Box-packed sauce compensation mechanism and compensation heat sealing method
By designing a boxed sauce compensation mechanism, using technical means such as mixing motor, switch valve, extrusion cylinder and lifting cylinder, the problems of low filling accuracy and residual bubbles of boxed sauce are solved, and higher filling accuracy and shelf life are achieved.
Patent Information
- Application Number
- CN202510197700.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-04-29
AI Technical Summary
The existing boxed sauce filling technology is difficult to accurately control the cut volume of non-pure liquid raw materials, resulting in low filling accuracy and difficult to fill the raw materials in the box, and it is easy to have residual bubbles, which reduces the shelf life.
A boxed sauce compensation mechanism is designed, including a raw material rack, blanking pipe, storage chamber, extrusion cylinder and compensation rack. The raw material is stirred by a mixing motor, the switch valve is initially filled, the extrusion cylinder is output laterally, and the secondary compensation of the raw material is achieved through the lifting cylinder and multiple groups of switching motors.
Accurate control of non-pure liquid raw materials is achieved, residual bubbles of raw materials in the box are reduced, and filling accuracy and shelf life are improved.
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Figure CN119898507A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boxed sauce installation, in particular to a boxed sauce compensation mechanism and a compensation heat sealing method. Background Art
[0002] Boxed sauce refers to a condiment that is packed in a specific box for easy carrying, storage and use. Most boxed sauces have a heat-sealed cover on the surface.
[0003] Reference CN202110319925.2 A small boxed sauce filling equipment, through the negative pressure of the suction pump, the packaging box can be stably fixed on the placement plate. When packaging, the fixed heat sealing plate and the movable heat sealing plate seal the packaging film twice, and the pressing plate rotates with the rotating seat, so that the sauce flows to the side sealed by the fixed heat sealing plate, and the air in the packaging box is squeezed out by the vibration of the vibrator and the extrusion head of the packaging box, and then it is completely sealed by the movable heat sealing plate, and the air in the packaging box can be greatly reduced.
[0004] But there are the following technical problems:
[0005] 1) First, compared with a single filling, since the discharge port is a continuous device, it is difficult to control the volume of the non-pure liquid raw materials and ensure the filling accuracy;
[0006] 2) Although the reference uses vibration equipment to assist in the falling of raw materials, the raw materials are difficult to fill in the box, and there are still many residual bubbles, which easily leads to a decrease in the shelf life of the boxed sauce;
[0007] To this end, we provide a boxed sauce compensation mechanism and a compensation heat sealing method to solve the above problems. Summary of the invention
[0008] The purpose of the present invention is to make up for the deficiencies of the prior art and to provide a boxed sauce compensation mechanism and a compensation heat sealing method to solve the technical problem that a single filling lacks a compensation mechanism and cannot accurately control the volume of the sauce.
[0009] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0010] A boxed sauce compensation mechanism comprises a work surface on which a placement box is installed;
[0011] A raw material rack is installed on the placement box, and a raw material box is installed on the raw material rack; a drop pipe is installed at the bottom of the raw material box, and a receiving bottom block is installed at the bottom of the drop pipe, and a receiving cavity is arranged in the receiving bottom block, and the receiving cavity is suitable for carrying raw materials; the bottom of the receiving cavity is connected and installed with a drop port 1, and the drop port 1 is suitable for dropping raw materials; a switch valve 1 is installed at the drop port;
[0012] A lateral frame is installed on the accommodating bottom block, and an extrusion cylinder is installed on the lateral frame. An extrusion barrel is provided on the side of the accommodating bottom block facing the extrusion cylinder, and the extrusion barrel is communicated with the accommodating cavity. A pressure plate is installed in the extrusion barrel, and the output end of the extrusion cylinder is suitable for extruding the pressure plate to move in the extrusion barrel. A discharge port is provided on the side of the accommodating cavity facing away from the extrusion barrel, and a discharge hose is installed at the discharge port.
