Intelligent leakage-proof device of clutch accessory laser spot welding clamp
By designing intelligent leakage-proof devices in laser spot welding fixtures, and using dynamic sealing structures and sensing systems, the clamping stability and leakage problems of traditional fixtures when welding clutch accessories is solved, achieving efficient and safe welding operations.
Patent Information
- Application Number
- CN202510332689.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-03-20
AI Technical Summary
Traditional laser spot welding fixtures have problems such as insufficient clamping stability and leakage of clamping surfaces during welding when welding clutch accessories, which affects welding quality and operation safety.
An intelligent leak-proof device is designed, including a dual-mode laser welding system and a dynamically sealed clamping module. The clamping module adopts a dynamic sealing structure composed of a micro-conical raised array and a honeycomb concave contact groove, combining a fiber grating sensor and a pressure sensing film to achieve high stability and sealing performance.
It significantly improves the stability of clamping, eliminates leakage problems during welding, ensures the cleanliness and quality of the welding environment, and improves the accuracy and safety of welding through a dual monitoring system.
Smart Images

Figure CN119897592A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of clutch accessory processing, and in particular relates to an intelligent leakage prevention device for a clutch accessory laser spot welding fixture. Background Art
[0002] In the manufacturing process of clutch parts, laser spot welding technology is widely used in the welding of various parts due to its advantages of high precision, high efficiency and low energy consumption. However, in practical applications, traditional laser spot welding fixtures still have some problems that need to be solved, especially the clamping stability and the leakage of the clamping surface during welding. These problems not only affect the welding quality, but also may pose a potential threat to the safety of the operation.
[0003] First, clamping stability is a key factor in laser spot welding operations. Clutch parts often have complex shapes and sizes. Traditional fixture designs often have difficulty in achieving stable clamping of various parts, which causes the parts to easily move or shake during welding, thus affecting welding accuracy and weld quality. In addition, uneven or excessive clamping force of the fixture may also damage the parts and reduce the product qualification rate.
[0004] Secondly, due to the differences in materials, structures and welding processes of clutch accessories, traditional clamps often find it difficult to form an effective sealing structure during the welding process. Thermal expansion or vibration during welding can easily lead to seal failure, and they cannot adapt to the sealing requirements of complex curved workpieces, causing gas or slag to leak from the clamping surface during welding. This not only affects the cleanliness of the welding environment, but may also have an adverse effect on the welding quality. Summary of the invention
[0005] The present invention provides an intelligent leak-proof device for a clutch accessory laser spot welding fixture, aiming to solve the problems of insufficient clamping stability during spot welding of existing clutch accessories, difficulty in adapting to accessories with complex shapes and sizes, easy displacement or shaking during welding, affecting welding accuracy and quality, and even damaging accessories; secondly, there is a leakage problem during welding. Since the sealing structure of the fixture is ineffective, gas or slag may leak from the clamping surface, affecting the cleanliness of the welding environment and the welding quality.
[0006] The present invention is implemented as follows: an intelligent leak-proof device for a clutch accessory laser spot welding fixture comprises a welding frame, a shock-absorbing footrest is provided at the bottom thereof;
[0007] A laser welding module and a clamping module arranged on the welding frame;
[0008] The laser welding module integrates a dual-mode laser welding system;
[0009] The clamping module includes:
[0010] A welding table is arranged on the welding frame, and the cross section of the welding table is rectangular;
[0011] A set of fixing plates are arranged on both sides of the upper surface of the welding table;
[0012] One of the fixed plates cooperates with the welding table slide;
[0013] An electric push rod is arranged on the welding table, and the end of the piston rod of the electric push rod is connected to the side wall of the slidable fixed plate through a universal ball hinge;
[0014] A fixing frame provided on two fixing plates;
[0015] A clamping plate is installed on one side of the two fixing frames opposite to each other through a bearing, and a fiber grating sensor is arranged on the inner side of the clamping plate;
[0016] A clamping pad is arranged on the outside of the clamping plate, and a pressure sensing film is integrated in the clamping pad;
[0017] The middle part of the clamping surface of the clamping pad is a concave structure, and the two sides are convex structures;
[0018] The concave structure is provided with an array of elastic micro-conical protrusions;
[0019] The convex structure is provided with a honeycomb-shaped concave contact groove, and the micro-conical protrusion cooperates with the honeycomb-shaped concave contact groove to form a dynamic sealing structure.
