Automatic punching device for quality control die body

By designing complex punching lifting mechanisms and multi-stage transmission components in automated punching equipment, the problem of slow punching speed for materials with large hardness differences in the prior art is solved, and higher punching accuracy and efficiency are achieved, especially suitable for precision production and composite materials.

CN119910225APending Publication Date: 2025-05-02SHANDONG MEASUREMENT SCI RES INST
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Patent Information

Application Number
CN202510283333.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

When existing automated hole punching equipment accurately feeds materials with large hardness differences, the speed is slow, which affects the hole punching production efficiency.

Method used

An automated drilling device for quality control modules is designed, using complex drilling lifting mechanisms and multi-stage transmission components, including main drive components, coarse adjustment components, fine adjustment components, fine adjustment components, switching components and fine adjustment linkage components. Through fine gear and worm transmission, precise control of the drilling head is achieved.

Benefits of technology

It improves the accuracy and efficiency of hole punching, especially in precision production and drilling of composite materials, which can quickly feed the first part and finely control the latter part, improving the overall drilling quality.

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Abstract

The automatic punching device is used for medical quality control die body machining and comprises a mechanical arm, a drilling head and a shell mechanism, the shell mechanism comprises an outer shell, a side shell and a driving assembly, the tail end of the mechanical arm is fixedly connected with the side shell, the left side of the side shell is fixedly connected with the outer shell, and the driving assembly is installed on the right side of the side shell; a punching lifting mechanism is installed in the outer shell and the side shell, and a drilling head is installed below the punching lifting mechanism. The driving assembly is connected with and drives the punching lifting mechanism. Through the punching lifting mechanism, for one part after punching, a worm rotates by one circle to drive a worm wheel to rotate by one tooth, then a gear B is driven to move on a rack B more finely, feeding operation of one part after punching is finer, and then the punching precision is improved; holes punched by the device have a better punching effect on precise production and punching of a multi-layer material, the part before punching can be fed more quickly during coarse adjustment, the punching efficiency is improved, and switching is carried out according to needs.
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Description

Technical Field

[0001] The present invention relates to the technical field of automated hole punching, and in particular to an automated hole punching device for a quality control phantom. Background Art

[0002] Automated punching equipment is used to perform punching processing on workpieces. It not only has high processing accuracy but also reduces the labor intensity of workers.

[0003] After searching, it was found that the current automated punching equipment, such as CN202011299450.7, is mainly positioned by a robotic arm, etc., and the punching device runs to feed the punching amount to punch holes, and the overall control is controlled by a controller.

[0004] At present, the number of high-end medical equipment such as PET-CT, MRI, and Gamma Knife in my country is increasing year by year. In order to ensure the good working condition of medical equipment, it is necessary to use test phantoms regularly to control the quality of medical equipment. The test phantom uses a variety of materials to form a high-precision test module to test different performance indicators of medical equipment. When we were developing domestic test phantoms, we found that the existing technology has a very slow feed speed when drilling with precise feed amounts for materials with large hardness differences. The drilling has a certain depth, and high-precision feed is required only when the last part controls the accuracy of the drilling depth. Therefore, the time caused by precise feed in the early stage is relatively long. The existing equipment affects the drilling production efficiency because of the high-precision feed.

[0005] In order to solve the above problems, an automatic punching device is proposed in the present application. Summary of the invention

[0006] The purpose of the present invention is to provide an automatic punching device for a quality control model to solve the problem in the prior art proposed in the above background technology that the initial feeding time is long due to maintaining high-precision feeding, thereby affecting the punching production efficiency.

[0007] To achieve the above object, the present invention provides the following technical solutions: An automatic drilling device for a quality control phantom, comprising a mechanical arm, a drilling head and a shell mechanism, wherein the shell mechanism comprises a shell, a side shell and a driving assembly, wherein the end of the mechanical arm is fixedly connected to the side shell, the left side of the side shell is fixedly connected to the shell, the right side of the side shell is installed with the driving assembly, a drilling lifting mechanism is installed inside the shell and the side shell, and the drilling head is installed below the drilling lifting mechanism; the driving assembly is connected to drive the drilling lifting mechanism; The punching lifting mechanism includes a main transmission assembly, a coarse adjustment assembly, a fine adjustment assembly, a fine adjustment assembly, a switching assembly and a fine adjustment linkage assembly. The main transmission assembly is installed on the inner side of the outer shell, the coarse adjustment assembly is installed on the outer side of the main transmission assembly, the fine adjustment transmission assembly is installed on the left side of the main transmission assembly, the fine adjustment assembly is installed on the main transmission assembly, the right side of the main transmission assembly is connected to the driving assembly, the fine adjustment linkage assembly is installed on the fine adjustment transmission assembly, and the switching assembly is installed on the fine adjustment linkage assembly.

[0008] Furthermore, the driving assembly includes a limit seat, a sliding rod, a connecting frame and a motor A. The right side of the side shell is fixedly connected to the limit seat, the inner side of the limit seat is slidably connected to the vertical sliding rod, the right side of the sliding rod is fixedly connected to the connecting frame, and one side of the connecting frame is fixedly connected to the motor A.

[0009] Furthermore, the main transmission assembly includes a transmission tube, an output rod and a turning handle. A mounting groove is provided on the inner side of the outer shell, a lifting groove A is provided on the inner side of the right end of the outer shell, the inner side wall of the lifting groove A is slidably connected to the transmission tube, the right end of the transmission tube is fixedly connected to the output rod, the right end of the output rod is fixedly connected to the turning handle, the center of the turning handle is connected to the output shaft of the motor A, a lifting groove B is provided on the inner side of the right end of the side shell, and the inner side wall of the lifting groove B is slidably connected to the output rod.

[0010] Furthermore, the coarse adjustment assembly includes a limit ring, a gear A and a rack A. The transmission tube sleeve is provided with the gear A, and the limit rings are provided on the left and right sides of the gear A. The inner sides of the two limit rings are fixedly connected to the transmission tube, the gear A and the rack A are meshed with each other, and the right end of the rack A is fixedly connected to the right end of the inner wall of the mounting groove of the outer shell.

