Grid cloth suspension conveyor robot for gypsum board production

By designing a mesh cloth hanging conveying robot for gypsum board production, the problem of manpower and poor molding quality of mesh cloth loading is solved, and the convenient transportation and stable loading of mesh cloth rollers are achieved, and the molding quality and production efficiency of gypsum board are improved.

CN119873484BActive Publication Date: 2025-07-22TAISHAN GYPSUM (HEZE) CO LTD

Patent Information

Application Number
CN202510311433.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-07-22
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

In the production of existing gypsum board, the loading process of grid cloth relies on manpower, resulting in high costs and the grid cloth rollers are susceptible to impact of gypsum slurry, affecting the molding quality and working process.

Method used

A mesh cloth hanging conveying robot for gypsum board production is designed, including mesh cloth conveying components, loading components, tensioning feeding components and laying components. Through lifting and lowering adjustment, stretching and leveling components, the convenient conveying and stable loading of mesh cloth rollers is achieved, ensuring the coordination effect with gypsum slurry.

Benefits of technology

It realizes convenient mount and stable transportation of grid cloth rollers, reduces labor costs, ensures the coordination effect between grid cloth and gypsum slurry, and improves the molding quality and production efficiency of gypsum board.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119873484B_ABST
Patent Text Reader

Abstract

The present invention belongs to the technical field of gypsum board processing, and particularly relates to a robot for hanging and conveying fiberglass mesh for gypsum board production, including a production conveyor rack. Above the production conveyor rack, a fiberglass mesh conveying assembly, a fiberglass mesh feeding assembly, a fiberglass mesh tensioning and feeding assembly, and a fiberglass mesh laying assembly are sequentially arranged along the workpiece processing and conveying direction. Below the two conveyor belt mechanisms, an empty roller output assembly is arranged. Above the two conveyor belt mechanisms, a roller feeding assembly is arranged. The moving end of the lifting and adjusting assembly is provided with a roller carrying assembly. The fiberglass mesh tensioning and feeding assembly includes a stretching component for reciprocally stretching the fiberglass mesh. One side of the stretching component is provided with an installation frame. One side of the installation frame is provided with a tensioning mechanism. A leveling component is arranged inside the installation frame. The present invention realizes the erection and conveying of the fiberglass mesh, ensures the output process, guarantees the cooperation effect between the fiberglass mesh and the gypsum slurry, ensures the forming quality, and meets the use requirements.
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Description

Technical Field

[0001] The present invention belongs to the technical field of gypsum board processing, and in particular relates to a grid cloth suspension conveying robot for gypsum board production. Background Art

[0002] Gypsum board is a material mainly made of building gypsum. It is a building material with the advantages of light weight, relatively high strength, thin thickness, convenient processing, good sound insulation, heat insulation, fire prevention and other properties. It is one of the new lightweight boards that are currently being focused on developing. It has now been widely used in various buildings such as residential houses, office buildings, stores, hotels and industrial factories for interior partition walls, wall cladding panels (replacing wall plastering layers), ceilings, sound-absorbing boards, floor base boards and various decorative boards.

[0003] At present, in order to ensure that the gypsum board has good use strength, generally during its production and processing, it is achieved by adding a grid cloth. Commonly used grid cloths at present are mostly based on fiberglass woven fabrics as the base material, soaked and coated with a polymer anti-emulsion, so as to have good alkali resistance, flexibility and high tensile strength in the warp and weft directions. It can be widely used for building interior and exterior wall insulation, waterproofing, fire prevention, crack resistance, etc. Fiberglass grid cloth is mainly alkali-resistant fiberglass mesh cloth. It is made of medium alkali-free fiberglass yarn, woven by a special organizational structure, the leno weave, and then heat-set by high temperature with alkali-resistant liquid, reinforcing agent, etc. Therefore, during the processing of gypsum board, it is necessary to add fiberglass grid cloth. However, for the feeding process of the existing grid cloth, it is often the case that the grid cloth roll is manually placed on the gypsum board production line. The problems existing are: the input of labor cost is relatively large, and the position where the grid cloth roll is placed is usually close to the gypsum slurry. Since the gypsum slurry still needs to be vibrated during transportation to make the slurry spread evenly, there is a possibility that the slurry splashes onto the grid cloth roll, affecting the subsequent output process of the grid cloth, and the functionality is poor. Or the grid cloth is first adhered to the gypsum board paper and conveyed together, and then the gypsum is laid on it by the equipment. However, in this process, there is a possibility that the grid cloth and the gypsum board paper are conveyed together and offset due to the impact of the slurry, which to a certain extent affects the forming quality of the gypsum board, and the working process is limited and cannot meet the actual production requirements. For this reason, we provide a grid cloth suspension conveying robot for gypsum board production that is reasonably designed, has a simple structure, is convenient to process, can realize the erection of the grid cloth roll, and complete the convenient transportation during the gypsum board production process. It can not only realize the stable feeding of materials, ensure its output process, but also ensure the cooperation effect between the grid cloth material and the gypsum slurry, guarantee the forming quality of the workpiece, and meet the production and processing requirements. Summary of the Invention

[0004] In view of the technical problems existing in the feeding and conveying process of the fiberglass mesh, the present invention provides a fiberglass mesh hanging conveyor robot for gypsum board production, which has a reasonable design, a simple structure, is convenient to process, can realize the erection of the fiberglass mesh roll, and complete the convenient conveying in the gypsum board production process. It can not only realize the stable feeding of materials, ensure its output process, but also ensure the cooperation effect between the fiberglass mesh material and the gypsum slurry, guarantee the processing and forming quality of workpieces, and meet the production and processing requirements.