[0020] Preferably, the laser welding module comprises:
[0021] A longitudinal screw slide is arranged on the welding frame and is vertically distributed with the welding frame;
[0022] A transverse screw slide is arranged at the moving end of the longitudinal screw slide, and the transverse screw slide is vertically distributed with the longitudinal screw slide;
[0023] A mounting frame provided at the moving end of the transverse screw slide;
[0024] A six-degree-of-freedom articulated arm disposed outside the mounting frame;
[0025] A fixed seat is arranged at the wrist of the six-degree-of-freedom articulated arm, and a laser displacement sensor is arranged on the side wall of the fixed seat;
[0026] A dual-mode laser welding system is provided on the bottom side of the fixing base.
[0027] Preferably, the dual-mode laser welding system comprises: a main laser arranged at the bottom of the fixing seat, and an auxiliary laser arranged on the lateral wall of the fixing seat.
[0028] Preferably, a servo motor is provided on the outer wall of the fixing frame away from the other side of the electric push rod, and a power output end of the servo motor is rigidly connected to the end of the corresponding clamping plate through an elastic coupling.
[0029] Preferably, a group of hydraulic cylinders with axes perpendicular to the horizontal plane are symmetrically distributed on both sides of the two fixing frames, and connecting plates are extended outward on both sides of the fixing frames, and the ends of the piston rods of the two hydraulic cylinders are connected to the connecting plates through universal ball hinges.
[0030] Preferably, the main laser and the auxiliary laser adopt a coaxial dual optical path design.
[0031] Preferably, the pressure sensing film is connected to an external control system via a laser-etched micro-through hole array.
[0032] Preferably, the fiber grating sensors are distributed in a matrix along the length direction of the clamping plate, and at least three grating units are arranged in each row.
[0033] Preferably, an industrial camera is arranged on a side wall of the fixing base away from the auxiliary laser.
[0034] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0035] Firstly, the clamping pad of the present invention not only significantly enhances the stability of clamping, but also effectively eliminates the leakage problem of the clamping surface during welding and improves the sealing performance. At the same time, through the dual monitoring system of the laser displacement sensor and the industrial camera, it can capture and accurately analyze the displacement changes and image information during the welding process in real time, thereby ensuring the accuracy of the welding position and the high controllability of the operation process, providing a solid and reliable guarantee for the safety and smooth progress of the welding operation.
[0036] Second, the fixing frame of the present invention and the clamping plate thereon can be precisely adjusted in height to accommodate accessories of different sizes and shapes. At the same time, the introduction of the six-degree-of-freedom articulated arm greatly expands the operating range of the laser welding system, enabling it to easily cope with the welding requirements of complex-shaped clutch accessories, demonstrating excellent flexibility and adaptability.
