An oiling and impregnating device for sewing thread production and processing
By designing an oil-padding impregnation device including an oil tank, an oil-padding mechanism and a heating tank, the problems of insufficient oil immersion, uneven oil distribution and oil viscosity affected by temperature are solved, and uniform oil-padding and oil quality of the seam-padding rope are achieved.
Patent Information
- Application Number
- CN202510298619.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-03-13
AI Technical Summary
The existing oil-enhancing device for seam-enhancing production and processing has problems such as insufficient oil immersion of seam-enhancing ropes, uneven surface oil and oil viscosity affected by temperature.
An oil-immersion device including an oil tank, an oil-pumping mechanism and a heating tank is designed. Through the cooperation of the hydraulic column and the displacement sensor, ensure that the seam wrap rope can fully contact the oil; an adjustable pressure plate and heating roller are arranged in the oiling mechanism to achieve uniform distribution and recovery of the oil through physical contact and heating and stirring; at the same time, the temperature of the oil is adjusted according to the weather conditions through the setting of the sink and the heating tank.
The problems of insufficient oil immersion of seam ropes, uneven oil distribution, and oil viscosity affected by temperature are solved, ensuring uniform oiling and oil quality of seam ropes, and improving the oiling effect.
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Figure CN119877220B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of production and processing of sewing threads, and particularly relates to an oil impregnation device for production and processing of sewing threads. Background Technique
[0002] Sewing threads are usually high-strength synthetic fibers or natural fibers. Currently, in the production and processing of sewing threads, in order to enhance the performance of sewing threads, improve their lubricity, wear resistance and tensile strength, and make them more suitable for high-strength sewing operations, an oil impregnation process is generally carried out, and an oil impregnation device is used in the oil impregnation process of sewing threads.
[0003] Currently, in the existing public literature, CN215481719U, an oil impregnation device for production and processing of sewing threads, is disclosed, which is provided with an oil tank, an air duct and a bracket. A cover plate is clamped on the top of the air duct, a main roller and an auxiliary roller are installed on the top of the bracket, the auxiliary roller is clamped on the top of the main roller, a motor is installed on the outside of the bracket through bolts, a pressure roller and a rotating roller are installed inside the oil tank, the pressure roller is clamped on the top of the rotating roller, a partition plate is welded on the inner wall of the oil tank, a through hole is opened at the bottom of the partition plate, and an inlet pipe is welded on the other side of the oil tank. Although this oil impregnation device for production and processing of sewing threads can clean the excess oil liquid on the surface of the sewing thread, it still has the following disadvantages in actual use:
[0004] 1. In the existing oil impregnation device, the rotating roller is used to drive the oil liquid at the bottom to the top and impregnate it on the surface of the sewing thread. When impregnating with oil, each part of the sewing thread is immediately conveyed away after contacting the rotating roller, resulting in insufficient contact between the sewing thread rope and the oil liquid, and poor oil impregnation effect. In addition, during the use of the oil agent, it is easy to contact with air and undergo an oxidation reaction, resulting in deterioration of the oil liquid and a decrease in performance. Currently, in the oil impregnation device, new oil liquid is often replenished when there is still a large amount of oxidized oil liquid accumulated, which will cause the oxidized oil liquid to combine with the new oil liquid, affecting the overall quality of the oil liquid and the oil impregnation effect.
[0005] 2. In the existing oil impregnation device, the excess oil liquid on the surface of the sewing thread is blown away by blowing air. Usually, the oil liquid on the surface of the rope is unevenly distributed. Especially for the oil liquid with strong adhesion, the acting force of the air flow cannot completely blow it away, resulting in more oil liquid remaining in some areas of the sewing thread and being completely removed in other areas.
[0006] 3. Currently, in oil impregnation processing, affected by the weather, in a low-temperature environment, the viscosity of the oil liquid increases and the fluidity becomes poor, while at high temperatures, the oil liquid may become thinner and its oil film strength may decrease. Too high or too low room temperature will affect the penetration of the oil agent and the oil impregnation effect.
[0007] To this end, we provide an oil impregnation device for the production and processing of sewing thread packages to solve the above problems. Summary of the Invention
[0008] The purpose of the present invention is to provide an oil impregnation device for the production and processing of sewing thread packages. Through the specific settings of the oil tank, the oiling mechanism, and the heating tank, the problems of insufficient oil impregnation of the sewing thread rope during oil immersion, uneven oil liquid on the surface of the sewing thread rope, and the influence of oil liquid viscosity by temperature in the existing oil impregnation devices are solved.
