Automatic SMC (Sheet Molding Compound) film tearing and cutting equipment
By designing an automated SMC sheet film tearing and cutting equipment, the automatic tearing and cutting of SMC sheets is achieved by using the linked film tearing mechanism and relative cutting mechanism, which solves the problems of low efficiency and poor quality caused by relying on manual operations in the prior art, and achieves efficient and accurate film peeling and cutting.
Patent Information
- Application Number
- CN202510390243.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-31
AI Technical Summary
The existing SMC sheet tearing and cutting process relies on manual operations, resulting in low production efficiency, inaccurate film peeling, waste of films, insufficient automation level, and lack of intelligent control, which affects product quality.
An automated SMC sheet film tearing and cutting equipment is designed, including a working frame, a rolling wheel, a cooling roller, a built-in frame, a guide roller, a steering roller, a linkage film tearing mechanism, a film collection wheel, a relative cutting mechanism, a workbench and a linkage discharge mechanism. By combining the linkage film tearing mechanism and the relative cutting mechanism, the automatic film tearing and cutting operation of the SMC sheet is realized.
The efficient film tearing and cutting of SMC sheets is achieved, ensuring the accurate peeling and cutting accuracy of the film layer, improving production efficiency, reducing manual intervention and film waste, and improving product quality.
Smart Images

Figure CN119873072A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sheet material cutting, in particular to an automated SMC sheet material film tearing and cutting device. Background Art
[0002] SMC sheet is a kind of sheet molding material, the main raw materials are SMC special yarn, unsaturated resin, low shrinkage additives, fillers and various additives. Before molding, SMC sheets are mostly packaged in the already formed sheet structure to facilitate subsequent processing. Due to the characteristics of the material itself, protective films are usually attached to both sides of the sheet during packaging to protect the surface of the SMC sheet and improve the quality of the surface material. However, this film cannot be processed together with the SMC material in the mold, so before processing, this film needs to be separated so that the SMC sheet can be used for processing.
[0003] In the existing SMC sheet film tearing and cutting process, manual operation usually requires frequent equipment adjustment to adapt to materials of different thicknesses and specifications. This manual-dependent operation method not only increases the risk of human error, but also leads to low production efficiency. In the traditional process, the film peeling is not accurate enough, and it is easy to have problems such as incomplete film peeling, tearing or excessive adhesion. The film cannot be efficiently recycled after peeling, resulting in film waste. There is a lack of sufficient automation level, especially in the film tearing, cutting, film collection and finished product stacking. Many operations still rely on manual or semi-automatic operations, which are inefficient and prone to instability. The equipment has no intelligent control and adjustment mechanism for changes in factors such as the thickness of the SMC sheet raw material and the adhesion of the film layer. This leads to inaccurate or inconsistent processing of raw materials, which in turn affects the quality of the final product. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides an automated SMC sheet film tearing and cutting equipment, which solves the problem that the existing SMC sheet film tearing and cutting process relies on manual adjustment, resulting in low production efficiency, inaccurate film peeling, film waste, insufficient automation level, and lack of intelligent control, which affects product quality.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated SMC sheet film tearing and cutting device, comprising: Working frame, used to fix the structure of SMC sheet film tearing and cutting equipment; The unwinding wheel is located on the operating frame and is used to unwind the SMC sheet raw material; The cooling roller is located on the working frame and is used to cool the surface of the SMC sheet raw material; The built-in frame is located on the operating frame and is used to fix the SMC sheet raw material cutting and finished product output structure with its own through-hole structure; The guide roller is located on the working frame and is used to guide the SMC sheet raw material after cooling; The steering roller is located on the working frame and is used to guide the SMC sheet material to be output to the film tearing structure; The linkage film-tearing mechanism is located on the operating frame and is used to peel off the surface demoulding film of the SMC sheet raw material; The film-receiving wheel is located on the operating frame and is used to reel in the surface release film peeled off from the SMC sheet raw material; The relative cutting mechanism is located on the built-in frame and is used to quantitatively cut the SMC sheet material after film tearing; The workbench is located on the built-in frame and is used for cutting the formed SMC sheet raw materials; The linkage discharge mechanism is located on the built-in frame and cooperates with the extended knife holder to synchronously output the cut finished products.
[0006] Preferably, the unwinding wheel is suspended on one side of the working frame, the cooling roller is rotatably arranged on the side of the working frame close to the unwinding wheel, the built-in frame is fixedly connected to the inside of the working frame, the built-in frame through-hole structure is arranged on the side of the built-in frame close to the linkage film tearing mechanism and is located in the output direction of the cooling roller, the guide roller is rotatably arranged inside the working frame and close to the built-in frame, the steering roller is rotatably arranged on the side of the working frame away from the cooling roller, the cooling roller, guide roller and steering roller are located at the same height, the linkage film tearing mechanism is arranged inside the working frame and below the steering roller, the film collecting wheels are divided into two groups, which are arranged in the working frame in an up and down distribution form and are located in the output direction of the linkage film tearing mechanism, the relative cutting mechanism is arranged on the inner side wall of the built-in frame close to the linkage film tearing mechanism, the workbench is an I-shaped structure and is fixedly connected to the built-in frame, and the linkage discharging mechanism is arranged on the inner side wall of the built-in frame away from the linkage film tearing mechanism.
[0007] Preferably, the linkage film tearing mechanism includes a guide opposing frame, an embedded disk and a synchronous transmission assembly, the guide opposing frame is fixedly connected to the operating frame and is located below the steering roller, the guide opposing frame is rotatably installed with a relatively arranged guide opposing roller on one side close to the steering roller, the guide opposing frame side wall is provided with upper and lower opposite inclined grooves and longitudinal grooves, the longitudinal groove of the guide opposing frame is located between the longitudinal groove and the guide opposing roller, the guide opposing frame is slidably connected with upper and lower opposite receiving frames through the longitudinal groove, the receiving frame is provided with a through groove, and the receiving frame is embedded in A retaining spring is connected between the end of the longitudinal groove and the inner wall of the longitudinal groove, a clamping roller is rotatably installed on the opposite side of the receiving frame, the guiding opposing frame is slidably connected with the inclined tool holders opposite to each other up and down through the inclined groove, an embedded rack is provided at the outer end of the inclined tool holder, the embedded disk is rotatably connected to the guiding opposing frame, and a spiral groove is provided on its side wall facing the guiding opposing frame, the embedded rack is embedded in the spiral groove of the embedded disk, an inclined stripping blade is fixedly connected to the surface of the inclined tool holder, and the synchronous transmission assembly is provided on the guiding opposing frame.
