Full-automatic inspection equipment

Abstract

A full-automatic inspection device disclosed by the present invention comprises a detection mechanism, a first material pressing mechanism, a second material pressing mechanism, a material taking mechanism, a material placing tray and a base, the detection mechanism, the material taking mechanism and the material placing tray are all arranged on the base, and the detection mechanism comprises a detection table and a detection station. The first material pressing mechanism and the second material pressing mechanism are arranged on the detection table, when shaft-rod-shaped to-be-detected materials are placed on the detection station, the first material pressing mechanism presses and fixes the to-be-detected materials in the radial direction of the to-be-detected materials, and the second material pressing mechanism presses and fixes the to-be-detected materials in the axial direction of the to-be-detected materials. Through dual pressing and fixing of the first pressing mechanism and the second pressing mechanism, the position stability of the to-be-detected material in the detection process can be further improved, and therefore the purpose of improving the detection accuracy is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and in particular to a full-automatic detection equipment. Background Art

[0002] Product inspection is an important means of testing the size, color, weight and other technical parameters of the generated products to determine whether their quality meets the requirements. With the development of science and technology, the method of relying entirely on manual inspection is gradually being eliminated, and more and more automated machine equipment inspection is adopted instead. When the existing automatic detection equipment detects materials, it only uses a single fixing method to fix the material to be tested to avoid position movement during the detection process. However, for materials such as shaft rods, a single fixing method cannot meet the requirements of stable fixation. Therefore, the present application aims to provide a fully automatic detection equipment that uses a double fixing method to achieve stable fixation of the material to be tested. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a fully automatic inspection device.

[0004] The objective of the present invention is achieved through the following technical solutions: a fully automatic inspection device, comprising a detection mechanism, a first material pressing mechanism, a second material pressing mechanism, a material picking mechanism, a material discharge tray and a base, wherein the detection mechanism, the material picking mechanism and the material discharge tray are all arranged on the base, the detection mechanism comprises a detection table and a detection station, the first material pressing mechanism and the second material pressing mechanism are arranged on the detection table, when a shaft-shaped material to be detected is placed on the detection station, the first material pressing mechanism presses and fixes the material to be detected in a radial direction, and the second material pressing mechanism presses and fixes the material to be detected in an axial direction.

[0005] Preferably, the detection mechanism includes a detection table, the detection station includes a positioning table and a detection assembly, the positioning table is detachably arranged on the detection table, the first pressing mechanism includes a supporting column, a first push rod motor and a first pressing block, the supporting column is arranged on the detection table, the first pressing block is slidably arranged on the supporting column, the first push rod motor is arranged on the supporting column and is connected to the first pressing block.

[0006] Preferably, the second pressing mechanism comprises a cylinder and a second pressing block, the cylinder is arranged on the detection table, the second pressing block is connected to the cylinder, wherein the first push rod motor and the cylinder are connected to each other.

[0007] Preferably, the material picking mechanism includes a driving motor, a rotating shaft, a support arm and a mechanical claw hand, the driving motor is arranged on the base, one end of the rotating shaft is connected to the driving motor, the support arm is arranged on the other end of the rotating shaft, and the mechanical claw hand is arranged on the support arm.

[0008] Preferably, the inspection table is also provided with a first placement station and a second placement station, the first placement station is arranged on one side of the inspection station, and the second placement station is arranged on the other side of the inspection station, wherein the first placement station includes a material receiving seat having a first placement surface and a second placement surface, the shape of the first placement surface can be inclined, and the cross-sectional shape of the second placement surface can be defined by a V-shape.

[0009] Preferably, the first placement station also includes a ejector rod and a second push rod motor, the second push rod motor is arranged on the detection table, one end of the ejector rod is connected to the second push rod motor, and a support plate is arranged on the other end of the ejector rod, and the support plate can be inclined, wherein, when the second push rod motor drives the ejector rod to move upward so that the support plate is in contact with the material to be detected on the second placement surface, the material to be detected can roll onto the positioning table.

[0010] Preferably, a placement hole is provided on the material receiving seat, and an electro-hydraulic telescopic rod is provided in the placement hole. When the ejecting rod moves upward, the electro-hydraulic telescopic rod can extend out of the placement hole to block the material to be detected on the first placement surface. When the ejecting rod moves downward, the electro-hydraulic telescopic rod can retract into the placement hole to cancel the blocking of the material to be detected.

[0011] Preferably, a material taking block is slidably arranged on the first material pressing block, and an inclined material trough is arranged on the material taking block, wherein when the material pressing block is in contact with the material to be detected, the material taking block can move toward the material to be detected so that the end of the material to be detected can be embedded in the material trough.