[0005] To achieve the above object, the technical solution adopted by the present invention is a fiberglass mesh hanging conveyor robot for gypsum board production, including a production conveyor frame. A conveying roller is arranged inside the production conveyor frame. Above the production conveyor frame, a fiberglass mesh conveying component, a fiberglass mesh feeding component, a fiberglass mesh tensioning and feeding component, and a fiberglass mesh laying component are sequentially arranged along the workpiece processing and conveying direction. The fiberglass mesh conveying component includes a support frame. Above both support frames, a conveyor belt mechanism is arranged. Below the two conveyor belt mechanisms, an empty roll output component is arranged. Above the two conveyor belt mechanisms, a roll feeding component is arranged. A fiberglass mesh roll carrying the fiberglass mesh is placed on the feeding component. The fiberglass mesh feeding component includes a carrying frame arranged side by side with the support frame. Above the carrying frame, a sliding component is arranged. On the sliding component, a lifting and adjusting component is arranged. The moving end of the lifting and adjusting component is provided with a roll carrying component. The fiberglass mesh tensioning and feeding component includes a stretching component for reciprocally stretching the fiberglass mesh. On one side of the stretching component, an installation frame is arranged. On one side of the installation frame, a tensioning mechanism is arranged. Inside the installation frame, a leveling component is arranged. The fiberglass mesh laying component is arranged at one end of the production conveyor frame and is flush with the upper surface of the conveyor belt.

[0006] Preferably, the empty roll output component includes a support plate designed in an I shape and connected to the conveyor belt mechanism. A hanging frame is arranged inside the support plate. Above the hanging frame, a moving wheel is arranged. Below the hanging frame, a connecting seat is arranged. Between the two connecting seats, a stabilizing rod is arranged. Above the connecting seat, a bearing block is arranged. A semi-circular groove is opened in the bearing block. The upper end surface of the bearing block on one side of the semi-circular groove is designed to be inclined from outside to inside.

[0007] Preferably, the roll feeding component includes an L-shaped seat connected to the conveyor belt mechanism. Below one side of the L-shaped seat, a receiving plate is arranged. An arc-shaped groove is opened above the receiving plate. Above the L-shaped seat opposite to the receiving plate, a matching plate is arranged. A material pushing mechanism is arranged between the receiving plate and the matching plate.

[0008] Preferably, the material pushing mechanism includes a material pushing cylinder connected to the L-shaped seat. On the receiving plate, a J-shaped material pushing plate is arranged and rotates relative to it. The outer end of the material pushing plate is connected to the output end of the material pushing cylinder.

[0009] Preferably, the sliding assembly includes a sliding rod disposed above the carrier, a slider is arranged above the sliding rod, the lifting and adjusting assembly includes a housing connected to the slider, a sliding bar is arranged inside the housing, a sliding seat is arranged on the sliding bar, a lifting cylinder is arranged above the housing, and its output end is connected to the sliding seat.

[0010] Preferably, the roller assembly includes a support seat connected to the sliding seat and designed in an L shape, a mounting seat designed in a U shape is arranged on one side of the support seat, a U-shaped sleeve is arranged inside the mounting seat, an opening and closing mechanism is arranged on one side of the mounting seat, the opening and closing mechanism includes a rotating plate connected to the lower side of the mounting seat, a rotating rod is arranged on one side of the rotating plate, a vertical plate is arranged above the support seat, and an opening and closing driving cylinder is arranged on the vertical plate, and its output end is connected to the rotating rod.

[0011] Preferably, a matching assembly for facilitating the rotation of the mesh cloth roller is arranged inside the rotating plate, the matching assembly includes an arc-shaped seat that moves and adjusts relative to the rotating plate, a moving rod is arranged on one side of the arc-shaped seat, an adjusting rod with a trapezoidal cross-section is arranged inside the rotating plate, a fixing rod for pressing down the adjusting rod is arranged above the mounting seat, a groove is formed inside the rotating plate below the moving rod, a positioning rod is arranged inside the groove, a sliding plate is arranged below the moving rod and sleeved on the positioning rod, and a telescopic spring is sleeved on the positioning rod on one side of the sliding plate.

[0012] Preferably, the stretching component includes a first stabilizing frame connected to the carrier, a first rotating rod is arranged on the first stabilizing frame, a stretching roller designed in an oval shape is arranged on the outer side of the first rotating rod, the mesh cloth laying component includes a second stabilizing frame connected to one end of the production conveyor frame, a second rotating rod is arranged on the second stabilizing frame, a laying roller designed in an oval shape is arranged on the second rotating rod, and the extension lines of the long axes of the stretching roller and the laying roller are arranged vertically.

