Steel sleeve inner diameter grading detection tool and working method thereof
By designing a steel sleeve inner diameter grading inspection tool including a detection seat, suction cup, detection disk group and connecting rod, the problem of cumbersome detection and poor effect in the prior art is solved, and efficient and convenient detection effect is achieved.
Patent Information
- Application Number
- CN202510235405.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-04-22
AI Technical Summary
The prior art is difficult to efficiently and conveniently detect the inner diameter and surface defects of the inner wall of the steel sleeve, resulting in cumbersome detection and poor effect.
A steel sleeve inner diameter hierarchical testing tool is designed, including a detection seat, suction cup, detection disk group and connecting rod. By adsorbing the detection disk group and using the connecting rod design, efficient detection of the inner wall of the steel sleeve is achieved.
The tooling can efficiently and conveniently detect the inner diameter and surface defects of the inner wall of the steel sleeve, ensure the accuracy and stability of the inspection, and simplify the operation process.
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Figure CN119860703A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a steel sleeve inner diameter grading detection tool and a working method thereof. Background Art
[0002] At present, the production, intermediate transfer, and delivery and transportation of aluminum alloy strips in the aluminum processing industry all adopt the core sleeve winding form. Because the sleeve has a certain supporting capacity, it can ensure that the aluminum alloy strip will not be scrapped due to collapse or deformation during production, intermediate transfer, and delivery and transportation. According to different materials, the types of sleeves currently widely used mainly include cast aluminum sleeves, steel sleeves, and paper sleeves. The production cost of steel sleeves is high, the weight is large, and the area is large. There is a big difference in thermal conductivity with aluminum alloys. After long-term use, it is easy to deform and dent. If the deformed or dented steel sleeve is used continuously, it is easy to reduce the contact area with the reel and slip. That is, it is necessary to regularly inspect the inner and outer surfaces of the steel sleeve. At present, the inner circle is generally inspected by an internal diameter micrometer. In this inspection method, the staff needs to climb into the steel sleeve for inspection, and the inspection adopts a multi-point inspection method, which cannot fully measure the defects of the entire inner surface. That is, the operation is cumbersome but the inspection effect is poor, which needs to be improved urgently. Summary of the invention
[0003] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a steel sleeve inner diameter grading detection tool and a working method thereof, which is not only structurally reasonable but also efficient and convenient.
[0004] In order to solve the above technical problems, the technical solution of the present invention is: it includes a detection seat, a plurality of suction cups are fixedly provided on one side of the detection seat and a detection disc group is adsorbed by the suction cups, the detection disc group includes two coaxially arranged discs, the two discs are fixedly connected by a plurality of connecting rods, and a connecting rod is fixedly connected to the other side of the detection seat.
[0005] Furthermore, the detection seat is evenly distributed along its outer circumference with a plurality of extension seats connected thereto, a plurality of plug-in rods protrude from the inner ends of the extension seats, a slot for the plug-in rods is horizontally provided on the detection seat, a plurality of insertion holes are provided on the insertion rods along their length direction, and a through hole is vertically penetrated through the slot on the detection seat, which cooperates with the insertion hole and is connected to a limit position through a pin.
[0006] Furthermore, a groove is provided inwardly on the mating surface of the detection seat and the extension seat, and a spring is provided in the groove. One end of the spring is fixedly connected to the groove, and the other end passes through the groove and is fixedly connected to the extension seat.
[0007] Furthermore, the extension seats are provided with plug-in rods protruding vertically, and the suction cups are plugged and fixedly connected to the plug-in rods.
[0008] Furthermore, the detection seat is in a triangular shape, the triangular parts thereof are all rounded corners, and the triangular sides are all arc sides concave toward the center.
[0009] Furthermore, a through hole is provided in the center of the detection seat for the end of the connecting rod to pass through.
[0010] Furthermore, the end of the connecting rod is provided with an external thread and is screwed and fixed to the detection seat through a nut. The end of the connecting rod away from the detection seat is provided with an internal threaded hole, and an extension rod is screwed through the internal threaded hole.
[0011] Furthermore, the two discs are of the same size.
[0012] Furthermore, the connecting rods are evenly distributed along the circumference of the outer edge of the disk, and the two ends of the connecting rods are respectively fixed to the two disks.