[0037] Third: The present invention combines a dual-mode laser welding module with a clamping module to ensure that the welding operation is both efficient and precise. The dual-mode laser welding module can easily cope with various welding requirements and different material properties due to its flexibility. At the same time, the clamping module realizes stable and precise clamping and adjustment of clutch accessories. The organic combination of the two not only significantly improves the welding quality, but also greatly improves the operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0039] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;
[0040] Figure 3 It is a three-dimensional structural schematic diagram of the present invention;
[0041] Figure 4 It is a front structural schematic diagram of the present invention;
[0042] Figure 5 It is a left side view of the present invention;
[0043] Figure 6 is a top view of the present invention;
[0044] Figure 7 It is a right side view of the present invention;
[0045] Figure 8 The present invention Figure 4 A schematic diagram of the enlarged structure at point A;
[0046] In the figure: 1. welding frame; 2. shock-absorbing tripod; 3. welding table; 4. fixing plate; 5. electric push rod; 6. fixing frame; 7. clamping plate; 8. fiber grating sensor; 9. clamping pad; 10. micro-conical protrusion array; 11. honeycomb concave contact groove; 12. longitudinal screw slide; 13. transverse screw slide; 14. mounting frame; 15. six-degree-of-freedom articulated arm; 16. fixing seat; 17. laser displacement sensor; 18. main laser; 19. auxiliary laser; 20. servo motor; 21. hydraulic cylinder; 22. connecting plate; 23. industrial camera. DETAILED DESCRIPTION
[0047] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0048] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0049] The embodiment of the present invention provides an intelligent leakage prevention device for a clutch accessory laser spot welding fixture, such as Figure 1-8As shown, it includes a welding frame 1, and a shock-absorbing foot frame 2 is provided at the bottom;
[0050] A laser welding module and a clamping module arranged on the welding frame 1;
[0051] The laser welding module integrates a dual-mode laser welding system;
[0052] The clamping module includes:
[0053] A welding platform 3 is arranged on the welding frame 1, and the cross section of the welding platform 3 is rectangular;
[0054] A set of fixing plates 4 are arranged on both sides of the upper surface of the welding table 3;
[0055] One of the fixed plates 4 cooperates with the sliding table of the welding table 3;
[0056] An electric push rod 5 is provided on the welding table 3, and the end of the piston rod of the electric push rod 5 is connected to the side wall of the slidable fixed plate 4 through a universal ball hinge;
[0057] A fixing frame 6 provided on two fixing plates 4;
[0058] A clamping plate 7 is installed on the opposite side of the two fixing frames 6 through a bearing, and a fiber grating sensor 8 is arranged inside the clamping plate 7;
[0059] A clamping pad 9 is arranged outside the clamping plate 7, and a pressure sensing film is integrated in the clamping pad 9;
[0060] The middle part of the clamping surface of the clamping pad 9 is a concave structure, and the two sides are convex structures;
[0061] The concave structure is provided with an elastic micro-conical protrusion array 10;
[0062] The convex structure is provided with a honeycomb-shaped concave contact groove 11, and the micro-conical protrusion cooperates with the honeycomb-shaped concave contact groove 11 to form a dynamic sealing structure.
[0063] It should be noted that, due to the insufficient clamping stability of the existing clutch accessories during spot welding, it is difficult to adapt to accessories of complex shapes and sizes, which can easily lead to displacement or shaking during welding, affecting the welding accuracy and quality, and even damaging the accessories; secondly, there is a leakage problem during welding. Due to the ineffective sealing structure of the fixture, gas or slag may leak from the clamping surface, affecting the cleanliness of the welding environment and the welding quality. The design of the clamping pad 9 of this scheme significantly enhances the clamping stability and effectively prevents the leakage problem during welding. The dual monitoring system of the laser displacement sensor 17 and the industrial camera 23 ensures the accuracy of the welding position and the high controllability of the operation process, providing a solid guarantee for the safe and smooth progress of the welding operation; in addition, the height adjustable function of the fixed frame 6 and its clamping plate 7, combined with the introduction of the six-degree-of-freedom articulated arm 15, enables the laser welding system to easily cope with clutch accessories of different sizes and complex shapes, showing excellent adaptability and flexibility; most importantly, the combination of the dual-mode laser welding module and the clamping module not only significantly improves the welding quality and operation efficiency, but also enables the welding system to flexibly adapt to various welding requirements and material properties, thereby meeting the requirements of diversified and high-precision welding operations.