[0008] Preferably, the relative cutting mechanism includes opposing guide rails, pressing opposing rollers, dividing knives, a linkage cutting table and a relative transmission assembly, the opposing guide rails are relatively distributed on the inner side walls of the built-in frame close to the film collecting wheel on both sides, the pressing opposing rollers are relatively distributed on the side walls of the built-in frame up and down, and are located on both sides of the through-hole structure of the built-in frame, the opposing guide rails are slidably connected with opposing slides that are relatively connected up and down, the end of the opposing slide away from the opposing guide rail is fixedly connected with an extension knife holder, the side walls opposite to the opposing slide are embedded in and slidably connected with a positioning roller holder, a reset spring is arranged between the end of the positioning roller holder and the opposing slide, and the relative transmission assembly is arranged on the built-in frame.
[0009] Preferably, the linkage discharging mechanism includes an extension frame, which is fixedly connected to a side of the built-in frame away from the linkage film tearing mechanism, a downward pressure rod is rotatably installed on one end of the extension frame away from the built-in frame, and a bending portion is provided on the side of the downward pressure rod close to the workbench, a traction rod is rotatably connected to the side of the downward pressure rod away from the bending portion, and an end of the traction rod away from the downward pressure rod is rotatably connected to the extension tool holder.
[0010] Preferably, an inclined guide arc plate is suspended on the surface of the inclined stripping blade and arranged parallel to the inclined stripping blade, a horizontal curved portion is arranged on the side of the inclined guide arc plate facing the guiding opposing roller, and a toothed frosted layer is provided on the side wall of the curved portion.
[0011] Preferably, the synchronous transmission assembly includes a traction rack and an acceleration transmission member, the traction rack is fixedly connected to one end of the receiving frame, the acceleration transmission member is a combination structure of a gear and an output pulley, the gear structure of the acceleration transmission member is rotatably connected to the guide opposing frame, the tooth key end of the traction rack is meshedly connected to the tooth key end of the gear structure of the acceleration transmission member, and the small-diameter output part of the output pulley structure of the acceleration transmission member is arranged on the rotating shaft of the embedded disk.
[0012] Preferably, the segmentation knife is fixedly connected to the end of the upper extension knife holder, the linkage cutting table is fixedly connected to the end of the lower extension knife holder, and an embedding groove is provided inside the linkage cutting table.
[0013] Preferably, the relative transmission assembly includes an assembly frame, which is fixedly connected to the inner wall of the built-in frame, a central gear is rotatably connected to the middle of the assembly frame, and linkage racks are slidably connected to both sides of the assembly frame, and the linkage racks are correspondingly fixedly connected to the extended tool holders distributed above and below.
[0014] Preferably, the extension frame is arranged in a side opening of the workbench.
[0015] The present invention provides an automated SMC sheet film tearing and cutting device, which has the following beneficial effects: 1. The present invention has the ability to efficiently perform film tearing and cutting synchronously: through the combination of the linked film tearing mechanism and the relative cutting mechanism, the automated film tearing and cutting of the SMC sheet is completed. The film tearing structure ensures the accurate peeling of the film on the SMC sheets of different thicknesses through precise adjustment and synchronous movement, and the cutting structure can perform efficient quantitative cutting on the sheets that have been torn through precise tool holder movement. This synchronization greatly improves the operating efficiency, reduces manual intervention, and reduces labor costs. The design of the inclined peeling blade and the inclined guide arc plate effectively controls the peeling process of the film layer. By rubbing and guiding the film layer, it is ensured that the film layer can be gradually loosened and fall off smoothly. This technology ensures the integrity and accuracy of the film layer during the tearing process, and will not cause any damage or adverse effects to the SMC sheet raw material; 2. The present invention has adjustability and adaptability: the design of the guiding opposed frame, guiding opposed rollers, receiving frame and clamping roller in the scheme ensures that it can adapt to SMC sheets of different thicknesses and types. This high degree of adjustability enables the equipment to automatically adjust when facing different product specifications, ensuring high precision and high adaptability of film tearing and cutting operations, and avoiding adverse effects caused by differences in raw materials; 3. The present invention has the ability of efficient film collection and automatic finished product stacking: through the film collection wheel's winding mechanism, the peeled film can be efficiently recycled, while avoiding material waste. In addition, the design of the finished product stacking mechanism and the linkage discharge mechanism in the built-in frame ensures that the cut SMC sheet can be automatically transferred to the next processing link, further improving the degree of automation and reducing manual operation; 4. The present invention has intelligent and precise transmission capabilities: the design of the synchronous transmission component and the acceleration transmission component utilizes a rack and pulley structure to ensure that the film stripping and cutting devices can operate precisely and synchronously. The combination of the gear structure and the pulley of the acceleration transmission component can efficiently transmit power to the embedded disk, drive the movement of the film stripping tool, and achieve precise film stripping and cutting operations. The design of the guide opposing frame enables the entire device to adapt to different working environments and working requirements. By adjusting the longitudinal grooves and inclined grooves of the guide opposing frame, the motion trajectory and cutting path of the film stripping structure can be easily adjusted to meet the processing requirements of different raw materials. Through a reasonable mechanical structure and precise transmission system design, friction and wear during equipment operation are reduced, thereby improving the reliability and life of the system and reducing maintenance and failure rates. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The main structure of the present invention is shown in three dimensions. Figure 1 ; Figure 2 The main structure of the present invention is shown in three dimensions. Figure 2 ; Figure 3 The main structure of the present invention is shown in three dimensions. Figure 3 ; Figure 4 It is a schematic diagram of the structure of the working frame of the present invention; Figure 5 It is a schematic diagram of the internal structure of the working frame of the present invention; Figure 6 The structure of the linkage film tearing mechanism of the present invention is shown in FIG. Figure 1 ; Figure 7 The structure of the linkage film tearing mechanism of the present invention is shown in FIG. Figure 2 ; Figure 8 The structure of the linkage film tearing mechanism of the present invention is shown in FIG. Figure 3 ; Fig. 9 It is a schematic diagram of the structure of the linkage film tearing mechanism of the present invention; Fig.10 It is a schematic diagram of the structure of the embedded disk of the present invention; Fig.11 The built-in frame structure of the present invention is shown in FIG. Figure 1 ; Fig.12 The built-in frame structure of the present invention is shown in FIG. Figure 2 ; Fig.13 It is a schematic diagram of the internal structure of the built-in frame of the present invention; Fig.14 It is a schematic diagram of the structural synchronization of the relative cutting mechanism and the linked discharging mechanism of the present invention.
