A liftable intelligent floor grading box, a mounting method and a control method thereof

Abstract

The application discloses a liftable intelligent floor grading box, a mounting method and a control method thereof. The liftable intelligent floor grading box comprises a grading box, a climbing track, a power device, a cable, a standard section, a supporting wall section and a control unit, can freely match the power floor of a grading box, can be called and served at any time, can reduce the purchase cost and the maintenance cost, can be customized according to the floor height, can be installed at one time, and can be used in the whole engineering construction process.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of building engineering construction, and particularly relates to a liftable intelligent floor grading box, and an installation method and a control method thereof. BACKGROUND

[0002] At present, the temporary power grading box in the construction process of high-rise buildings in China is led out from a two-level box and connected in parallel to each floor to realize floor power supply, and there are problems of large number of grading boxes, large purchase cost and high maintenance cost. SUMMARY

[0003] In view of the above technical status, the present application provides a liftable intelligent floor grading box, which can realize free matching of a grading box with power consumption floors, and can reduce the purchase cost and maintenance cost.

[0004] The technical scheme provided by the present application is as follows: a liftable intelligent floor grading box, comprising a grading box, a climbing track, a power device, a cable, a standard section, a wall supporting section and a control unit.

[0005] The grading box is provided with a switch, a leakage protector and an electrical socket; the grading box is lifted to a power consumption floor through the climbing track, and is used for providing power supply insertion for work in the floor;

[0006] One end of the cable is connected to a previous power supply box, and the other end is connected in parallel with the power device and the grading box to supply power to the power device and the grading box; the power device is used for providing lifting power for the grading box;

[0007] The standard section and the wall supporting section form a frame for supporting the climbing track, the grading box and the power device;

[0008] The standard section is assembled according to the floor height, and the wall supporting section is fixedly connected with the wall of the top floor;

[0009] The control unit comprises a floor controller, a positioning device and a locking device;

[0010] The floor controller is installed on each power consumption floor;

[0011] The positioning device comprises a positioning device A and a positioning device B, the positioning device A is installed on each power consumption floor, and the positioning device B is installed on the grading box;

[0012] The locking device is installed on each power consumption floor and is used for opening or closing the grading box;

[0013] The floor controller controls the start and stop of the power device, the lifting and parking of the grading box, and the opening and closing of the locking device.

[0014] In view of the problem of easy winding of the cable, as a preferred embodiment, the part between the two ends of the cable is wound in the storage device, such as a storage barrel, and a through hole is arranged at the bottom of the storage barrel, and the cable can pass through the through hole.

[0015] In order to further prevent the winding of the cable and prevent the cable from being separated from the grading box, as a preferred embodiment, the cable passes through a cable channel parallel to the climbing track. As an implementation, the cable channel is composed of a plurality of clamping buckles arranged along the length direction of the climbing track, one end of each clamping buckle is fixed on the building wall, and the other end is in a ring structure, and the cable passes through the ring structure of each clamping buckle.

[0016] As a preferred embodiment, the electrical socket in the grading box has a protective sealing function, which can effectively prevent the phenomenon of random connection of temporary power supply, and is safer to use.

[0017] As a preferred embodiment, two or more industrial sockets are arranged in the grading box.

[0018] As a preferred embodiment, the wall support is connected to the wall through a roof layer embedded part.

[0019] The floor controller is installed on each power consumption floor, for example, can be installed on the wall of the power consumption floor.

[0020] The climbing track can be directly connected to the standard section, or can be connected to the standard section through a connector.

[0021] The structure of the grading box can be designed to match the climbing track, and the grading box can be directly lifted on the climbing track, or the grading box can be lifted on the climbing track through a track connector, that is, one end of the track connector is connected to the climbing track and can be lifted along the climbing track, and the other end is connected to the grading box. As a further preferred embodiment, one end of the track connector connected to the grading box has a rotating function, and the grading box can rotate around the end, so that the space required by the grading box during lifting can be reduced, thereby reducing the distance between the standard section and the building and reducing or even avoiding the influence on the external frame construction. The connection mode of the power device and the grading box is not limited, for example, the power device and the grading box can be connected together through a connecting piece.