[0009] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0010] The present invention is an oil impregnation device for the production and processing of sewing thread packages, including a device cabinet, an oil tank, an oiling mechanism, and a heating tank. A movable plate is movably connected to the inner bottom of the device cabinet. One side of the top surface of the movable plate is fixed with a group of hydraulic columns distributed in a rectangle. The top of the group of hydraulic columns is fixed with an oil tank. One side of the top of the movable plate is fixed with a heating tank. A spiral wire groove is opened on the peripheral side of the heating tank. The other side of the top of the movable plate is fixed with an oiling mechanism;
[0011] A groove is opened at the middle position of the inner bottom of the oil tank. The inner bottom parts on both sides of the groove are in an inverted "eight" - shaped structure. A water tank is opened in the side box body of the oil tank. The oil tank is sequentially connected with a first water inlet pipe, a second water inlet pipe, and a drain pipe on one side. The second water inlet pipe is connected to the water outlet of the heating tank;
[0012] The oiling mechanism includes a support frame, wire guiding rollers, and a drying component. A group of wire guiding rollers distributed in a triangular shape are connected between the two support frames. A drying component is fixed at the middle part between the two support frames. A displacement sensor, a servo motor, an alarm, and a control box are fixed on the outer side surface of one of the support frames. The drying component includes a wire - feeding roller and heating rollers. Heating rollers are arranged on both sides of the wire - feeding roller.
[0013] The present invention is further set as follows: The bottom edge of the side surface of the device cabinet is movably connected with a cabinet door through a hinge. A group of evenly distributed second tracks are fixed on the inner wall of the cabinet door. A group of evenly distributed first tracks are fixed on the inner bottom of the device cabinet. The group of first tracks and the group of second tracks are arranged in one - to - one correspondence. A group of track grooves at the bottom of the movable plate are respectively movably installed on the group of first tracks; Support legs are fixed at the four corner positions of the bottom of the device cabinet, and cushion legs are fixed at the four corner positions of the outer surface of the cabinet door. The bottom ends of the vertically - placed cushion legs and the bottom ends of the support legs are on the same plane.
[0014] The present invention is further configured such that the first water inlet pipe is connected to an externally connected water inlet pipe, the water inlet of the heating tank is connected to another externally connected water inlet pipe through a water inlet pipe, and solenoid valves are installed on the first water inlet pipe, the second water inlet pipe, and the drain pipe; the top of the water tank is sealed by a heat-resistant glass plate, the first water inlet pipe and the second water inlet pipe are both communicated with the water inlet part in the water tank, and the drain pipe is communicated with the water outlet part in the water tank.
[0015] The present invention is further configured such that a movable groove is provided on the support frame, limiting holes are provided on both sides of the bottom and both sides of the top of the movable groove, a pressing plate is movably connected between the two support frames, a group of evenly distributed Y-shaped silica gel plates are fixed to the bottom of the pressing plate, locking members are connected to both ends of the pressing plate, the locking members penetrate through the corresponding movable grooves, and the pressing plate is locked and limited in the area of the movable groove through the locking members; inner grooves are provided at both ends of the pressing plate, springs are arranged in the inner grooves of the pressing plate, the rod parts of the locking members penetrate through the springs and are movably installed in the inner grooves of the pressing plate, and two symmetrically arranged limiting rods are fixed to the inner side of the handle parts of the locking members, and the sizes of the limiting rods match the sizes of the limiting holes.
[0016] The present invention is further configured such that the displacement sensor is fixed to the bottom of the inner side surface of the support frame through a mounting plate, and the servo motor, the alarm, and the control box are all located on the outer side surface of the support frame; a controller is fixed inside the control box, a touch screen is fixed to the outer surface of the control box, and the controller in the control box is electrically connected to the touch screen of the control box, the displacement sensor, the servo motor, the alarm, the heating pipe, the hydraulic rod, and the hydraulic column.
[0017] The present invention is further configured such that both ends of the wire guiding rod are movably connected to the two support frames through bearings on both sides respectively, a group of evenly distributed wire grooves are provided on the circumferential side of the wire guiding rod, and the drying assembly is located inside a group of wire guiding rods.
[0018] The present invention is further configured such that the wire feeding rod includes a rod and roller seats, a spiral wire feeding groove is provided on the circumferential side of the rod, both ends of the rod are movably connected to the roller seats on both sides through their respective corresponding bearings respectively, an installation groove is provided inside the roller seat on one side of the wire feeding rod, through grooves are provided on one side of the roller seat of the wire feeding rod and one end of the heating roller, the through groove of the roller seat horizontally penetrates the installation groove of the roller seat, a toothed shaft is movably connected inside the installation groove of the roller seat, and the outer end of the toothed shaft is connected to the output shaft of the servo motor.
[0019] The present invention is further configured such that a group of heating tubes distributed in an arc shape are fixed to the arc groove portion on the circumferential side of the heating roller. A group of evenly distributed wire passing grooves are formed on the outer portion of the circumferential side of the heating roller. An axial groove is formed inside the heating roller. A through groove of the heating roller horizontally penetrates through the axial groove of the heating roller. Arc-shaped grooves are formed on both sides of the bottom of the heating roller, and the arc-shaped grooves communicate with the axial groove of the heating roller. A driving rod is connected inside the axial groove of the heating roller. Two ends of the driving rod are respectively movably connected to both side walls of the axial groove of the heating roller through corresponding bearings. A toothed ring is fixed to the circumferential side of one end of the driving rod, and the toothed ring faces the area of the through groove of the heating roller.