[0011] Further, the fine-tuning transmission assembly includes a synchronous sleeve, a worm, an assembly frame, a limit slider A, a worm wheel and a rotating shaft. The outer side of the left end of the transmission tube is rotatably connected to the synchronous sleeve through a bearing, the left end of the synchronous sleeve is fixedly connected to the worm, the end of the worm is rotatably connected to the assembly frame through a bearing, the left end of the assembly frame is fixedly connected to the limit slider A, the bottom end of the worm is meshed with the worm wheel, the inner side of the worm wheel is fixedly connected to the rotating shaft, and the rotating shaft is rotatably connected to the assembly frame through a bearing; A drilling head is installed at the lower end of the assembly frame, and the drilling head is connected to the assembly frame through a drill rod. A motor C for driving the drilling head to rotate is installed on the drill rod.

[0012] Furthermore, a vertical slide groove A is opened on the inner side of the left end of the shell, and the inner wall of the slide groove A is set in a square shape. The inner wall of the slide groove A slides with the limit slider A, and the outer side of the limit slider A fits with the inner wall of the slide groove A to maintain the stability of the lifting and lowering movement of the assembly frame and the drilling head.

[0013] Furthermore, the fine adjustment component includes a slider, a limit rod, a connecting plate, a spring, a push block, a clamping block, an electric telescopic rod A, a push plate, an electric telescopic rod B, a roller, a bracket and a slide seat. A movable groove A is provided on the front side of the transmission tube, and the inner side wall of the movable groove A is slidably connected to the slider. The rear side of the slider is fixedly connected to the limit rod. The outer side of the limit rod is slidably connected to the jack of the connecting plate. A spring sleeved on the limit rod is provided between the front side of the connecting plate and the slider. The rear side of the connecting plate is fixedly connected to the push block. Two clamping blocks are provided on the left side of the push block. The front end of the clamping block is fixedly connected to the connecting plate. An elastic groove is provided inside the push block. The spring groove and the jack of the connecting plate are located on the same axis, the outer side of the limit rod is slidably connected to the spring groove, a movable groove B is provided on the rear side of the shell, the inner side wall of the movable groove B is slidably connected to the push block, the rear side of the transmission tube is fixedly connected to the bracket, the other end of the bracket is fixedly connected to the electric telescopic rod A, the output end of the electric telescopic rod A is fixedly connected to the push plate, a plurality of rollers are installed on the side of the push plate close to the push block, an assembly groove is provided on the bracket, the inner side of the assembly groove is slidably connected to a sliding seat that can slide back and forth, the inner side of the sliding seat is fixedly connected to the electric telescopic rod B, and the output end of the electric telescopic rod B is fixedly connected to the push block.

[0014] Furthermore, a slot A is provided on the inner side of the gear A, a slot B is provided on the inner side of the synchronous sleeve, and a through hole is provided on the transmission tube corresponding to the slot A, the slot B and the midpoint between the slot A and the slot B. The motion trajectories of the two blocks on the connecting plate are straight lines, and the outer sides of the blocks are slidably connected to the through holes. The slot A is arranged on the motion trajectory of the block located at the right end, and the slot B is arranged on the motion trajectory of the block located at the left end.

[0015] Furthermore, the switching assembly includes a synchronous shaft, a gear B, a limit block B and a rack B. A vertical slide groove B is opened on the inner side of the rear end of the shell. The inner wall of the slide groove B is square. The inner wall of the slide groove B is slidably connected to the limit block B. The limit block B is connected to the synchronous shaft through a bearing and thus connected to the gear B. The rack B is meshed at the left end of the gear B. The gear B is fixedly connected to the synchronous shaft. The limit block B is used to maintain the stability of the movement of the punching lifting mechanism.

[0016] Furthermore, the fine-tuning linkage assembly includes a motor B, a driving wheel, a driven wheel, a sleeve, a screw, a limit block C, a friction block A, a friction block B and a limit tube. A circular hole is opened at the rear end of the rotating shaft, and the inner wall of the circular hole is rotatably connected to the sleeve through a bearing. The outer side of the sleeve is fixedly connected to the driven wheel, and the right end of the driven wheel is meshed with the driving wheel. The front end face of the driving wheel is fixedly connected to the output shaft of the motor B, and the front end face of the motor B is fixedly connected to the assembly frame; the inner side of the sleeve is threadedly connected to the screw, and the front end face of the screw is fixedly connected to the assembly frame. The limit block C is connected, and a limit groove is provided on the inner side of the rotating shaft. The limit groove is in a square shape. The limit block C is in a square shape. The outer side of the limit block C fits into the limit groove. The rear end of the limit block C is connected to the friction block A through a screw. The outer side of the friction block A is slidably connected to the limit tube. The inner side of the rear end of the limit tube is fixedly connected to the synchronous shaft. The front end surface of the synchronous shaft is fixedly connected to the friction block B. The front end surface of the friction block B and the rear end surface of the limit tube are both frosted, or have convex strips or convex points that match each other.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a punching lifting mechanism. For the part after punching, one rotation of the worm drives the worm wheel to rotate one tooth, thereby driving the movement of gear B on rack B to be more precise. At this time, gear B drives the drilling head downward through the assembly frame, and the feeding operation of the part after punching is more precise, thereby improving the punching accuracy, improving the effect of the device for automated punching, and improving the quality of punching. The holes punched by the device have better punching effect for precision production and drilling of composite materials. During coarse adjustment, the front part of the punching can be fed faster and more, thereby improving the punching efficiency. Switching can be performed according to needs, which is more automatic, scientific and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of an automatic punching device of the present invention; Figure 2 A top cross-sectional view of the installation structure of a housing mechanism of an automated punching device of the present invention; Figure 3 A top cross-sectional view of the installation structure of a driving assembly of an automatic punching device of the present invention; Figure 4 A top cross-sectional view of the installation structure of a punching lifting mechanism of an automatic punching device of the present invention; Figure 5 A top cross-sectional view of the installation structure of a main transmission assembly of an automated punching device of the present invention; Figure 6 A top cross-sectional view of the installation structure of a coarse adjustment component of an automated punching device of the present invention; Figure 7 It is a top sectional view of the structure of a fine adjustment transmission assembly of an automatic punching device of the present invention; Figure 8 A top cross-sectional view of the installation structure of a fine adjustment component of an automated punching device of the present invention; Fig. 9 A top view of the installation structure of a switching component of an automatic punching device of the present invention; Fig.10 The present invention is a top view of a cross-sectional view of the installation structure of a fine-adjustment linkage assembly of an automated punching device.