[0017] Among them, 1. working frame; 2. unwinding wheel; 3. cooling roller; 4. built-in frame; 5. guide roller; 6. steering roller; 7. linkage film tearing mechanism; 8. film collecting wheel; 9. relative cutting mechanism; 10. workbench; 11. linkage discharging mechanism; 71. guide opposing frame; 72. guide opposing roller; 73. receiving frame; 74. spring 1; 75. clamping roller; 76. inclined knife frame; 77. embedded rack; 78. embedded plate; 79. inclined dividing Stripping blade; 710, inclined guide arc plate; 711, traction rack; 712, acceleration transmission member; 91, opposing guide rails; 92, pressing opposing rollers; 93, opposing slides; 94, extension knife holder; 95, positioning roller holder; 96, reset spring 2; 97, dividing knife; 98, linkage cutting table; 99, assembly frame; 910, center gear; 911, linkage rack; 111, extension frame; 112, downward pressure curved rod; 113, traction rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] Please refer to the attached Figure 1 -Attached Figure 5The embodiment of the present invention provides an automated SMC sheet film tearing and cutting device, including: an operating frame 1, which is used to fix the structure of the SMC sheet film tearing and cutting device; a reel 2 is located on the operating frame 1, and is used to unwind the SMC sheet material; a cooling roller 3 is located on the operating frame 1, and is used to cool the surface of the SMC sheet material; a built-in frame 4 is located on the operating frame 1, and is used to fix the SMC sheet material cutting and finished product output structure in conjunction with its through-hole structure; a guide roller 5 is located on the operating frame 1, and is used to guide the cooled SMC sheet material; a steering roller 6 is located on the operating frame 1, and is used to turn and guide the SMC sheet material and output it to the film tearing structure; a linkage film tearing mechanism 7 is located on the operating frame 1, and is used to peel the surface of the SMC sheet material. The film-receiving wheel 8 is located on the working frame 1, and is used for rolling up the surface demoulding film peeled off from the SMC sheet material. The relative cutting mechanism 9 is located on the built-in frame 4, and is used for quantitatively cutting the SMC sheet material after the film is torn off. The workbench 10 is located on the built-in frame 4, and is used as a workbench for cutting the formed SMC sheet material. The linkage discharging mechanism 11 is located on the built-in frame 4, and is used to synchronously output the cut finished product with the extension knife holder 94. The unwinding wheel 2 is suspended on one side of the working frame 1, and the cooling roller 3 is rotatably arranged on the side of the working frame 1 close to the unwinding wheel 2. The built-in frame 4 is fixedly connected to the inside of the working frame 1, and the through-hole structure of the built-in frame 4 is arranged on the side of the built-in frame 4 close to the linkage film-tearing mechanism 7, and is located in the output direction of the cooling roller 3. The guide roller 5 is rotatably arranged inside the working frame 1 and is close to the built-in frame 4. The steering roller 6 is rotatably arranged inside the working frame 1 on the side away from the cooling roller 3. The cooling roller 3, the guide roller 5 and the steering roller 6 are located at the same height. The linkage film tearing mechanism 7 is arranged inside the working frame 1 and is located below the steering roller 6. There are two groups of film collecting wheels 8, which are arranged in the working frame 1 in an up-and-down distribution form and are located in the output direction of the linkage film tearing mechanism 7. The relative cutting mechanism 9 is arranged on the inner side wall of the built-in frame 4 close to the linkage film tearing mechanism 7. The workbench 10 is an I-shaped structure and is fixedly connected to the built-in frame 4. The linkage discharging mechanism 11 is arranged on the inner side wall of the built-in frame 4 away from the linkage film tearing mechanism 7. The device is mainly used for film tearing and cutting of SMC sheets. The whole structure is installed on the working frame 1. The unwinding wheel 2 for inputting the SMC sheet material is installed on one side of the working frame 1, and the SMC sheet material required for film tearing and cutting is continuously unwound. The cooling roller 3 installed adjacent to the unwinding wheel 2 is used for cooling conduction of the SMC sheet material before film tearing. The sheet material fed and unwound by the unwinding wheel 2 will first contact the conduction surface of the cooling roller 3. The low-temperature conduction cooling roller 3 will drive the surface of the raw material to cool down, drive the surface coating of the raw material to further solidify, and reduce the fluidity. Then it reaches the guide roller 5 installed on the working frame 1, and then conducts to the steering roller 6 on the other side of the working frame 1 through the surface of the guide roller 5. Then, it is turned and pulled along the surface of the steering roller 6 to be conducted into the working frame 1, and reaches the linkage film tearing mechanism 7.The linkage film-tearing mechanism 7 will synchronously adjust the distance of the film-stripping structure according to the thickness of different SMC sheet raw materials, and use the motion force of the distance adjustment to drive the film-stripping structure to cut into the surface coating of the raw materials, and then according to the conveying force transmitted by traction, drive the upper and lower surface coatings of the sheet raw materials to be peeled off to both sides at the same time, and the two layers of coating are respectively transmitted and rolled to the two sets of film-receiving wheels 8 installed in the working frame 1 through the linkage film-tearing mechanism 7, and the sheet raw materials that have completed the film-tearing are transmitted to the built-in frame 4 along the two layers of coating, and at the same time, they enter the built-in frame 4 along the through-hole structure installed on the side wall of the built-in frame 4, and are carried on the workbench 10 installed in the built-in frame 4. At the same time, according to the cutting size of the sheet, the relative cutting mechanism 9 installed in the built-in frame 4 is opened to quantitatively cut the raw materials entering the built-in frame 4, and the linkage discharging mechanism 11 installed in the built-in frame 4 will synchronously send out the finished SMC sheet products according to the cutting completion degree of the relative cutting mechanism 9, and finally complete the automatic film-tearing and cutting of the SMC sheet.