[0022] As a preferred embodiment, each standard section is connected by a bolt.

[0023] The application also provides an installation method of the liftable intelligent floor grading box, which comprises the following steps:

[0024] The anchor bolt is pre-buried at the position of the grading box installed in the building, and the foundation is formed by pouring, and the foundation section is installed.

[0025] The standard section is assembled according to the floor height, and the support wall section is fixedly installed on the wall of the top floor;

[0026] The climbing track and the locking device are assembled on each floor;

[0027] The climbing track is installed on the standard section, and the grading box is installed on the climbing track;

[0028] The cable is cut according to the floor height, and one end of the cable is connected to the power supply of the previous floor, and the other end is connected in parallel to the power device and the grading box.

[0029] The control method of the liftable intelligent floor grading box comprises the following steps:

[0030] When the floor requiring power needs the grading box to provide power, the user presses the floor controller of the floor, and the following control step K1 is performed;

[0031] K1: The power-consuming floor information is stored in the positioning device A, the positioning device B can monitor and obtain the current floor information of the grading box and the state of the locking device; the floor controller sends the power-consuming floor information, the positioning device B receives the information, if the current floor of the grading box is inconsistent with the power-consuming floor, step K2 is entered, otherwise step K3 is entered;

[0032] K2: The power device is controlled to start, and the grading box is moved to the power-consuming floor, and the positioning device A and the positioning device B confirm the signal locking, and then step K3 is entered;

[0033] K3: The power device is controlled to stop, and the grading box is parked at the power-consuming floor, and step K4 is entered;

[0034] K4: The locking device is controlled to open, the power cable plug is connected to the socket in the grading box, and the switch is closed to use electricity; after the power is used, the locking device is closed, and the grading box is parked at the floor to wait, if the user presses the floor controller, step K1 is entered, otherwise step K5 is entered;

[0035] K5: The grading box is controlled to return to the base section.

[0036] As a preferred, the grading box is further provided with an automatic sleep controller, which is used for entering the automatic sleep state when the floor controller does not send the control instruction and the locking device is closed during the non-working time, and the control method comprises the following steps:

[0037] S1: During the non-working time, the automatic sleep controller monitors whether the floor controller sends the control instruction and the state of the locking device, if the floor controller does not send the control instruction and the locking device is in the closed state, step S2 is entered, otherwise step S3 is entered;

[0038] S2: the automatic hibernation controller controls the upper level power side contactor to be disconnected, so that the liftable intelligent floor grading box is powered off to enter the hibernation state, and then the step S1 is entered;

[0039] S3: the automatic hibernation controller controls the upper level power side contactor to be connected, so that the liftable intelligent floor grading box is woken up.

[0040] Preferably, in the step S1, the automatic hibernation controller monitors the floor controller for 10-20 minutes.

[0041] In this structure, when the floor controller is pressed, the floor controller first sends an identification to the automatic hibernation controller, and if the grading box is in the hibernation state, the automatic hibernation controller first controls the upper level power side contactor to be connected, so that the liftable intelligent floor grading box is powered on, and then the control step K1 is performed.

[0042] Compared with the prior art, the present application has the following beneficial effects:

[0043] (1) The present application realizes that one grading box can freely match a power consumption floor, and the grading box can be called at any time, so that the purchase cost and maintenance cost can be reduced;

[0044] (2) The present application can be customized according to the floor height, and can be installed once to be used throughout the construction process;

[0045] (3) The present application drives the grading box to ascend and descend through the power device, realizes intelligent positioning of the grading box through the operation floor controller (positioning devices 61 and 62), and avoids misoperation of the grading box and instability during use through the locking device;

[0046] (4) The present application realizes intelligent power-off hibernation of the grading box through the automatic hibernation controller, which can effectively reduce the maintenance cost and provide convenience for inspection and maintenance of the grading box;