[0012] Preferably, a limit hole is provided in the material trough, and a spring, a limit pin and an electromagnet are provided in the limit hole, the limit pin is slidably provided in the limit hole, and the spring is sleeved on the limit pin, wherein when the electromagnet is energized to generate an adsorption force on the limit pin, the limit pin can be retracted into the limit hole and the spring can be stretched, and when the electromagnet is de-energized, the limit pin can extend out of the limit hole based on the elastic force of the spring.

[0013] Preferably, when the material taking block moves upward to a set position, the electromagnet can be switched from a power-off state to a power-on state, so that the material placed in the trough can roll to the second placement position based on its own gravity.

[0014] The present invention has the following advantages: (1) The dual pressing and fixing of the first material pressing mechanism and the second material pressing mechanism can further improve the position stability of the material to be tested during the testing process, thereby achieving the purpose of improving the detection accuracy.

[0015] (2) The present application can realize continuous automatic detection of materials through the coordinated use of the detection mechanism, the material pressing mechanism, and the material taking mechanism, thereby reducing the amount of operation required by the user.

[0016] (3) In the prior art, the first push rod motor and the cylinder work independently and are controlled independently, and the control logic is relatively complex. The present application only needs to control the first push rod motor to synchronously control the cylinder, thereby reducing the difficulty of designing the control logic.

[0017] (4) A push rod can be separately provided at each end of the material to be tested, and an inclined support plate is provided at the end of the push rod. When the push rod moves upward so that the support plate contacts the material to be tested, the material to be tested can roll along the inclined support plate and enter the V-shaped groove provided on the positioning table. Through the above-mentioned setting, the material to be tested can be continuously placed on the first placement station, and continuous loading can be achieved through the push rod, thereby improving the detection efficiency of the fully automatic inspection equipment.

[0018] (5) The materials on the inspection station do not need to be unloaded by other unloading mechanisms. The first pressing block can simultaneously realize the pressing and fixing function and the unloading function, thereby reducing the manufacturing cost and structural complexity of the equipment. In addition, the first pressing block can simultaneously move the materials out of the inspection station as soon as possible during the upward movement, which can facilitate the entry of new materials to be inspected into the inspection station, thereby helping to improve the inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the layout of the components of the fully automatic inspection equipment in a top view; Figure 2 It is a schematic diagram of the arrangement of the first placement station, the second placement station, and the inspection station from the B-direction viewing angle; Figure 3 It is a schematic diagram of the arrangement of the first material pressing structure from the A-direction viewing angle; Figure 4 The figure is a schematic diagram of the setting method for taking the material block; In the figure, 1-detection mechanism, 2-first pressing mechanism, 3-second pressing mechanism, 4-feeding mechanism, 5-discharging tray, 1a-detection table, 1b-detection station, 1b-1-positioning table, 1b-2-detection component, 2a-support column, 2b-first push rod motor, 2c-first pressing block, 3a-cylinder, 3b-second pressing block, 6-base, 4a-drive motor, 4b-rotating shaft, 4c-support arm, 4d-mechanical claw, 7-first placement station, 8-second placement station, 7a-material receiving seat, 7b-feeding rod, 7c-second push rod motor, 7a-1-first placement surface, 7a-2-second placement surface, 9-support plate, 10-material to be detected, 11-feeding block, 12-material trough, 13-limiting hole, 14-spring, 15-limiting pin, 16-electromagnet. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following: Example 1 like Figures 1 to 4 As shown, the present application provides a fully automatic inspection device, including a detection mechanism 1, a first pressing mechanism 2, a second pressing mechanism 3, a material picking mechanism 4 and a material discharge tray 5. The detection mechanism 1 is used to detect the material to be detected to realize the detection of the length dimension of the material to be detected, for example. The first pressing mechanism 2 and the second pressing mechanism 3 can press and fix the material to be detected from different directions to prevent it from displacement during the detection process. For example, the material to be detected can be in the shape of an axle. The first pressing mechanism 2 can press the material to be detected in the radial direction, and the second pressing mechanism 3 can press the material to be detected in the axial direction. When the detection mechanism 1 completes the detection of the material to be detected 10, the material picking mechanism 4 can transfer the detected material to the material discharge tray 5.

