of a rivet processing device of the present invention Figure 3 ; Fig.10 It is a three-dimensional diagram of a rivet downward pressing and limiting mechanism of the present invention; Fig.11 for Fig. 9 The enlarged view of point A in the middle; Fig.12 The three-dimensional structure of the adaptive mechanism of the present invention Figure 1 ; Fig.13 The three-dimensional structure of the adaptive mechanism of the present invention Figure 2 ; Fig.14 The three-dimensional structure of the adaptive mechanism of the present invention Figure 3 .
[0021] The numbers in the figure represent: 1. Base; 2. Forming device; 21. Power source; 22. Loading tray; 23. Inclined base; 24. Static plate; 25. Guide frame; 26. Dynamic plate; 241. First processing area; 242. Second processing area; 243. First-level rolling groove; 244. Second-level rolling groove; 245. Third-level rolling groove; 246. Anti-slip teeth; 3. Downward pressure limit mechanism; 31. Support slide bar; 32. Top plate; 33. Hand wheel; 34 , adjusting screw; 35, adjusting plate; 36, rotating rod; 37, transmission gear; 38, transmission rack; 39, transfer belt; 4, adaptive mechanism; 41, support plate; 42, micro push rod; 43, driving pressure block; 44, driven side slider; 45, limiting groove; 46, spring; 47, block; 48, side limiting block; 49, capsule; 5, rivet body; 51, rivet cap; 52, rivet rod; 53, triangular groove. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0024] Embodiment 1: In some embodiments, please refer to the drawings of the specification Figure 1-Figure 14, a rivet processing device, comprising a base (1) and a forming device (2) arranged on the upper end of the base (1); The forming device (2) comprises a power source (21), a loading tray (22), an inclined base (23), a static structure plate (24), a guide frame (25) and a dynamic structure plate (26); the power source (21), the loading tray (22) and the inclined base (23) are all fixedly mounted on a base (1); the static structure plate (24) is fixedly mounted on one side of the upper end of the inclined base (23); the guide frame (25) is fixedly mounted on the other side of the upper end of the inclined base (23); the dynamic structure plate (26) is slidably connected to the guide frame (25) along the length direction of the guide frame (25) via a limiting structure (such as a limiting groove and a limiting block limiting structure); the static structure plate (24) and the dynamic structure plate (26) are used to cooperate with each other to form the rivet body (5); The power source (21) is used to drive the dynamic structure plate (26) to reciprocate along the length direction of the guide frame (25), and the loading plate (22) is used to transfer the rivet body (5) to between the static structure plate (24) and the dynamic structure plate (26). The power source (21) and the loading plate (22) both adopt mature technologies in the field and will not be described in detail in this article. The side of the static structure plate (24) and the dynamic structure plate (26) that are close to each other is a working surface; A first processing area (241) and a second processing area (242) are symmetrically arranged on the working surface of the static structure plate (24), and the first processing area (241) and the second processing area (242) are in opposite directions, so that when the first processing area (241) or the second processing area (242) is worn, heated, etc., they can be used interchangeably, thereby reducing standby maintenance time.
[0025] The main body of the static structure plate (24) adopts a regular rectangular structure, and the portion of the working surface of the static structure plate (24) other than the first processing area (241) and the second processing area (242) is arranged in a smooth surface; The first processing area (241) is provided with primary tooth rolling grooves (243), secondary tooth rolling grooves (244) and tertiary tooth rolling grooves (245) in sequence at equal intervals along the length direction of the static structure plate (24), and there are three primary tooth rolling grooves (243) and three secondary tooth rolling grooves (244) each, and thirteen tertiary tooth rolling grooves (245); Specifically, the sizes of the primary rolling groove (243), the secondary rolling groove (244) and the tertiary rolling groove (245) gradually increase from the feeding direction of the rivet body (5) to the unloading direction of the rivet body (5), and the three cooperate with the gradually deepening extrusion groove on the rivet rod (52) to achieve a precise forming effect of the triangular groove (53).
[0026] Furthermore, the first-level rolling groove (243), the second-level rolling groove (244) and the third-level rolling groove (245) are all processing teeth, and three anti-slip teeth (246) arranged parallel to the processing teeth are integrally connected on the working surface of the static structure plate (24) and located between all connected processing teeth. During the sliding process of the dynamic structure plate (26), the static structure plate (24) can better bite the rivet body (5) during the rolling process through the anti-slip teeth (246), thereby achieving an anti-slip effect.