[0064] Specifically, in this embodiment, the solution mainly includes a welding frame 1, which serves as a main supporting structure and is equipped with a shock-absorbing foot frame 2 at the bottom to ensure stability during welding and reduce vibration interference; a laser welding module is integrated on the welding frame 1, and the laser welding module adopts an advanced dual-mode laser welding system, which can flexibly switch working modes according to different welding requirements to achieve efficient and accurate welding operations;
[0065] The clamping module is mainly composed of a welding table 3, a fixing plate 4, an electric push rod 5, a fixing frame 6, a clamping plate 7, a fiber grating sensor 8 and a clamping pad 9; the welding table 3 provides a stable welding platform for the clutch parts; a fixing plate 4 is arranged on both sides of the upper surface of the welding table 3, and one of the fixing plates 4 cooperates with the sliding table of the welding table 3 to realize the sliding adjustment function;
[0066] The electric push rod 5 is used as a power source, and the end of its piston rod is connected to the side wall of the slidable fixed plate 4 through a universal ball hinge. The electric push rod 5 can drive the sliding fixed plate 4 to adjust its position through the telescopic movement, so as to adapt to the clamping of clutch accessories of different sizes and shapes; the clamping plates 7 are respectively installed on the two fixing frames 6, and the clamping plates 7 are installed on the fixing frames 6 through bearings, and can be flexibly rotated to meet the clamping requirements of different accessories;
[0067] A fiber grating sensor 8 is embedded inside the clamping plate 7 to monitor the clamping force in real time to ensure that the accessories are not damaged during the clamping process; a clamping pad 9 is provided outside the clamping plate 7, and a pressure sensing film is integrated in the clamping pad 9 to further accurately sense the clamping pressure and improve the stability and safety of the clamping;
[0068] The middle part of the clamping surface of the clamping pad 9 is a concave structure, and the two sides are convex structures; a micro-conical protrusion array 10 is arranged in the concave structure, and a honeycomb concave contact groove 11 is arranged in the convex structure; the conical protrusion can have a high contact wall area with the accessory through elastic deformation, and the thermal expansion of the accessory during welding is absorbed by the lateral deformation of the honeycomb hole to avoid sealing failure; this design allows the clamping pad 9 to clamp the clutch accessory, and the micro-conical protrusion and the honeycomb concave contact groove 11 can cooperate with each other to form a dynamic sealing structure, which effectively prevents leakage of the clamping surface during welding and ensures the welding quality and long-term use of the clamp.
[0069] In a further preferred embodiment of the present invention, Figure 1-4 As shown, the laser welding module includes:
[0070] A longitudinal screw slide 12 is arranged on the welding frame 1 and is vertically distributed with respect to the welding frame 1;
[0071] A transverse screw slide 13 is arranged at the moving end of the longitudinal screw slide 12, and the transverse screw slide 13 is vertically distributed with the longitudinal screw slide 12;
[0072] A mounting frame 14 provided at the moving end of the transverse screw slide 13;
[0073] A six-degree-of-freedom articulated arm 15 disposed outside the mounting frame 14;
[0074] A fixed seat 16 is arranged at the wrist of the six-degree-of-freedom articulated arm 15, and a laser displacement sensor 17 is arranged on the side wall of the fixed seat 16;
[0075] A dual-mode laser welding system is provided on the bottom side of the fixing base 16 .
[0076] In a further preferred embodiment of the present invention, Figure 4 As shown, the dual-mode laser welding system includes: a main laser 18 arranged at the bottom of the fixing seat 16 , and an auxiliary laser 19 arranged on the lateral wall of the fixing seat 16 .
[0077] In this embodiment, the moving end of the longitudinal screw slide 12 can achieve precise movement in the vertical direction, thereby adjusting the height of the laser welding system; at the same time, the moving end of the transverse screw slide 13 enables the laser welding system to further adjust its position in the horizontal direction, thereby achieving precise positioning in a two-dimensional plane;
[0078] With the support of the mounting frame 14, the six-degree-of-freedom articulated arm 15 is arranged outside the moving end of the transverse screw slide 13; the design of the six-degree-of-freedom articulated arm 15 enables it to flexibly rotate and swing in three-dimensional space, thereby meeting the welding requirements of complex-shaped clutch accessories; a fixing seat 16 is arranged at the wrist of the six-degree-of-freedom articulated arm 15, and a laser displacement sensor 17 is provided on its side wall; the laser displacement sensor 17 can monitor the displacement changes during the welding process in real time to ensure the accuracy of the welding position;
[0079] The dual-mode laser welding system is installed on the bottom side of the fixing seat 16, and can flexibly switch the working mode according to different welding requirements and material properties to achieve efficient and accurate welding operations.
