Cleaning device for compensator production

Abstract

The invention discloses a cleaning device for compensator production, and belongs to the technical field of compensator cleaning equipment.The cleaning device for compensator production comprises a supporting frame, clamping mechanisms are installed on the two sides of the supporting frame, and a conveying mechanism is installed in the center of the supporting frame; a positioning mechanism is mounted at the top end of the center of the supporting frame, and an outer wall cleaning mechanism is mounted at the bottom of the positioning mechanism; a jacking mechanism is installed at the bottom end of the center of the supporting frame, an inner wall cleaning mechanism is installed at the top of the jacking mechanism, and a plurality of ripple compensators are arranged on the conveying mechanism. By designing the outer wall cleaning mechanism and the inner wall cleaning mechanism, the corrugated positions of the inner wall and the outer wall of the corrugated compensator can be brushed and scrubbed at the same time, oil stains and dust at dead corners of the corrugated compensator are effectively cleaned, and the cleaning quality and efficiency are greatly improved.

Description

Technical Field

[0001] The invention belongs to the technical field of compensator cleaning equipment, and in particular relates to a cleaning device for compensator production. Background Art

[0002] A compensator is a flexible connection device used in pipelines or equipment systems. It is mainly used to absorb thermal expansion and contraction caused by temperature changes, mechanical vibrations, pressure fluctuations or foundation settlement. It can also compensate for installation errors and reduce pipeline stress to prevent equipment or pipelines from being damaged due to deformation. According to the structure and working principle, compensators can be divided into metal bellows compensators, sleeve compensators, non-metallic compensators, hinge compensators, pressure-balanced compensators, etc.; bellows compensators will produce impurities such as oil, welding slag and dust during the welding and forming process. The surface of the components needs to be cleaned by a cleaning device to prevent impurities from affecting the sealing, corrosion resistance or fatigue life.

[0003] When cleaning the corrugations of the bellows compensator, the processed bellows compensator is usually placed on a conveyor belt, which is automatically transported by the conveyor belt, and then transported to a cleaning area. The corrugations on the inner and outer walls are automatically flushed with a water gun. Although most of the oil and dust can be cleaned, the dead corners of the corrugations cannot be effectively cleaned, resulting in oil stuck in the dead corners of the inner and outer walls of the corrugations, which greatly reduces the cleaning efficiency. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a cleaning device for compensator production.

[0005] The technical solution adopted to solve the above technical problems is: a cleaning device for compensator production, comprising a support frame, both sides of the support frame are equipped with clamping mechanisms, and the center of the support frame is equipped with a conveying mechanism; A positioning mechanism is installed at the central top of the support frame, and an outer wall cleaning mechanism is installed at the bottom of the positioning mechanism; A lifting mechanism is installed at the central bottom end of the support frame, an inner wall cleaning mechanism is installed on the top of the lifting mechanism, and a plurality of corrugated compensators are arranged on the conveying mechanism.

[0006] Furthermore, a protection box is fixedly connected to the top of the support frame, a drainage box is fixedly connected to the bottom center of the support frame, both ends of the center of the support frame are rotatably connected to the first rotating shaft, the outer walls of the two first rotating shafts are respectively fixedly connected to the loading rack and the unloading rack, one side of the loading rack and the unloading rack are respectively fixedly connected to the fixing frame, one side of the loading rack and the unloading rack are respectively fixedly connected to the first baffle and the second baffle, first motors are installed on both sides of the front end of the support frame, the front ends of the two first motor output shafts are respectively fixedly connected to the corresponding rear ends of the first rotating shafts, and multiple fans are installed on the front and rear ends of the support frame and the top of the protection box.

[0007] Through the above technical solution, the staff needs to place the corrugated compensator on the loading rack so that the flange at the bottom of the corrugated compensator is close to the first baffle, and then clamp it through the clamping mechanism, start the first motor close to the loading rack, and drive the connected first rotating shaft to rotate through the output shaft, thereby driving the loading rack to rotate 180 degrees, so as to rotate the corrugated compensator to the conveying mechanism, release the clamping mechanism, realize automatic loading of the corrugated compensator, and after cleaning the corrugated compensator, start multiple fans to realize the outer wall and inner wall of the corrugated compensator. The wall is blown dry, which greatly improves the cleaning efficiency. The dried corrugated compensator is transported to the lower material rack so that when its bottom flange is close to the second baffle, it is clamped by the clamping mechanism, and then the first motor close to the lower material rack is started. The output shaft rotates to drive the connected first rotating shaft to rotate, thereby driving the lower material rack to rotate 180 degrees, so that the corrugated compensator is removed from the conveying mechanism, the clamping mechanism is released, and the staff removes the cleaned corrugated compensator. The device automatically loads and unloads, which not only improves the cleaning efficiency, but also greatly reduces the labor cost.

[0008] Furthermore, the clamping mechanism includes a mounting frame fixedly connected to the loading rack or the unloading rack, a first connecting plate fixedly connected to one side of the mounting frame, the front and rear ends of the first connecting plate are rotatably connected to the clamping plate, the centers of the two clamping plates are fixedly connected to connecting shafts, a group of rubber wheels are installed on the inner sides of the two clamping plates, a first cylinder is installed inside the mounting frame, one end of the first cylinder piston is fixedly connected to a push plate, the front and rear ends of the push plate are rotatably connected to movable plates, and one end of the two movable plates are rotatably connected to the corresponding connecting shafts respectively.

[0009] Through the above technical solution, when the corrugated compensator is clamped, the first cylinder is started, and the push plate is pushed by the piston, so that the push plate pushes the two movable plates, so that the two movable plates push the corresponding connecting shafts, and the two movable plates rotate during the pushing process, thereby driving the clamping plates to rotate toward each other, thereby driving the two sets of rubber wheels to press against the outer wall of the corrugated compensator, and when the piston of the first cylinder pushes out the set clamping distance, the corrugated compensator is clamped.