[0047] (5) In the present application, the size, the number of sockets, the switch parameters and the like of the grading box can be customized according to actual needs, and can adapt to different construction projects;

[0048] (6) In the present application, the temporary power grading box in the high-rise building construction process can be centrally controlled, and can automatically move with the height of the construction floor and the operation floor during use. The equipment parts are unified in standard, and can be used after assembly after entering the site. With the increase of the floor height, the climbing track and the floor controller can be increased, so that intelligent supply of the floor grading box is realized, and the processes such as hoisting of the floor box and wiring installation are saved. At the same time, the problems of standardized management of the floor grading box, difficult control of private pulling and random connection are overcome. BRIEF DESCRIPTION OF DRAWINGS

[0049] Figure 1is a structural diagram of the standard section in the embodiment 1.

[0050] Figure 2 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0051] Figure 3 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0052] Figure 4 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0053] Figure 5 is Figure 1 a partial plan view of the embodiment 1.

[0054] Figure 6 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0055] Figure 7 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0056] Figure 8 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0057] Figure 9 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0058] Figure 10 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0059] Figure 11 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0060] Figure 12 is Figure 1 a structural diagram of the standard section in the embodiment 1.

[0061] attached Figures 1-12 in the drawing are: standard section 1, balustrade section 2, climbing track 3, locking device 4, power device 5, positioner A61, positioner B62, automatic hibernation controller 7, staging box 8, cable line 9, cable storage barrel 10, track connector 11, floor controller 12, base section 13, bayonet buckle 14. DETAILED DESCRIPTION

[0062] The present invention will be further described in detail below with reference to the embodiments. It should be noted that the embodiments described below are intended to facilitate the understanding of the present invention. Non-essential improvements and adjustments made to the present invention by those skilled in the art based on the above description of the present invention are still within the protection scope of the present invention.

[0063] In this invention, the terms "including" and "comprising" should be interpreted as including rather than exclusive or exhaustive; that is, they mean "including but not limited to".

[0064] Example 1:

[0065] like Figures 1-12 As shown, the liftable intelligent floor leveling box includes a leveling box 8, a climbing rail 3, a power unit 5, a cable 9, a standard section 1, a wall support section 2, and a control unit.

[0066] The classifier box 8 is equipped with a switch, a residual current device (RCD), and an electrical socket. The classifier box 8 is raised and lowered to the floor where electricity is needed via the climbing rail 3 to provide power for operations on that floor.

[0067] One end of cable 9 is connected to the upstream power supply box, and the other end is connected in parallel to the power unit 5 and the classifier 8, providing power to the power unit 5 and the classifier 8. The power unit 5 is used to provide lifting power to the classifier 8.

[0068] Standard section 1 and wall support section 2 form a frame to support climbing track 3, grading box 8 and power unit 5.

[0069] Standard section 1 is assembled in sections according to floor height. In this embodiment, each standard section is connected by bolts.

[0070] The wall support section 2 is fixedly connected to the wall of the top floor. In this embodiment, the wall support section 2 is connected to the wall through the embedded parts of the top floor.

[0071] Considering the long length of the cable, in this embodiment, the portion between the two ends of the cable is coiled inside the cable storage bin 10. A perforation is provided at the bottom of the cable storage bin 10 for one end of the cable to pass through.

[0072] To prevent the cable 9 from tangling and from detaching from the grader box 8, in this embodiment, the cable 9 passes through a cable channel parallel to the climbing rail 3. In this embodiment, the cable channel consists of several locking clips 14 arranged along the length of the climbing rail 3, such as... Figure 12 As shown, one end of each buckle 14 is fixed to the building wall, and the other end is a ring structure, through which the cable 9 passes.

[0073] In this embodiment, the grading box 8 is equipped with an industrial plug with protective sealing function, which can effectively prevent the phenomenon of random temporary power connection and make it safer to use.

[0074] In this embodiment, two or more industrial sockets are arranged in the grading box 8.