[0019] In the figure: 1. Shell mechanism; 11. Shell; 111. Lifting slot A; 12. Side shell; 121. Lifting slot B; 13. Driving assembly; 131. Limiting seat; 132. Sliding rod; 133. Connecting frame; 134. Motor A; 2. Punching lifting mechanism; 21. Main transmission assembly; 211. Transmission tube; 212. Output rod; 213. Turning handle; 22. Coarse adjustment assembly; 221. Limiting ring; 222. Gear A; 223. Rack A; 23. Fine adjustment transmission assembly; 231. Synchronous sleeve; 232. Worm; 233. Assembly frame; 234. Limiting slider A; 235. Worm wheel; 236. Rotating shaft; 24. Fine adjustment assembly; 241. Slider; 242. Limiting rod; 243. Connecting plate; 244. Spring; 245. Press block; 246. Block; 247. Electric telescopic rod A; 2 48. Push plate; 249. Electric telescopic rod B; 2410. Roller; 2411. Bracket; 2412. Sliding seat; 2413. Moving slot A; 2414. Moving slot B; 2415. Assembly slot; 25. Switching assembly; 251. Synchronous shaft; 252. Gear B; 253. Stop block B; 254. Rack B; 26. Fine adjustment linkage assembly; 261. Motor B; 262. Driving wheel; 263. Driven wheel; 264. Sleeve; 265. Screw; 266. Stop block C; 267. Friction block A; 268. Friction block B; 269. Stop tube; 3. Robotic arm; 4. Drilling head; 41. Drill rod; 42. Motor C. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] See also Figure 1-Figure 10The present invention provides a technical solution: an automatic punching device for a quality control phantom, comprising a mechanical arm 3, a drilling head 4 and a shell mechanism 1, wherein the shell mechanism 1 comprises a shell 11, a side shell 12 and a driving component 13, wherein the end of the mechanical arm 3 is fixedly connected to the side shell 12, the left side of the side shell 12 is fixedly connected to the shell 11, and the right side of the side shell 12 is installed with the driving component 13, wherein a punching lifting mechanism 2 is installed inside the shell 11 and the side shell 12, and the drilling head 4 is installed below the punching lifting mechanism; the driving component 13 is connected to drive the punching lifting mechanism 2; The punching lifting mechanism 2 includes a main transmission component 21, a coarse adjustment component 22, a fine adjustment component 23, a fine adjustment component 24, a switching component 25 and a fine adjustment linkage component 26. The main transmission component 21 is installed on the inner side of the outer shell 11, the coarse adjustment component 22 is installed on the outer side of the main transmission component 21, the fine adjustment transmission component 23 is installed on the left side of the main transmission component 21, the fine adjustment component 24 is installed on the main transmission component 21, the right side of the main transmission component 21 is connected to the driving component 13, the fine adjustment transmission component 23 is installed on the fine adjustment linkage component 26, and the switching component 25 is installed on the fine adjustment linkage component 26.

[0022] The driving assembly 13 includes a limit seat 131, a slide bar 132, a connecting frame 133 and a motor A 134. The right side of the side shell 12 is fixedly connected to the limit seat 131, the inner side of the limit seat 131 is slidably connected to the vertical slide bar 132, the right side of the slide bar 132 is fixedly connected to the connecting frame 133, and one side of the connecting frame 133 is fixedly connected to the motor A 134. Working principle: When the front part of the workpiece is punched, that is, the punching operation when the coarse adjustment assembly 22 is working, the fine adjustment linkage assembly 26 makes the fine adjustment transmission assembly 23 and the switching assembly 25 disengage from each other. The operation of motor A134 drives the handle 213 to rotate, and the handle 213 drives the transmission tube 211 to rotate through the output rod 212. At this time, the block 246 on the right is engaged with the slot A of the gear A222. The transmission tube 211 rotates through the block 246 to drive the gear A222 to rotate on the rack A223, thereby causing the transmission tube 211 to move downward, and the transmission tube 211 slides in the lifting groove A111, and the output rod 212 slides in the lifting groove B121. At the same time, the motor A134 also moves downward, and the motor A134 drives the slide rod 132 to slide in the limit seat 131 through the connecting frame 133, which is used to synchronize the movement of the transmission tube 211, and the assembly frame 233 drives the drilling head 4 to move downward to perform the first part of the drilling operation.

[0023] The main transmission assembly 21 includes a transmission tube 211, an output rod 212 and a turning handle 213. A mounting groove is provided on the inner side of the housing 11. A lifting groove A111 is provided on the inner side of the right end of the housing 11. The transmission tube 211 is slidably arranged on the inner side wall of the lifting groove A111. The right end of the transmission tube 211 is fixedly connected to the output rod 212. The right end of the output rod 212 is fixedly connected to the turning handle 213. The center of the turning handle 213 is connected to the output shaft of the motor A134. A lifting groove B121 is provided on the inner side of the right end of the side housing 12. The inner side wall of the lifting groove B121 is slidably matched with the output rod 212. Working principle: the operation of the motor A134 drives the turning handle 213 to rotate. The turning handle 213 drives the transmission tube 211 to rotate through the output rod 212. During maintenance, the turning handle 213 can be manually rotated to drive the output rod 212 to rotate, which is used for maintenance operations.