[0021] Specifically, the detection mechanism 1 includes a detection table 1a and a detection station 1b arranged on the detection table 1a. The material to be detected can be placed on the detection station 1b. The detection station 1b includes a positioning table 1b-1 and a detection component 1b-2 arranged on the detection table 1a. The detection component 1b-2 includes at least an infrared transmitter for measuring length, and other detectors can also be additionally arranged on the positioning table 1b-1 according to actual detection needs. A V-shaped groove can be provided on the positioning table 1b-1, so that the material to be detected in the shape of a shaft rod can be placed in the V-shaped groove without basically causing lateral displacement. The detection station 1b can be detachably connected to the detection table 1a by screws. For example, threaded holes can be provided on the detection station 1b and the detection table 1a, and screwing screws into the threaded holes can achieve detachable connection between the detection station and the detection table.

[0022] Preferably, the first pressing mechanism 2 and the second pressing mechanism 3 are both arranged on the detection platform 1a. Specifically, the first pressing mechanism 2 includes a support column 2a, a first push rod motor 2b and a first pressing block 2c. The support column 2a can be detachably arranged on the detection platform 1a by bolts. The first pressing block 2c is located directly above the detection station 1b, and then when the first pressing block 2c moves downward, the first pressing block 2c can press and fix the material to be detected placed on the detection station. The first push rod motor 2b is arranged on the support column 2a and connected to the first pressing block 2c, thereby providing a driving force for the movement of the first pressing block 2c. The second pressing mechanism 3 includes a cylinder 3a and a second pressing block 3b. The cylinder 3a is arranged on the detection platform 1a, and the second pressing block 3b is connected to the cylinder 3a, so that the cylinder 3a can provide a driving force for the movement of the second pressing block 3b. The cylinder 3a is located on the side of the positioning platform 1b-1, so that the second pressing block 3b can move along the axial direction of the material to be detected, thereby pressing and fixing it. Through the double pressing and fixing of the first pressing mechanism and the second pressing mechanism, the position stability of the material to be detected during the detection process can be further improved, thereby achieving the purpose of improving the detection accuracy.

[0023] Preferably, the fully automatic inspection equipment further comprises a base 6, on which the inspection mechanism 1, the material taking mechanism 4 and the material discharging tray 5 are all arranged. The material discharging tray 5 has an inclined surface, and when the inspected material is placed on the material discharging tray 5, it can roll to the plane on the material discharging tray 5 based on its own gravity. The material taking mechanism 4 comprises a driving motor 4a, a rotating shaft 4b, a supporting arm 4c and a mechanical claw 4d. The rotating shaft 4a is rotatably arranged on the base 6, and the driving motor 4a is arranged on the base 6 and connected to the rotating shaft 4a, so that the rotating shaft 4a can be rotated under the drive of the driving motor 4a. One end of the support arm 4c is connected to the rotating shaft 4a, and a mechanical gripper 4d is arranged on the other end of the support arm 4c. When the rotating shaft 4a rotates, the mechanical gripper 4d can also move to the designated position accordingly. The designated position includes a first designated position and a second designated position. The first designated position can be located at the detection mechanism 1, so that the mechanical gripper 4d can clamp the material that has been detected. The second designated position can be the material discharge tray 5, so that the mechanical gripper 4d can place the clamped material on the material discharge tray 5.

[0024] Example 2 This embodiment is a further improvement on Embodiment 1, and the repeated contents will not be repeated here.

[0025] Preferably, the first pressing mechanism 2 and the second pressing mechanism 3 are interlocked with each other, so that the movement of the first pressing mechanism 2 can drive the movement of the second pressing mechanism 3, wherein, after the second pressing mechanism 3 completes the pressing and fixing of the material to be detected, the first pressing mechanism 2 completes the pressing and fixing of the material to be detected. Specifically, the first push rod motor 2b and the cylinder 3a can be connected through a ventilation hose, and when the external gas enters the first push rod motor 2b and pushes its piston to move, the external gas can also enter the cylinder 3a through the ventilation hose to push its piston to move. The inner diameter of the inner cavity of the first push rod motor 2b can be larger than the inner diameter of the inner cavity of the cylinder 3a, so that the moving speed of the piston of the first push rod motor 2b can be smaller than the moving speed of the piston of the cylinder 3b, and the stroke of the first push rod motor and the cylinder can be the same, so that the second pressing block 3b pushed by the cylinder 3a can press and fix the material to be detected before the first pressing block 2c pushed by the first push rod motor 2b. In the prior art, the first push rod motor 2b and the cylinder 3a work and are controlled independently, and the control logic is relatively complex. The present application only needs to control the first push rod motor 2b to synchronously control the cylinder 3a, thereby reducing the difficulty of designing the control logic.