[0013] Preferably, the tensioning mechanism includes a rotating frame connected to the mounting frame and designed in an I shape, a tensioning roller is arranged below the rotating frame, a tensioning cylinder is arranged on one side of the mounting frame, and its output end is hinged to the outer side corner of the rotating frame, the leveling component includes a conveyor belt arranged obliquely inside the mounting frame, a smoothing plate is arranged above one side of the conveyor belt, and a flattening blade is arranged above the other side of the conveyor belt.

[0014] Preferably, a longitudinal adjustment component is arranged inside the production conveyor frame, the longitudinal adjustment component includes a limiting rod penetrating through the production conveyor frame, adjusting plates are arranged at one ends of a plurality of the limiting rods, a vertical frame is arranged at the outer side corner of the production conveyor frame, and a longitudinal driving cylinder is arranged on the vertical frame.

[0015] Compared with the prior art, the advantages and positive effects of the present invention are:

[0016] 1. The invention provides a mesh cloth hanging conveying robot for gypsum board production. The mesh cloth conveying assembly can realize the convenient conveying of the mesh cloth roller and the receiving and exporting of the empty roller. The operation is simple and convenient. The mesh cloth feeding assembly can receive the conveyed mesh cloth roller on the one hand to realize the convenient output of the mesh cloth, and can export the empty roller conveniently on the other hand, and then receive the mesh cloth roller again to realize the convenience of roller replacement. The operation is simple and convenient, and the use is highly functional. The stretching assembly, tensioning mechanism and leveling assembly can level the mesh cloth in the conveying process, and provide convenient conditions for the subsequent mesh cloth laying assembly to level the mesh cloth with the gypsum board production material, so as to meet the use requirements. The device has reasonable design, simple structure, convenient processing, can realize the installation of the mesh cloth roller, and complete the convenient transportation to the gypsum board production process, can realize the stable feeding of the material, ensure its output process, and ensure the matching effect of the mesh cloth material and the gypsum slurry, ensure the processing quality of the workpiece, and meet the production and processing requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the structure of a mesh cloth hanging conveying robot for gypsum board production;

[0019] Figure 2 A structural front view of a mesh cloth hanging conveying robot for gypsum board production;

[0020] Figure 3 This is a schematic diagram of the structure of the mesh cloth hanging and conveying robot for gypsum board production from another perspective;

[0021] Figure 4 It is a structural schematic diagram of a mesh cloth conveying assembly;

[0022] Figure 5 for Figure 4 A schematic diagram of the partial structure of the structure at A in the middle;

[0023] Figure 6 It is a structural schematic diagram of the feeding roller assembly;

[0024] Figure 7 forFigure 6 A schematic diagram of the partial structure of the structure at B in the middle;

[0025] Figure 8 It is a schematic diagram of part of the internal structure of the carrier roller assembly;

[0026] Figure 9 for Figure 8 A schematic diagram of the partial structure of the structure at C in the middle;

[0027] In the above figures, 1, production conveyor frame; 2, conveyor roller; 3, support frame; 4, conveyor belt mechanism; 5, empty roller output assembly; 51, support plate; 52, hanger; 53, moving wheel; 54, connecting seat; 55, stabilizer bar; 56, bearing block; 561, semicircular groove; 6, conveyor roller assembly; 61, L-shaped seat; 62, receiving plate; 63, matching plate; 64, ejector mechanism; 641, ejector cylinder; 642 , top plate; 7, mesh cloth roller; 8, carrier frame; 9, sliding assembly; 91, slide bar; 92, slider; 10, roller assembly; 101, support seat; 102, mounting seat; 103, U-shaped sleeve; 104, opening and closing mechanism; 1041, rotating plate; 1042, opening and closing drive cylinder; 1043, rotating rod; 1044, vertical plate; 105, matching assembly; 1051, matching plate; 10511, shift Moving rod; 1052, adjusting rod; 1053, fixing rod; 1054, positioning rod; 1055, sliding plate; 1056, telescopic spring; 11, stretching assembly; 111, first stabilizing frame; 112, first rotating rod; 113, stretching roller; 12, mounting frame; 13, tensioning mechanism; 131, rotating frame; 132, tensioning roller; 133, tensioning cylinder; 14, leveling assembly; 141, transmission Belt; 142, smoothing plate; 143, leveling blade; 15, mesh cloth spreading assembly; 151, second stabilizing frame; 152, second rotating rod; 153, spreading roller; 16, lifting and adjusting assembly; 161, shell; 162, slide bar; 163, slide seat; 164, lifting cylinder; 17, longitudinal adjustment assembly; 171, limit rod; 172, adjustment plate; 173, stand; 174, longitudinal drive cylinder. DETAILED DESCRIPTION