[0024] The coarse adjustment assembly 22 includes a stop ring 221, a gear A222 and a rack A223. The transmission tube 211 is sleeved with the gear A222. The gear A222 is provided with stop rings 221 on both sides. The inner sides of the two stop rings 221 are fixedly connected to the transmission tube 211. The top of the gear A222 is meshed with the rack A223. The right end of the rack A223 is fixedly connected to the right end of the inner wall of the mounting groove of the housing 11. Working principle: the meshing of the gear A222 and the rack A223, because the gear A222 follows the rotation of the transmission tube 211, the front part of the punching can be fed faster and more, thereby improving the punching efficiency.

[0025] The fine-tuning transmission assembly 23 includes a synchronous sleeve 231, a worm 232, an assembly frame 233, a limit slider A234, a worm wheel 235 and a rotating shaft 236. The outer side of the left end of the transmission tube 211 is rotatably connected to the synchronous sleeve 231 through a bearing, the left end of the synchronous sleeve 231 is fixedly connected to the worm 232, the end of the worm 232 is rotatably connected to the assembly frame 233 through a bearing, the left end of the assembly frame 233 is fixedly connected to the limit slider A234, the bottom end of the worm 232 is meshed with a worm wheel 235, the inner side of the worm wheel 235 is fixedly connected to the rotating shaft 236, and the rotating shaft 236 is rotatably connected to the assembly frame 233 through a bearing; A drilling head 4 is installed at the lower end of the assembly frame 233 . The drilling head is connected to the assembly frame via a drill rod 41 . A motor C42 for driving the drilling head 4 to rotate is installed on the drill rod 41 .

[0026] A vertical slide groove A is provided on the inner side of the left end of the shell 11. The inner wall of the slide groove A is square and slides with the limit slider A234. The outer side of the limit slider A234 fits with the inner wall of the slide groove A to maintain the stability of the lifting and lowering movement of the assembly frame 233 and the drilling head 4. Working principle: The motor A134 drives the transmission tube 211 to rotate, and at this time, the synchronous sleeve 231 is driven to rotate through the block 246 on the left side, and the synchronous sleeve 231 drives the worm 232 to rotate on the assembly frame 233, and the limit slider A234 slides in the slide groove A to limit the assembly frame 233 to maintain the stability of the movement of the synchronous sleeve 231. The rotation of the worm 232 drives the worm wheel 235 to rotate, and the worm wheel 235 drives the rotating shaft 236 to rotate on the assembly frame 233. The rotation of the rotating shaft 236 drives the friction block B268 to rotate through the friction block A267 and then drives the synchronous shaft 251 to rotate, and the rotation of the synchronous shaft 251 drives the gear B252 on the rack B254 rotates downward, and gear B252 moves on rack B254, so that gear B252 drives limit block B253 to slide up and down in slide groove B, and the worm 232 rotates one circle to drive the worm wheel 235 to rotate one tooth, thereby driving gear B252 on rack B254 to move more finely. At this time, gear B252 drives the drilling head 4 downward through the assembly frame 233, and the feeding operation of the latter part of the drilling is more fine, thereby improving the drilling accuracy, improving the effect of the device for automatic drilling, and improving the quality of drilling. The holes drilled by the device have better drilling effect for precision production and drilling of composite materials, and improve the accuracy of drilling.

[0027] The fine adjustment component 24 includes a slider 241, a limit rod 242, a connecting plate 243, a spring 244, a push block 245, a clamping block 246, an electric telescopic rod A247, a push plate 248, an electric telescopic rod B249, a roller 2410, a bracket 2411 and a slide seat 2412. A moving groove A2413 is provided on the front side of the transmission tube 211. The inner wall of the moving groove A is connected to the slider 241 that can slide left and right. The rear side of the slider 241 is fixedly connected to the limit rod 242. The outer side of the limit rod 242 is slidably connected to the jack of the connecting plate 243. A spring 244 is provided between the front side of the connecting plate 243 and the slider 241, and the push block 245 is fixedly connected to the rear side of the connecting plate 243. Two clamping blocks 246 are provided on the left side of the push block 245. The front end of the clamping block 246 is fixedly connected to the connecting plate 243. A spring groove is provided inside the connecting plate 243, and the spring groove and the jack of the connecting plate 243 are located on the same axis. The outer side of the limiting rod 242 is slidably matched with the spring groove. A moving groove B2414 is provided at the rear side of the transmission tube 211. The inner side wall of the moving groove B accommodates a pressing block 245 that can slide left and right. The rear side of the transmission tube 211 is fixedly connected to a bracket 2411. The other end of the bracket 2411 is fixedly connected to an electric telescopic rod A247. The output end of the electric telescopic rod A247 is fixedly connected to a push plate 248. A plurality of rollers 2410 are installed on the side of the push plate 248 close to the pressing block 245. An assembly groove 2415 is provided inside the bracket 2411. The inner side of the assembly groove is slidably connected to a sliding seat 2412 that can slide forward and backward. The inner side of the sliding seat 2412 is fixedly connected to an electric telescopic rod B249. The output end of the electric telescopic rod B249 is fixedly connected to the pressing block 245. As shown in the accompanying drawings.