[0020] The present invention is further configured such that a telescopic stirring assembly is connected to the bottom of the heating roller. The telescopic stirring assembly includes a hydraulic rod and a stirring frame. Hydraulic rods are fixed to both sides of the bottom of the driving rod through mounting seats respectively. The two hydraulic rods on both sides respectively penetrate through the arc-shaped grooves on both sides of the heating roller. Both sides of the top of the stirring frame are respectively connected to the hydraulic rods on both sides of the driving rod. The toothed shafts of the two wire feeding rollers are in transmission connection with the toothed ring of the heating roller through a toothed chain, and the toothed chain passes through the wire feeding rollers and the through groove of the heating roller.
[0021] The present invention is further configured such that the oiling mechanism is located directly above the oil tank. The oil tank and the oiling mechanism are matched for oiling the sewing thread rope. The sewing thread rope penetrates into the device cabinet through the wire inlet hole on one side wall of the device cabinet and successively bypasses the oiling mechanism and the heating tank and then penetrates out through the wire outlet hole on the other side wall of the device cabinet. After penetrating into the device cabinet, the sewing thread rope winds around each wire guiding groove of a group of wire guiding rollers distributed in a triangular shape and then winds around the spiral wire passing groove of the wire feeding roller, and then winds around the spiral wire groove of the heating tank and then penetrates out. When the sewing thread rope winds around the wire guiding grooves of a group of triangular wire guiding rollers, it passes through the wire passing groove of the heating roller.
[0022] The present invention has the following beneficial effects:
[0023] 1. When the sewing thread rope passes through the wire guiding grooves of a group of triangular wire guiding rollers in the present invention, it makes contact with the oil liquid inside the oil tank multiple times at the bottommost wire guiding roller, completing multiple oil immersion operations. And when the oil liquid in the oil tank decreases, the displacement sensor monitors and drives the oil tank to move upward through the hydraulic column, ensuring that the bottom of the bottommost wire guiding roller is always in contact with the oil liquid, ensuring that the sewing thread rope can fully contact the oil liquid during the impregnation process, solving the problem of insufficient oil immersion. Moreover, the oil liquid in the oil tank can be used up each time before reminding to add oil, preventing excessive oil accumulation when adding oil liquid, reducing the mixing ratio of the oxidized oil liquid and the new oil liquid, improving the overall quality of the oil liquid, and reducing the influence on the oiling effect.
[0024] 2. The present invention sets an adjustable pressing plate between two support frames. During the initial drying of the sewing thread rope, the Y-shaped silicone plate at the bottom of the pressing plate scrapes off the excess oil on the surface of the sewing thread rope multiple times. Through physical contact and wiping, the oil can be evenly distributed on the surface of the rope, accurately controlling the amount and distribution of the oil, ensuring that the oil on the surface of the sewing thread rope after initial drying is more uniform. Additionally, during the oil immersion process, the driving rod in the heating roller is driven by a toothed chain drive to perform a reciprocating arc swinging motion, so that the stirring frame at the bottom of the heating roller stirs the oil in the oil tank, ensuring uniform distribution of the oil and avoiding precipitation. Moreover, the oil that drops during the oil immersion process directly falls into the oil tank directly below, ensuring the recycling and reuse of the oil.
[0025] 3. The present invention opens a water tank in the side box of the oil tank and connects a first water inlet pipe, a second water inlet pipe, and a drain pipe. According to weather conditions, i.e., severe cold or heat, by controlling the corresponding valves, the hot water from the heating tank or external cold water is used to perform water bath heating or cooling on the oil in the oil tank, ensuring the viscosity of the oil inside the oil tank and solving the problem that the viscosity of the oil is affected by temperature.
[0026] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0028] Figure 1 It is a schematic structural diagram of an oiling and impregnating device for sewing thread production and processing.
[0029] Figure 2 It is a schematic structural diagram of the device cabinet.
[0030] Figure 3 It is a schematic structural diagram of the sewing thread rope winding on the oiling mechanism and the heating tank.
[0031] Figure 4 It is a schematic internal structure diagram of the oil tank.
[0032] Figure 5 It is a schematic structural diagram of the oiling mechanism.
[0033] Figure 6 It is a schematic structural diagram of the support frame.
[0034] Figure 7 It is a schematic structural diagram of the pressing plate.
[0035] Figure 8 It is a schematic cross-sectional structure diagram of one end of the pressing plate.
[0036] Figure 9 It is a schematic layout structure diagram of the wire guide rod and the drying assembly.
[0037] Figure 10 It is a schematic structure diagram after the through groove part at one end of the wire conveying rod is cut open.
[0038] Figure 11 It is a schematic structure diagram of the heating roller.
[0039] Figure 12 It is for Figure 11 the schematic cross-sectional structure diagram.