[0010] Furthermore, the conveying mechanism includes a second rotating shaft rotatably connected to the two ends of the center of the support frame, the front and rear ends of the outer walls of the two second rotating shafts are fixedly connected to sprockets, a chain is installed between every two of the sprockets, and multiple support plates are fixedly connected to the two chains, and a second motor is fixedly installed on one side of the front end of the support frame, and the rear end of the output shaft of the second motor is fixedly connected to the front end of one of the second rotating shafts.

[0011] Through the above technical scheme, when the corrugated compensator needs to be automatically conveyed, the second motor is started, and the output shaft rotates to drive the connected second rotating shaft to rotate, thereby driving the two connected sprockets to rotate, and the other two sprockets cooperate to drive the two sprockets to transmit. When the corrugated compensator is on top of multiple support plates, the automatic conveyance of the corrugated compensator is realized. When the corrugated compensator is conveyed to the bottom of the positioning mechanism, the second motor pauses, the two chains stop transmission, and the positioning mechanism positions the corrugated compensator. At this time, the loading rack automatically loads the new corrugated compensator, and the unloading rack automatically unloads the cleaned corrugated compensator. Multiple workstations are carried out simultaneously without interfering with each other, which greatly improves the overall efficiency.

[0012] Furthermore, the positioning mechanism includes a first electric push rod fixedly installed on the top of the protective box, the bottom end of the first electric push rod piston is fixedly connected to a connecting rod, the bottom end of the connecting rod is fixedly connected to a second connecting plate, the bottom of the second connecting plate is slidably connected to a plurality of penetrating first limit rods, a positioning plate is fixedly connected between the bottom ends of the plurality of first limit rods, the top of the positioning plate is fixedly connected to springs close to the outer sides of the first limit rods, and the top ends of the plurality of springs are fixedly connected to the bottom of the second connecting plate.

[0013] Through the above technical solution, when the corrugated compensator is transported to the bottom of the positioning plate, the first electric push rod is started, and the connecting rod is pushed by the piston, so that the connecting rod pushes multiple springs, thereby pushing the positioning plate, so that the positioning plate is attached to the top of the corrugated compensator to achieve positioning and fixation, which is convenient for the subsequent outer wall cleaning mechanism to clean its outer wall.

[0014] Furthermore, the outer wall cleaning mechanism includes a connecting sleeve rotatably connected to the top end of the outer wall of the connecting rod, the outer wall center of the connecting sleeve is rotatably connected to a third connecting plate, the top front and rear ends of the third connecting plate are fixedly connected to a second limiting rod, the top end of the outer wall of the connecting sleeve is fixedly connected to a first gear ring, the top rear end of the third connecting plate is fixedly connected to a frame, the frame is fixedly mounted with a third motor, the outer wall of the third motor output shaft is fixedly connected to a first gear, the outer wall bottom end of the connecting sleeve is fixedly connected to an L-shaped frame, and the front and rear ends of the L-shaped frame are slidably connected to a set of penetrating third limiting rods Position rod, the inner ends of the two groups of third limit rods are fixedly connected to the first mounting plate, and a group of second cylinders are installed at the bottom of the front and rear ends of the L-shaped frame, one of the first mounting plates is installed with a first corrugated cleaning cotton on the inner wall, and the other first mounting plate is installed with a first corrugated brush on the inner wall, and a plurality of first nozzles are fixedly connected to the edge of the inner wall of the other first mounting plate near the first corrugated brush, and a first connecting pipe is fixedly connected between the plurality of first nozzles, a first water pump is fixedly installed on the top of the protective box, and a second connecting pipe is fixedly connected between the first water pump and the first connecting pipe.

[0015] Through the above technical solution, after the corrugated compensator is positioned and fixed, the two groups of second cylinders are started, and the connected first mounting plates are pushed by the pistons, thereby pushing the first corrugated brush and the first corrugated cleaning cotton. Due to the distance pushed out by the piston of the first electric push rod, the first corrugated brush and the first corrugated cleaning cotton are just in contact with the corrugations of the outer wall of the corrugated compensator. At the same time, the first water pump is started, and the first water pump draws external water source and delivers it to multiple first nozzles through the second connecting pipe and the first connecting pipe, thereby flushing the corrugations of the outer wall of the corrugated compensator. The third motor is started, and the first gear is driven to rotate by the output shaft, thereby driving the first gear ring, thereby driving the connecting sleeve and the L-shaped frame to rotate, thereby driving the first corrugated brush, multiple first nozzles and the first corrugated cleaning cotton to rotate, so as to realize the brushing of the corrugations of the outer wall of the corrugated compensator, and the first corrugated cleaning cotton is used to scrub after each brushing. Since the first corrugated brush and the first corrugated cleaning cotton are in contact with the corrugations of the outer wall of the corrugated compensator, the oil and dust in the dead corners are effectively cleaned, which greatly improves the cleaning effect.

[0016] Furthermore, the two second limit rods both pass through the top of the protection box, the first gear is meshed with the first ring gear, and the inner ends of the two groups of second cylinder pistons are respectively fixedly connected to the corresponding first mounting plates.

[0017] Through the above technical solution, the third connecting plate is limited by two second limit rods during its up and down movement to improve stability. After the corrugated compensator is cleaned, the third motor is reset to keep the L-shaped frame vertical to the conveying mechanism without affecting the normal conveying of the next corrugated compensator.