[0028] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0030] Examples, such as Figures 1 to 9As shown, a mesh cloth hanging conveying robot for gypsum board production includes a production conveying frame 1, and a conveying roller 2 is arranged in the production conveying frame 1. The establishment of the above-mentioned equipment components is the same as the gypsum board production line in the prior art. The mesh cloth hanging conveying robot provided in this embodiment is set up above the production line, and the mesh cloth is fed in a hanging manner to ensure the work progress; specifically: a mesh cloth conveying component, a mesh cloth loading component, a mesh cloth tensioning feeding component and a mesh cloth laying component 15 are arranged in sequence above the production conveying frame 1 along the workpiece processing and conveying direction. The mesh cloth conveying component includes a support frame 3, and a conveyor belt mechanism 4 is arranged above the two support frames 3. Of course, for the established conveyor belt mechanism 4, it can be replaced with a rodless Cylinder, of course, under the premise of replacing the rodless cylinder, its output end is set up symmetrically. The design mainly takes into account that an empty roller output component 5 is arranged below the two conveyor belt mechanisms 4, and a feeding roller component 6 is arranged above the two conveyor belt mechanisms 4, that is to say: the two output ends are respectively connected with the empty roller output component 5 and the feeding roller component 6. When in use, when the empty roller output component 5 is close to the mesh cloth feeding component, the feeding roller component 6 is far away. Conversely, when the feeding roller component 6 is close, the empty roller output component 5 is far away, ensuring the continuous processing work. Of course, the establishment of the conveyor belt mechanism 4 also realizes the above functions; a mesh cloth roller 7 carrying a mesh cloth is placed on the feeding component, which is used to cooperate with the processing process of the gypsum board to ensure the molding quality of the workpiece; the mesh The cloth feeding assembly includes a carrier frame 8 arranged in parallel with the support frame 3, a sliding assembly 9 is arranged above the carrier frame 8, a lifting and adjusting assembly 16 is arranged on the sliding assembly 9, a carrier roller assembly 10 is arranged at the movable end of the lifting and adjusting assembly 16, a mesh cloth tensioning and feeding assembly includes a stretching assembly 11 for reciprocatingly stretching the mesh cloth, a mounting frame 12 is arranged on one side of the stretching assembly 11, a tensioning mechanism 13 is arranged on one side of the mounting frame 12, a leveling assembly 14 is arranged in the mounting frame 12, and a mesh cloth laying assembly 15 is set at one end of the production conveyor frame 1 and is flush with the upper surface of the conveyor belt. Specifically, the mesh cloth roller 7 carrying the mesh cloth runs through the conveyor belt mechanism 4 to make it close to the carrier roller assembly 10, complete the acceptance of the mesh cloth roller 7, and when using the sliding The moving component 9 moves it toward the position of the stretching component 11. Of course, for the receiving process of the mesh cloth roller 7, its position can be adjusted by the lifting and adjusting component 16, and then the stretching component 11 can stretch the mesh cloth outward, and then cooperate with the tensioning mechanism 13 and the leveling component 14 to complete the pretreatment of the mesh cloth, and finally the mesh cloth is matched with the gypsum board through the laying component to ensure the molding preparation of the workpiece. When an empty roller appears, the carrier roller component 10 can move the empty roller toward the mesh cloth conveying component, especially using the empty roller output component 5 to complete the receiving of the empty roller, and then repeat the above-mentioned roller connection to realize a roller replacement process. This processing process can not only overcome the disadvantages of the existing mesh cloth feeding process, but also realize convenient roller replacement, simple and convenient operation, and strong functionality.

[0031] In the above process: the established mesh cloth conveying component can realize the convenient conveying of the mesh cloth roller 7 and the acceptance and export of the empty roller, which is simple and convenient to operate. The established mesh cloth feeding component can, on the one hand, receive the conveyed mesh cloth roller 7 to realize the convenient export of the mesh cloth, and on the other hand, can conveniently export the empty roller and re-accept the mesh cloth roller 7 to realize the convenience of roller replacement, which is simple and convenient to operate and has strong functionality. The established stretching component 11, tensioning mechanism 13 and leveling component 14 can level the mesh cloth during the conveying process, and provide convenient conditions for the subsequent mesh cloth laying component 15 to level the mesh cloth with the gypsum board production materials, so as to meet the use requirements. The device has reasonable design, simple structure, convenient processing, and can realize the installation of the mesh cloth roller 7 and complete the convenient transportation to the gypsum board production process, which can realize the stable feeding of materials and ensure their export process, and can also ensure the matching effect of the mesh cloth material and the gypsum slurry, ensure the processing quality of the workpiece, and meet the production and processing requirements.