[0040] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0041] 100, device cabinet; 110, cabinet door; 120, movable plate; 130, hydraulic column; 101, first track; 102, second track; 103, support leg; 104, cushion leg; 200, fuel tank; 210, first water inlet pipe; 220, second water inlet pipe; 230, drain pipe; 201, groove; 202, water tank; 300, oiling mechanism; 310, support frame; 311, movable groove; 312, limit hole; 313, pressing plate; 3131, Y-shaped silica gel plate; 314, locking member; 3141, spring; 3142, limiting rod; 315, displacement sensor; 316, servo motor; 317, alarm; 318, control box; 320, wire guide rod; 330, drying assembly; 331, wire conveying rod; 3311, rod; 3312, roller seat; 3313, gear shaft; 332, heating roller; 3321, driving rod; 3322, gear ring; 301, heating pipe; 302, wire passing groove; 303, telescopic stirring assembly; 304, through groove; 305, arc groove; 400, heating tank; 410, water inlet pipe; 500, sewing thread rope. Detailed implementation manners
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment 1
[0043] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 ,Figure 6 , Figure 9 , Figure 10 and Figure 11 , the present invention is an oil impregnation device for the production and processing of sewing thread, including a device cabinet 100, an oil tank 200, an oiling mechanism 300 and a heating tank 400. A movable plate 120 is movably connected to the inner bottom of the device cabinet 100. One side of the top surface of the movable plate 120 is fixed with a group of hydraulic columns 130 distributed in a rectangle. The top of the group of hydraulic columns 130 is fixed with an oil tank 200. A groove 201 is opened at the middle position of the inner bottom of the oil tank 200. The inner bottom parts on both sides of the groove 201 are in an inverted "eight" - shaped structure. The other side of the top of the movable plate 120 is fixed with an oiling mechanism 300. The oiling mechanism 300 includes a support frame 310, a wire guiding roller 320 and a drying component 330. A group of wire guiding rollers 320 distributed in a triangle are connected between the two support frames 310. A drying component 330 is fixed at the middle part between the two support frames 310. A displacement sensor 315, a servo motor 316, an alarm 317 and a control box 318 are fixed on the outer side surface of one of the support frames 310. The drying component 330 includes a wire - conveying roller 331 and a heating roller 332. Heating rollers 332 are arranged on both sides of the wire - conveying roller 331. The oiling mechanism 300 is located directly above the oil tank 200; the oil tank 200 and the oiling mechanism 300 are matched for oiling the sewing thread rope 500. The sewing thread rope 500 passes through the inlet hole on one side wall of the device cabinet 100 and successively winds around the oiling mechanism 300, the heating tank 400 and then passes out through the outlet hole on the other side wall of the device cabinet 100. After passing through the device cabinet 100, the sewing thread rope 500 winds around each wire groove of a group of wire guiding rollers 320 distributed in a triangle and then winds around the spiral wire groove of the wire - conveying roller 331, and then winds around the spiral wire groove of the heating tank 400 and passes out. When the sewing thread rope 500 winds around the wire grooves of a group of triangular wire guiding rollers 320, it passes through the wire - passing groove 302 of the heating roller 332.
[0044] Specifically, the displacement sensor 315 is fixed at the bottom of the inner side surface of the support frame 310 through a mounting plate. The servo motor 316, the alarm 317 and the control box 318 are all located on the outer side surface of the support frame 310. A controller is fixed inside the control box 318. A touch screen is fixed on the outer surface of the control box 318. The controller in the control box 318 is electrically connected to the touch screen of the control box 318, the displacement sensor 315, the servo motor 316, the alarm 317, the heating tube 301, the hydraulic rod 3031 and the hydraulic column 130; both ends of the wire guiding roller 320 are movably connected to the two support frames 310 through bearings on both sides. A group of uniformly - distributed wire grooves are opened on the circumferential side of the wire guiding roller 320. The drying component 330 is located inside a group of wire guiding rollers 320.
[0045] Further, the wire feeding rod 331 includes a rod shaft 3311 and a roller seat 3312. A spiral wire feeding groove is formed on the circumferential side of the rod shaft 3311. Both ends of the rod shaft 3311 are movably connected to the roller seats 3312 on both sides through respective corresponding bearings. A group of heating tubes 301 distributed in an arc shape are fixed to the arc groove portion on the circumferential side of the heating roller 332, and a group of evenly distributed wire passing grooves 302 are formed on the outer side of the circumferential side of the heating roller 332.
[0046] The operation process of this embodiment is as follows: During processing, the sewing thread rope 500 to be oiled on the wire reel is first inserted through the wire inlet hole on one side wall of the device cabinet 100, sequentially passes around the oiling mechanism 300 and the heating tank 400, and finally passes out through the wire outlet hole on the other side wall of the device cabinet 100, and then is wound on the winding machine. Through the action of the winding machine, the sewing thread rope 500 is driven to pass through the oiling mechanism 300 and the heating tank 400. Through the cooperative work of the oiling mechanism 300 and the heating tank 400, the oiling and drying operations of the sewing thread rope 500 are completed.