[0020] Please refer to the attached Figure 1 -Attached Fig.10The linkage film tearing mechanism 7 includes a guiding opposing frame 71, an embedded disk 78 and a synchronous transmission assembly. The guiding opposing frame 71 is fixedly connected to the operating frame 1 and is located below the steering roller 6. A relatively arranged guiding opposing roller 72 is rotatably installed on the side of the guiding opposing frame 71 close to the steering roller 6. The side wall of the guiding opposing frame 71 is provided with upper and lower inclined grooves and longitudinal grooves opposite to each other. The longitudinal groove of the guiding opposing frame 71 is located between the longitudinal groove and the guiding opposing roller 72. The guiding opposing frame 71 is slidably connected with the upper and lower receiving frames 73 opposite to each other through the longitudinal groove. The receiving frame 73 is provided with a through groove. A retaining spring 74 is connected between the end of the receiving frame 73 embedded in the longitudinal groove and the inner wall of the longitudinal groove. A clamping roller 75 is rotatably installed on the opposite side of the receiving frame 73. The inclined knife holder 76 is slidably connected with the upper and lower inclined knife holders 76, and an embedded rack 77 is provided at the outer end of the inclined knife holder 76. The embedded disk 78 is rotatably connected to the guide opposing frame 71. At the same time, a spiral groove is provided on the side wall facing the guide opposing frame 71. The embedded rack 77 is embedded in the spiral groove of the embedded disk 78. The surface of the inclined knife holder 76 is fixedly connected with an inclined stripping blade 79 arranged obliquely. The synchronous transmission assembly is arranged on the guide opposing frame 71. The surface of the inclined stripping blade 79 is suspended with an inclined guide arc plate 710, and is arranged parallel to the inclined stripping blade 79. The inclined guide arc plate 710 is provided with a horizontal curved portion on the side facing the guide opposing roller 72, and a toothed frosted layer is provided on the side wall of the curved portion. The synchronous transmission assembly includes a traction rack 71 1 and the acceleration transmission member 712, the traction rack 711 is fixedly connected to one end of the receiving frame 73, the acceleration transmission member 712 is a combination structure of a gear and an output pulley, the gear structure of the acceleration transmission member 712 is rotatably connected to the guide opposing frame 71, the tooth key end of the traction rack 711 is meshedly connected to the tooth key end of the gear structure of the acceleration transmission member 712, the small-diameter output part of the output pulley structure of the acceleration transmission member 712 is arranged on the rotating shaft of the embedded disk 78, and the linkage film tearing mechanism 7 includes a guide opposing frame 71 installed on the working frame 1, and the guide opposing frame 71 is fixed inside the working frame 1, and at the same time, the upper and lower opposite guide opposing rollers 72 are installed in its input direction, and when the SMC sheet material passes through the steering conduction of the steering roller 6 and enters the linkage film tearing mechanism When the film stripping mechanism 7 is in motion, it will first contact the upper and lower extrusion of the two sets of guiding opposing rollers 72, and the guiding opposing frame 71 itself is equipped with the same corresponding upper and lower inclined grooves and longitudinal grooves. Its inclined groove structure can drive the film stripping structure of the linked film stripping mechanism 7 to be able to move and adjust along the inclined angle, and the longitudinal groove installed on the guiding opposing frame 71 can guide the two sets of upper and lower opposite receiving frames 73 to move longitudinally synchronously. At the same time, the sliding end of the receiving frame 73 located in the longitudinal groove is correspondingly equipped with a retaining spring 74 that can limit the displacement of the receiving frame 73, so that the receiving frame 73 always moves inward under the elastic action of the retaining spring 74, and a clamping roller 75 in contact with the sheet material is installed on the opposite side between the two sets of receiving frames 73. When the sheet material is squeezed and guided by the two sets of guiding opposing rollers 72,The film stripping mechanism 70 is a block diagram of a film stripping mechanism 70, which is a device for producing a plurality of film strips. The plurality of film strips are connected to the guide frame 71 and the plurality of film strips are a plurality of moving parts. The plurality of moving parts are a plurality of moving parts, and the plurality of moving parts are a plurality of moving parts. The plurality of moving parts are a plurality of moving parts, and the plurality of moving parts are a plurality of moving parts. The roller 75 is embedded in the spiral groove of the embedding disk 78, so that when the embedding disk 78 rotates, the two groups of inclined tool holders 76 relatively distributed up and down will move inward or outward at the same time along the inclined groove of the guide opposing frame 71, and the receiving frame 73 will be adjusted according to the thickness of the raw material. The traction rack 711 included in the synchronous transmission assembly will follow the displacement of a group of receiving frames 73, and the acceleration transmission member 712 included in the synchronous transmission assembly itself is composed of a group of gear structures and an acceleration pulley structure. The gear structure of the acceleration transmission member 712 is meshed with the traction rack 711 and rotates with the displacement of the traction rack 711. At the same time, the gear structure of the acceleration transmission member 712 will drive the acceleration The acceleration pulley structure of the high-speed transmission member 712 is running, and the output end of the small-diameter wheel of the acceleration pulley structure is installed on the rotating shaft of the embedded disk 78, so that the acceleration transmission member 712 accelerates the rotation torque of the gear structure to be transmitted to the embedded disk 78, drives the embedded disk 78 to rotate, and synchronously drives the two sets of inclined tool holders 76 to move along the longitudinal groove, and the inclined stripping blade 79 tilted and fixed along the inclined tool holder 76 and the inclined guide arc plate 710 suspended on the inclined stripping blade 79 synchronously follow the displacement of the inclined tool holder 76 and contact the surface coating of the sheet raw material. At the same time, the two sets of inclined stripping blades 79 displaced along the inclined angle are synchronously inserted into the coating on the upper and lower surfaces of the sheet raw material, and the inclined The inclined guide arc plate 710 suspended on the stripping blade 79 cooperates with the frosted layer installed on its own curved structure to rub the film on the surface of the raw material, driving the film to loosen and gradually fall off. As the sheet material is continuously transported inside the guide opposing frame 71, the films on the upper and lower surfaces of the raw material are guided by the inclined stripping blade 79 to be stripped into the gap formed between the inclined stripping blade 79 and the inclined guide arc plate 710, and are transported along the gap and pass through the through slot set on the receiving frame 73, so that the automatic film peeling guide operation can be performed for SMC sheets of different thicknesses. At the same time, the stripped film will be guided to the upper and lower sides along the through slot of the receiving frame 73 to the two sets of film receiving wheels 8 installed on the working frame 1.