[0080] In a further preferred embodiment of the present invention, Figure 6 As shown, a servo motor 20 is provided on the outer wall of the fixing frame 6 away from the other side of the electric push rod 5, and its power output end is rigidly connected to the end of the corresponding clamping plate 7 through an elastic coupling.
[0081] In this embodiment, the servo motor 20 starts and transmits the power to the clamping plate 7 through the elastic coupling, driving the clamping plate 7 to rotate to adapt to the clamping and welding requirements of clutch accessories of different shapes and sizes. At the same time, due to the elastic deformation ability of the elastic coupling, it can absorb and alleviate the vibration or impact that may be generated during the clamping process, thereby protecting the servo motor 20 and the clamping plate 7 from damage.
[0082] In a further preferred embodiment of the present invention, Figure 7 As shown, a group of hydraulic cylinders 21 with axes perpendicular to the horizontal plane are symmetrically distributed on both sides of the two fixing frames 6, and connecting plates 22 are extended outward on both sides of the fixing frames 6. The ends of the piston rods of the two hydraulic cylinders 21 are connected to the connecting plates 22 through universal ball hinges.
[0083] In this embodiment, the hydraulic cylinder 21 is connected to the connecting plate 22 through a universal ball joint. This connection method enables the hydraulic cylinder 21 to drive the connecting plate 22, and then drive the entire fixing frame 6 and the clamping plate 7 installed thereon to perform precise height adjustment; this design allows flexible height adjustment of the accessories firmly fixed by the two clamping plates 7 during the welding process; therefore, when the accessories are flipped or adjusted in posture, it can ensure that an appropriate gap is maintained between them and the welding table 3, effectively avoiding the occurrence of collisions, thereby protecting the integrity of the accessories and the welding table 3, while ensuring the smooth progress of the welding operation.
[0084] In a further preferred embodiment of the present invention, Figure 4 As shown, the main laser 18 and the auxiliary laser 19 adopt a coaxial dual-optical path design.
[0085] In this embodiment, the main laser 18 optical path is responsible for spot welding melting, and the auxiliary laser 19 optical path forms an annular spot through a wavelength selective reflector to monitor the weld formation. This design not only improves the efficiency and accuracy of welding, but also enhances the controllability and reliability of weld formation.
[0086] In a further preferred embodiment of the present invention, Figure 1-8 As shown, the pressure sensing film is connected to the external control system through a laser-etched micro-through hole array.
[0087] In this embodiment, when external pressure acts on the sensing film, the film will deform due to stress, and this deformation will in turn affect the laser-etched micro-through hole array. The design of the micro-through hole array enables them to sensitively capture the deformation of the film and convert this deformation into an electrical signal to transmit to the external control system.
[0088] In a further preferred embodiment of the present invention, Figure 1 As shown, the fiber grating sensors 8 are distributed in a matrix along the length direction of the clamping plate 7, and at least three grating units are arranged in each row.
[0089] In this embodiment, since the grating units are distributed in a matrix on the clamping plate 7, it is possible to simultaneously monitor multiple positions, thereby improving the accuracy and reliability of the measurement.
[0090] In a further preferred embodiment of the present invention, Figure 4 As shown, an industrial camera 23 is arranged on the side wall of the fixing base 16 away from the auxiliary laser 19 .
[0091] In this embodiment, when welding is performed, the industrial camera 23 can capture and record the image information of the area in real time. Through image analysis, the operator can clearly observe the process details of the laser processing, including the positioning of the workpiece, dimensional changes, and any possible abnormalities.