[0013] It also includes a compensation frame, on which a lifting sub-frame, a lifting cylinder and a switch motor are installed. The lifting cylinder is suitable for driving the lifting sub-frame to move up and down. The lifting sub-frame is installed with a switch motor, and a switch valve 2 is installed at the bottom output end of the switch motor. A compensation pipe is installed at the bottom of the lifting sub-frame, and one end of the compensation pipe is connected to the discharge hose; the switch valve 2 is installed on the compensation pipe, and a discharge port 2 is installed at the bottom of the compensation pipe, and the discharge port 2 is suitable for compensating the raw material downward onto the raw material placed on the box.
[0014] In a further technical solution, a stirring motor is installed on the top of the raw material rack, and a stirring shaft is installed on the output end, and a stirring blade is installed on the bottom end of the stirring shaft, and the stirring blade extends into the raw material box;
[0015] The lateral frame includes a fixing plate 1 and a fixing plate 2, and the fixing plate 1 and the fixing plate 2 are connected by installing a connecting shaft;
[0016] The fixed plate 1 is connected to the cylinder body of the extrusion cylinder, and the output end of the extrusion cylinder is installed with the extrusion plate after passing through the fixed plate 1. The extrusion plate is threaded with a position shaft, and the position shaft is fixedly connected to the pressure plate; a guide rod is also fixedly installed on the extrusion plate, and one end of the guide rod passes through the fixed plate 1.
[0017] In a further technical solution, the switch valve 1 is installed horizontally and coaxially with a rotating gear, and the rotating gear rotates to drive the switch valve 1 to open and close; the rotating gear is meshed with a switch plate on the outside; a lateral rack is provided on the switch plate, and the lateral rack is meshed with the rotating gear; the switch valve 1 and the switch valve 2 can be butterfly valves or ball valves, which have the effect of opening and closing by rotation.
[0018] A driving motor is installed on the work surface at the bottom of the raw material rack; a position screw is installed at the output end of the driving motor, and position plates are installed at both ends of the position screw and fixed on the work surface; a position nut seat is installed on the position screw, and the position nut seat moves on the position screw; the position nut seat is fixedly connected to the switch plate.
[0019] In a further technical solution, the extrusion cylinder, the switch valve 1, the discharge port, the discharge hose, the switch motor and the switch valve 2 are all the same in number, and the number is at least 2 groups; and is consistent with the number of placement boxes in the same row.
[0020] In a further technical solution, the compensation frame includes an upper plate, lower fixing rods are installed on four sides of the upper plate, and a bottom plate is fixedly installed at the bottom of the lower fixing rod, and the bottom plate is detachably installed on the work surface;
[0021] The size of the lifting sub-frame is not larger than that of the upper plate; a support plate 1 and a support plate 2 are installed at the bottom of the switch motor, and an adjustment rod is installed between the support plate 1 and the support plate 2 to connect them.
[0022] In a further technical solution, a positioning hole and a sleeve hole are provided on the second fixing plate, a positioning bolt is installed in the positioning hole and connected to the accommodating bottom block; and the sleeve hole is sleeved at the discharge port.
[0023] A compensating heat sealing method for a boxed sauce compensating mechanism, comprising the boxed sauce compensating mechanism as claimed in claim 5, and further comprising a heat sealing machine;
[0024] The following steps are involved:
[0025] Step 1: Pour the raw materials into the raw material box. The stirring motor is a reduction motor. Turn on the stirring motor to stir the raw materials in the raw material box.