[0018] Furthermore, the lifting mechanism includes a second electric push rod fixedly installed on the bottom of the drainage box, the top end of the piston of the second electric push rod is fixedly connected to a fourth connecting plate, one side of the top of the fourth connecting plate is rotatably connected to a push rod, the top of the push rod is fixedly connected to a disc, the top of the fourth connecting plate is fixedly connected to a first waterproof shell, and one side of the top of the first waterproof shell is fixedly connected to a second waterproof shell.

[0019] Through the above technical solution, after the corrugated compensator is positioned and fixed, the second electric push rod is started, and the fourth connecting plate is pushed by the piston, thereby pushing the push rod and the disc, thereby pushing the inner wall cleaning mechanism, so that the inner wall cleaning mechanism is located in the internal center of the corrugated compensator, thereby facilitating the cleaning of the inner wall corrugations.

[0020] Furthermore, the inner wall cleaning mechanism includes two second mounting plates fixedly connected to the top of the disc, a third waterproof shell is fixedly connected between the two second mounting plates, a group of fourth limiting rods are slidably connected to the two second mounting plates, the outer ends of the two groups of fourth limiting rods are fixedly connected to the third mounting plates, and a group of third cylinders are fixedly installed on the two second mounting plates, a second corrugated cleaning cotton is installed on the outer side of one of the third mounting plates, a second corrugated brush is installed on the outer side of the other third mounting plate, and a plurality of second nozzles are fixedly connected to the edge of the outer side of the other third mounting plate near the second corrugated brush, a third connecting pipe is fixedly connected between the plurality of second nozzles, a second water pump is fixedly installed on the bottom of the support frame, a fourth connecting pipe is fixedly connected between the second water pump and the third connecting pipe, a second gear ring is fixedly connected to the bottom end of the outer wall of the top rod, a fourth motor is installed in the second waterproof shell, and a second gear is fixedly connected to the outer wall of the output shaft of the fourth motor.

[0021] Through the above technical scheme, when the second corrugated brush and the second corrugated cleaning cotton are pushed to a height that fits with the corrugations of the inner wall of the corrugated compensator, the two groups of third cylinders are started, and both push the connected third mounting plates, thereby pushing the second corrugated brush and the second corrugated cleaning cotton, so that the second corrugated brush and the second corrugated cleaning cotton fit with the corrugations of the inner wall of the corrugated compensator, and the second water pump is started, and the second water pump draws water from the external source and delivers it to multiple second nozzles through the fourth connecting pipe and the third connecting pipe, thereby flushing the corrugations of the inner wall of the corrugated compensator, and at the same time, the fourth motor is started, and the second gear is driven to rotate by the rotation of the output shaft, thereby driving the second gear ring to rotate, thereby driving the rotation of the push rod and the disc, and then driving the second corrugated brush, multiple second nozzles and the second corrugated cleaning cotton to rotate, so as to achieve brushing and scrubbing of the corrugations of the inner wall of the corrugated compensator, thereby effectively cleaning the oil and dust in the dead corners of the corrugations, and greatly improving the cleaning quality.

[0022] Furthermore, one end of the two groups of third cylinder pistons are respectively fixedly connected to the corresponding third mounting plates, the second gear is meshed with the second gear ring, and both are located in the first waterproof shell.

[0023] Through the above technical solution, the first waterproof shell is used for waterproof protection of the second gear and the second gear ring, and the second waterproof shell is used for waterproof protection of the fourth motor.

[0024] The beneficial effects of the present invention are as follows: (1) The present invention can brush and scrub the corrugations of the inner and outer walls of the corrugated compensator at the same time by designing an outer wall cleaning mechanism and an inner wall cleaning mechanism, and effectively clean the oil and dust in the dead corners, thereby greatly improving the cleaning quality and efficiency; (2) The present invention can quickly position and fix the corrugated compensator by designing a positioning mechanism and a lifting mechanism, thereby facilitating precise cleaning of the inner and outer walls and improving the cleaning effect; (3) The present invention can automatically load and unload the corrugated compensator by designing a loading rack, a unloading rack and a clamping mechanism, without the need for manual operation by the staff, which not only improves the cleaning efficiency but also greatly reduces the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is the overall first-view appearance diagram of the present invention; Figure 2 is the overall second viewing angle appearance diagram of the present invention; Figure 3 It is the overall front view of the present invention; Figure 4 is an overall side view of the present invention; Figure 5 is an overall cross-sectional view of the present invention; Figure 6 It is a schematic diagram of the structure of the loading rack of the present invention; Figure 7 It is a schematic diagram of the structure of the unloading rack of the present invention; Figure 8 It is a schematic diagram of the structure of the clamping mechanism of the present invention; Fig. 9 It is a schematic diagram of the structure of the conveying mechanism of the present invention; Fig.10 It is a schematic structural diagram of the positioning mechanism and the outer wall cleaning mechanism of the present invention; Fig.11 It is a schematic diagram of the structure of some parts of the outer wall cleaning mechanism of the present invention; Fig.12 It is a schematic structural diagram of the lifting mechanism and the inner wall cleaning mechanism of the present invention; Fig.13 It is a schematic diagram of the structure of some parts of the inner wall cleaning mechanism of the present invention; Fig.14It is an expanded view of some parts of the jacking mechanism and the inner wall cleaning mechanism of the present invention.