[0092] Working principle: The welding frame 1 of the present invention serves as the main supporting structure of the entire welding system, and a shock-absorbing foot frame 2 is provided at the bottom thereof, which ensures the stability during the welding process and effectively reduces vibration interference; a dual-mode laser welding module is integrated on the welding frame 1, and the module can flexibly switch the working mode according to different welding requirements and material properties, thereby realizing efficient and accurate welding operations;
[0093] In order to ensure the stability and accuracy of the clutch parts during the welding process, a clamping module is designed on the welding frame 1; the welding table 3 provides a stable welding platform for the clutch parts, and a fixed plate 4 is set on both sides of its upper surface, one of which cooperates with the sliding table of the welding table 3 to realize the sliding adjustment function. The electric push rod 5 is used as a power source and is connected to the side wall of the slidable fixed plate 4 through a universal ball hinge to drive the sliding fixed plate 4 to adjust its position to adapt to the clamping process of clutch parts of different sizes and shapes;
[0094] The clamping plate 7 is mounted on the fixing frame 6 through a bearing and can rotate flexibly. After the servo motor 20 is started, the force is transmitted to the clamping plate 7 through the elastic coupling to drive it to rotate, so as to meet the clamping and welding requirements of clutch accessories of different shapes and sizes; at the same time, the elastic deformation capacity of the elastic coupling can absorb and alleviate the vibration or impact that may be generated during the clamping process, protecting the servo motor 20 and the clamping plate 7 from damage;
[0095] A fiber grating sensor 8 is embedded inside the clamping plate 7 to monitor the clamping force in real time to ensure that the accessories are not damaged during the clamping process; a clamping pad 9 is arranged outside the clamping plate 7, and a pressure sensing film is integrated in the clamping pad 9, which can further accurately sense the clamping pressure and improve the stability and safety of clamping; the clamping pad 9 has a unique design, with a concave structure in the middle of the clamping surface and convex structures on both sides, a micro-conical protrusion array 10 is arranged in the concave structure, and a honeycomb concave contact groove 11 is arranged in the convex structure; this design enables the clamping pad 9 to form a dynamic sealing structure when clamping the clutch accessories, effectively preventing leakage of the clamping surface during welding;
[0096] In addition, the hydraulic cylinder 21 is connected to the connecting plate 22 through a universal ball joint, and the connecting plate 22 is driven to drive the entire fixing frame 6 and the clamping plate 7 installed thereon to perform precise height adjustment; this design allows the accessories firmly fixed by the two clamping plates 7 to be flexibly adjusted in height during the welding process, ensuring that an appropriate gap is maintained between the accessories and the welding table 3 to avoid collision.
[0097] In order to achieve precise positioning of the laser welding system in a two-dimensional plane, the moving end of the longitudinal screw slide 12 can achieve precise movement in the vertical direction, while the moving end of the transverse screw slide 13 enables the laser welding system to further adjust its position in the horizontal direction; supported by the mounting frame 14, the six-degree-of-freedom articulated arm 15 is arranged outside the moving end of the transverse screw slide 13, and can flexibly rotate and swing in three-dimensional space to meet the welding requirements of complex-shaped clutch accessories;
[0098] A fixed seat 16 is provided at the wrist of the six-degree-of-freedom articulated arm 15, and a laser displacement sensor 17 is provided on its side wall to monitor the displacement change during the welding process in real time to ensure the accuracy of the welding position; the dual-mode laser welding system is installed on the bottom side of the fixed seat 16, the main laser 18 optical path is responsible for spot welding melting, and the auxiliary laser 19 optical path forms an annular spot through a wavelength selective reflector to monitor the weld formation; this design not only improves the efficiency and accuracy of welding, but also enhances the controllability and reliability of weld formation;
[0099] When welding is performed, the industrial camera 23 can capture and record the image information of the welding area in real time; through image analysis, the operator can clearly observe the process details of the laser processing, including the positioning of the workpiece, dimensional changes and any possible abnormal conditions, thereby ensuring the smooth progress of the welding operation.