[0026] Step 2, the raw materials in the raw material box flow downward into the drop tube and are stored in the accommodating cavity;
[0027] Step 3, sequentially placing the placement boxes on a transmission chain, wherein a transmission plate is installed on the transmission chain, a box body cavity is installed on the transmission plate, and the placement boxes are carried in the box body cavity;
[0028] Step 4: A stepper motor is installed on the work surface, and a sprocket is installed on the output end of the stepper motor to drive the placement box forward through a transmission chain;
[0029] When the placement box is at a corresponding position of the discharge port, the driving motor is turned on, the driving position screw is rotated, the position nut seat is driven to move, and the switch plate is driven to engage the rotating gear through the lateral rack; multiple sets of switch valves are opened synchronously; the switch valve is opened once, and the raw materials in the accommodating cavity are filled into the placement box, and then covered to the set height; then the position screw is driven in the reverse direction to drive the lateral rack on the switch plate to engage the rotating gear in the reverse direction, and the switch valve is closed;
[0030] Step 5, the extrusion cylinder is started synchronously after the switch valve 1; the output end of the extrusion cylinder drives the extrusion plate, and the connecting shaft on it works horizontally along the extrusion cylinder, extruding the raw material in the accommodating cavity to move toward the discharge port; and moving forward along the discharge hose until it enters the compensation pipe;
[0031] Step 6: The output end of the lifting cylinder drives the lifting sub-frame to descend, so that the switch motor descends; after the switch motor is turned on, it drives the switch valve 2 at the bottom to rotate synchronously, so as to open the discharge port 2 of the compensation pipeline and connect it to the discharge hose; the discharge port 2 discharges the raw material downward, and the compensation covers the placement box with the raw material; after the compensation is completed, the extrusion cylinder is reset; the output end of the lifting cylinder lifts the lifting sub-frame, so that the raw material in the compensation pipeline returns to the discharge hose;
[0032] Step 7, the placement box is placed into a heat sealing machine, in which a heat pressing plate is installed, and the heat pressing plate is suitable for heat pressing the sealing film on the placement box.
[0033] In a further technical solution, the heat sealing machine includes a bearing roller, on which a bundle of cover films is mounted; a winding roller structure is mounted on the bearing roller, on which the cover films are wound;
[0034] Side plates are installed on both outer sides of the hot pressing plate, and cutting wheels, steering rollers and receiving rollers are installed on the side plates. The cutting wheels cut the cover films on both sides, and the cut cover films are wound around the steering rollers and fixed on the receiving rollers.
[0035] Compared with the prior art, the present invention has the following beneficial effects:
[0036] The present invention arranges a raw material box in the raw material rack to discharge the raw materials downward through the drop pipe, and the stirring motor on the raw material box stirs the raw materials to prevent the sauce raw materials from solid-liquid separation and cause the sauce to be uneven. The present invention uses a switch valve 1 to perform the initial sauce filling, and a accommodating chamber is arranged at the bottom and a lateral frame is installed on one side for lateral output to squeeze the raw materials in the accommodating chamber through the extrusion cylinder to compensate the raw materials from the discharge hose for secondary use. The compensation rack is equipped with an upward output lifting cylinder to raise the height of the discharge hose on the compensation pipe, and it descends downstream when in use; when not in use, the height of the compensation pipe is raised, and the backflow raw materials are in the discharge hose; the present invention installs multiple groups of switch motors on the compensation rack to synchronously start multiple groups of switch valves 2 to achieve the opening and closing of the discharge hose and the compensation pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a front schematic diagram of the boxed sauce compensation mechanism of the present invention;
[0038] Figure 2 It is a schematic diagram of the working platform structure of the present invention;
[0039] Figure 3 A partial cross-sectional view of the boxed sauce compensation mechanism of the present invention Figure 1 ;
[0040] Figure 4 for Figure 3 A magnified view of part A;
[0041] Figure 5 It is a structural schematic diagram of the lateral frame of the present invention;
[0042] Figure 6 It is a schematic diagram of the structure of the accommodating bottom block and the drop pipe of the present invention;
[0043] Figure 7 It is a schematic diagram of the structure of the compensation frame of the present invention;
[0044] Figure 8 It is a connection schematic diagram of a driving motor driving a position nut seat of the present invention driving multiple sets of rotating gears to rotate at the bottom of the accommodating cavity.
[0045] Fig. 9 A partial cross-sectional view of the boxed sauce compensation mechanism of the present invention Figure 2 ;
[0046] Fig.10 A schematic cross-sectional view of the side panel.