[0027] The inclined base (23) is provided with a downward pressure limiting mechanism (3), which is used to limit the upper and lower positions of the rivet body (5) during the forming process of the triangular groove (53), so as to prevent the rivet body (5) from being displaced up and down between the static structure plate (24) and the dynamic structure plate (26).
[0028] In the present invention, the blanks of the rivet body (5) formed by supercooling and upsetting are loaded into the loading tray (22), and the blanks are transferred one by one in the same posture between the static structure plate (24) and the dynamic structure plate (26) through the loading tray (22). The power source (21) is started to drive the dynamic structure plate (26) to reciprocate along the length direction of the guide frame (25), and the rivet body (5) is driven by the dynamic structure plate (26) to roll between the static structure plate (24) and the dynamic structure plate (26); During the rolling process of the rivet body (5), the rivet rod (52) passes through the primary rolling groove (243), the secondary rolling groove (244) and the tertiary rolling groove (245) in sequence, and the three-stage rolling groove (245) are gradually deepened to form a triangular groove (53) under the cooperation of the three stages. In addition, during the forming process of the triangular groove (53), the anti-slip teeth (246) can be tightly engaged with the rivet rod (52), and the downward pressure limiting mechanism (3) can limit the rivet body (5) to avoid the cleaning of the rivet body (5) from moving up and down during the rolling process, thereby effectively reducing the possibility of the rivet rod (52) slipping and dislocation between the static structure plate (24) and the dynamic structure plate (26), reducing the number of times of mold maintenance and replacement, reducing production costs, and improving production accuracy.
[0029] In some embodiments, Fig.10As shown, the downward pressure limiting mechanism (3) comprises a supporting slide bar (31), a top plate (32), a hand wheel (33), an adjusting screw rod (34), an adjusting plate (35) and a linkage limiting assembly. The supporting slide bar (31) is fixedly mounted on the top of the tilting base (23) and is arranged perpendicular to the top surface of the tilting base (23). The top plate (32) is fixedly mounted on the top of the supporting slide bar (31). Both sides of the adjusting plate (35) are connected to the supporting slide bar (31) by linear bearings. The lower end of the adjusting screw rod (34) is rotatably connected to the adjusting plate (35) by a bearing. The upper end of the adjusting screw rod (34) is threadedly connected to the top plate (32) by a threaded sleeve. The upper end of the adjusting screw rod (34) passes through the top plate (32) and is fixedly connected to the hand wheel (33). An accommodating cavity is provided at one end of the adjusting plate (35) close to the tilting base (23). A linkage limiting assembly that is linked to the movement of the dynamic structure plate (26) is arranged in the accommodating cavity. In the present invention, when the rivet body (5) needs to be threaded, the adjusting screw (34) can be driven to rotate by turning the hand wheel, so that the adjusting plate (35) slides along the supporting slide bar (31) under the limiting action of the supporting slide bar (31) to adjust the distance between the adjusting plate (35) and the inclined base (23), so that the linkage limiting assembly can adapt to rivet bodies (5) of various specifications.
[0030] In some embodiments, Fig.11 As shown, the linkage limit assembly comprises a rotating rod (36), a transmission gear (37), a transmission rack (38) and a transfer belt (39); the two rotating rods (36) are rotatably mounted on the left and right sides of the accommodating groove via bearings; the transfer belt (39) is wound around the outside of the rotating rods (36); the two rotating rods (36) are transmission-connected via the transfer belt (39); a transmission gear (37) is fixedly mounted on the outer ring surface of the left rotating rod (36); and a transmission rack (38) meshingly connected with the transmission gear (37) is fixedly mounted on the dynamic structure plate (26); In the present invention, after the rivet body (5) enters between the static structure plate (24) and the dynamic structure plate (26), the bottom of the transfer belt (39) fits against the top of the rivet body (5), and the dynamic structure plate (26) drives the transmission rack (38) to move synchronously during the movement process. The transmission rack (38) drives the rotating rod (36) to rotate through the transmission gear (37), thereby causing the transfer belt (39) to move synchronously, thereby reducing the relative movement of the top of the rivet body (5) and the transfer belt (39) during the rolling process, thereby avoiding damage to the transfer belt (39) due to friction between the rivet body (5) and the transfer belt (39). At the same time, the transfer belt (39) and the rivet cap (51) are abutted against each other to achieve upper and lower limit of the rivet body (5), thereby reducing the possibility of the rivet body (5) being displaced up and down during the thread rolling process, thereby reducing the wear of the rivet body (5) and the thread rolling mold, thereby reducing the number of times the thread rolling mold is repaired and replaced, and effectively reducing the production cost.