[0100] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0101] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0102] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0103] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. An intelligent leak-proof device for a clutch accessory laser spot welding fixture, characterized in that: include: A welding frame, the bottom of which is provided with a shock-absorbing tripod; A laser welding module and a clamping module arranged on the welding frame; The laser welding module integrates a dual-mode laser welding system; The clamping module includes: A welding table is arranged on the welding frame, and the cross section of the welding table is rectangular; A set of fixing plates are arranged on both sides of the upper surface of the welding table; One of the fixed plates cooperates with the welding table slide; An electric push rod is arranged on the welding table, and the end of the piston rod of the electric push rod is connected to the side wall of the slidable fixed plate through a universal ball hinge; A fixing frame provided on two fixing plates; A clamping plate is installed on one side of the two fixing frames opposite to each other through a bearing, and a fiber grating sensor is arranged on the inner side of the clamping plate; A clamping pad is arranged on the outside of the clamping plate, and a pressure sensing film is integrated in the clamping pad; The middle part of the clamping surface of the clamping pad is a concave structure, and the two sides are convex structures; The concave structure is provided with an array of elastic micro-conical protrusions; The convex structure is provided with a honeycomb-shaped concave contact groove, and the micro-conical protrusion cooperates with the honeycomb-shaped concave contact groove to form a dynamic sealing structure.
2. The intelligent leak-proof device for a clutch accessory laser spot welding fixture as claimed in claim 1, characterized in that: The laser welding module includes: A longitudinal screw slide is arranged on the welding frame and is vertically distributed with the welding frame; A transverse screw slide is arranged at the moving end of the longitudinal screw slide, and the transverse screw slide is vertically distributed with the longitudinal screw slide; A mounting frame provided at the moving end of the transverse screw slide; A six-degree-of-freedom articulated arm disposed outside the mounting frame; A fixed seat is arranged at the wrist of the six-degree-of-freedom articulated arm, and a laser displacement sensor is arranged on the side wall of the fixed seat; A dual-mode laser welding system is provided on the bottom side of the fixing base.
3. The intelligent leak-proof device for a clutch accessory laser spot welding fixture as claimed in claim 2, characterized in that: The dual-mode laser welding system comprises: a main laser arranged at the bottom of a fixing seat, and an auxiliary laser arranged on the lateral wall of the fixing seat.
4. The intelligent leak-proof device for a clutch accessory laser spot welding fixture as claimed in claim 1, characterized in that: A servo motor is arranged on the outer wall of the fixing frame away from the other side of the electric push rod, and a power output end of the servo motor is rigidly connected to the end of the corresponding clamping plate through an elastic coupling.
5. The intelligent leak-proof device for a clutch accessory laser spot welding fixture as claimed in claim 4, characterized in that: A group of hydraulic cylinders with axes perpendicular to the horizontal plane are symmetrically distributed on both sides of the two fixing frames, and connecting plates are extended outward on both sides of the fixing frames. The ends of the piston rods of the two hydraulic cylinders are connected to the connecting plates through universal ball hinges.
6. The intelligent anti-leakage device for the laser spot welding fixture of clutch parts as claimed in claim 3, characterized in that: The main laser and the auxiliary laser adopt a coaxial dual optical path design.
7. The intelligent leak-proof device for a clutch accessory laser spot welding fixture as claimed in claim 1, characterized in that: The pressure sensing film is connected to the external control system through a laser-etched micro-through hole array.
8. The intelligent leak-proof device for a clutch accessory laser spot welding fixture as claimed in claim 1, characterized in that: The fiber grating sensors are distributed in a matrix along the length direction of the clamping plate, and at least three grating units are arranged in each row.
9. The intelligent anti-leakage device for the laser spot welding fixture of clutch parts according to claim 6, characterized in that: An industrial camera is arranged on a side wall of the fixing base away from the auxiliary laser.
Citation Information
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