[0032] In order to receive and export the mesh cloth roller 7 after all the mesh cloth has been output, so as to reduce the possibility of manual picking and placing, the empty roller output component 5 includes a support plate 51 designed in an I shape and connected to the conveyor belt mechanism 4. A hanging bracket 52 is arranged inside the support plate 51, and a moving wheel 53 is arranged above the hanging bracket 52. Of course, the establishment of the moving wheel 53 provides convenient conditions for the placement of the hanging bracket 52, facilitating maintenance and replacement. When it is put into use, bolts can be used to lock the position of the hanging bracket 52 to prevent it from shaking. A connecting seat 54 is arranged below the hanging bracket 52, a stabilizing rod 55 is arranged between the two connecting seats 54, and a bearing block 56 is arranged above the connecting seat 54. A semi-circular groove 561 is opened in the bearing block 56. Of course, the bearing block 56 can be designed in a U shape or a J shape, aiming to receive and limit the falling mesh cloth roller 7 to ensure the convenience of its subsequent export. The upper end surface of the bearing block 56 on one side of the semi-circular groove 561 is designed to be inclined from outside to inside to prevent the workpiece from shaking when the empty roller output component 5 is transported outwards. Specifically described as: for the established roller loading component 10, on the one hand, it can receive the mesh cloth roller 7 in the feeding component and, under the action of the opening and closing mechanism 104, complete the limitation of the position of the mesh cloth roller 7 to ensure the smoothness of its rotation. On the other hand, it can output the mesh cloth roller 7 after the output is completed towards the empty roller output component 5. That is to say, after all the mesh cloth on the mesh cloth roller 7 has been output, control the roller loading component 10 to move towards the mesh cloth conveying component. The empty roller output component 5 in the mesh cloth conveying component first approaches the roller loading component 10. When the opening and closing mechanism 104 is opened, it will slide down under its own gravity and move towards the bearing block 56 of the empty roller output component 5 through the rotating plate 1041. When it enters the semi-circular groove 561, it stops. Of course, a stop block can also be arranged at the other end of the bearing block 56 to provide convenient conditions for receiving the workpiece and prevent it from overshooting. Subsequently, control the conveyor belt mechanism 4 to operate to output the empty roller to the outside, and the empty roller can be removed with the help of a manipulator or similar equipment in the factory building to meet the use requirements.

[0033] In order to facilitate the loading of the mesh cloth roll 7 carrying the mesh cloth, the feeding roll assembly 6 includes an L-shaped seat 61 connected to the conveyor belt mechanism 4. Below one side of the L-shaped seat 61, there is a receiving plate 62. An arc-shaped groove is formed above the receiving plate 62. Specifically described as: The receiving plate 62 is provided to receive the mesh cloth roll 7 conveyed by equipment such as a manipulator in the factory building, and the arc-shaped groove limits its installation position. Of course, rotating sleeves are respectively provided at both ends of the received mesh cloth roll 7, which also provides convenient conditions for the smooth rotation of the subsequent mesh cloth roll 7. Above the L-shaped seat 61 opposite to the receiving plate 62, there is a mating plate 63. A material pushing mechanism 64 is arranged between the receiving plate 62 and the mating plate 63. Specifically speaking: The mating plate 63 and the L-shaped seat 61 are fixedly installed by a rod, and the middle gap between the two is for placing the material pushing mechanism 64. For the established material pushing mechanism 64, it can push out the stably placed mesh cloth roll 7 and make it move towards the position of the carrier roll assembly 10, facilitating the smooth progress of its subsequent feeding work.

[0034] In order to ensure the effective export of the mesh cloth roll 7, the material pushing mechanism 64 includes a material pushing cylinder 641 connected to the L-shaped seat 61. A material pushing plate 642 with a J-shaped design and rotatable relative to it is arranged on the receiving plate 62. The outer end of the material pushing plate 642 is connected to the output end of the material pushing cylinder 641. Of course, an extension plate can also be provided at the connection on one side of the material pushing plate 642 and connected to the output end of the material pushing cylinder 641. This design can make the effect of the driving force more obvious. When it is necessary to export the mesh cloth roll 7, control the operation of the material pushing cylinder 641, and make its output end act on one side of the material pushing plate 642, so that it rotates between the receiving plate 62 and the mating plate 63. At the same time, the mesh cloth roll 7 can be pushed out and make it move towards the rotating plate 1041 of the carrier roll assembly 10 to ensure that it can complete the feeding work. The operation is simple and convenient, and the use function is strong.

[0035] In order to improve the convenience of the horizontal movement adjustment of the device and ensure the smooth progress of each processing operation, the sliding assembly 9 includes a slide bar 91 provided above the carrier 8. A slider 92 is arranged above the slide bar 91. Of course, for the horizontal movement adjustment of the slider 92 relative to the slide bar 91, it can be controlled by a cylinder or replaced by other movement adjustment components such as a lead screw. When the slider 92 moves to a position close to the mesh cloth conveying assembly, the placement of the empty mesh cloth roll 7 and the removal of the mesh cloth roll 7 carrying materials can be completed. When it moves to a position close to the material stretching assembly 11, the convenient export of the mesh cloth can be ensured, providing a prerequisite for the cooperation between the mesh cloth and the gypsum slurry. In order to further ensure the smooth progress of the above actions, the lifting adjustment assembly 16 includes a housing 161 connected to the slider 92. A slide bar 162 is arranged inside the housing 161, and a slide seat 163 is arranged on the slide bar 162. A lifting cylinder 164 is arranged above the housing 161, and its output end is connected to the slide seat 163. The established lifting adjustment assembly 16 mainly provides convenient conditions for the loading roller assembly to approach the empty roller output assembly 5 and the feeding roller assembly 6, and also ensures the smooth realization of the placement of the empty mesh cloth roll 7 and the removal of the mesh cloth roll 7 carrying materials. At the same time, when the loading roller assembly 10 carries the mesh cloth roll 7, its position can also be raised vertically to facilitate the convenient export of materials and meet the use requirements.