[0047] During the processing, when the conveyed sewing thread rope 500 passes through the wire guiding grooves of a group of triangular wire guiding rods 320, the sewing thread rope 500 will come into contact with the oil liquid inside the oil tank 200 multiple times at the bottommost wire guiding rod 320 to complete the oil immersion operation multiple times. When the oiled sewing thread rope 500 passes through the spiral wire feeding groove of the wire feeding rod 331, through the action of the heating tubes 301 on the two heating rollers 332, the sewing thread rope 500 conveyed through the spiral wire feeding groove of the wire feeding rod 331 can be preliminarily dried. During normal use, the heating tank 400 heats the water inside the heating tank 400, and the sewing thread rope 500 conveyed out from the wire feeding rod 331 will pass through the spiral wire groove of the heating tank 400 again. Through the action of the heating tank 400, the sewing thread rope 500 conveyed through the heating tank 400 is dried for the second time, and the oiled sewing thread rope 500 is further heated to ensure that the oil liquid on the sewing thread rope 500 is fully dried and impregnated.
[0048] During the oil immersion process, the oil in the fuel tank 200 gradually decreases. The displacement sensor 315 monitors the distance from the liquid level of the oil in the fuel tank 200 in real time. When the distance monitored by the displacement sensor 315 exceeds the preset range value, it immediately transmits a signal to the controller of the control box 318. Through the action of the controller, a group of hydraulic columns 130 are immediately driven to work synchronously, driving the fuel tank 200 to move upward. The upward displacement of the fuel tank 200 is used to make up for the displacement of the liquid level drop of the oil, that is, to ensure that the bottom of the bottom wire rod 320 is always in contact with the oil, ensuring that the sewing thread rope 500 can fully contact the oil during the impregnation process. When the hydraulic column 130 drives the fuel tank 200 to move upward to the preset maximum position range value, the oil in the fuel tank 200 runs out, that is, only a small amount of oil remains in the groove 201 of the fuel tank 200. At this time, the controller immediately activates the alarm 317, generating an alarm bell to remind the staff to replenish the oil in the fuel tank 200 in time. Embodiment 2
[0049] Please refer to Figure 3 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 , on the basis of Embodiment 1, a movable groove 311 is opened on the support frame 310, and a pressure plate 313 is movably connected between the two support frames 310. A group of uniformly distributed Y-shaped silica gel plates 3131 are fixed at the bottom of the pressure plate 313, and the pressure plate 313 is locked and limited in the area of the movable groove 311 through a locking member 314.
[0050] Specifically, limiting holes 312 are opened on both sides of the bottom and both sides of the top of the movable groove 311. Both ends of the pressure plate 313 are connected with locking members 314, and the locking members 314 penetrate through the corresponding movable grooves 311.
[0051] Furthermore, inner grooves are opened at both ends of the pressure plate 313. Springs 3141 are installed in the inner grooves of the pressure plate 313. The rod parts of the locking members 314 penetrate through the springs 3141 and are movably installed in the inner grooves of the pressure plate 313. The springs 3141 are used to provide elastic support. Two symmetrically arranged limiting rods 3142 are fixed on the inner side of the handle parts of the locking members 314, and the sizes of the limiting rods 3142 match the sizes of the limiting holes 312.
[0052] The operation process of this embodiment is as follows: When winding and installing the sewing thread rope 500 to be oiled, the locking members 314 at both ends of the pressure plate 313 are respectively locked at the limiting holes 312 at the top of the movable grooves 311 on both sides;
[0053] After the sewing thread rope 500 to be oiled is wound and installed, first pull the locking parts 314 at both ends of the pressing plate 313 outwards, causing the limiting rods 3142 of the locking parts 314 to disengage from the upper limiting holes 312, and the springs 3141 to be in a compressed state. Then move the pressing plate 313 downwards until the pressing plate 313 reaches the bottommost position. At this time, due to the elastic action of the compressed springs 3141, the limiting rods 3142 of the locking parts 314 will be caught in the lower limiting holes 312 again;
[0054] When the pressing plate 313 moves down to the bottommost position, each Y-shaped silica gel plate 3131 is synchronously pressed on the sewing thread rope 500 of the wire conveying roller 331. Through the pressing action of the Y-shaped silica gel plate 3131, during the preliminary drying process of the sewing thread rope 500, the excess oil on the surface of the sewing thread rope 500 is scraped off multiple times, ensuring that the oil on the surface of the sewing thread rope 500 after preliminary drying is more uniform;
[0055] It should be added that the oil dropped by the sewing thread rope 500 during the oil immersion process of the wire guiding roller 320 and the oil scraped off by the sewing thread rope 500 by the drying assembly 330 will directly fall into the fuel tank 200 directly below for recycling. Embodiment 3
[0056] Please refer to Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 9 、 Figure 10 、 Figure 11 and Figure 12 On the basis of Embodiment 1 and Embodiment 2, a telescopic stirring assembly 303 is connected to the bottom of the heating roller 332. The telescopic stirring assembly 303 includes a hydraulic rod 3031 and a stirring frame 3032. Hydraulic rods 3031 are fixed to both sides of the bottom of the driving rod 3321 through mounting seats. The two hydraulic rods 3031 on both sides respectively pass through the arc-shaped grooves 305 on both sides of the heating roller 332, and both sides of the top of the stirring frame 3032 are connected to the hydraulic rods 3031 on both sides of the driving rod 3321.