[0031] In some embodiments, Figure 12-14 As shown, an adaptive mechanism (4) for adapting to rivet caps (51) of different specifications is arranged on the inner side of the transfer belt (39), and the adaptive mechanism (4) comprises a support plate (41), a micro push rod (42), a driving pressure block (43), a driven side slider (44), a limit groove (45), a spring (46), a stop block (47), a side limit block (48) and a capsule (49), and the support plate (41) is fixedly mounted on the bottom of the transfer belt (39) and close to the left rotating rod (36), and the support plate (41) is composed of a vertical plate and a horizontal plate, and the micro push rod (42) is fixedly mounted on the vertical plate of the support plate (41), and the driving pressure block (43) is fixedly mounted on the output end of the micro push rod (42); The support plate (41) is provided with two limiting grooves (45), and the two limiting grooves (45) are symmetrically distributed on both sides of the driving pressure block (43); a driven side slider (44) is limitedly slidably connected in the limiting groove (45), and a spring (46) is further provided in the limiting groove (45), and two ends of the spring (46) are respectively in contact with the driven side slider (44) and the side wall of the limiting groove (45); A matching sliding connection inclined block structure is provided between the driving pressing block (43) and the driven side sliding block (44), and when the driving pressing block (43) moves downward, the two driven side sliding blocks (44) are pushed to move relative to each other; A side limit block (48) is fixedly mounted on the side of the lower end of the driven side slider (44) close to the driving pressure block (43), and a stop block (47) is fixedly mounted on the lower end of the driving pressure block (43); the stop block (47) and the side limit block (48) cooperate to form a U-shaped material receiving area; a capsule (49) is also fixedly mounted on the lower end of the driving pressure block (43), and the interior of the capsule (49) is a non-Newtonian fluid; In the present invention, since the inclined base (23) is in an inclined state, the static structure plate (24) and the dynamic structure plate (26) are also in an inclined state. After the rivet body (5) is transferred to the feeding end of the static structure plate (24) and the dynamic structure plate (26), the rivet body (5) rolls downward along the inclined surface of the static structure plate (24) to the U-shaped material receiving area at the lower end of the transfer belt (39) and is blocked by the block (47). Then, the micro push rod (42) is started to drive the driving pressure block (43) to move downward. The driving pressure block (43) drives the driven side sliders (44) on both sides to move toward each other through the inclined block structure until the side limit blocks (48) on both sides abut against the rivet cap (51). At this time, the capsule (49) will also The top of the rivet cap (51) is surrounded, and the stopper (47), the side limit block (48) and the capsule (49) cooperate to achieve a limiting effect on the rivet body (5). The non-Newtonian fluid in the capsule (49) can adapt to different types of rivet caps (51), so there is no need to frequently replace or adjust equipment, which simplifies the operation process, thereby improving the efficiency of the thread rolling process on the rivet body (5), reducing the difficulty of operation and the defective rate. At the same time, the side limit block (48) is blocked by the rivet cap (51) to limit the vertical displacement distance of the driving pressure block (43), ensuring that the rivet cap (51) can be wrapped by the capsule (49) and avoiding excessive downward pressure of the non-Newtonian fluid in the capsule (49).
[0032] Embodiment 2: In some embodiments, Figure 1-Figure 14 As shown, as a preferred embodiment of the present invention, a rivet processing method includes the following steps: Raw material preparation: Select appropriate metal wire according to the purpose, strength requirements and working environment of the rivet body (5), and clean the surface of the material; Main body forming: using the die of a cold heading machine to apply pressure to the metal wire at room temperature, so that the wire undergoes plastic deformation to form the basic shape of the rivet main body (5); Groove processing: the loading plate (22) transfers the blanks one by one in the same posture between the static structure plate (24) and the dynamic structure plate (26), and the power source (21) is started to drive the dynamic structure plate (26) to reciprocate along the length direction of the guide frame (25), and the rivet body (5) will roll between the static structure plate (24) and the dynamic structure plate (26) under the drive of the dynamic structure plate (26); the rivet rod (52) passes through the primary rolling groove (243), the secondary rolling groove (244) and the tertiary rolling groove (245) in the rolling process, and the triangular groove (53) is gradually deepened under the cooperation of the three. Surface treatment: using pickling to remove pollutants on the surface of the rivet body (5), and after the pickling, rinsing the rivet body (5) with clean water to remove residual acid, and then, using electroplating to uniformly deposit a silver plating layer on the surface of the rivet body (5); Quality inspection: The appearance, dimensional accuracy and performance of the rivet body (5) are tested.