[0036] In order to realize the convenient receiving of the mesh cloth roller 7, the roller assembly 10 includes a support seat 101 connected to the slide seat 163 and designed in an L shape, and a mounting seat 102 designed in a U shape is arranged on one side of the support seat 101, and a U-shaped sleeve 103 is arranged in the mounting seat 102. It should be further explained that: the lower inner side of the mounting seat 102 is designed to be inclined outward from its bending part, so that the empty roller can be smoothly exported when the opening and closing mechanism 104 is opened, and one side of the mounting seat 102 The side of the support seat 101 is provided with an opening and closing mechanism 104, which includes a rotating plate 1041 connected to the lower side of the mounting seat 102, a rotating rod 1043 is provided on one side of the rotating plate 1041, and a vertical plate 1044 is provided above the support seat 101. The vertical plate 1044 is provided with an opening and closing driving cylinder 1042, and its output end is connected to the rotating rod 1043. That is to say, when the empty roller needs to be exported, the carrier roller assembly 10 is first controlled to approach the empty roller output assembly 5, and then the opening and closing is controlled. The driving cylinder 1042 is operated to make the rotating plate 1041 close to the bearing block 56, and the empty roller is input into the bearing block 56 through the rotating plate 1041 to complete the export of the empty roller. When it is necessary to receive the mesh cloth roller 7, the lifting and adjusting component 16 is used to adjust its position so that the rotating plate 1041 is close to the receiving plate 62, and the mesh cloth roller 7 is ejected under the action of the ejecting mechanism 64, and then the mesh cloth roller 7 is received by the rotating plate 1041 to complete the loading of the workpiece, and then the workpiece is limited by the opening and closing mechanism 104 to ensure the stability of its position. For the established opening and closing mechanism 104, its establishment can, on the one hand, provide a position for the roller body to move at the matching position between the carrier roller assembly 10 and the empty roller output assembly 5 and the feeding roller assembly 6, and on the other hand, it can limit the mesh cloth roller 7 placed in the carrier roller assembly 10 to prevent it from detaching, ensuring that the rotating sleeves at both ends can rotate relative to the U-shaped sleeve 103, providing a prerequisite for the export of the mesh cloth.

[0037] In order to further ensure the smooth rotation of the mesh cloth roller 7 in the carrier roller assembly 10, a matching assembly 105 for facilitating the rotation of the mesh cloth roller 7 is provided inside the rotating plate 1041. Its function is to assist in abutting against the outer side of the mesh cloth roller 7 and reduce the possibility of its deviation. The matching assembly 105 includes an arc-shaped seat 1051 that is designed to be arc-shaped and moves and adjusts relative to the rotating plate 1041. A moving rod 10511 is provided on one side of the arc-shaped seat 1051. An adjusting rod 1052 with a trapezoidal cross-section is provided inside the rotating plate 1041. It can move and adjust relative to the length direction of the rotating plate 1041 to ensure the effective realization of locking or opening / closing operations. Of course, the adjusting rod 1052 will not break away from the rotating plate 1041; above the mounting seat 102, a fixing rod 1053 for pressing down the adjusting rod 1052 is provided. A groove is formed inside the rotating plate 1041 below the moving rod 10511. A positioning rod 1054 is provided in the groove. A sliding plate 1055 is provided below the moving rod 10511 and is sleeved on the positioning rod 1054. A telescopic spring 1056 is sleeved on the positioning rod 1054 on one side of the sliding plate 1055. Specifically described as: when the mesh cloth roller 7 enters the carrier roller assembly 10, the matching assembly 105 rotates and moves outward along with the opening / closing mechanism 104. When the rotating plate 1041 moves away, the telescopic spring 1056 will extend and act on the sliding plate 1055, causing the moving rod 10511 to move outward and push the adjusting rod 1052 upward. In this way, the arc-shaped seat 1051 will move into the rotating plate 1041 to ensure the flatness of the outer end face of the rotating plate 1041 and facilitate the falling of the roller. When it is necessary to limit the position of the roller, the opening / closing mechanism 104 operates and drives the rotating plate 1041 to rotate inward. When the adjusting rod 1052 gradually approaches the fixing rod 1053, due to the position of the fixing rod 1053, it will press down the adjusting rod 1052. At this time, the lower end of the adjusting rod 1052 will act on one end of the moving rod 10511 and cause the arc-shaped seat 1051 to move inward until it cooperates with the U-shaped sleeve 103 and acts on the outer side of one end of the mesh cloth roller 7, thereby completing the limitation of its position and ensuring the smooth progress of the rotation work.