[0057] Specifically, an installation groove is opened inside the roller seat 3312 on one side of the wire conveying roller 331, and through grooves 304 are opened horizontally through the roller seat 3312 on one side of the wire conveying roller 331 and one end of the heating roller 332. The through groove 304 of the roller seat 3312 horizontally passes through the installation groove of the roller seat 3312. A toothed shaft 3313 is movably connected inside the installation groove of the roller seat 3312, and the outer end of the toothed shaft 3313 is connected to the output shaft of the servo motor 316;
[0058] The inside of the heating roller 332 is provided with a shaft groove. The through groove 304 of the heating roller 332 horizontally crosses the shaft groove of the heating roller 332. Arc-shaped grooves 305 are provided on both sides of the bottom of the heating roller 332. The arc-shaped grooves 305 communicate with the shaft groove of the heating roller 332. A driving rod 3321 is connected inside the shaft groove of the heating roller 332. Both ends of the driving rod 3321 are movably connected to the two side walls of the shaft groove of the heating roller 332 through corresponding bearings. A toothed ring 3322 is fixed on the circumferential side of one end of the driving rod 3321. The toothed ring 3322 faces the area of the through groove 304 of the heating roller 332.
[0059] Furthermore, the toothed shafts 3313 of the two wire-feeding rollers 331 and the toothed ring 3322 of the heating roller 332 are connected by a toothed chain drive. The toothed chain passes through the through grooves 304 of the wire-feeding rollers 331 and the heating roller 332.
[0060] The operation process of this embodiment is as follows: During normal use, the servo motor 316 rotates forward and backward alternately. Through the transmission cooperation of the toothed shaft 3313, the toothed ring 3322 and the toothed chain, the driving rods 3321 inside the two side heating rollers 332 are driven to perform reciprocating arc-shaped swinging movements synchronously and cyclically. The oil in the fuel tank 200 is stirred by the stirring frames 3032 at the bottoms of the two side heating rollers 332 to ensure the uniform distribution of the oil and avoid precipitation.
[0061] In addition, during the process of the hydraulic column 130 driving the fuel tank 200 to move upward, the hydraulic rods 3031 at the bottoms of the two side heating rollers 332 will also drive the two side stirring frames 3032 to move upward synchronously by the same displacement as the fuel tank 200. Embodiment 4
[0062] Please refer to Figure 1 and Figure 3 , on the basis of Embodiment 1, Embodiment 2 and Embodiment 3, a heating tank 400 is fixed on one side of the top of the movable plate 120. A spiral wire groove is provided on the circumferential side of the heating tank 400. A water tank 202 is provided in the side box body of the fuel tank 200. A first water inlet pipe 210, a second water inlet pipe 220 and a drain pipe 230 are sequentially connected to one side of the fuel tank 200. The second water inlet pipe 220 is connected to the water outlet of the heating tank 400.
[0063] Specifically, the first water inlet pipe 210 is connected to an external water inlet pipe. The water inlet of the heating tank 400 is connected to another external water inlet pipe through a water inlet pipe 410. Solenoid valves are installed on the first water inlet pipe 210, the second water inlet pipe 220 and the drain pipe 230.
[0064] Furthermore, the top of the water tank 202 is sealed by a heat-resistant glass plate. Both the first water inlet pipe 210 and the second water inlet pipe 220 communicate with the water inlet part in the water tank 202. The drain pipe 230 communicates with the water outlet part in the water tank 202.
[0065] The operation process of this embodiment is as follows: When the weather is extremely cold and the indoor temperature is relatively low, open the valves on the second water inlet pipe 220, the water inlet pipe 410, and the drain pipe 230. The external water source enters the heating tank 400 through the water inlet pipe 410. Through the action of the heating tank 400, the water inside the heating tank 400 is heated, and then it is transported to the water tank 202 of the fuel tank 200 through the second water inlet pipe 220. After the hot water flows through the water tank 202 of the fuel tank 200, it is discharged from the drain pipe 230. The oil in the fuel tank 200 is heated by water bath through the hot water in the water tank 202 to ensure the viscosity of the oil inside the fuel tank 200.
[0066] When the weather is hot and the indoor temperature is relatively high, open the valves on the first water inlet pipe 210 and the drain pipe 230. The external water source enters the water tank 202 of the fuel tank 200 through the first water inlet pipe 210. After the cold water flows through the water tank 202 of the fuel tank 200, it is discharged from the drain pipe 230. The oil in the fuel tank 200 is cooled through the cold water in the water tank 202 to ensure the viscosity of the oil inside the fuel tank 200. Embodiment 5
[0067] Please refer to Figure 1 and Figure 2 Based on Embodiment 1, Embodiment 2, Embodiment 3, and Embodiment 4, the bottom edge of the side of the device cabinet 100 is movably connected to the cabinet door 110 through a hinge. A group of evenly distributed first tracks 101 are fixed on the inner bottom of the device cabinet 100. A group of rail grooves at the bottom of the movable plate 120 are respectively movably installed on a group of first tracks 101. Support legs 103 are fixed at the four corner positions of the bottom of the device cabinet 100, and cushion legs 104 are fixed at the four corner positions of the outer surface of the cabinet door 110.