[0026] Preferably, a first placement station 7 is provided on one side of the detection station 1b, and a second placement station 8 is provided on the other side of the detection station 1b. The first placement station 7 and the detection station 1b are both used to place materials to be detected, and the second placement station 8 is used to place materials that have been detected. The first placement station 7 includes a material receiving seat 7a, a material ejecting rod 7b, and a second push rod motor 7c. The material receiving seat 7a can be detachably arranged on the detection platform 1a by screws, and the second push rod motor 7c is arranged on the detection platform 1a. The material ejecting rod 7b is connected to the second push rod motor 7c, and the material ejecting rod 7b can move up and down under the drive of the second push rod motor 7c. The material receiving seat 7a includes an inclined first placement surface 7a-1 and a V-shaped second placement surface 7a-2. Several materials to be tested can be laid on the first placement surface 7a-1, and one material to be tested can be placed on the second placement surface 7a-2. When the materials to be tested in the second placement surface 7a-2 are removed by the ejector rod 7b, the materials to be tested on the first placement surface 7a-1 can roll along the inclined first placement surface and move to the second placement surface. An ejector rod 7b can be separately provided at the two ends of the material to be tested, and an inclined support plate 9 is provided on the end of the ejector rod 7b. When the ejector rod 7b moves upward so that the support plate 9 contacts the material to be tested, the material to be tested can roll along the inclined support plate 9 and enter the V-groove provided on the positioning platform 1b-1. Through the above-mentioned setting method, the materials to be tested can be continuously placed on the first placement station, and continuous loading can be achieved through the ejector rod 7b, thereby improving the detection efficiency of the fully automatic inspection equipment. The material receiving seat is provided with a placement hole, in which an electro-hydraulic telescopic rod is provided. When the ejecting rod moves upward, the electro-hydraulic telescopic rod can extend out of the placement hole to block the material to be detected on the first placement surface. When the ejecting rod moves downward, the electro-hydraulic telescopic rod can retract into the placement hole to cancel the blocking of the material to be detected. At this time, the material to be detected on the first placement surface 7a-1 can roll to the second placement surface 7a-2.

[0027] Preferably, a material taking block 11 is slidably provided on both ends of the first material pressing block 2c. For example, a slide rail and a small cylinder may be provided on the first material pressing block 2c, and the material taking block 11 is provided on the slide rail and connected to the small cylinder, so that the small cylinder can realize the movement of the material taking block 11 along the slide rail, and the extension direction of the slide rail is perpendicular to the axial direction of the material to be detected. An inclined material trough 12 is provided on the material taking block 11. Inclined means that the extension direction of the material trough 12 is not perpendicular to the detection platform 1a. A limit hole 13 is provided in the material trough 12, and a spring 14, a limit pin 15 and an electromagnet 16 are provided in the limit hole 13. The spring 14 is sleeved on the limit pin 15, and the limit pin 15 can slide along the limit hole 13. When the electromagnet is powered on, the limit pin 13 can be completely retracted into the limit hole 13, and the spring 14 is stretched. When the electromagnet 16 is powered off, the limit pin 13 re-extends from the limit hole 13 under the elastic force of the spring 14. When in use, when the first pressing block 2c presses and fixes the material to be detected, the material block 11 moves toward the material to be detected, so that the two ends of the material to be detected can be respectively embedded in two different material troughs 12. Then, the electromagnet is powered off, and the limit pin 15 extends out of the limit hole 13 to limit the material to be detected. When the first pressing block 2c2c moves upward, the material in the material trough that has been tested can move upward synchronously. When the first pressing block 2c moves to a certain height, the electromagnet 16 is powered on again, and the material that has been tested can be released from the limit and roll to the second placement station 8 based on its own gravity. Through the above-mentioned setting, the material on the detection station 1b does not need to be separately set up with other unloading mechanisms to realize unloading, and the first pressing block can realize the pressing and fixing function and the unloading function at the same time, thereby reducing the manufacturing cost and structural complexity of the equipment. In addition, during the upward movement of the first pressing block, the material is simultaneously moved out of the detection station at the first time, which can facilitate the entry of new materials to be detected into the detection station, thereby helping to improve the detection efficiency.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fully automatic inspection device, characterized in that: The invention comprises a detection mechanism (1), a first material pressing mechanism (2), a second material pressing mechanism (3), a material picking mechanism (4), a material discharge tray (5) and a base (6); the detection mechanism (1), the material picking mechanism (4) and the material discharge tray (5) are all arranged on the base (6); the detection mechanism (1) comprises a detection table (1a) and a detection station (1b); the first material pressing mechanism (2) and the second material pressing mechanism (3) are arranged on the detection table (1a); when a shaft-shaped material to be detected is placed on the detection station (1b), the first material pressing mechanism (2) presses and fixes the material to be detected in a radial direction, and the second material pressing mechanism (3) presses and fixes the material to be detected in an axial direction.