[0026] Figure numerals: 1, support frame; 11, protection box; 12, drainage box; 13, first rotating shaft; 14, loading rack; 15, unloading rack; 16, fixed frame; 17, first baffle; 18, second baffle; 19, first motor; 120, fan; 2, clamping mechanism; 201, mounting frame; 202, first connecting plate; 203, clamping plate; 204, connecting shaft; 205, rubber wheel; 206, first cylinder; 207, push plate; 208, movable plate; 3, conveying Mechanism; 301, second rotating shaft; 302, sprocket; 303, chain; 304, support plate; 305, second motor; 4, positioning mechanism; 401, first electric push rod; 402, connecting rod; 403, second connecting plate; 404, first limiting rod; 405, positioning plate; 406, spring; 5, outer wall cleaning mechanism; 501, connecting sleeve; 502, third connecting plate; 503, second limiting rod; 504, first gear ring; 505, frame; 506, third Motor; 507, first gear; 508, L-shaped frame; 509, third limit rod; 510, first mounting plate; 511, second cylinder; 512, first corrugated cleaning cotton; 513, first corrugated brush; 514, first nozzle; 515, first connecting pipe; 516, first water pump; 517, second connecting pipe; 6, lifting mechanism; 601, second electric push rod; 602, fourth connecting plate; 603, push rod; 604, disc; 605, first waterproof shell; 6 06. Second waterproof shell; 7. Inner wall cleaning mechanism; 701. Second mounting plate; 702. Third waterproof shell; 703. Fourth limiting rod; 704. Third mounting plate; 705. Third cylinder; 706. Second corrugated cleaning cotton; 707. Second corrugated brush; 708. Second nozzle; 709. Third connecting pipe; 710. Second water pump; 711. Fourth connecting pipe; 712. Second ring gear; 713. Fourth motor; 714. Second gear; 8. Corrugated compensator. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0028] like Figure 1-Figure 7As shown, a cleaning device for compensator production in this embodiment includes a support frame 1, a protection box 11 is fixedly connected to the top of the support frame 1, a drainage box 12 is fixedly connected to the bottom center of the support frame 1, first rotating shafts 13 are rotatably connected to both ends of the center of the support frame 1, and the outer walls of the two first rotating shafts 13 are respectively fixedly connected to a loading rack 14 and a unloading rack 15, and one side of the loading rack 14 and the unloading rack 15 is fixedly connected to a fixing frame 16, and one side of the loading rack 14 and the unloading rack 15 is respectively fixedly connected to a first baffle 17 and a second baffle 18, and first motors 19 are installed on both sides of the front end of the support frame 1, and the front ends of the output shafts of the two first motors 19 are respectively fixedly connected to the corresponding rear ends of the first rotating shafts 13, and multiple fans 120 are installed on the front and rear ends of the support frame 1 and the top of the protection box 11. The staff needs to place the corrugated compensator 8 on the loading rack 14 so that the flange at the bottom end of the corrugated compensator 8 is close to the first baffle 17, and then clamp it through the clamping mechanism 2 to start the first baffle 17 near the loading rack 14. The motor 19 drives the connected first rotating shaft 13 to rotate through the output shaft rotation, thereby driving the loading rack 14 to rotate 180 degrees, thereby rotating the corrugated compensator 8 to the conveying mechanism 3, loosening the clamping mechanism 2, and realizing automatic loading of the corrugated compensator 8. After cleaning the corrugated compensator 8, start multiple fans 120 to dry the outer wall and the inner wall of the corrugated compensator 8, which greatly improves the cleaning efficiency. The dried corrugated compensator 8 is transported to the lower material rack 15, so that when its bottom flange is close to the second baffle 18, it is clamped by the clamping mechanism 2, and then the first motor 19 near the unloading rack 15 is started, and the connected first rotating shaft 13 is driven to rotate through the output shaft rotation, thereby driving the unloading rack 15 to rotate 180 degrees, thereby removing the corrugated compensator 8 from the conveying mechanism 3, loosening the clamping mechanism 2, and the staff removes the cleaned corrugated compensator 8. The device automatically loads and unloads, which not only improves the cleaning efficiency, but also greatly reduces the labor cost. A plurality of corrugated compensators 8 are provided on the conveying mechanism 3.

[0029] like Figure 1-Figure 8As shown, a clamping mechanism 2 is installed on both sides of the support frame 1, and the clamping mechanism 2 includes a mounting frame 201 fixedly connected to the loading frame 14 or the unloading frame 15, a first connecting plate 202 is fixedly connected to one side of the mounting frame 201, and the front and rear ends of the first connecting plate 202 are rotatably connected to clamping plates 203, the centers of the two clamping plates 203 are fixedly connected to connecting shafts 204, and a group of rubber wheels 205 are installed on the inner sides of the two clamping plates 203, and a first cylinder 206 is installed inside the mounting frame 201, and one end of the piston of the first cylinder 206 is fixedly connected to a push plate 207, and the front and rear ends of the push plate 207 are rotatably connected There are movable plates 208, one end of the two movable plates 208 is rotatably connected to the corresponding connecting shafts 204. When the corrugated compensator 8 is clamped, the first cylinder 206 is started, and the push plate 207 is pushed by the piston, so that the push plate 207 pushes the two movable plates 208, so that the two movable plates 208 push the corresponding connecting shafts 204. The two movable plates 208 rotate during the pushing process, thereby driving the clamping plates 203 to rotate towards each other, thereby driving the two groups of rubber wheels 205 to stick to the outer wall of the corrugated compensator 8. When the piston of the first cylinder 206 pushes out the set clamping distance, the corrugated compensator 8 is clamped.

[0030] like Figure 1-Figure 9 As shown, a conveying mechanism 3 is installed at the center of the support frame 1, and the conveying mechanism 3 includes a second rotating shaft 301 rotatably connected to the two ends of the center of the support frame 1, and the front and rear ends of the outer walls of the two second rotating shafts 301 are fixedly connected with sprockets 302, and a chain 303 is installed between every two sprockets 302. A plurality of support plates 304 are fixedly connected to the two chains 303. A second motor 305 is fixedly installed on one side of the front end of the support frame 1, and the rear end of the output shaft of the second motor 305 is fixedly connected to the front end of one of the second rotating shafts 301. When the corrugated compensator 8 needs to be automatically conveyed, the second motor 305 is started, and the output shaft rotates to drive the connected second rotating shaft. The shaft 301 rotates, thereby driving the two connected sprockets 302 to rotate, and the other two sprockets 302 cooperate with each other, thereby driving the two sprockets 302 to transmit. When the corrugated compensator 8 is on top of multiple support plates 304, the corrugated compensator 8 is automatically transported. When the corrugated compensator 8 is transported to just below the positioning mechanism 4, the second motor 305 pauses, the two chains 303 stop transmitting, and the positioning mechanism 4 positions the corrugated compensator 8. At this time, the loading rack 14 automatically loads new corrugated compensators 8, and the unloading rack 15 automatically unloads cleaned corrugated compensators 8. Multiple workstations are carried out simultaneously without interfering with each other, which greatly improves the overall efficiency.