[0047] In the figure:
[0048] 1. Work surface; 11. Transmission chain; 12. Box body cavity; 13. Stepper motor; 2. Placement box;
[0049] 3. Raw material rack; 31. Raw material box; 32. Dropping pipe; 33. Accommodating bottom block; 34. Accommodating chamber; 35. Discharging port 1; 36. Switch valve 1; 37. Extrusion cylinder; 38. Pressurizing plate; 39. Discharging port; 310. Stirring motor; 311. Stirring shaft; 312. Stirring blade; 313. Rotating gear;
[0050] 4. Lateral frame; 41. Extrusion cylinder; 42. Fixed plate 2; 43. Connecting shaft; 44. Extrusion plate; 45. Guide rod; 46. Socket hole; 47. Fixed plate 1; 48. Positioning hole; 49. Positioning shaft;
[0051] 5. Discharge hose;
[0052] 6. Compensation frame; 61. Lifting sub-frame; 62. Lifting cylinder; 63. Switching motor; 64. Switching valve 2; 65. Compensation pipeline; 66. Feeding port 2; 67. Upper plate; 68. Lower fixing rod; 69. Bottom plate; 610. Support plate 1; 611. Support plate 2;
[0053] 7. Driving motor; 71. Switch plate; 72. Lateral rack; 73. Position lead screw; 74. Position nut seat;
[0054] 8. Heat sealing machine; 81. Carrying roller; 82. Roller winding structure; 83. Hot pressing plate; 84. Side plate; 85. Cutting wheel; 86. Steering roller; 87. Receiving roller. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0056] Example 1
[0057] See also Figure 1-7 , the present invention provides a technical solution, a boxed sauce compensation mechanism, comprising a work surface 1, on which a placement box 2 is installed;
[0058] A raw material rack 3 is installed on the placement box 2, and a raw material box 31 is installed on the raw material rack 3; a drop pipe 32 is installed at the bottom of the raw material box 31, and a receiving bottom block 33 is installed at the bottom of the drop pipe 32, and a receiving cavity 34 is arranged in the receiving bottom block 33, and the receiving cavity 34 is suitable for carrying raw materials; the bottom of the receiving cavity 34 is connected and installed with a material discharge port 1 35, and the material discharge port 1 35 is suitable for dropping raw materials; a switch valve 1 36 is installed at the material discharge port 1 35;
[0059] A lateral frame 4 is mounted on the accommodating bottom block 33, and an extrusion cylinder 41 is mounted on the lateral frame 4. An extrusion cylinder 37 is provided on the side of the accommodating bottom block 33 facing the extrusion cylinder 41, and the extrusion cylinder 37 is communicated with the accommodating chamber 34; a pressure plate 38 is installed in the extrusion cylinder 37, and the output end of the extrusion cylinder 41 is suitable for extruding the pressure plate 38 to move in the extrusion cylinder 37; a discharge port 39 is provided on the side of the accommodating chamber 34 facing away from the extrusion cylinder 37, and a discharge hose 5 is installed at the discharge port 39;
[0060] It also includes a compensation frame 6, on which a lifting sub-frame 61, a lifting cylinder 62 and a switch motor 63 are installed. The lifting cylinder 62 is suitable for driving the lifting sub-frame 61 to move up and down. The lifting sub-frame 61 is installed with a switch motor 63, and a switch valve 2 64 is installed at the bottom output end of the switch motor 63. A compensation pipe 65 is installed at the bottom of the lifting sub-frame 61, and one end of the compensation pipe 65 is connected to the discharge hose 5; the switch valve 2 64 is installed on the compensation pipe 65, and a discharge port 2 66 is installed at the bottom of the compensation pipe 65, and the discharge port 2 66 is suitable for compensating the raw materials on the raw materials placed in the box 2. The present invention arranges a raw material box in the raw material frame to discharge the raw materials downward through the discharge pipe, and the stirring motor on it stirs the raw materials to prevent the sauce raw materials from solid-liquid separation and cause the sauce to be uneven. The present invention uses a switch valve 1 to perform the initial sauce filling, and arranges a accommodating chamber at the bottom and installs a lateral frame on one side thereof for lateral output to squeeze the raw materials in the accommodating chamber through the extrusion cylinder to perform secondary compensation of the raw materials from the discharge hose. The compensation frame is equipped with an upward-output lifting cylinder to raise the height of the discharge hose on the compensation pipe, which descends downstream when in use; when not in use, the height of the compensation pipe is raised to reverse the raw material in the discharge hose; the present invention realizes the opening and closing of the discharge hose and the compensation pipe by installing multiple groups of switch motors on the compensation frame to synchronously start multiple groups of switch valves.