[0013] The working method of the steel sleeve inner diameter grading detection tool is carried out according to the following steps: first, insert the end of the connecting rod into and pass it through the through hole, then screw on the nut on the passing part to tighten it, and then select a detection disc group with the same size according to the inner diameter size of the steel sleeve to be detected, and select an extension rod to connect the connecting rod, select the extension seat position according to the detection disc group, that is, pull out the pin and pull out the extension seat, stretch the spring, and reinsert the pin after it is in place to complete the positioning, and then use the suction cup to adsorb on the outer side of a disc, complete the assembly of the detection disc group, the detection seat and the connecting rod, and finally place the whole on the end of the steel sleeve to be tested, and push it inward along the length direction. When it can be smoothly passed through, there is no dent on the inner wall of the steel sleeve. When the push-in is stuck and blocked so that it cannot be pushed in further, dents appear on the inner wall of the steel sleeve, and the steel sleeve is locally deformed, and the detection is completed.
[0014] Compared with the prior art, the present invention has the following beneficial effects: through the combination of the suction cup and the detection disc groups of different sizes, the inner wall of the steel sleeve can be inspected efficiently and conveniently; through the two-layer disc, the strength of the disc can be effectively guaranteed to avoid skewing when touching the concave point, that is, the axial direction and the central axis of the steel sleeve are offset, affecting the detection accuracy; through the design of the extension seat, it can better adapt to the detection disc groups of different sizes to ensure a more suitable adsorption position to enhance the stability during detection; the overall structure is simple and the operation is convenient.
[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the structure of an embodiment of the present invention; Figure 2 It is a top view schematic diagram of the connection between the detection seat and the suction cup in an embodiment of the present invention; Figure 3 A schematic diagram of the structure of the detection disc assembly in an embodiment of the present invention; Figure 4 Schematic diagram of the working state of an embodiment of the present invention.
[0017] In the figure: 1-detection seat, 2-suction cup, 3-detection disc group, 4-disc, 5-connecting rod, 6-connecting rod, 7-through hole, 8-external thread, 9-plug rod, 10-steel sleeve, 11-nut, 12-internal thread hole, 13-extension rod, 14-extension seat, 15-plug rod, 16-slot, 17-jack, 18-through hole, 19-groove, 20-spring, 21-pin. DETAILED DESCRIPTION
[0018] In order to make the above features and advantages of the present invention more clearly understood, embodiments are given below with reference to the accompanying drawings for detailed description.
[0019] like Figures 1 to 4 As shown, the steel sleeve inner diameter grading detection tool includes a detection seat 1, a plurality of suction cups 2 are fixedly provided on one side of the detection seat and a detection disc group 3 is adsorbed by the suction cups, the detection disc group includes two coaxially arranged discs 4, the two discs are fixedly connected by a plurality of connecting rods 5, and a connecting rod 6 is fixedly connected to the other side of the detection seat. The diameter of the detection disc group is generally set in multiple ways to adapt to different steel sleeve inner diameter detections.
[0020] In the embodiment of the present invention, a plug-in rod 9 is vertically protruded from the extension seat, and the suction cup is plugged and fixedly connected to the plug-in rod.
[0021] In the embodiment of the present invention, a through hole 7 is provided at the center of the detection seat for the end of the connecting rod to pass through.
[0022] In the embodiment of the present invention, the end of the connecting rod is provided with an external thread 8, and is screwed and fixed to the detection seat through a nut 11. The end of the connecting rod away from the detection seat is provided with an internal thread hole 12, and an extension rod 13 is screwed through the internal thread hole. The extension rod can be selected in different lengths according to needs.
[0023] In the embodiment of the present invention, the detection seat is evenly distributed along its outer circumference with a plurality of extension seats 14 plugged into it, the docking surface between the extension seat and the detection seat is arc-shaped, two groups of plug rods 15 protrude from the inner end of the extension seat, a slot 16 for plugging the plug rod is horizontally provided on the detection seat, a plurality of insertion holes 17 are provided on the insertion rod along its length direction, and a through hole 18 is vertically penetrated through the slot on the detection seat to cooperate with the plug hole and pass through the connection limit through the pin 21.
[0024] In the embodiment of the present invention, a groove 19 is provided on the mating surface of the detection seat and the extension seat, and the groove is located between the two slots. A spring 20 is provided in the groove, one end of the spring is fixedly connected to the groove, and the other end passes through the groove and is fixedly connected to the extension seat.
[0025] In the embodiment of the present invention, the two discs have the same size.
[0026] In the embodiment of the present invention, the connecting rods are evenly distributed along the circumference of the outer edge of the disk, and the two ends of the connecting rods are respectively fixed to the two disks.
[0027] In the embodiment of the present invention, the detection seat is in a triangular shape, the triangular parts thereof are all rounded corners, and the triangular sides are all arc sides concave toward the center.