[0038] In order to ensure the edge and corner extraction of the mesh cloth material, the stretching component 11 includes a first stabilizing frame 111 connected to the carrier frame 8, a first rotating rod 112 is arranged on the first stabilizing frame 111, and an elliptical stretching roller 113 is arranged on the outer side of the first rotating rod 112, and the mesh cloth spreading component 15 includes a second stabilizing frame 151 connected to one end of the production conveying frame 1, a second rotating rod 152 is arranged on the second stabilizing frame 151, and an elliptical spreading roller 153 is arranged on the second rotating rod 152, wherein convex points can be set on the outer peripheries of the stretching roller 113 and the spreading roller 153 to increase the friction between them and the material to ensure the conveying process. Further, the function of the stretching component 11 is to use the established shape of the stretching roller 113 to make the material located at the carrier roller assembly 10 conform to its The outer periphery is not partially brought out. For example, the rotation range at both ends of the long axis of the stretching roller 113 is large, and the material on the mesh cloth roller 7 can be pulled down and out reciprocatingly, providing convenient conditions for its subsequent tensioning and leveling treatment. Correspondingly, the setting of the spreading roller 153 is the same as the stretching roller 113, but its function is that when the material passes through the outside of its long axis, the mesh cloth can be as close to the gypsum slurry position as possible, providing a prerequisite for the cooperation between the two. As for the vertical arrangement of the extension lines of the long axes of the stretching roller 113 and the spreading roller 153, this design ensures that when the front part of the material is stretched out smoothly, the subsequent laying work will not affect the laying effect of the workpiece. When the stretching roller 113 and the spreading roller 153 are arranged in an interlaced manner, their rotation ranges will also be staggered, which can not only ensure the smooth feeding of the material, but also ensure the smooth progress of the processing work.

[0039] To ensure the stability of material transportation, the tensioning mechanism 13 includes a rotating frame 131 that is connected to the mounting frame 12 and designed in an I-shape. A tensioning roller 132 is arranged below the rotating frame 131. A tensioning cylinder 133 is arranged on one side of the mounting frame 12, and its output end is hinged to the outer corner of the rotating frame 131. Among them, after the mesh cloth is exported, it passes under the tensioning roller 132 and is wound around the conveyor belt for output. In this way, by using the established tensioning cylinder 133 and controlling its extension or contraction, the mesh cloth exported by the stretching component 11 can be adaptively tensioned and adjusted, providing convenient conditions for the further processing of subsequent materials. Further, the leveling component 14 includes a conveyor belt 141 that is inclined and arranged in the mounting frame 12. A flattening plate 142 is arranged above one side of the conveyor belt 141, and a flattening blade 143 is arranged above the other side of the conveyor belt 141. Of course, the flattening blade 143 can also be replaced with equipment such as rollers. When leveling it, the smoothness during the conveying process can also be ensured. Among them, the flattening plate 142 has an adaptive rotation situation, that is, torsion springs are arranged at both ends of it, which means that the flattening plate 142 can be adaptively adjusted according to the thickness of the mesh cloth itself. In particular, its outer surface can be smoothed. When the smoothed mesh cloth passes through the flattening blade 143, it can be stably given outwards. The main function is to avoid the situation of over-stretching when the mesh cloth paving component 15 exports the material outwards, improve the use functionality of the device and meet the use requirements.

[0040] To further improve the rationality of the established device, a longitudinal adjustment component 17 is arranged in the production conveyor frame 1. The longitudinal adjustment component 17 includes a limiting rod 171 that penetrates the production conveyor frame 1. One end of a plurality of limiting rods 171 is provided with an adjusting plate 172. A vertical frame 173 is arranged at the outer corner of the production conveyor frame 1, and a longitudinal driving cylinder 174 is arranged on the vertical frame 173. The specific description is as follows: First, according to the size of the gypsum board to be processed, control the operation of the longitudinal driving cylinder 174 to drive the adjusting plate 172 to move towards the geometric center of the production conveyor frame 1. When the gypsum board paper is conveyed, the adjusting plate 172 can bend both sides of the gypsum board paper to a certain extent, ensuring that the gypsum slurry can effectively stay in the gypsum board paper, providing convenient conditions for the convenient preparation of subsequent gypsum boards and improving the working process.