[0033] The forming operation of the rivet body (5) is completed through the above steps, which can effectively improve the processing efficiency of the rivet body (5), reduce production costs, and improve processing accuracy and yield rate.
[0034] Embodiment 3: In some embodiments, Figure 1-Figure 3 As shown, as a preferred embodiment of the present invention, a rivet body (5) comprises a rivet cap (51), a rivet rod (52) being fixedly connected to the bottom of the rivet cap (51), a triangular groove (53) being formed on the outer ring surface of the rivet rod (52), and three groups of the triangular grooves (53) being evenly arranged at equal intervals along the circumference of the rivet rod (52).
[0035] When the rivet body (5) provided by the present invention is used, the rivet body (5) is embedded in the installation hole of the workpiece, the triangular groove (53) will produce better deformation, and part of the metal material at the deformation point of the workpiece will enter the groove, so that the riveting effect is better.
[0036] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rivet processing device, comprising a base (1) and a forming device (2) arranged on the upper end of the base (1), characterized in that: The forming device (2) comprises a power source (21), a loading tray (22), an inclined base (23), a static structure plate (24), a guide frame (25) and a dynamic structure plate (26); the power source (21), the loading tray (22) and the inclined base (23) are all fixedly mounted on a base (1); the static structure plate (24) is fixedly mounted on one side of the upper end of the inclined base (23); the guide frame (25) is fixedly mounted on the other side of the upper end of the inclined base (23); and the dynamic structure plate (26) is slidably connected to the guide frame (25) along the length direction of the guide frame (25) via a limiting structure; the static structure plate (24) and the dynamic structure plate (26) are used to cooperate with each other to form the rivet body (5); The power source (21) is used to drive the dynamic structure plate (26) to reciprocate along the length direction of the guide frame (25), and the loading plate (22) is used to transfer the rivet body (5) to between the static structure plate (24) and the dynamic structure plate (26); A first processing area (241) and a second processing area (242) are symmetrically arranged on the working surface of the static structure plate (24), and the first processing area (241) and the second processing area (242) are in opposite directions; The inclined base (23) is provided with a downward pressure limiting mechanism (3), which is used to limit the upper and lower positions of the rivet body (5) during the forming process of the triangular groove (53).
2. The rivet processing equipment according to claim 1, characterized in that: A plurality of first-level tooth rolling grooves (243), second-level tooth rolling grooves (244) and third-level tooth rolling grooves (245) are arranged in the first processing area (241) at equal intervals in sequence along the length direction of the static structure plate (24); the number of the second-level tooth rolling grooves (244) is not less than the number of the first-level tooth rolling grooves (243); the number of the third-level tooth rolling grooves (245) is not less than the number of the second-level tooth rolling grooves (244); the sizes of the first-level tooth rolling grooves (243), the second-level tooth rolling grooves (244) and the third-level tooth rolling grooves (245) gradually increase from the feeding direction of the rivet body (5) to the unloading direction of the rivet body (5); the three cooperate to form a gradually deepening extrusion groove on the rivet rod (52).
3. The rivet processing equipment according to claim 2, characterized in that: The first-level tooth rolling groove (243), the second-level tooth rolling groove (244) and the third-level tooth rolling groove (245) are all processing teeth, and three anti-slip teeth (246) arranged parallel to the processing teeth are integrally connected between all connected processing teeth on the working surface of the static structure plate (24).
4. The rivet processing equipment according to claim 3, characterized in that: The downward pressure limiting mechanism (3) comprises a supporting slide bar (31), a top plate (32), a hand wheel (33), an adjusting screw rod (34), an adjusting plate (35) and a linkage limiting assembly. The supporting slide bar (31) is fixedly mounted on the top of the tilting base (23) and is arranged perpendicular to the top surface of the tilting base (23). The top plate (32) is fixedly mounted on the top of the supporting slide bar (31). Both sides of the adjusting plate (35) are connected to the supporting slide bar (31) in a limited sliding manner via linear bearings. The lower end of the adjusting screw rod (34) is rotatably connected to the adjusting plate (35) via a bearing. The upper end of the adjusting screw rod (34) is threadedly connected to the top plate (32) via a threaded sleeve. The upper end of the adjusting screw rod (34) passes through the top plate (32) and is fixedly connected to the hand wheel (33). An accommodating cavity is provided at one end of the adjusting plate (35) close to the tilting base (23). A linkage limiting assembly that is linked to the movement of the dynamic structure plate (26) is arranged in the accommodating cavity.