[0031] like Figure 1-Figure 10As shown, a positioning mechanism 4 is installed at the center top of the support frame 1, and the positioning mechanism 4 includes a first electric push rod 401 fixedly installed on the top of the protection box 11, the bottom end of the piston of the first electric push rod 401 is fixedly connected to a connecting rod 402, the bottom end of the connecting rod 402 is fixedly connected to a second connecting plate 403, and the bottom of the second connecting plate 403 is slidably connected to a plurality of first limiting rods 404 penetrating therethrough, and a positioning plate 405 is fixedly connected between the bottom ends of the plurality of first limiting rods 404, and the tops of the positioning plates 405 are respectively close to the first The outer sides of the limiting rods 404 are fixedly connected with springs 406, and the top ends of the multiple springs 406 are fixedly connected to the bottom of the second connecting plate 403. When the corrugated compensator 8 is transported to the bottom of the positioning plate 405, the first electric push rod 401 is started, and the connecting rod 402 is pushed by the piston, so that the connecting rod 402 pushes the multiple springs 406, thereby pushing the positioning plate 405, so that the positioning plate 405 is attached to the top end of the corrugated compensator 8, achieving positioning and fixation, which is convenient for the subsequent outer wall cleaning mechanism 5 to clean its outer wall.

[0032] like Figure 1-Figure 11As shown, an outer wall cleaning mechanism 5 is installed at the bottom of the positioning mechanism 4, and the outer wall cleaning mechanism 5 includes a connecting sleeve 501 rotatably connected to the top end of the outer wall of the connecting rod 402, the outer wall center of the connecting sleeve 501 is rotatably connected to the third connecting plate 502, the top front and rear ends of the third connecting plate 502 are fixedly connected to the second limiting rod 503, the top of the outer wall of the connecting sleeve 501 is fixedly connected to the first gear ring 504, the top rear end of the third connecting plate 502 is fixedly connected to the frame 505, the third motor 506 is fixedly installed on the frame 505, the outer wall of the output shaft of the third motor 506 is fixedly connected to the first gear 507, the bottom end of the outer wall of the connecting sleeve 501 is fixedly connected to the L-shaped frame 508, and the front and rear ends of the L-shaped frame 508 are slidably connected to a group of penetrating third limiting Rod 509, the inner ends of the two groups of third limiting rods 509 are fixedly connected to the first mounting plate 510, and a group of second cylinders 511 are installed at the bottom of the front and rear ends of the L-shaped frame 508, the inner wall of one of the first mounting plates 510 is installed with a first corrugated cleaning cotton 512, and the inner wall of the other first mounting plate 510 is installed with a first corrugated brush 513, and the inner wall of the other first mounting plate 510 is fixedly connected with a plurality of first nozzles 514 near the edge of the first corrugated brush 513, and the plurality of first nozzles 514 are fixedly connected with a first connecting pipe 515, and the top of the protective box 11 is fixedly installed with a first water pump 516, and the second connecting pipe 517 is fixedly connected between the first water pump 516 and the first connecting pipe 515. After the corrugated compensator 8 is positioned and fixed, start The two sets of second cylinders 511 are driven, and the connected first mounting plates 510 are pushed by the pistons, thereby pushing the first corrugated brush 513 and the first corrugated cleaning cotton 512. Due to the distance pushed out by the piston of the first electric push rod 401, the first corrugated brush 513 and the first corrugated cleaning cotton 512 are just in contact with the corrugations of the outer wall of the corrugated compensator 8. At the same time, the first water pump 516 is started, and the first water pump 516 draws water from the outside and delivers it to the plurality of first nozzles 514 through the second connecting pipe 517 and the first connecting pipe 515, thereby flushing the corrugations of the outer wall of the corrugated compensator 8. The third motor 506 is started, and the first gear 507 is driven to rotate by the rotation of the output shaft, thereby driving the first gear ring 504, thereby driving the connecting sleeve 501 and the L-shaped frame 508 to rotate. , thereby driving the rotation of the first corrugated brush 513, multiple first nozzles 514 and the first corrugated cleaning cotton 512, so as to realize brushing of the corrugations on the outer wall of the corrugated compensator 8, and scrubbing with the first corrugated cleaning cotton 512 after each brushing, because the first corrugated brush 513 and the first corrugated cleaning cotton 512 fit the corrugations on the outer wall of the corrugated compensator 8, thereby effectively cleaning the oil and dust in the dead corners, greatly improving the cleaning effect, the two second limiting rods 503 both penetrate the top of the protective box 11, the first gear 507 is meshed with the first gear ring 504, the inner ends of the two sets of second cylinder 511 pistons are respectively fixedly connected to the corresponding first mounting plates 510, and the third connecting plate 502 is limited by the two second limiting rods 503 during the up and down movement,To improve stability, after cleaning the corrugated compensator 8, the third motor 506 is reset so that the L-shaped frame 508 and the conveying mechanism 3 remain vertical, without affecting the normal conveying of the next corrugated compensator 8.