[0041] The above is only a preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A grid cloth hanging and conveying robot for gypsum board production, including a production conveying frame, wherein a conveying roller is arranged inside the production conveying frame, and it is characterized in that, Above the production conveyor rack, a mesh cloth conveying component, a mesh cloth feeding component, a mesh cloth tensioning and feeding component, and a mesh cloth laying component are sequentially arranged along the workpiece processing and conveying direction. The mesh cloth conveying component includes a support frame. Above both of the support frames, a conveyor belt mechanism is arranged. Below the two conveyor belt mechanisms, an empty roller output component is arranged. Above the two conveyor belt mechanisms, a feeding roller component is arranged. On the feeding component, a mesh cloth roller carrying the mesh cloth is placed. The mesh cloth feeding component includes a carrying frame arranged side by side with the support frame. Above the carrying frame, a sliding component is arranged. On the sliding component, a lifting and adjusting component is arranged. At the mobile end of the lifting and adjusting component, a carrying roller component is arranged. The mesh cloth tensioning and feeding component includes a stretching component for reciprocally stretching the mesh cloth. On one side of the stretching component, an installation frame is arranged. On one side of the installation frame, a tensioning mechanism is arranged. Inside the installation frame, a leveling component is arranged. The mesh cloth laying component is established at one end of the production conveyor rack and is flush with the upper surface of the conveyor belt. The empty roller output component includes a support plate designed in an I shape and connected to the conveyor belt mechanism. Inside the support plate, a hanging frame is arranged. Above the hanging frame, a moving wheel is arranged. Below the hanging frame, a connecting seat is arranged. Between the two connecting seats, a stabilizing rod is arranged. Above the connecting seat, a bearing block is arranged. Inside the bearing block, a semi-circular groove is opened. The upper end surface of the bearing block on one side of the semi-circular groove is designed to be inclined from outside to inside. The feeding roller component includes an L-shaped seat connected to the conveyor belt mechanism. Below one side of the L-shaped seat, a receiving plate is arranged. Above the receiving plate, an arc-shaped groove is opened. Opposite the receiving plate, a matching plate is arranged above the L-shaped seat. Between the receiving plate and the matching plate, a material pushing mechanism is arranged. The material pushing mechanism includes a material pushing cylinder connected to the L-shaped seat. On the receiving plate, a material pushing plate designed in a J shape and rotatable relative to it is arranged. The outer end of the material pushing plate is connected to the output end of the material pushing cylinder. The carrying roller component includes a support seat connected to the sliding seat and designed in an L shape. On one side of the support seat, an installation seat designed in a U shape is arranged. Inside the installation seat, a U-shaped sleeve is arranged. On one side of the installation seat, an opening and closing mechanism is arranged. The opening and closing mechanism includes a rotating plate connected to the lower side of the installation seat. On one side of the rotating plate, a rotating rod is arranged. Above the support seat, a vertical plate is arranged. On the vertical plate, an opening and closing driving cylinder is arranged, and its output end is connected to the rotating rod. Inside the rotating plate, a matching component for facilitating the rotation of the mesh cloth roller is arranged. The matching component includes an arc-shaped seat designed in an arc shape and movable and adjustable relative to the rotating plate. On one side of the arc-shaped seat, a moving rod is arranged. Inside the rotating plate, an adjusting rod with a trapezoidal cross-section is arranged. Above the installation seat, a fixing rod for pressing down the adjusting rod is arranged. Inside the rotating plate below the moving rod, a groove is opened. Inside the groove, a positioning rod is arranged. Below the moving rod, a sliding plate is arranged and sleeved on the positioning rod. On the positioning rod on one side of the sliding plate, a telescopic spring is sleeved.

2. The mesh cloth hanging and conveying robot for gypsum board production according to claim 1, wherein, The sliding component includes a sliding rod disposed above the carrier frame, a slider is arranged above the sliding rod, the lifting and adjusting component includes a housing connected to the slider, a sliding bar is arranged inside the housing, a sliding seat is arranged on the sliding bar, a lifting cylinder is arranged above the housing, and its output end is connected to the sliding seat.

3. The wire mesh hanging and conveying robot for gypsum board production according to claim 2, wherein, The stretching component includes a first stabilizing frame connected to the carrier frame, a first rotating rod is arranged on the first stabilizing frame, a stretching roller designed in an elliptical shape is arranged on the outer side of the first rotating rod, the mesh cloth feeding component includes a second stabilizing frame connected to one end of the production conveyor frame, a second rotating rod is arranged on the second stabilizing frame, a feeding roller designed in an elliptical shape is arranged on the second rotating rod, and the extension lines where the long axes of the stretching roller and the feeding roller are located are arranged perpendicularly.

4. The mesh cloth hanging and conveying robot for gypsum board production according to claim 3, wherein The tensioning mechanism includes a rotating frame designed in an I-shaped shape and connected to the mounting frame, a tensioning roller is arranged below the rotating frame, a tensioning cylinder is arranged on one side of the mounting frame, and its output end is hinged to the outer corner of the rotating frame, the leveling component includes a conveyor belt obliquely arranged in the mounting frame, a flattening plate is arranged above one side of the conveyor belt, and a leveling blade is arranged above the other side of the conveyor belt.

5. The mesh cloth hanging and conveying robot for gypsum board production according to claim 1, characterized in that, A longitudinal adjustment component is arranged inside the production conveyor frame, the longitudinal adjustment component includes a limiting rod penetrating through the production conveyor frame, adjusting plates are arranged at one ends of a plurality of the limiting rods, a vertical frame is arranged at the outer corner of the production conveyor frame, and a longitudinal driving cylinder is arranged on the vertical frame.

Citation Information

Patent Citations

  • Decorative material net covering machine and net covering method thereof

    CN116040379A

  • Gypsum board conveying system

    CN116495398A

Cited By

  • Gypsum board online production device

    CN121290606A