[0028] A slot A is provided on the inner side of the gear A222, a slot B is provided on the inner side of the synchronous sleeve 231, and a through hole is provided on the transmission tube 211 corresponding to the slot A, the slot B and the midpoint between the slot A and the slot B. The movement trajectory of the two blocks 246 on the connecting plate 243 is a straight line, and the outer sides of the blocks 246 are slidably connected to the through hole. The slot A is arranged on the movement trajectory of the block 246 at the right end, and the slot B is arranged on the movement trajectory of the block 246 at the left end. Working principle: The adjustment process of the block 246 is as follows: the electric telescopic rod A247 on the bracket 2411 extends out to push the push plate 248 forward to push the block 245 into the transmission tube 211, and the block 245 drives the connecting plate 243 to move forward, so that the block 246 on the right is separated from the slot A in the gear A222. At this time, the block 245 drives the electric telescopic rod B249 to slide forward in the assembly slot 2415 of the bracket 2411 through the slide 2412, and then the electric telescopic rod B249 runs to push the block 245 to the left, thereby driving the connecting plate 243 to the left, and the block 246 on the left moves. The block 246 on the right moves to the corresponding through hole on the left, and the block 246 on the right moves to the corresponding through hole in the middle. Then the reset spring 244 of the electric telescopic rod A247 pushes the connecting plate 243 to reset backward, and the block 246 on the left is inserted into the slot B of the synchronous sleeve 231. At this time, the transmission tube 211 does not drive the gear A222 to rotate. The motor A134 can be reversed appropriately so that the block 246 on the left can be quickly inserted into the slot B of the synchronous sleeve 231. Then the motor A134 can continue to rotate forward, and the drilling head 4 is fed through the synchronous sleeve 231, the worm 232 and the worm wheel 235, the gear B252 and the rack B254. The pressing block 245 and the connecting plate 243 are pressed and slid on the limiting rod 242 to limit the connecting plate 243 and the pressing block 245, and when the pressing block 245 moves left and right, the limiting rod 242 drives the slider 241 to slide in the displacement groove A. When the drilling head 4 continues to feed, the motor A134 drives the transmission tube 211 to rotate.

[0029] The switching assembly 25 includes a synchronous shaft 251, a gear B252, a limit block B253 and a rack B254. A vertical slide groove B is opened on the inner side of the rear end of the shell 11. The inner wall of the slide groove B is square. The inner wall of the slide groove B is slidably connected to the limit block B253. The limit block B253 is connected to the synchronous shaft 251 through a bearing and thus connected to the gear B252. The left end of the gear B252 is meshed with a rack B254. The gear B252 is fixedly connected to the synchronous shaft 251. The limit block B253 is used to maintain the stability of the movement of the punching lifting mechanism 2.

[0030] The fine adjustment linkage assembly 26 includes a motor B261, a driving wheel 262, a driven wheel 263, a sleeve 264, a screw 265, a stop block C266, a friction block A267, a friction block B268 and a stop tube 269. A circular hole is provided at the rear end of the rotating shaft 236. The inner wall of the circular hole is rotatably mounted with a sleeve 264 through a bearing. The outer side of the sleeve 264 is fixedly connected to the driven wheel 263. The right end of the driven wheel 263 is meshed with a driving wheel 262. The front end face of the driving wheel 262 is fixedly connected to the output shaft of the motor B261. The front end face of the motor B261 is fixedly connected to the assembly frame 233. The inner side of the sleeve 264 is threadedly connected to the screw 265. The front end face of the screw 265 is fixedly connected to the stop block C266. A stop groove is provided at the inner side of the rotating shaft 236. The limit groove is set in a square shape; the limit block C266 is also set in a square shape, the outer side of the limit block C266 is in contact with the limit groove, the rear end of the limit block C266 is connected to the friction block A267 through the screw 265, the friction block A267 is slidably installed on the limit tube 269, the inner side of the rear end of the limit tube 269 is fixedly connected to the synchronous shaft 251, the front end face of the synchronous shaft 251 is fixedly connected to the friction block B268, the front end face of the friction block B268 and the rear end face of the limit tube 269 are both frosted, or have convex strips that match each other. Working principle: When the latter part is being punched, i.e., the punching operation when the switching assembly 25 and the fine-adjusting transmission assembly 23 are working, the fine-adjusting linkage assembly 26 makes the fine-adjusting transmission assembly 23 and the switching assembly 25 combine with each other, and the combination process is as follows: the motor B261 rotates forward to drive the driving wheel 262 to rotate, the driving wheel 262 drives the driven wheel 263 to rotate, and the driven wheel 263 rotates to drive the sleeve 264 to rotate in the circular hole of the rotating shaft 236. Because the limit block C266 is square and is set inside the square limit groove and slides back and forth, the sleeve 264 drives the screw 265 to move backward, so that the friction block A267 moves backward and fits closely with the friction block B268, and then the rotating shaft 236 is connected with the synchronous shaft 251, and then the motor B261 stops. The rotating shaft 236 rotates synchronously with the synchronous shaft 251. Because the self-locking characteristics of the worm 232 and the worm wheel 235 enable the transmission tube 211 to maintain a height, and then the drilling head 4 maintains a height. At this time, the clamping block 246 on the right side is engaged with the middle through hole of the transmission tube 211 , and the clamping block 246 on the left side is engaged with the clamping groove B of the synchronous sleeve 231 .The adjustment process of the block 246 is as follows: the electric telescopic rod A247 on the bracket 2411 extends out to push the push plate 248 forward to push the block 245 into the transmission tube 211 part, and the block 245 drives the connecting plate 243 to move forward, so that the block 246 on the right is separated from the slot A of the gear A222. At this time, the block 245 drives the electric telescopic rod B249 to slide forward in the assembly slot 2415 of the bracket 2411 through the slide seat 2412, and then the electric telescopic rod B249 runs to push the block 245 to the left, thereby driving the connecting plate 243 to the left, and the block 246 on the left moves correspondingly. The through hole on the left and the block 246 on the right move to correspond to the through hole in the middle, and then the reset spring 244 of the electric telescopic rod A247 pushes the connecting plate 243 to reset backward, and the block 246 on the left is inserted into the slot B of the synchronous sleeve 231. At this time, the transmission tube 211 does not drive the gear A222 to rotate, and the motor A134 can be reversed appropriately so that the block 246 on the left can be quickly inserted into the slot B of the synchronous sleeve 231, and then the motor A134 can continue to rotate forward, and through the synchronous sleeve 231, the worm 232 and the worm wheel 235, the gear B252 and the rack B254, the drilling head 4 is fed.