[0021] Please refer to the attached Figure 1 -Attached Fig.14The relative cutting mechanism 9 includes an opposing guide rail 91, a pressing opposing roller 92, a splitting knife 97, a linkage cutting table 98 and a relative transmission assembly. The opposing guide rails 91 are relatively distributed on the inner side wall of the built-in frame 4 close to the film-collecting wheel 8 on both sides. The pressing opposing rollers 92 are relatively distributed on the side walls of the built-in frame 4 up and down, and are located on both sides of the through-hole structure of the built-in frame 4. An opposing slide 93 is slidably connected to the opposing guide rail 91. An end of the opposing slide 93 away from the opposing guide rail 91 is fixedly connected to an extension knife holder 94. A positioning roller holder 95 is embedded in and slidably connected to the opposite side wall of the opposing slide 93. A reset spring 96 is arranged between the end of the positioning roller holder 95 and the opposing slide 93. The relative transmission assembly is arranged on the built-in frame 4. The splitting knife 97 is fixedly connected to the opposite side wall of the built-in frame 4. The linkage cutting table 98 is fixedly connected to the end of the upper extension knife holder 94, and an embedding groove is arranged inside the linkage cutting table 98. The relative transmission component includes a component frame 99, and the component frame 99 is fixedly connected to the inner wall of the built-in frame 4. The middle of the component frame 99 is rotatably connected to a central gear 910, and both sides of the component frame 99 are slidably connected to linkage racks 911. The linkage racks 911 are correspondingly fixedly connected to the upper and lower extended knife holders 94. The sheet material after the film is torn is guided to the built-in frame 4 along the upper and lower peeled films, and passes through the through-hole structure opened on the built-in frame 4 to enter the built-in frame 4, and then contacts the fixed workbench 10 in the built-in frame 4, and the workbench 10 is an I-shaped structure, which is connected to the inner An opening structure with edges on both sides is formed between the inner walls of the built-in frame 4, and the relative cutting mechanism 9 installed in the built-in frame 4 performs quantitative cutting operations on the sheet material that has completed film tearing. The pressing opposite rollers 92 included in the relative cutting mechanism 9 are distributed and installed on the outer side wall of the built-in frame 4 facing the linkage film tearing mechanism 7. Before entering the built-in frame 4, the sheet material that has completed film tearing will be clamped and guided by the pressing opposite rollers 92, and then enter the built-in frame 4. The opposite guide rails 91 included in the relative cutting mechanism 9 are installed on the inner side wall of the built-in frame 4 close to the pressing opposite rollers 92, and the opposite slide 93 is also slidably installed in an upper and lower relative manner. At the same time, the extended tool holders 94 installed at the ends of the opposite slide 93 correspond to each other, and are respectively installed The segmentation knife 97 for cutting and the linkage cutting table 98 for carrying, when the relative transmission component contained in the relative cutting mechanism 9 is started, the linkage rack 911 on one side thereof is pushed, and at the same time drives the central gear 910 installed in the middle of the linkage rack 911 to rotate, while the linkage rack 911 on the other side is driven to rotate by the central gear 910, so that the linkage racks 911 on both sides simultaneously drive a group of extension knife racks 94 to move closer to the inside, and the positioning roller racks 95 installed on the opposing slides 93 on both sides also move closer accordingly and fit on the sheet material, and at the same time, the segmentation knives 97 installed on the extension knife racks 94 on both sides contact with the linkage cutting table 98 to cut and truncate the sheet material until the segmentation knife 97 is completely immersed in the embedding groove provided on the linkage cutting table 98,Thus the cutting is completed.
[0022] Please refer to the attached Figure 1 -Attached Fig.14 The linkage discharging mechanism 11 includes an extension frame 111, which is fixedly connected to a side of the built-in frame 4 away from the linkage film tearing mechanism 7. A downward pressing curved rod 112 is rotatably installed at one end of the extension frame 111 away from the built-in frame 4, and a bending portion is provided on the side of the downward pressing curved rod 112 close to the workbench 10. A traction rod 113 is rotatably connected to the side of the downward pressing curved rod 112 away from the bending portion. An end of the traction rod 113 away from the downward pressing curved rod 112 is rotatably connected to the extension tool holder 94. The extension frame 111 is arranged in an opening on one side of the workbench 10. When the extension tool holder 94 is driven to retreat, the linkage discharging mechanism 11 installed on the other side of the built-in frame 4 is also opened. The extension frame 111 included in the linkage discharging mechanism 11 is installed at a position far from the built-in frame 4. Away from the inner wall of the relative cutting mechanism 9, the downward pressing curved rod 112 included in the linkage discharging mechanism 11 is installed on the extension frame 111 to form a pry bar structure, and the end of the downward pressing curved rod 112 is a curved structure, and the end of the downward pressing curved rod 112 close to the extension tool holder 94 is connected to the extension tool holder 94 through a traction rod 113. When the relative cutting mechanism 9 completes the cutting and drives the extension tool holder 94 to retreat, the traction rod 113 will be pushed up, and the downward pressing curved rod 112 will be driven to start rotating along the extension frame 111. When the curved structure of the downward pressing curved rod 112 contacts the finished sheet material with the completed structure, it will continue to press down and push the sheet material into the bottom of the internal frame 4 for finished product stacking, so that after the SMC sheet material is cut, the finished product stacking operation can be carried out synchronously.