[0033] like Figure 1-Figure 14 As shown, a lifting mechanism 6 is installed at the central bottom end of the support frame 1, and the lifting mechanism 6 includes a second electric push rod 601 fixedly installed at the bottom of the drainage box 12, and the top of the piston of the second electric push rod 601 is fixedly connected to the fourth connecting plate 602, and the top side of the fourth connecting plate 602 is rotatably connected to the push rod 603, and the top of the push rod 603 is fixedly connected to the disc 604, and the top of the fourth connecting plate 602 is fixedly connected to the first waterproof shell 605, and the top side of the first waterproof shell 605 is fixedly connected to the second waterproof shell 606. After the corrugated compensator 8 is positioned and fixed, the second electric push rod 601 is started, and the fourth connecting plate 602 is pushed by the piston, thereby pushing the push rod 603 and the disc 604, thereby pushing the inner wall cleaning mechanism 7, so that the inner wall cleaning mechanism 7 is located at the inner center of the corrugated compensator 8, thereby facilitating the cleaning of the inner wall corrugations.

[0034] like Figure 1-Figure 14As shown, an inner wall cleaning mechanism 7 is installed on the top of the lifting mechanism 6, and the inner wall cleaning mechanism 7 includes two second mounting plates 701 fixedly connected to the top of the disc 604, a third waterproof shell 702 is fixedly connected between the two second mounting plates 701, a group of fourth limiting rods 703 penetrating therethrough are slidably connected to the two second mounting plates 701, the outer ends of the two groups of fourth limiting rods 703 are fixedly connected to the third mounting plates 704, a group of third cylinders 705 are fixedly installed on the two second mounting plates 701, a second corrugated cleaning cotton 706 is installed on the outer side of one of the third mounting plates 704, and a second corrugated brush 707 is installed on the outer side of the other third mounting plate 704. A plurality of second nozzles 708 are fixedly connected to the edge of the outer side of another third mounting plate 704 near the second corrugated brush 707, a third connecting pipe 709 is fixedly connected between the plurality of second nozzles 708, a second water pump 710 is fixedly installed at the bottom of the support frame 1, a fourth connecting pipe 711 is fixedly connected between the second water pump 710 and the third connecting pipe 709, a second gear ring 712 is fixedly connected to the bottom end of the outer wall of the top rod 603, a fourth motor 713 is installed in the second waterproof shell 606, and a second gear 714 is fixedly connected to the outer wall of the output shaft of the fourth motor 713, when the second corrugated brush 707 and the second corrugated cleaning cotton 706 are pushed to the corrugated inner wall of the corrugated compensator 8 When the height of the second cylinder 705 is in contact with each other, the two groups of third cylinders 705 are started, and both push the connected third mounting plate 704, thereby pushing the second corrugated brush 707 and the second corrugated cleaning cotton 706, so that the second corrugated brush 707 and the second corrugated cleaning cotton 706 are in contact with the corrugations of the inner wall of the corrugated compensator 8, and the second water pump 710 is started. The second water pump 710 draws water from the outside and delivers it to the plurality of second nozzles 708 through the fourth connecting pipe 711 and the third connecting pipe 709, so as to flush the corrugations of the inner wall of the corrugated compensator 8, and at the same time, the fourth motor 713 is started, and the second gear 714 is driven to rotate by the rotation of the output shaft, thereby driving the second gear ring 712 to rotate, thereby driving the push rod 6 03 and the rotation of the disc 604, thereby driving the rotation of the second corrugated brush 707, multiple second nozzles 708 and the second corrugated cleaning cotton 706, to achieve brushing and scrubbing of the corrugations on the inner wall of the corrugated compensator 8, thereby effectively cleaning the oil and dust in the dead corners of the corrugations, greatly improving the cleaning quality, one end of the two groups of third cylinder 705 pistons are respectively fixedly connected to the corresponding third mounting plate 704, the second gear 714 is meshed with the second gear ring 712, and both are located in the first waterproof shell 605, the first waterproof shell 605 is used for waterproof protection of the second gear 714 and the second gear ring 712, and the second waterproof shell 606 is used for waterproof protection of the fourth motor 713.