[0031] The pressing block 245 and the connecting plate 243 are pressed and slid on the limiting rod 242 to limit the connecting plate 243 and the pressing block 245, and when the pressing block 245 moves left and right, the limiting rod 242 drives the slider 241 to slide in the displacement slot A. When the drilling head 4 continues to feed, the motor A134 drives the transmission tube 211 to rotate, and at this time, the synchronous sleeve 231 is driven to rotate through the block 246 on the left, and the synchronous sleeve 231 drives the worm 232 to rotate on the assembly frame 233, and the limiting slider A234 slides in the slide slot A to limit the assembly frame 233, maintaining the stability of the movement of the synchronous sleeve 231, and the rotation of the worm 232 drives the worm wheel 235 to rotate, and the worm wheel 235 drives the rotating shaft 236 to rotate on the assembly frame 233, and the rotating shaft 236 rotates through the friction block A267 to drive the friction block B268 to rotate and then drive the synchronous shaft 25 1 rotates, the synchronous shaft 251 rotates to drive the gear B252 to rotate downward on the rack B254, and the gear B252 moves on the rack B254 so that the gear B252 drives the limit block B253 to slide up and down in the slide groove B. The worm 232 rotates one circle to drive the worm wheel 235 to rotate one tooth, thereby driving the gear B252 to move more finely on the rack B254. At this time, the gear B252 drives the drilling head 4 downward through the assembly frame 233, and the feeding operation of the latter part of the drilling is more refined, thereby improving the drilling accuracy, improving the effect of the device for automatic drilling, and improving the quality of drilling.

[0032] When the device is in use, the robot arm 3 controls the position of the housing mechanism 1 and further controls the position of the drilling head 4 for positioning.

[0033] When the drilling operation is performed, when the front part of the workpiece is drilled, that is, the drilling operation when the coarse adjustment component 22 is working, the fine adjustment linkage component 26 makes the fine adjustment transmission component 23 and the switching component 25 disengage from each other. The motor A134 drives the turning handle 213 to rotate, and the turning handle 213 drives the transmission tube 211 to rotate through the output rod 212. At this time, the block 246 on the right side is engaged with the card slot A in the gear A222. The transmission tube 211 rotates through the block 246 to drive the gear A222 to rotate on the rack A223, thereby causing the transmission tube 211 to move downward, the transmission tube 211 slides in the lifting groove A111, and the output rod 212 slides in the lifting groove B121. At the same time, the motor A134 also moves downward, and the motor A134 drives the slide bar 132 to slide in the limit seat 131 through the connecting frame 133, which is used to synchronize the movement of the transmission tube 211. The assembly frame 233 drives the drilling head 4 to move downward to perform the first part of the drilling operation.

[0034] Because the block 246 on the right is engaged with the slot A in the gear A222, the motor A134 rotates forward, and the gear A222 rotates downward and moves downward along the rack A223, driving the entire punching lifting mechanism 2 to move downward to perform the punching operation. When the motor rotates reversely, the gear A222 drives the entire punching lifting mechanism 2 to move upward and return to the original position. The synchronous sleeve 231 will not rotate with the transmission tube 211, and the worm 232 and the worm wheel 235 will not rotate. The gear B252 rotates with the up and down movement speed of the gear A.

[0035] When the fine-adjustment linkage assembly 26 causes the fine-adjustment transmission assembly 23 and the switching assembly 25 to be disengaged from each other, the disengagement process is as follows: the motor B261 reverses to drive the driving wheel 262, the driven wheel 263, and the sleeve 264 to reverse, the screw 265, the limit block C266, and the friction block A267 move forward, and the friction block A267 and the friction block B268 are disengaged from each other, so that the rotating shaft 236 and the synchronous shaft 251 are not connected and will not move synchronously. Then the motor B261 stops.

[0036] When the latter part of the drilling is in progress, i.e., the drilling operation when the switching assembly 25 and the fine-adjusting transmission assembly 23 are working, the fine-adjusting linkage assembly 26 makes the fine-adjusting transmission assembly 23 and the switching assembly 25 combine with each other. The combination process is as follows: the motor B261 rotates forward to drive the driving wheel 262 to rotate, the driving wheel 262 drives the driven wheel 263 to rotate, and the driven wheel 263 rotates to drive the sleeve 264 to rotate in the circular hole of the rotating shaft 236. Because the limit block C266 is square and is set inside the square limit groove and slides back and forth, the sleeve 264 drives the screw 265 to move backward, so that the friction block A267 moves backward and fits tightly with the friction block B268, and then the rotating shaft 236 is connected to the synchronous shaft 251. Then the motor B261 stops. As mentioned above, the rotating shaft 236 rotates synchronously with the synchronous shaft 251. Because the self-locking characteristics of the worm 232 and the worm wheel 235 enable the transmission tube 211 to maintain a height, and then the drilling head 4 to maintain a height.

[0037] At this time, the block 246 on the right side is engaged with the middle through hole of the transmission tube 211, and the block 246 on the left side is engaged with the slot B of the synchronous sleeve 231. The adjustment process of the block 246 is as follows: the electric telescopic rod A247 on the bracket 2411 runs and extends to push the push plate 248 to push the push block 245 forward to enter the transmission tube 211 part, and the push block 245 drives the connecting plate 243 to move forward, so that the block 246 on the right side is separated from the slot A in the gear A222. At this time, the push block 245 drives the electric telescopic rod B249 to slide forward in the assembly slot 2415 of the bracket 2411 through the slide seat 2412, and then the electric telescopic rod B249 runs to push the push plate 248 to push the push plate 248 forward to enter the transmission tube 211 part. The block 245 moves to the left, thereby driving the connecting plate 243 to the left. The block 246 on the left moves to correspond to the through hole on the left, and the block 246 on the right moves to correspond to the through hole in the middle. Then the reset spring 244 of the electric telescopic rod A247 pushes the connecting plate 243 to reset backward, and the block 246 on the left is inserted into the slot B of the synchronous sleeve 231. At this time, the transmission tube 211 does not drive the gear A222 to rotate. The motor A134 can be reversed appropriately so that the block 246 on the left can be quickly inserted into the slot B of the synchronous sleeve 231. Then the motor A134 can continue to rotate forward, and the drilling head 4 is fed through the synchronous sleeve 231, the worm 232 and the worm wheel 235, the gear B252 and the rack B254. At this time, the block 246 on the right is separated from the gear A222, and the gear A222 rotates according to the lifting speed of the gear B252, and the gear A222 will not rotate with the transmission tube 211.