[0028] The working method of the steel sleeve inner diameter grading detection tooling is carried out in the following steps: first, insert the end of the connecting rod into and pass it through the through hole, then screw on the nut on the passing part to tighten it, and then select a detection disc group with the same size according to the inner diameter size of the steel sleeve to be detected, and select an extension rod to connect the connecting rod, select the extension seat position according to the detection disc group, that is, pull out the pin and pull out the extension seat, stretch the spring, and reinsert the pin after it is in place to complete the positioning, and then use the suction cup to adsorb on the outer side of a disc, complete the assembly of the detection disc group, the detection seat and the connecting rod, and finally place the whole on the end of the steel sleeve to be tested, and push it inward along the length direction. When it can be smoothly passed through, there is no dent on the inner wall of the steel sleeve. When the push-in is stuck and blocked so that it cannot be pushed in further, dents appear on the inner wall of the steel sleeve, and the steel sleeve is partially deformed, and the detection is completed.
[0029] The present invention is not limited to the above-mentioned best implementation mode. Anyone can derive other various forms of steel sleeve inner diameter grading detection tooling and working methods under the enlightenment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
Claims
1. Steel sleeve inner diameter grading detection tool, characterized by: It comprises a detection seat, one side of which is fixedly provided with a plurality of suction cups through which a detection disc group is adsorbed, the detection disc group comprises two coaxially arranged discs, the two discs are fixedly connected via a plurality of connecting rods, and the other side of the detection seat is fixedly connected with a connecting rod.
2. The steel sleeve inner diameter grading detection tool according to claim 1 is characterized in that: The detection seat is evenly distributed along its outer circumference with a plurality of extension seats connected thereto, and a plurality of plug rods are protruding from the inner ends of the extension seats. A slot for plugging the plug rods is horizontally provided on the detection seat, and a plurality of plug holes are provided on the plug rods along their length direction. A through hole is vertically penetrated through the slot on the detection seat, which cooperates with the plug hole and is connected and limited by a pin passing through it.
3. The steel sleeve inner diameter grading detection tool according to claim 2 is characterized in that: A groove is provided inwardly on the abutting surface of the detection seat and the extension seat, and a spring is arranged in the groove. One end of the spring is fixedly connected in the groove, and the other end passes through the groove and is fixedly connected to the extension seat.
4. The steel sleeve inner diameter grading detection tool according to claim 2 is characterized in that: The extension seats are all vertically protruded with plug-in rods, and the suction cups are all plugged and fixedly connected with the plug-in rods.
5. The steel sleeve inner diameter grading detection tool according to claim 1 is characterized in that: The detection seat is in a triangular shape, the triangular parts thereof are all rounded corners, and the triangular sides are all arc sides concave toward the center.
6. The steel sleeve inner diameter grading detection tool according to claim 1 is characterized in that: A through hole is provided at the center of the detection seat for the end of the connecting rod to pass through.
7. The steel sleeve inner diameter grading detection tool according to claim 1 is characterized in that: The end of the connecting rod is provided with an external thread and is screwed and fixed on the detection seat through a nut. The end of the connecting rod away from the detection seat is provided with an internal thread hole, and an extension rod is screwed through the internal thread hole.
8. The steel sleeve inner diameter grading detection tool according to claim 1 is characterized in that: The two discs are the same size.
9. The steel sleeve inner diameter grading detection tool according to claim 1, characterized in that: The connecting rods are evenly distributed along the circumference of the outer edge of the disc, and the two ends of the connecting rods are respectively fixedly connected to the two discs.
10. The working method of the steel sleeve inner diameter grading detection tool is characterized in that: Use the steel sleeve inner diameter grading detection tool as described in any one of claims 1-9, and proceed according to the following steps: first, insert the end of the connecting rod into and pass through the through hole, then screw on the nut on the protruding part to tighten it, then select a detection disc group of the same size according to the inner diameter size of the steel sleeve to be detected, and select an extension rod to connect the connecting rod, select the extension seat position according to the detection disc group, that is, pull out the pin to pull out the extension seat, stretch the spring, and reinsert the pin after it is in place to complete the positioning, then absorb it on the outer side of a disc through the suction cup, complete the assembly of the detection disc group, the detection seat and the connecting rod, and finally place the whole at the end of the steel sleeve to be tested, and push it inward along the length direction. When it can be smoothly passed through, there is no concave point on the inner wall of the steel sleeve. When the push-in is stuck and blocked so that it cannot be pushed further, concave points will appear on the inner wall of the steel sleeve, and the steel sleeve will be locally deformed, and the detection is completed.