[0035] The working principle of this embodiment is as follows: the staff places the corrugated compensator 8 on the loading rack 14, so that the flange at the bottom end of the corrugated compensator 8 is close to the first baffle 17, and the first cylinder 206 is started, and the push plate 207 is pushed by the piston, so that the push plate 207 pushes the two movable plates 208, so that the two movable plates 208 push the corresponding connecting shaft 204, and the two movable plates 208 rotate during the pushing process, thereby driving the clamping plates 203 to rotate toward each other, thereby driving the two sets of rubber wheels 205 to be close to the outer wall of the corrugated compensator 8, when the piston of the first cylinder 206 pushes out the set clamping distance, the corrugated compensator 8 is clamped, and then the first motor 19 near the loading rack 14 is started, and the connected first rotating shaft 13 is driven to rotate by the output shaft, thereby driving the loading rack 14 to rotate 180 degrees, thereby rotating the corrugated compensator 8 to the top of the multiple support plates 304, and the piston of the first cylinder 206 is reset, and the corrugated compensator 8 falls to the top of the multiple support plates 304; When the corrugated compensator 8 is transported, the second motor 305 is started, and the connected second rotating shaft 301 is driven to rotate by the rotation of the output shaft, thereby driving the two connected sprockets 302 to rotate, and the other two sprockets 302 cooperate with each other, thereby driving the two sprockets 302 to transmit, thereby realizing automatic transportation of the corrugated compensator 8; When the corrugated compensator 8 is transported to the bottom of the positioning plate 405, the first electric push rod 401 is started, and the connecting rod 402 is pushed by the piston, so that the connecting rod 402 pushes the plurality of springs 406, thereby pushing the positioning plate 405, so that the positioning plate 405 is attached to the top of the corrugated compensator 8, so as to achieve positioning and fixing; After the corrugated compensator 8 is positioned and fixed, the two sets of second cylinders 511 are started, and the connected first mounting plates 510 are pushed by pistons, thereby pushing the first corrugated brush 513 and the first corrugated cleaning cotton 512. Due to the distance pushed out by the piston of the first electric push rod 401, the first corrugated brush 513 and the first corrugated cleaning cotton 512 are just in contact with the corrugations of the outer wall of the corrugated compensator 8. At the same time, the first water pump 516 is started, and the first water pump 516 draws water from the outside and transports it to the multiple first nozzles 514 through the second connecting pipe 517 and the first connecting pipe 515, thereby cleaning the outer wall corrugated compensator 8. The third motor 506 is started, and the first gear 507 is driven to rotate by the output shaft, thereby driving the first gear ring 504, thereby driving the connecting sleeve 501 and the L-shaped frame 508 to rotate, thereby driving the first corrugated brush 513, multiple first nozzles 514 and the first corrugated cleaning cotton 512 to rotate, so as to realize brushing the corrugations of the outer wall of the corrugated compensator 8, and scrubbing with the first corrugated cleaning cotton 512 after each brushing, because the first corrugated brush 513 and the first corrugated cleaning cotton 512 are in contact with the corrugations of the outer wall of the corrugated compensator 8, thereby cleaning the oil and dust in the dead corners; At the same time, the second electric push rod 601 is started, and the fourth connecting plate 602 is pushed by the piston, thereby pushing the push rod 603 and the disc 604, thereby pushing the second corrugated brush 707 and the second corrugated cleaning cotton 706 to move to a height that fits the corrugations of the inner wall of the corrugated compensator 8, and the two groups of third cylinders 705 are started, and both push the connected third mounting plates 704, thereby pushing the second corrugated brush 707 and the second corrugated cleaning cotton 706, so that the second corrugated brush 707 and the second corrugated cleaning cotton 706 fit the corrugations of the inner wall of the corrugated compensator 8, and the second water pump 710 is started, and the second water pump 710 draws water from the outside, and the second water pump 710 draws water from the outside through the second water pump 710. The fourth connecting pipe 711 and the third connecting pipe 709 convey the plurality of second nozzles 708, so as to flush the corrugations on the inner wall of the corrugated compensator 8, and at the same time, the fourth motor 713 is started, and the second gear 714 is driven to rotate by the rotation of the output shaft, thereby driving the second gear ring 712 to rotate, thereby driving the rotation of the push rod 603 and the disc 604, and then driving the rotation of the second corrugated brush 707, the plurality of second nozzles 708 and the second corrugated cleaning cotton 706, so as to realize the brushing and scrubbing of the corrugations on the inner wall of the corrugated compensator 8, thereby cleaning the oil and dust at the dead corners of the corrugations, and realizing the cleaning of the corrugations on the inner and outer walls of the corrugated compensator 8; The cleaned corrugated compensator 8 is transported toward the lower material rack 15, and when passing through multiple fans 120, the outer wall and the inner wall of the corrugated compensator 8 are blown dry. When the bottom flange of the corrugated compensator 8 is close to the second baffle 18, it is clamped by the clamping mechanism 2, and then the first motor 19 near the lower material rack 15 is started, and the output shaft rotates to drive the connected first rotating shaft 13 to rotate, thereby driving the lower material rack 15 to rotate 180 degrees, so that the corrugated compensator 8 is removed from the conveying mechanism 3, the clamping mechanism 2 is released, and the staff removes the cleaned corrugated compensator 8.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A cleaning device for compensator production, comprising a support frame (1), characterized in that: Clamping mechanisms (2) are installed on both sides of the support frame (1), and a conveying mechanism (3) is installed at the center of the support frame (1); A positioning mechanism (4) is installed at the central top of the support frame (1), and an outer wall cleaning mechanism (5) is installed at the bottom of the positioning mechanism (4); A lifting mechanism (6) is installed at the central bottom end of the support frame (1), an inner wall cleaning mechanism (7) is installed at the top of the lifting mechanism (6), and a plurality of corrugated compensators (8) are provided on the conveying mechanism (3).

2. A cleaning device for compensator production according to claim 1, characterized in that: The top of the support frame (1) is fixedly connected to a protection box (11), the bottom center of the support frame (1) is fixedly connected to a drainage box (12), both ends of the center of the support frame (1) are rotatably connected to a first rotating shaft (13), the outer walls of the two first rotating shafts (13) are respectively fixedly connected to a loading rack (14) and a unloading rack (15), one side of the loading rack (14) and the unloading rack (15) are respectively fixedly connected to a fixing rack (16), one side of the loading rack (14) and the unloading rack (15) are respectively fixedly connected to a first baffle (17) and a second baffle (18), both sides of the front end of the support frame (1) are installed with a first motor (19), the front ends of the output shafts of the two first motors (19) are respectively fixedly connected to the rear ends of the corresponding first rotating shafts (13), and a plurality of fans (120) are installed at the front and rear ends of the support frame (1) and the top of the protection box (11).

3. A cleaning device for compensator production according to claim 2, characterized in that: The clamping mechanism (2) comprises a mounting frame (201) fixedly connected to a loading frame (14) or a unloading frame (15); a first connecting plate (202) is fixedly connected to one side of the mounting frame (201); the front and rear ends of the first connecting plate (202) are rotatably connected to a clamping plate (203); the centers of the two clamping plates (203) are fixedly connected to a connecting shaft (204); a group of rubber wheels (205) are installed on the inner sides of the two clamping plates (203); a first cylinder (206) is installed inside the mounting frame (201); one end of the piston of the first cylinder (206) is fixedly connected to a push plate (207); the front and rear ends of the push plate (207) are rotatably connected to a movable plate (208); one end of the two movable plates (208) are rotatably connected to the corresponding connecting shaft (204), respectively.