[0061] like Figure 3 As shown, a stirring motor 310 is installed on the top of the raw material rack 3, and a stirring shaft 311 is installed on the output end. A stirring blade 312 is installed on the bottom end of the stirring shaft 311, and the stirring blade 312 extends into the raw material box 31; the stirring motor is a reduction motor, which can achieve low-speed and uniform stirring of the raw materials in the raw material box.
[0062] The lateral frame 4 includes a fixing plate 1 47 and a fixing plate 2 42, and the fixing plate 1 47 and the fixing plate 2 42 are connected by installing a connecting shaft 43;
[0063] A fixed plate 47 is connected to the cylinder body of the extrusion cylinder 41. The output end of the extrusion cylinder 41 passes through the fixed plate 47 and is then installed with an extrusion plate 44. A position shaft 49 is threadedly connected to the extrusion plate 44, and the position shaft 49 is fixedly connected to the pressure plate 38. A guide rod 45 is also fixedly installed on the extrusion plate 44, and one end of the guide rod 45 passes through the fixed plate 47.
[0064] The extrusion cylinder 37, the switch valve 1 36, the discharge port 39, the discharge hose 5, the switch motor 63 and the switch valve 2 64 are all the same in number, and the number is at least 2 groups; and the number is consistent with the number of the placement boxes 2 in the same row. In this embodiment 1, the number is 3 groups, and the specific number depends on the production needs of the enterprise itself.
[0065] The compensation frame 6 includes an upper plate 67, and lower fixing rods 68 are installed on four sides of the upper plate 67, and a bottom plate 69 is fixedly installed at the bottom of the lower fixing rod 68, and the bottom plate 69 is detachably installed on the work surface 1;
[0066] The size of the lifting subframe 61 is not larger than that of the upper plate 67; a support plate 1 610 and a support plate 2 611 are installed at the bottom of the switch motor 63, and an adjustment rod 612 is installed between the support plate 1 610 and the support plate 2 611 to connect them.
[0067] The second fixing plate 42 is provided with a positioning hole 48 and a sleeve hole 46 . A positioning bolt is installed in the positioning hole 48 and connected to the accommodating bottom block 33 . The sleeve hole 46 is sleeved at the discharge port 39 .
[0068] Example 2
[0069] like Figure 8-10 As shown, another embodiment of the present invention is provided, based on Example 1, in order to solve the problem of synchronous opening and closing and heat sealing of multiple switch valves. A rotating gear 313 is installed transversely and coaxially on the switch valve 36, and the rotating gear 313 rotates to drive the switch valve 36 to open and close; the rotating gear 313 is meshed with a switch plate 71; the switch plate 71 is provided with a lateral rack 72, and the lateral rack 72 is meshed with the rotating gear 313; wherein Figure 8 The rotating gear, switch plate and position screw are all located at the bottom of the accommodating chamber, and are connected to the switch valve 1 through the rotating gear, so that the rotation of the rotating gear drives the rotation of the switch valve 1. The switch valve 1 can be a ball valve or a butterfly valve, and the corresponding pipeline is opened and closed by rotation.
[0070] Combination Figure 8 As shown, a driving motor 7 is installed on the work surface 1 at the bottom of the raw material rack 3; a positioning screw 73 is installed at the output end of the driving motor 7, and position plates are installed at both ends of the positioning screw 73 and fixed on the work surface 1; a positioning nut seat 74 is installed on the positioning screw 73, and the positioning nut seat 74 moves on the positioning screw 73; the positioning nut seat 74 is fixedly connected to the switch plate 71.