[0023] Working principle: First of all, the device is mainly used for film tearing and cutting of SMC sheets. The overall structure is installed on the working frame 1. The unwinding wheel 2, which is used as the input of SMC sheet raw materials, is installed on one side of the working frame 1. It continuously unwinds the SMC sheet raw materials required for film tearing and cutting, and the cooling roller 3 installed adjacent to the unwinding wheel 2 serves as the cooling conduction of the SMC sheet raw materials before film tearing. The sheet raw materials fed and unwound by the unwinding wheel 2 will first contact the conduction surface of the cooling roller 3. The low-temperature conduction cooling roller 3 will drive the surface of the raw materials to cool down, drive the surface coating of the raw materials to further solidify, and reduce the fluidity. Then it reaches the guide roller 5 installed on the working frame 1, and then conducts through the surface of the guide roller 5 to the steering roller 6 on the other side of the working frame 1, and then turns along the surface of the steering roller 6. The film is then pulled and transmitted to the operating frame 1 and reaches the linkage film-tearing mechanism 7. The linkage film-tearing mechanism 7 will synchronously adjust the distance of the film-tearing structure according to the thickness of the different SMC sheet raw materials, and use the motion force of the distance adjustment to drive the film-tearing structure to cut into the surface coating of the raw material. Then, according to the conveying force transmitted by the traction, the films on the upper and lower surfaces of the sheet raw material are driven to be peeled off to both sides at the same time, and the two layers of coating are respectively transmitted and wound to the two sets of film-receiving wheels 8 installed in the operating frame 1 through the linkage film-tearing mechanism 7, and the sheet raw material that has completed the film-tearing is transmitted to the built-in frame 4 along the two layers of coating, and at the same time, it enters the built-in frame 4 along the through-hole structure installed on the side wall of the built-in frame 4, and is carried on the workbench 10 installed in the built-in frame 4. At the same time, according to the cutting of the sheet The relative cutting mechanism 9 installed in the built-in frame 4 is turned on to quantitatively cut the raw materials entering the built-in frame 4, and the linkage discharging mechanism 11 installed in the built-in frame 4 will synchronously send out the finished SMC sheet according to the cutting completion degree of the relative cutting mechanism 9, and finally complete the automatic film tearing and cutting of the SMC sheet. The linkage film tearing mechanism 7 includes a guide opposing frame 71 installed on the working frame 1, and the guide opposing frame 71 is fixed inside the working frame 1. At the same time, the upper and lower relative guide opposing rollers 72 are installed in its input direction. When the SMC sheet raw material passes through the steering conduction of the steering roller 6 and enters the linkage film tearing mechanism 7, it will first contact the upper and lower extrusion of the two sets of guide opposing rollers 72, and the guide opposing frame 7 1 is also equipped with the same upper and lower corresponding inclined grooves and longitudinal grooves. The inclined groove structure can drive the film stripping structure of the linkage film stripping mechanism 7 to be able to move and adjust along the inclined angle, and the longitudinal groove installed on the guide opposing frame 71 can guide the two groups of receiving frames 73 opposite to each other to move longitudinally synchronously. At the same time, the sliding end of the receiving frame 73 located in the longitudinal groove is correspondingly equipped with a clamping spring 74 that can limit the displacement of the receiving frame 73, so that the receiving frame 73 always moves inward under the elastic action of the clamping spring 74. The opposite side between the two groups of receiving frames 73 is equipped with a clamping roller 75 that contacts the sheet material. When the sheet material is squeezed and guided by the two groups of guide opposing rollers 72, it reaches between the two groups of receiving frames 73 and the clamping roller 75, and contacts the clamping roller 75 up and down.The sheet materials of different thicknesses will drive the clamping rollers 75 in contact with each other up and down to push the receiving frame 73 installed by itself to move to both sides, and the two sets of inclined tool holders 76 included in the film stripping structure will move along the longitudinal groove of the guiding opposed frame 71. When the receiving frame 73 moves, the film structure will synchronously adjust the thinning distance according to the synchronous transmission component included in the linkage film tearing mechanism 7. The embedded disk 78 included in the film structure is rotatably installed on the outside of the guiding opposed frame 71, and a spiral groove is correspondingly opened on the surface relative to the guiding opposed frame 71, and the clamping rollers 75 installed on the outer ends of the two sets of inclined tool holders 76 are embedded in the spiral groove of the embedded disk 78, so that when the embedded disk 78 rotates, the two sets of inclined tool holders 76 relatively distributed up and down will move along the longitudinal groove of the guiding opposed frame 71. The inclined groove of the acceleration transmission member 712 is displaced inwardly or outwardly at the same time, and the receiving frame 73 is adjusted according to the thickness of the raw material. The traction rack 711 included in the synchronous transmission assembly will follow the displacement of a group of receiving frames 73, and the acceleration transmission member 712 included in the synchronous transmission assembly itself is composed of a group of gear structures and an acceleration pulley structure. The gear structure of the acceleration transmission member 712 is meshed with the traction rack 711 and rotates with the displacement of the traction rack 711. At the same time, the gear structure of the acceleration transmission member 712 will drive the acceleration pulley structure of the acceleration transmission member 712 to operate, and the small-diameter wheel output end of the acceleration pulley structure is installed on the rotating shaft of the embedded disk 78, so that the acceleration transmission member 712 accelerates the rotational torque of the gear structure to the embedded disk 78, driving the embedded disk 78 to rotate. The input plate 78 rotates and synchronously drives the two groups of inclined tool holders 76 to move along the longitudinal groove, and the inclined stripping blades 79 tilted and fixed along the inclined tool holder 76 and the inclined guide arc plate 710 suspended on the inclined