[0068] Specifically, a group of evenly distributed second tracks 102 are fixed on the inner wall of the cabinet door 110, and a group of first tracks 101 are arranged in one-to-one correspondence with a group of second tracks 102.
[0069] Furthermore, the bottom ends of the vertically arranged cushion legs 104 and the bottom ends of the support legs 103 are located on the same plane.
[0070] The operation process of this embodiment is as follows: When loading or taking out the wire, open the cabinet door 110 and place the cabinet door 110 horizontally. At this time, the cushion legs 104 support the horizontal cabinet door 110, and then pull out the movable plate 120 outward, causing the movable plate 120 to slide from the first track 101 to the second track 102, so that the fuel tank 200, the oil filling mechanism 300, and the heating tank 400 as a whole can be moved out for operation;
[0071] During processing, the movable plate 120 is pushed inward, causing the movable plate 120 to slide from the second track 102 to the first track 101, so that the oil outlet tank 200, the oil feeding mechanism 300, and the heating tank 400 can be moved into the interior of the device cabinet 100. Then, the cabinet door 110 is closed to perform the oil immersion operation.
[0072] The above oil immersion operation is carried out in the closed device cabinet 100. During the oil immersion process, the oil vapor generated by the volatilization of the oil liquid and the odor generated during the oil immersion process are both transported through pipelines to the gas treatment equipment for treatment.
[0073] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
Claims
1. An oiling and impregnation device for producing and processing a sewing thread, comprising a device cabinet (100), an oil tank (200), an oiling mechanism (300) and a heating tank (400); characterized in that: The inner bottom of the device cabinet (100) is movably connected to a movable plate (120); a group of hydraulic columns (130) distributed in a rectangular shape are fixed to one side of the top surface of the movable plate (120); an oil tank (200) is fixed to the top of a group of hydraulic columns (130); a heating tank (400) is fixed to one side of the top of the movable plate (120); a spiral groove is provided on the circumference of the heating tank (400); and an oiling mechanism (300) is fixed to the other side of the top of the movable plate (120); A groove (201) is provided in the middle of the inner bottom of the oil tank (200), and the inner bottom positions on both sides of the groove (201) are in an inverted "eight" structure. A water tank (202) is provided in the side box body of the oil tank (200). A first water inlet pipe (210), a second water inlet pipe (220) and a drain pipe (230) are sequentially connected to one side of the oil tank (200), and the second water inlet pipe (220) is connected to the water outlet of the heating tank (400); The oiling mechanism (300) comprises a support frame (310), a conductor rod (320) and a drying assembly (330); a group of conductor rods (320) distributed in a triangular shape are connected between the two support frames (310); a drying assembly (330) is fixed in the middle between the two support frames (310); a displacement sensor (315), a servo motor (316), an alarm (317) and a control box (318) are fixed on the outer side surface of one of the support frames (310); the drying assembly (330) comprises a conductor rod (331) and a heating roller (332); heating rollers (332) are installed on both sides of the conductor rod (331); The wire conveying roller (331) comprises a rod (3311) and a roller seat (3312); a spiral wire conveying groove is provided on the circumference of the rod (3311); both ends of the rod (3311) are movably connected to the roller seats (3312) on both sides through corresponding bearings; a mounting groove is provided inside the roller seat (3312) on one side of the wire conveying roller (331); the roller seat (3312) on one side of the wire conveying roller (331) and one end of the heating roller (332) are both provided with a transverse through groove (304); the through groove (304) of the roller seat (3312) horizontally crosses the mounting groove of the roller seat (3312); a gear shaft (3313) is movably connected inside the mounting groove of the roller seat (3312); the outer end of the gear shaft (3313) is connected to the output shaft of the servo motor (316); A group of arc-shaped heating tubes (301) are fixed to the arc groove portion on the circumference of the heating roller (332); a group of evenly distributed wire grooves (302) are provided on the outside of the circumference of the heating roller (332); an axial groove is provided inside the heating roller (332); a through groove (304) of the heating roller (332) horizontally crosses the axial groove of the heating roller (332); arc grooves (305) are provided on both sides of the bottom of the heating roller (332); the arc grooves (305) are connected to the axial groove of the heating roller (332); A driving rod (3321) is connected inside the shaft groove of the heating roller (332), and two ends of the driving rod (3321) are movably connected to two side walls of the shaft groove of the heating roller (332) through corresponding bearings, and a gear ring (3322) is fixed around one end of the driving rod (3321), and the gear ring (3322) is directly opposite to the through groove (304) area of the heating roller (332); The bottom of the heating roller (332) is connected to a telescopic stirring assembly (303), the telescopic stirring assembly (303) comprising a hydraulic rod (3031) and a stirring frame (3032), both sides of the bottom of the driving rod (3321) are fixed with hydraulic rods (3031) via mounting seats, the hydraulic rods (3031) on both sides respectively cross the arc grooves (305) on both sides of the heating roller (332), and both sides of the top of the stirring frame (3032) are respectively connected to the hydraulic rods (3031) on both sides of the driving rod (3321); The gear shafts (3313) of the two wire conveying rollers (331) are connected to the gear ring (3322) of the heating roller (332) via a toothed chain transmission, and the toothed chain passes through the through slots (304) of the wire conveying rollers (331) and the heating roller (332); The oiling mechanism (300) is located directly above the oil tank (200). The oil tank (200) and the oiling mechanism (300) are matched to oil the sewing wire (500). The sewing wire (500) enters from a wire inlet hole on one side wall of the device cabinet (100) and passes through the oiling mechanism (300) and the heating tank (400) in sequence to exit from a wire outlet hole on the other side wall of the device cabinet (100). After passing through the device cabinet (100), the sewing wire (500) is wound around the wire grooves of a group of triangularly distributed wire rods (320), then wound around the spiral wire groove of the wire conveying rod (331), and then wound around the spiral wire groove of the heating tank (400) before passing out. When the sewing wire (500) is wound around the wire grooves of the group of triangular wire rods (320), it passes through the wire groove (302) of the heating roller (332).