[0071] A compensating heat sealing method for a boxed sauce compensating mechanism, comprising the boxed sauce compensating mechanism as claimed in claim 5, and further comprising a heat sealing machine 8;
[0072] The following steps are involved:
[0073] Step 1, pour the raw materials into the raw material box 31, the stirring motor 310 is a reduction motor, turn on the stirring motor 310, and stir the raw materials in the raw material box 31;
[0074] Step 2, the raw materials in the raw material box 31 flow downward into the drop tube 32 and are stored in the accommodating cavity 34;
[0075] Step 3, sequentially placing the placement boxes 2 onto the transmission chain 11, wherein the transmission chain 11 is provided with a transmission plate, and a box body cavity 12 is provided on the transmission plate, and the box body cavity 12 carries the placement boxes 2;
[0076] Step 4: A stepper motor 13 is installed on the work surface 1, and a sprocket is installed at the output end of the stepper motor 13 to drive the placement box 2 forward through the transmission chain 11;
[0077] When the placement box 2 is at the corresponding position of the discharge port 35, the driving motor 7 is turned on, the driving position lead screw 73 is rotated, the position nut seat 74 is driven to move, and the switch plate 71 is driven to engage the rotating gear 313 through the lateral rack 72; the multiple switch valves 36 are opened synchronously; the switch valves 36 are opened, and the raw materials in the accommodating chamber 34 are filled into the placement box 2, and then covered to a set height; then the position lead screw 73 is driven in the reverse direction to drive the lateral rack 72 on the switch plate 71 to engage the rotating gear 313 in the reverse direction, and the switch valves 36 are closed;
[0078] Step 5, the extrusion cylinder 41 is started synchronously after the switch valve 1 36; the output end of the extrusion cylinder 41 drives the extrusion plate 44, and the connecting shaft 43 on it works horizontally along the extrusion cylinder 37, extruding the raw material in the accommodating chamber 34 to move toward the discharge port 39; and moving forward along the discharge hose 5 until it enters the compensation pipe 65;
[0079] Step 6, the output end of the lifting cylinder 62 drives the lifting sub-frame 61 to descend, so that the switch motor 63 descends; after the switch motor 63 is turned on, it drives the switch valve 2 64 at the bottom to rotate synchronously, so as to open the discharge port 2 66 of the compensation pipe 65 and connect it with the discharge hose 5; the discharge port 2 66 discharges the raw material downward, and the compensation is covered in the placement box 2 with the raw material; after the compensation is completed, the extrusion cylinder 41 is reset; the output end of the lifting cylinder 62 outputs upward and lifts the lifting sub-frame 61, so that the raw material in the compensation pipe 65 returns to the discharge hose 5;
[0080] Step 7 , the placement box 2 enters into the heat sealing machine 8 , in which a heat pressing plate 83 is installed, and the heat pressing plate 83 is suitable for heat pressing and sealing the film on the placement box 2 .
[0081] The heat sealer 8 comprises a bearing roller 81, on which a bundle of cover films is mounted; a winding roller structure 82 is mounted on the bearing roller 81, on which the cover films are wound;
[0082] Side plates 84 are installed on both outer sides of the hot pressing plate 83, and cutting wheels 85, steering rollers 86 and receiving rollers 87 are installed on the side plates 84. The cutting wheels 85 cut the cover films on both sides, and the cut cover films are wound around the steering rollers 86 and fixed on the receiving rollers 87. The cutting wheels are provided to continuously cut the cover films on both sides. The cover films on both sides are redundant materials and need to be cut off for the beauty of the finished product of the box.
[0083] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.