4. A cleaning device for compensator production according to claim 1, characterized in that: The conveying mechanism (3) comprises a second rotating shaft (301) rotatably connected to the two ends of the center of the support frame (1); the front and rear ends of the outer walls of the two second rotating shafts (301) are fixedly connected to sprockets (302); a chain (303) is installed between each two sprockets (302); a plurality of support plates (304) are fixedly connected to the two chains (303); a second motor (305) is fixedly installed on one side of the front end of the support frame (1); and the rear end of the output shaft of the second motor (305) is fixedly connected to the front end of one of the second rotating shafts (301).

5. A cleaning device for compensator production according to claim 2, characterized in that: The positioning mechanism (4) comprises a first electric push rod (401) fixedly mounted on the top of the protective box (11); the bottom end of the piston of the first electric push rod (401) is fixedly connected to a connecting rod (402); the bottom end of the connecting rod (402) is fixedly connected to a second connecting plate (403); the bottom of the second connecting plate (403) is slidably connected to a plurality of first limiting rods (404) penetrating therethrough; a positioning plate (405) is fixedly connected between the bottom ends of the plurality of first limiting rods (404); the top of the positioning plate (405) is fixedly connected to a spring (406) close to the outer side of the first limiting rod (404); the top ends of the plurality of springs (406) are fixedly connected to the bottom of the second connecting plate (403).

6. A cleaning device for compensator production according to claim 5, characterized in that: The outer wall cleaning mechanism (5) comprises a connecting sleeve (501) rotatably connected to the top end of the outer wall of the connecting rod (402); the center of the outer wall of the connecting sleeve (501) is rotatably connected to a third connecting plate (502); the front and rear ends of the top of the third connecting plate (502) are fixedly connected to a second limiting rod (503); the top of the outer wall of the connecting sleeve (501) is fixedly connected to a first gear ring (504); the top and rear ends of the third connecting plate (502) are fixedly connected to a frame (505); a third motor (506) is fixedly mounted on the frame (505); the outer wall of the output shaft of the third motor (506) is fixedly connected to a first gear (507); the bottom end of the outer wall of the connecting sleeve (501) is fixedly connected to an L-shaped frame (508); the front and rear ends of the L-shaped frame (508) are slidably connected to a group of penetrating third limiting rods (503); 9), the inner ends of the two groups of the third limiting rods (509) are fixedly connected to the first mounting plates (510), the front and rear end bottoms of the L-shaped frame (508) are each installed with a group of second cylinders (511), the inner wall of one of the first mounting plates (510) is installed with a first corrugated cleaning cotton (512), the inner wall of another of the first mounting plates (510) is installed with a first corrugated brush (513), the inner wall of another of the first mounting plates (510) is fixedly connected with a plurality of first nozzles (514) near the edge of the first corrugated brush (513), the plurality of first nozzles (514) are fixedly connected with a first connecting pipe (515), the top of the protective box (11) is fixedly installed with a first water pump (516), and a second connecting pipe (517) is fixedly connected between the first water pump (516) and the first connecting pipe (515).

7. A cleaning device for compensator production according to claim 6, characterized in that: The two second limit rods (503) both pass through the top of the protection box (11), the first gear (507) meshes with the first gear ring (504), and the inner ends of the pistons of the two groups of the second cylinders (511) are respectively fixedly connected to the corresponding first mounting plates (510).

8. A cleaning device for compensator production according to claim 2, characterized in that: The lifting mechanism (6) comprises a second electric push rod (601) fixedly mounted on the bottom of the drainage box (12); the top end of the piston of the second electric push rod (601) is fixedly connected to a fourth connecting plate (602); one side of the top of the fourth connecting plate (602) is rotatably connected to a push rod (603); the top of the push rod (603) is fixedly connected to a disc (604); the top of the fourth connecting plate (602) is fixedly connected to a first waterproof shell (605); and one side of the top of the first waterproof shell (605) is fixedly connected to a second waterproof shell (606).

9. A cleaning device for compensator production according to claim 8, characterized in that: The inner wall cleaning mechanism (7) comprises two second mounting plates (701) fixedly connected to the top of the disc (604); a third waterproof shell (702) is fixedly connected between the two second mounting plates (701); a group of fourth limiting rods (703) are slidably connected to the two second mounting plates (701); the outer ends of the two groups of fourth limiting rods (703) are fixedly connected to the third mounting plates (704); a group of third cylinders (705) are fixedly installed on the two second mounting plates (701); a second corrugated cleaning cotton (706) is installed on the outer side of one of the third mounting plates (704); and a second corrugated brush (706) is installed on the outer side of the other third mounting plate (704). 707), a plurality of second nozzles (708) are fixedly connected to the outer side of another third mounting plate (704) near the edge of the second corrugated brush (707), a third connecting pipe (709) is fixedly connected between the plurality of second nozzles (708), a second water pump (710) is fixedly installed at the bottom of the support frame (1), a fourth connecting pipe (711) is fixedly connected between the second water pump (710) and the third connecting pipe (709), a second gear ring (712) is fixedly connected to the bottom end of the outer wall of the top rod (603), a fourth motor (713) is installed in the second waterproof shell (606), and a second gear (714) is fixedly connected to the outer wall of the output shaft of the fourth motor (713).

10. A cleaning device for compensator production according to claim 9, characterized in that: One end of the piston of the two sets of third cylinders (705) is respectively fixedly connected to the corresponding third mounting plate (704), and the second gear (714) is meshed with the second gear ring (712), and both are located in the first waterproof shell (605).

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