[0038] As described above, the pressing block 245 and the connecting plate 243 are pressed and slid on the limiting rod 242 to limit the connecting plate 243 and the pressing block 245 , and when the pressing block 245 moves left and right, the slider 241 is driven to slide in the displacement groove A through the limiting rod 242 .

[0039] When the drilling head 4 continues to feed, the motor A134 drives the transmission tube 211 to rotate. At this time, the synchronous sleeve 231 is driven to rotate through the block 246 on the left side. The synchronous sleeve 231 drives the worm 232 to rotate on the assembly frame 233. The limit slider A234 slides in the slide groove A to limit the assembly frame 233 to maintain the stability of the movement of the synchronous sleeve 231. The rotation of the worm 232 drives the worm wheel 235 to rotate. The worm wheel 235 drives the rotating shaft 236 to rotate on the assembly frame 233. The rotation of the rotating shaft 236 drives the friction block B268 to rotate through the friction block A267 and then drives the synchronous shaft 251 Rotate, the synchronous shaft 251 rotates and drives the gear B252 to rotate downward on the rack B254. The movement of the gear B252 on the rack B254 makes the gear B252 drive the limit block B253 to slide up and down in the slide groove B. The worm 232 rotates one circle and drives the worm wheel 235 to rotate one tooth, thereby driving the gear B252 on the rack B254 to move more precisely. At this time, the gear B252 drives the drilling head 4 downward through the assembly frame 233, and the feeding operation of the latter part of the drilling is more precise, thereby improving the drilling accuracy, improving the effect of the device for automatic drilling, and improving the quality of drilling.

[0040] It should be noted that when the device is in use, it is controlled as a whole by an external controller, and a sensor can be adapted to detect whether the card slots A and B are correctly engaged with the corresponding card blocks 246. The sensor can be a photoelectric sensor, and motor A134 and motor B261 are both servo motors.

[0041] The holes punched by the device have better punching effect for precision production and drilling of composite materials. When resetting, the motor A134 first reverses partly to lift part of the drilling head 4, and the fine-adjustment component 24 is reset to make the block 246 on the right engage with the slot A of the gear A222, and then the fine-adjustment linkage component 26 is reset to separate the friction block A267 from the friction block B268. When the friction block A267 and the friction block B268 are separated, the gear B252 moves on the rack B254, and the synchronous shaft 251 drives the friction block B268 to move through the limit tube 269, thereby driving the rotating shaft 236 to move synchronously.

Claims

1. An automatic punching device for a quality control phantom, characterized in that: The invention comprises a mechanical arm (3), a drilling head (4) and a housing mechanism (1), wherein the housing mechanism (1) comprises an outer shell (11), a side shell (12) and a driving assembly (13); the end of the mechanical arm (3) is fixedly connected to the side shell (12); the left side of the side shell (12) is fixedly connected to the outer shell (11); the right side of the side shell (12) is equipped with the driving assembly (13); a drilling lifting mechanism (2) is installed inside the outer shell (11) and the side shell (12); and the drilling head (4) is installed below the drilling lifting mechanism; and the driving assembly (13) is connected to drive the drilling lifting mechanism (2).

2. The automatic punching device for quality control phantom according to claim 1, characterized in that: The punching lifting mechanism (2) comprises a main transmission component (21), a coarse adjustment component (22), a fine adjustment component (23), a fine adjustment component (24), a switching component (25) and a fine adjustment linkage component (26); the main transmission component (21) is mounted on the inner side of the housing (11); the coarse adjustment component (22) is mounted on the outer side of the main transmission component (21); the fine adjustment transmission component (23) is mounted on the left side of the main transmission component (21); the fine adjustment component (24) is mounted on the main transmission component (21); the right side of the main transmission component (21) is connected to the driving component (13); the fine adjustment linkage component (26) is mounted on the fine adjustment transmission component (23); and the switching component (25) is mounted on the fine adjustment linkage component (26).

3. The automatic punching device for quality control phantom according to claim 2, characterized in that: The driving assembly (13) comprises a limit seat (131), a sliding rod (132), a connecting frame (133) and a motor A (134). The right side of the side shell (12) is fixedly connected to the limit seat (131), the inner side of the limit seat (131) is slidably connected to the vertical sliding rod (132), the right side of the sliding rod (132) is fixedly connected to the connecting frame (133), and one side of the connecting frame (133) is fixedly connected to the motor A (134); The main transmission assembly (21) comprises a transmission tube (211), an output rod (212) and a throttle (213); a mounting groove is provided on the inner side of the housing (11); a lifting groove A (111) is provided on the right end of the housing (11); the transmission tube (211) is slidably arranged on the inner side wall of the lifting groove A; the right end of the transmission tube (211) is fixedly connected to the output rod (212); the right end of the output rod (212) is fixedly connected to the throttle (213); the center of the throttle is connected to the output shaft of the motor A (134); a lifting groove B (121) is provided on the right end of the side housing (12); the inner side wall of the lifting groove B is slidably matched with the output rod (212).

4. The automatic punching device for quality control phantom according to claim 3, characterized in that: The coarse adjustment assembly (22) comprises a limit ring (221), a gear A (222) and a rack A (223); the gear A (222) is sleeved on the transmission tube (211); the limit rings (221) are provided on both left and right sides of the gear A (222); the inner sides of the two limit rings (221) are fixedly connected to the transmission tube (211); the top end of the gear A (222) and the rack A (223) are meshed with each other; and the right end of the rack A (223) is fixedly connected to the right end of the inner wall of the housing (11).