2. The fully automatic inspection equipment according to claim 1, characterized in that: The detection mechanism (1) comprises a detection table (1a), and the detection station (1b) comprises a positioning table (1b-1) and a detection assembly (1b-2), wherein the positioning table (1b-1) is detachably arranged on the detection table (1a), and the first pressing mechanism (2) comprises a supporting column (2a), a first push rod motor (2b) and a first pressing block (2c), wherein the supporting column (2a) is arranged on the detection table (1a), and the first pressing block (2c) is slidably arranged on the supporting column (2a), and the first push rod motor (2b) is arranged on the supporting column (2a) and connected to the first pressing block (2c).

3. The fully automatic inspection equipment according to claim 2, characterized in that: The second pressing mechanism (3) comprises a cylinder (3a) and a second pressing block (3b), wherein the cylinder (3a) is arranged on the detection platform (1a), and the second pressing block (3b) is connected to the cylinder (3a), wherein the first push rod motor (2b) and the cylinder (3a) are connected to each other.

4. The fully automatic inspection equipment according to claim 2, characterized in that: The material picking mechanism (4) comprises a driving motor (4a), a rotating shaft (4b), a supporting arm (4c) and a mechanical claw (4d), wherein the driving motor (4a) is arranged on the base (6), one end of the rotating shaft (4b) is connected to the driving motor (4a), the supporting arm (4c) is arranged on the other end of the rotating shaft (4b), and the mechanical claw (4d) is arranged on the supporting arm (4c).

5. The fully automatic inspection equipment according to claim 4, characterized in that: The detection table (1a) is also provided with a first placement station (7) and a second placement station (8), wherein the first placement station (7) is arranged on one side of the detection station (1b), and the second placement station (8) is arranged on the other side of the detection station (1b), wherein the first placement station (7) comprises a material receiving seat (7a) having a first placement surface (7a-1) and a second placement surface (7a-2), the shape of the first placement surface (7a-1) can be inclined, and the cross-sectional shape of the second placement surface (7a-2) can be defined by a V-shape.

6. The fully automatic inspection equipment according to claim 5, characterized in that: The first placement station (7) further comprises a push rod (7b) and a second push rod motor (7c), wherein the second push rod motor (7c) is arranged on the detection platform (1a), one end of the push rod (7b) is connected to the second push rod motor (7c), and a support plate (9) is arranged on the other end of the push rod (7b), and the support plate (9) can be tilted, wherein when the second push rod motor (7c) drives the push rod (7b) to move upward so that the support plate (9) is in contact with the material to be detected on the second placement surface (7a-2), the material to be detected can roll onto the positioning platform (1b-1).

7. The fully automatic inspection equipment according to claim 6, characterized in that: The material receiving seat (7a) is provided with a placement hole, and an electro-hydraulic telescopic rod is provided in the placement hole. When the ejecting rod (7b) moves upward, the electro-hydraulic telescopic rod can extend out of the placement hole to block the material to be detected on the first placement surface (7b-1); when the ejecting rod (7b) moves downward, the electro-hydraulic telescopic rod can retract into the placement hole to cancel the blocking of the material to be detected.

8. The fully automatic inspection equipment according to claim 5, characterized in that: A material taking block (11) is slidably arranged on the first material pressing block (2c), and an inclined material trough (12) is arranged on the material taking block (11), wherein when the material pressing block (2c) is in contact with the material to be detected, the material taking block (11) can move toward the material to be detected, so that an end of the material to be detected can be embedded in the material trough (12).

9. The fully automatic inspection equipment according to claim 8, characterized in that: A limit hole (13) is provided in the material trough (12), and a spring (14), a limit pin (15) and an electromagnet (16) are provided in the limit hole (13); the limit pin (15) is slidably provided in the limit hole (13), and the spring (14) is sleeved on the limit pin (15); when the electromagnet (16) is energized to generate an adsorption force on the limit pin (15), the limit pin (15) can be retracted into the limit hole (13) and the spring (14) can be stretched; when the electromagnet (16) is de-energized, the limit pin (15) can extend out of the limit hole (13) based on the elastic force of the spring (14).

10. The fully automatic inspection equipment according to claim 9, characterized in that: When the material taking block (11) moves upward to a set position, the electromagnet (16) can be switched from a power-off state to a power-on state, so that the material placed in the material trough (12) can roll to the second placement work (8) based on its own gravity.

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