2. The oiling impregnation device for producing and processing covered sewing wire according to claim 1, characterized in that: The bottom edge of the side of the device cabinet (100) is movably connected to a cabinet door (110) via a hinge, a group of evenly distributed No. 2 rails (102) are fixed to the inner wall of the cabinet door (110), a group of evenly distributed No. 1 rails (101) are fixed to the inner bottom of the device cabinet (100), a group of the No. 1 rails (101) and a group of the No. 2 rails (102) are arranged in a one-to-one correspondence, and a group of rail grooves at the bottom of the movable plate (120) are movably mounted on the group of the No. 1 rails (101) in a one-to-one correspondence; Support legs (103) are fixed at the four corners of the bottom of the device cabinet (100), and pad legs (104) are fixed at the four corners of the outer surface of the cabinet door (110), and the bottom ends of the pad legs (104) and the bottom ends of the support legs (103) in a vertical state are located on the same plane.
3. The oiling impregnation device for producing and processing covered sewing wire according to claim 1, characterized in that: The first water inlet pipe (210) is connected to an external water inlet pipe, and the water inlet of the heating tank (400) is connected to another external water inlet pipe via the water inlet pipe (410). Solenoid valves are installed on the first water inlet pipe (210), the second water inlet pipe (220) and the drain pipe (230); The top of the water tank (202) is sealed by a high-temperature resistant glass plate, the first water inlet pipe (210) and the second water inlet pipe (220) are both connected to the water inlet portion of the water tank (202), and the drainage pipe (230) is connected to the water outlet portion of the water tank (202).
4. The oiling impregnation device for producing and processing covered sewing wire according to claim 1, characterized in that: The support frame (310) is provided with a movable groove (311), and both sides of the bottom and both sides of the top of the movable groove (311) are provided with limiting holes (312). A pressing plate (313) is movably connected between the two support frames (310), and a group of evenly distributed Y-shaped silicone plates (3131) are fixed to the bottom of the pressing plate (313). Both ends of the pressing plate (313) are connected with locking pieces (314), and the locking pieces (314) cross the corresponding movable groove (311). The pressing plate (313) is locked and limited in the movable groove (311) area by the locking pieces (314); Both ends of the pressing plate (313) are provided with inner grooves, a spring (3141) is installed in the inner groove of the pressing plate (313), a rod portion of the locking member (314) crosses the spring (3141) and is movably installed in the inner groove of the pressing plate (313), two symmetrically arranged limiting rods (3142) are fixed to the inner side of the handle portion of the locking member (314), and the size of the limiting rods (3142) matches the size of the limiting hole (312).
5. The oiling impregnation device for producing and processing covered sewing wire according to claim 4, characterized in that: The displacement sensor (315) is fixed to the bottom of the inner side of the support frame (310) via a mounting plate, and the servo motor (316), the alarm (317) and the control box (318) are all located on the outer side of the support frame (310); A controller is fixed inside the control box (318), a touch screen is fixed on the outer surface of the control box (318), and the controller inside the control box (318) is electrically connected to the touch screen of the control box (318), the displacement sensor (315), the servo motor (316), the alarm (317), the heating tube (301), the hydraulic rod (3031), and the hydraulic column (130).
6. The oiling impregnation device for producing and processing covered sewing wire according to claim 5, characterized in that: The two ends of the conductor rod (320) are movably connected to the support frames (310) on both sides through bearings on both sides, and a group of evenly distributed conductor grooves are opened on the circumference of the conductor rod (320). The drying assembly (330) is located inside a group of the conductor rods (320).
Citation Information
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