stripping blade 79 synchronously follow the displacement of the inclined tool holder 76 and contact the surface coating of the sheet raw material. At the same time, the two groups of inclined stripping blades 79 displaced along the inclined angle are synchronously inserted into the coating on the upper and lower surfaces of the sheet raw material, and the inclined guide arc plate 710 suspended on the inclined stripping blade 79 cooperates with the frosted layer added to its own curved structure to rub the coating on the surface of the raw material, driving the coating to loosen and gradually fall off. As the sheet raw material is continuously transported inside the guiding opposing frame 71, the coating on the upper and lower surfaces of the raw material is guided by the inclined stripping blade 79 to be peeled off to the inclined stripping blade. The film is then conveyed into the gap formed between the sheet 79 and the inclined guiding arc plate 710, and is transported along the gap and passes through the through slot provided on the receiving frame 73, so that the SMC sheets of different thicknesses can be automatically guided to tear the film. At the same time, the peeled film will be guided to the upper and lower sides along the through slot of the receiving frame 73 respectively to the two sets of film collecting wheels 8 installed on the working frame 1, and the film collecting wheels 8 will collect the peeled film. The sheet material after the film is torn is guided to the built-in frame 4 along the upper and lower peeled films, and passes through the through hole structure provided on the built-in frame 4 to enter the built-in frame 4, and then contacts the workbench 10 fixed in the built-in frame 4. The workbench 10 is an I-shaped structure, and an opening structure with two side edges distributed is formed between it and the inner wall of the built-in frame 4.The relative cutting mechanism 9 installed in the built-in frame 4 performs quantitative cutting operations on the sheet material that has completed film tearing. The pressing opposite rollers 92 included in the relative cutting mechanism 9 are distributed and installed on the outer wall of the built-in frame 4 facing the linkage film tearing mechanism 7. Before entering the built-in frame 4, the sheet material that has completed film tearing will be clamped and guided by the pressing opposite rollers 92, and then enter the built-in frame 4. The opposite guide rail 91 included in the relative cutting mechanism 9 is installed on the inner wall of the built-in frame 4 close to the pressing opposite rollers 92, and an opposite slide 93 is also installed in a sliding manner relative to each other. At the same time, the opposite slide 93 is at the end The extended tool holders 94 installed at the two ends correspond to each other, and are respectively installed with a segmentation knife 97 for cutting and a linkage cutting table 98 for carrying. When the relative transmission component included in the relative cutting mechanism 9 is started, the linkage rack 911 on one side thereof is pushed, and at the same time drives the central gear 910 installed in the middle of the linkage rack 911 to rotate, while the linkage rack 911 on the other side is driven to rotate by the central gear 910, so that the linkage racks 911 on both sides simultaneously drive a group of extended tool holders 94 to move closer to the inside, and the positioning roller frames 95 installed on the two opposing slides 93 on both sides also move closer accordingly and fit on the original sheet. The sheet is cut on the material, and the segmentation knives 97 respectively installed on the extension knife holders 94 on both sides contact each other with the linkage cutting table 98 to cut and cut the sheet until the segmentation knives 97 are completely immersed in the embedding groove set in the linkage cutting table 98, thereby completing the cutting. When the extension knife holder 94 is driven to retreat, the linkage discharging mechanism 11 installed on the other side of the built-in frame 4 is also opened, and the extension frame 111 included in the linkage discharging mechanism 11 is installed on the inner side wall of the built-in frame 4 away from the relative cutting mechanism 9, and the downward pressing curved rod 112 included in the linkage discharging mechanism 11 is installed on the extension frame 111 to form a pry bar structure. At the same time, the end of the downward bending rod 112 is a curved structure, and the end of the downward bending rod 112 close to the extension knife frame 94 is connected to the extension knife frame 94 through the traction rod 113. When the relative cutting mechanism 9 completes the cutting and drives the extension knife frame 94 to retreat, it will push the traction rod 113 up, and at the same time drive the downward bending rod 112 to start rotating along the extension frame 111. When the curved structure of the downward bending rod 112 contacts the finished sheet material of the completed structure, it will continue to press down and push the sheet material into the lower part of the internal frame 4 for finished product stacking, so that after the SMC sheet material is cut, the finished product stacking operation can be carried out synchronously.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated SMC sheet film tearing and cutting device, characterized in that: include: An operating frame (1) is used to fix the structure of the SMC sheet film tearing and cutting equipment; The unwinding wheel (2) is located on the operating frame (1) and is used for unwinding the SMC sheet material; The cooling roller (3) is located on the operating frame (1) and is used to cool the surface of the SMC sheet raw material; The internal frame (4) is located on the operating frame (1) and cooperates with its through-hole structure to fix the SMC sheet raw material cutting and finished product output structure; The guide roller (5) is located on the operating frame (1) and is used to guide the SMC sheet material after cooling; The steering roller (6) is located on the operating frame (1) and is used to guide the SMC sheet material to be turned and output to the film tearing structure; The linked film-tearing mechanism (7) is located on the operating frame (1) and is used for peeling off the surface demoulding film of the SMC sheet material raw material; The film collecting wheel (8) is located on the operating frame (1) and is used for collecting the surface release film peeled off from the SMC sheet material; The relative cutting mechanism (9) is located on the internal frame (4) and is used for quantitatively cutting the SMC sheet material after the film is torn off; A workbench (10) is located on the internal frame (4) and is used for cutting the formed SMC sheet raw material; The linked discharging mechanism (11) is located on the internal frame (4) and cooperates with the extended knife holder (94) to synchronously output the cut finished product.