[0084] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A boxed sauce compensation mechanism, comprising a work surface (1), on which a placement box (2) is mounted; characterized in that: A raw material rack (3) is mounted on the placement box (2), and a raw material box (31) is mounted on the raw material rack (3); a material drop pipe (32) is mounted at the bottom of the raw material box (31), and a receiving bottom block (33) is mounted at the bottom of the material drop pipe (32), and a receiving cavity (34) is arranged in the receiving bottom block (33), and the receiving cavity (34) is suitable for carrying raw materials; the bottom of the receiving cavity (34) is connected to and mounted with a material drop port (35), and the material drop port (35) is suitable for dropping raw materials; a switch valve (36) is mounted at the material drop port (35); A lateral frame (4) is mounted on the accommodating bottom block (33), and an extrusion cylinder (41) is mounted on the lateral frame (4); an extrusion barrel (37) is provided on the side of the accommodating bottom block (33) facing the extrusion cylinder (41), and the extrusion barrel (37) is communicated with the accommodating chamber (34); a pressure plate (38) is installed in the extrusion barrel (37), and the output end of the extrusion cylinder (41) is suitable for extruding the pressure plate (38) to move in the extrusion barrel (37); a discharge port (39) is provided on the side of the accommodating chamber (34) facing away from the extrusion barrel (37), and a discharge hose (5) is installed at the discharge port (39); The invention also comprises a compensation frame (6), on which a lifting sub-frame (61), a lifting cylinder (62) and a switch motor (63) are installed. The lifting cylinder (62) is suitable for driving the lifting sub-frame (61) to move up and down. The switch motor (63) is installed on the lifting sub-frame (61), and a second switch valve (64) is installed at the bottom output end of the switch motor (63). A compensation pipe (65) is installed at the bottom of the lifting sub-frame (61), and one end of the compensation pipe (65) is connected to the discharge hose (5); the second switch valve (64) is installed on the compensation pipe (65), and a second discharge port (66) is installed at the bottom of the compensation pipe (65), and the second discharge port (66) is suitable for discharging the compensation raw material downward onto the raw material on the placement box (2).
2. A boxed sauce compensation mechanism according to claim 1, characterized in that: A stirring motor (310) is installed on the top of the raw material rack (3), and a stirring shaft (311) is installed on the output end. A stirring blade (312) is installed on the bottom end of the stirring shaft (311), and the stirring blade (312) extends into the raw material box (31); The lateral frame (4) comprises a first fixing plate (47) and a second fixing plate (42), and the first fixing plate (47) and the second fixing plate (42) are connected via a mounting connection shaft (43); The fixing plate 1 (47) is connected to the cylinder body of the extrusion cylinder (41); the output end of the extrusion cylinder (41) passes through the fixing plate 1 (47) and is then installed with an extrusion plate (44); a position shaft (49) is threadedly connected to the extrusion plate (44), and the position shaft (49) is fixedly connected to the pressure plate (38); a guide rod (45) is also fixedly installed on the extrusion plate (44), and one end of the guide rod (45) passes through the fixing plate 1 (47).
3. A boxed sauce compensation mechanism according to claim 1, characterized in that: The switch valves (36) are all installed transversely and coaxially with a rotating gear (313), and the rotating gear (313) drives the switch valves (36) to open and close when rotating; the rotating gear (313) is meshed with a switch plate (71) on the outside; the switch plate (71) is provided with a lateral rack (72), and the lateral rack (72) is meshed with the rotating gear (313); A driving motor (7) is installed on a work surface (1) at the bottom of the raw material rack (3); a position screw (73) is installed at the output end of the driving motor (7); position plates are installed at both ends of the position screw (73) and are fixed on the work surface (1); a position nut seat (74) is installed on the position screw (73), and the position nut seat (74) moves on the position screw (73); the position nut seat (74) is fixedly connected to the switch plate (71).
4. A boxed sauce compensation mechanism according to claim 3, characterized in that: The extrusion cylinder (37), the first switch valve (36), the discharge port (39), the discharge hose (5), the switch motor (63) and the second switch valve (64) are all the same in number, and the number is at least 2 groups; and the number is consistent with the number of the placement boxes (2) in the same row.
5. A boxed sauce compensation mechanism according to claim 4, characterized in that: The compensation frame (6) comprises an upper plate (67), lower fixing rods (68) are installed on four sides of the upper plate (67), and a bottom plate (69) is fixedly installed at the bottom of the lower fixing rod (68), and the bottom plate (69) is detachably installed on the work surface (1); The size of the lifting subframe (61) is not greater than the size of the upper plate (67); the lifting subframe (61) at the bottom of the switch motor (63) comprises a support plate 1 (610) and a support plate 2 (611), and an adjustment rod (612) is installed between the support plate 1 (610) and the support plate 2 (611) to connect them.