5. The automatic punching device for quality control phantom according to claim 3, characterized in that: The fine adjustment transmission assembly (23) comprises a synchronous sleeve (231), a worm (232), an assembly frame (233), a limit slider A (234), a worm wheel (235) and a rotating shaft (236); the synchronous sleeve (231) is sleeved on the outer side of the left end of the transmission tube (211); the left end of the synchronous sleeve (231) is fixedly connected to the worm (232); the end of the worm (232) is rotatably connected to the assembly frame (233) via a bearing; the left end of the assembly frame (233) is fixedly connected to the limit slider A (234); the bottom end of the worm (232) is meshed with the worm wheel (235); the inner side of the worm wheel (235) is fixedly connected to the rotating shaft (236); the rotating shaft (236) is rotatably connected to the assembly frame (233) via a bearing; A drilling head (4) is mounted on the lower end of the assembly frame (233). The drilling head is connected to the assembly frame via a drilling rod (41). A motor C (42) for driving the drilling head to rotate is mounted on the drilling rod.

6. The automatic punching device for quality control phantom according to claim 2, characterized in that: A vertical slide groove A is provided on the inner side of the left end of the housing (11). The inner side wall of the slide groove A is arranged in a square shape. The inner side wall of the slide groove A is slidably matched with the limit slider A (234). The outer side of the limit slider A (234) is in contact with the inner side wall of the slide groove A, thereby maintaining the stability of the lifting and lowering movement of the assembly frame (233) and the drilling head (4).

7. The automatic punching device for quality control phantom according to claim 5, characterized in that: The fine adjustment assembly (24) comprises a slider (241), a limit rod (242), a connecting plate (243), a spring (244), a push block (245), a clamping block (246), an electric telescopic rod A (247), a push plate (248), an electric telescopic rod B (249), a roller (2410), a bracket (2411) and a slide seat (2412). A moving groove A (2413) is provided on the front side of the transmission tube (211). The inner side wall of the moving groove A is connected to the slider (241) which can slide left and right. The rear side of the slider (241) is fixedly connected to the limit rod (242); the outer side of the limit rod (242) is slidably connected to the jack of the connecting plate (243); a spring (244) sleeved on the limit rod (242) is provided between the front side of the connecting plate (243) and the slider (241); the rear side of the connecting plate (243) is fixedly connected to the push block (245); the left side of the push block (245) has two clamping blocks (246); the front end of the clamping block (246) is fixedly connected to the connecting plate (243); The push block (245) is provided with an elastic groove inside, the elastic groove and the insertion hole of the connecting plate (243) are located on the same axis, and the outer side of the limit rod (242) is slidably matched with the elastic groove; the rear side of the transmission tube (211) is provided with a movable groove B (2414), the inner side wall of the movable groove B accommodates the push block (245) that can slide left and right; the rear side of the transmission tube (211) is fixedly connected to the bracket (2411), and the other end of the bracket (2411) is fixedly connected to the electric telescopic rod A (247), and the The output end of the electric telescopic rod A (247) is fixedly connected to the push plate (248), and a plurality of rollers (2410) are installed on a side of the push plate (248) close to the pressing block (245). An assembly groove (2415) is provided on the inner side of the bracket (2411), and a sliding seat (2412) capable of sliding forward and backward is connected to the inner side of the assembly groove. The inner side of the sliding seat (2412) is fixedly connected to the electric telescopic rod B (249), and the output end of the electric telescopic rod B (249) is fixedly connected to the pressing block (245).

8. The automatic punching device for quality control phantom according to claim 4, characterized in that: A slot A is provided on the inner side of the gear A (222), a slot B is provided on the inner side of the synchronous sleeve (231), a through hole is provided on the transmission tube (211) corresponding to the slot A, the slot B and the midpoint between the slot A and the slot B, the movement tracks of the two blocks (246) on the connecting plate (243) are linear, the outer sides of the blocks (246) are slidably connected to the through holes, the slot A is arranged on the movement track of the block (246) at the right end, and the slot B is arranged on the movement track of the block (246) at the left end.

9. The automatic punching device for quality control phantom according to claim 3, characterized in that: The switching assembly (25) comprises a synchronous shaft (251), a gear B (252), a stopper B (253) and a rack B (254); a vertical slide groove B is provided on the inner side of the rear end of the housing (11); the inner side wall of the slide groove B is arranged in a square shape; the inner side wall of the slide groove B is slidably matched with the stopper B (253); the stopper B (253) is connected to the synchronous shaft (251) via a bearing and thus connected to the gear B (252); the rack B (254) is meshed at the left end of the gear B (252); the gear B (252) is fixedly connected to the synchronous shaft (251); and the stopper B (253) is used to maintain the stability of the movement of the punching lifting mechanism (2).

10. The automatic punching device for quality control phantom according to claim 9, characterized in that: The fine adjustment linkage assembly (26) comprises a motor B (261), a driving wheel (262), a driven wheel (263), a sleeve (264), a screw (265), a stop block C (266), a friction block A (267), a friction block B (268) and a stop tube (269); a circular hole is provided at the rear end of the rotating shaft (236); the sleeve (264) is rotatably mounted on the inner wall of the circular hole via a bearing; the outer side of the sleeve (264) is fixedly connected to the driven wheel (263); the right end of the driven wheel (263) is meshed with the driving wheel (262); the driving wheel (262) is fixedly connected to the output shaft of the motor B (261); and the motor B (261) is fixedly connected to the assembly frame (233); The inner side of the sleeve (264) is threadedly connected to the screw rod (265), and the front end face of the screw rod (265) is fixedly connected to the limit block C (266). The inner side of the rotating shaft (236) is provided with a limit groove, and the limit groove is arranged in a square shape. The limit block C (266) is arranged in a square shape. The outer side of the limit block C (266) is in contact with the limit groove. The rear end of the limit block C (266) is connected to the friction block A (267) through the screw rod (265). The friction block A (267) is slidably installed in the limit tube (269). The inner side of the rear end of the limit tube (269) is fixedly connected to the synchronous shaft (251). The front end face of the synchronous shaft (251) is fixedly connected to the friction block B (268). The front end face of the friction block B (268) and the rear end face of the limit tube (269) are both arranged in a frosted shape, or have convex strips or convex points that match each other.

Citation Information

Patent Citations

  • Small workpiece punching equipment for mechanical automatic machining

    CN112517948A