5. The rivet processing equipment according to claim 4, characterized in that: The linkage type limiting assembly comprises a rotating rod (36), a transmission gear (37), a transmission rack (38) and a transfer belt (39); the two rotating rods (36) are rotatably mounted on the left and right sides of the accommodating groove via bearings; the transfer belt (39) is wound around the outside of the rotating rods (36); the two rotating rods (36) are transmission-connected via the transfer belt (39); a transmission gear (37) is fixedly mounted on the outer ring surface of the left rotating rod (36); and a transmission rack (38) meshingly connected with the transmission gear (37) is fixedly mounted on the dynamic structure plate (26).
6. The rivet processing equipment according to claim 5, characterized in that: An adaptive mechanism (4) for adapting to rivet caps (51) of different specifications is arranged on the inner side of the transfer belt (39). The adaptive mechanism (4) comprises a support plate (41), a micro push rod (42), a driving pressure block (43), a driven side slider (44), a limiting groove (45), a spring (46) and a surrounding limiting assembly. The support plate (41) is fixedly mounted on the bottom of the transfer belt (39) and close to the left rotating rod (36). The vertical plate of the support plate (41) is fixedly mounted with A micro push rod (42), the output end of which is fixedly mounted with a driving pressure block (43); two limiting grooves (45) are provided on the support plate (41), and the two limiting grooves (45) are symmetrically distributed on both sides of the driving pressure block (43); a driven side slider (44) is limitedly slidably connected in the limiting groove (45), and a spring (46) is further provided in the limiting groove (45), and two ends of the spring (46) are respectively in contact with the driven side slider (44) and the side wall of the limiting groove (45); A matching sliding connection inclined block structure is provided between the driving pressing block (43) and the driven side sliding block (44), and when the driving pressing block (43) moves downward, the two driven side sliding blocks (44) are pushed to move relative to each other; The lower ends of the driving pressing block (43) and the driven side sliding block (44) are provided with surrounding limiting components.
7. The rivet processing equipment according to claim 6, characterized in that: The enclosing limit assembly comprises a stopper (47), a side limiter (48) and a capsule (49); the side limiter (48) is fixedly mounted on the lower end of the driven side slider (44) close to the driving pressure block (43); the stopper (47) is fixedly mounted on the lower end of the driving pressure block (43); the stopper (47) and the side limiter (48) cooperate to form a U-shaped material receiving area; the capsule (49) is also fixedly mounted on the lower end of the driving pressure block (43); the interior of the capsule (49) is a non-Newtonian fluid.
8. The rivet processing equipment according to claim 1, characterized in that: The main body of the static structure plate (24) adopts a regular rectangular structure, and the parts of the working surface of the static structure plate (24) other than the first processing area (241) and the second processing area (242) are arranged in a smooth surface.
9. A method for processing a rivet, characterized in that: The following steps are involved: Main body forming: applying pressure to the metal wire using the die of a cold heading machine at room temperature to cause the wire to undergo plastic deformation, thereby forming the basic shape of the rivet main body (5); Groove processing: The rivet processing equipment according to claim 7 is used to perform groove processing on the rivet rod (52) of the rivet body (5). Specifically, the blanks are transferred one by one in the same posture between the static structure plate (24) and the dynamic structure plate (26) through the loading plate (22), and the power source (21) is started to drive the dynamic structure plate (26) to reciprocate along the length direction of the guide frame (25), and the rivet body (5) will roll between the static structure plate (24) and the dynamic structure plate (26) driven by the dynamic structure plate (26); during the rolling process, the rivet rod (52) passes through the first-level rolling groove (243), the second-level rolling groove (244) and the third-level rolling groove (245) in sequence, and the three-level rolling groove (53) is gradually deepened and formed with the cooperation of the three; Surface treatment: pickling is used to remove pollutants on the surface of the rivet body (5), and after pickling, the rivet body (5) is rinsed with clean water to remove residual acid. Secondly, a silver plating layer is evenly deposited on the surface of the rivet body (5) by electroplating.
10. A rivet, using the rivet processing method according to claim 9, characterized in that: It comprises a rivet cap (51), the bottom of which is fixedly connected to a rivet rod (52), the outer ring surface of the rivet rod (52) is provided with triangular grooves (53), and three groups of triangular grooves (53) are evenly arranged at equal intervals along the circumference of the rivet rod (52).
Citation Information
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