6. A boxed sauce compensation mechanism according to claim 4, characterized in that: The second fixing plate (42) is provided with a positioning hole (48) and a sleeve hole (46); a positioning bolt is installed in the positioning hole (48) and connected to the accommodating bottom block (33); and the sleeve hole (46) is sleeved at the discharge port (39).
7. A compensating heat sealing method for a boxed sauce compensating mechanism, characterized in that: It comprises the boxed sauce compensation mechanism as claimed in claim 5, and further comprises a heat sealer (8); The following steps are involved: Step 1, pour the raw materials into the raw material box (31), the stirring motor (310) is a reduction motor, turn on the stirring motor (310), and stir the raw materials in the raw material box (31); Step 2, the raw materials in the raw material box (31) flow downward into the material drop pipe (32) and are stored in the accommodating chamber (34); Step 3, sequentially placing the placement boxes (2) onto the transmission chain (11), wherein the transmission chain (11) is provided with a transmission plate, and a box body cavity (12) is provided on the transmission plate, wherein the placement boxes (2) are carried in the box body cavity (12); Step 4: A stepper motor (13) is installed on the work surface (1), and a sprocket is installed at the output end of the stepper motor (13) to drive the placement box (2) forward through the transmission chain (11); When the placement box (2) is located at the corresponding feeding port 1 (35), the driving motor (7) is turned on, the driving position lead screw (73) is rotated, the position nut seat (74) is driven to move, and the switch plate (71) is driven to engage the rotating gear (313) through the lateral rack (72); the multiple switch valves 1 (36) are opened synchronously; the switch valves 1 (36) are opened, and the raw materials in the accommodating chamber (34) are filled into the placement box (2), and then covered to a set height; then the position lead screw (73) is driven in the reverse direction to drive the lateral rack (72) on the switch plate (71) to engage the rotating gear (313) in the reverse direction, and the switch valves 1 (36) are closed; Step 5, the extrusion cylinder (41) is started synchronously after the switch valve 1 (36); the output end of the extrusion cylinder (41) drives the extrusion plate (44), and the connecting shaft (43) on it works horizontally along the extrusion cylinder (37), extruding the raw material in the accommodating chamber (34) to move toward the discharge port (39); and moving forward along the discharge hose (5) until it enters the compensation pipe (65); Step 6, the output end of the lifting cylinder (62) drives the lifting sub-frame (61) to descend, so that the switch motor (63) descends; after the switch motor (63) is turned on, it drives the second switch valve (64) at the bottom to rotate synchronously, thereby opening the second discharge port (66) of the compensation pipe (65) and connecting it with the discharge hose (5); the second discharge port (66) discharges the raw material downward, and the compensation covers the placement box (2) with the raw material; after the compensation is completed, the extrusion cylinder (41) is reset; the output end of the lifting cylinder (62) lifts the lifting sub-frame (61), so that the raw material in the compensation pipe (65) returns to the discharge hose (5); Step 7, the placement box (2) enters the heat sealing machine (8), and a heat pressing plate (83) is installed in the heat sealing machine (8), and the heat pressing plate (83) is suitable for heat pressing and sealing the film on the placement box (2).
8. The compensating heat sealing method of a boxed sauce compensating mechanism according to claim 6, characterized in that: The heat sealing machine (8) comprises a bearing roller (81), on which a bundle of cover films is mounted; a winding roller structure (82) is mounted on the bearing roller (81), on which the cover films are wound; Side plates (84) are installed on both outer sides of the hot pressing plate (83), and cutting wheels (85), steering rollers (86) and receiving rollers (87) are installed on the side plates (84). The cutting wheels (85) cut the cover films on both sides, and the cut cover films are wound around the steering rollers (86) and fixed on the receiving rollers (87).
Citation Information
Patent Citations
Small box-packed sauce filling device
CN112693649A