2. The automated SMC sheet film tearing and cutting device according to claim 1, characterized in that: The unwinding wheel (2) is suspended on one side of the working frame (1); the cooling roller (3) is rotatably arranged on a side of the working frame (1) close to the unwinding wheel (2); the built-in frame (4) is fixedly connected to the inside of the working frame (1); the through-hole structure of the built-in frame (4) is arranged on a side of the built-in frame (4) close to the linkage film tearing mechanism (7) and is located in the output direction of the cooling roller (3); the guide roller (5) is rotatably arranged on the inside of the working frame (1) and close to the built-in frame (4); the steering roller (6) is rotatably arranged on a side of the working frame (1) away from the cooling roller (3); the cooling roller (3), the guide roller (5) and the steering roller (6) are rotatably arranged on a side of the working frame (1) away from the cooling roller (3); The roller (5) and the steering roller (6) are located at the same height, the linkage film tearing mechanism (7) is arranged inside the working frame (1) and is located below the steering roller (6), the film collecting wheels (8) are two groups, which are arranged in the working frame (1) in an up-down distribution form and are located in the output direction of the linkage film tearing mechanism (7), the relative cutting mechanism (9) is arranged on the inner side wall of the built-in frame (4) close to the linkage film tearing mechanism (7), the workbench (10) is an I-shaped structure and is fixedly connected to the built-in frame (4), and the linkage discharging mechanism (11) is arranged on the inner side wall of the built-in frame (4) away from the linkage film tearing mechanism (7).
3. The automated SMC sheet film tearing and cutting device according to claim 1, characterized in that: The linkage film tearing mechanism (7) comprises a guide opposing frame (71), an embedded disk (78) and a synchronous transmission assembly. The guide opposing frame (71) is fixedly connected to the working frame (1) and is located below the steering roller (6). A guide opposing roller (72) is rotatably installed on the side of the guide opposing frame (71) close to the steering roller (6). The side wall of the guide opposing frame (71) is provided with an inclined groove and a longitudinal groove opposite to each other up and down. The longitudinal groove of the guide opposing frame (71) is located between the longitudinal groove and the guide opposing roller (72). The guide opposing frame (71) is slidably connected to a receiving frame (73) opposite to each other up and down through the longitudinal groove. The receiving frame (73) is provided with a through groove. The receiving frame (73) is embedded in the longitudinal groove. A retaining spring (74) is connected between the end of the longitudinal groove and the inner wall of the longitudinal groove; a clamping roller (75) is rotatably mounted on the opposite side of the receiving frame (73); the guiding opposing frame (71) is slidably connected to an inclined knife holder (76) opposite to each other up and down through the inclined groove; an embedded rack (77) is provided at the outer end of the inclined knife holder (76); the embedded disk (78) is rotatably connected to the guiding opposing frame (71); a spiral groove is provided on its side wall facing the guiding opposing frame (71); the embedded rack (77) is embedded in the spiral groove of the embedded disk (78); an inclined stripping blade (79) is fixedly connected to the surface of the inclined knife holder (76); and the synchronous transmission assembly is provided on the guiding opposing frame (71).
4. The automated SMC sheet film tearing and cutting device according to claim 1, characterized in that: The relative cutting mechanism (9) comprises an opposing guide rail (91), a pressing opposing roller (92), a dividing knife (97), a linkage cutting table (98) and a relative transmission assembly. The opposing guide rail (91) is relatively distributed on the inner side wall of the built-in frame (4) near the film collecting wheel (8) on both sides. The pressing opposing roller (92) is relatively distributed on the side wall of the built-in frame (4) in an up-down manner and is located on both sides of the through-hole structure of the built-in frame (4). The opposing guide rail (91) is slidably connected with an opposing slide table (93) which is relatively connected up and down. The end of the opposing slide table (93) away from the opposing guide rail (91) is fixedly connected with an extension knife holder (94). The opposite side wall of the opposing slide table (93) is embedded and slidably connected with a positioning roller holder (95). A reset spring 2 (96) is provided between the end of the positioning roller holder (95) and the opposing slide table (93). The relative transmission assembly is provided on the built-in frame (4).
5. The automated SMC sheet film tearing and cutting device according to claim 1, characterized in that: The linkage discharging mechanism (11) comprises an extension frame (111), the extension frame (111) being fixedly connected to a side of the internal frame (4) away from the linkage film tearing mechanism (7), a downward bending rod (112) being rotatably mounted on one end of the extension frame (111) away from the internal frame (4), and a bending portion being provided on a side of the downward bending rod (112) close to the workbench (10), a traction rod (113) being rotatably connected to the side of the downward bending rod (112) away from the bending portion, and an end of the traction rod (113) away from the downward bending rod (112) being rotatably connected to the extension tool holder (94).
6. The automated SMC sheet film tearing and cutting device according to claim 3, characterized in that: An inclined guide arc plate (710) is suspended and mounted on the surface of the inclined stripping blade (79) and is arranged parallel to the inclined stripping blade (79); a horizontal curved portion is arranged on the side of the inclined guide arc plate (710) facing the guide opposing roller (72), and a toothed frosted layer is provided on the side wall of the curved portion.
7. The automated SMC sheet film tearing and cutting device according to claim 3, characterized in that: The synchronous transmission assembly comprises a traction rack (711) and an acceleration transmission member (712); the traction rack (711) is fixedly connected to one end of the receiving frame (73); the acceleration transmission member (712) is a combination structure of a gear and an output pulley; the gear structure of the acceleration transmission member (712) is rotatably connected to the guide opposing frame (71); the tooth key end of the traction rack (711) is meshingly connected to the tooth key end of the gear structure of the acceleration transmission member (712); and the small-diameter output portion of the output pulley structure of the acceleration transmission member (712) is arranged on the rotating shaft of the embedded disk (78).
8. The automated SMC sheet film tearing and cutting device according to claim 4, characterized in that: The segmentation knife (97) is fixedly connected to the end of the upper extension knife holder (94), the linkage cutting table (98) is fixedly connected to the end of the lower extension knife holder (94), and an embedding groove is provided inside the linkage cutting table (98).
9. The automated SMC sheet film tearing and cutting device according to claim 4, characterized in that: The relative transmission assembly comprises an assembly frame (99), the assembly frame (99) being fixedly connected to the inner wall of the built-in frame (4), a central gear (910) being rotatably connected to the middle of the assembly frame (99), linkage racks (911) being slidably connected to the two sides of the assembly frame (99), and the linkage racks (911) being correspondingly fixedly connected to the upper and lower extended tool holders (94).
10. The automated SMC sheet film tearing and cutting device according to claim 5, characterized in that: The extension frame (111) is arranged in an opening on one side of the workbench (10).
Citation Information
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