[0075] In this embodiment, the floor controller 12 is installed on the wall of each power-consuming floor.

[0076] In this embodiment, the climbing track 3 is connected to the standard section through the connector.

[0077] In this embodiment, the grading box 8 is raised and lowered on the climbing track 3 through the track connector 11, that is, one end of the track connector 11 is connected to the climbing track 3 and can be raised and lowered along the climbing track 3, and the other end is connected to the grading box 8. In this embodiment, the end of the track connector 11 connected to the grading box 8 has a rotating function, and the grading box 8 can rotate around this end. The grading box 8 can be adjusted to reduce the space required during lifting, so that the distance between the standard section and the building can be reduced, and the impact on the external frame construction can be reduced or even avoided.

[0078] In this embodiment, the power device and the grading box 8 are connected together through the connecting piece.

[0079] The control unit includes the floor controller 12, the positioning device, and the locking device 4. The floor controller 12 is installed on each power-consuming floor. The positioning device includes the positioning device A 61 and the positioning device B 62. The positioning device B 62 is installed on the grading box 8 and can monitor the current floor information of the grading box 8 and the state of the locking device 4. The positioning device A 61 is installed on each power-consuming floor and stores the power-consuming floor information. The locking device 4 is installed on the grading box 8.

[0080] The installation method of the liftable intelligent floor grading box 8 includes the following steps:

[0081] The anchor bolts are pre-buried at the position where the grading box 8 is installed in the building, and the foundation is formed by pouring, and the foundation section 13 is installed;

[0082] The standard section 1 is assembled according to the floor height, and the support wall section 2 is fixedly installed on the wall of the top floor;

[0083] The climbing track 3 and the locking device 4 are assembled on each floor;

[0084] The climbing track 3 is installed on the standard section 1, and the grading box 8 is installed on the climbing track 3;

[0085] The accompanying cable 9 is cut according to the floor height, one end of the cable 9 is connected to the power supply of the previous level, and the other end is connected in parallel to the power device 5 and the grading box 8.

[0086] In this embodiment, the power supply box of the previous level is a two-level distribution box, which is arranged near the foundation section 13.

[0087] The control method of the liftable intelligent floor classification box 8 of the present application comprises the following steps:

[0088] When the floor requiring power needs the classification box 8 to provide power, the user presses the floor controller 12 of the floor, and the following control step K1 is performed;

[0089] K1: The floor controller 12 sends the floor requiring power information, the positioning device B62 receives the information, if the current floor of the classification box 8 is inconsistent with the floor requiring power, step K2 is entered, otherwise step K3 is entered;

[0090] K2: The power device 5 is controlled to start, and the classification box 8 is caused to perform lifting movement to the floor requiring power, the positioning device A61 and the positioning device B62 confirm signal implementation signal locking, and then step K3 is entered;

[0091] K3: The power device 5 is controlled to stop, the classification box 8 is parked at the floor requiring power, and step K4 is entered;

[0092] K4: The locking device 4 is controlled to open, the power equipment cable plug is connected to the socket in the classification box 8, and the switch is closed to use power; after the power is used, the locking device 4 is closed, the user presses the floor controller 12, and step K5 is entered;

[0093] K5: The classification box 8 is controlled to return to the base section 13.

[0094] Embodiment 2:

[0095] In the embodiment, the structure of the liftable intelligent floor classification box 8 is basically the same as that of embodiment 1, and the difference is that the control unit further comprises an automatic sleep controller 7. The automatic sleep controller 7 is arranged in the classification box 8, and is used to cause the classification box 8 to enter an automatic sleep state when the floor controller 12 does not send a control instruction and the locking device 4 is closed at a non-working time. The control method comprises the following steps:

[0096] S1: At a non-working time, the automatic sleep controller 7 monitors the floor controller 12 for 10 minutes, monitors whether the floor controller 12 sends a control instruction and the state of the locking device 4 in the time period, if the floor controller 12 does not send a control instruction and the locking device 4 is in a closed state, step S2 is entered, otherwise step S3 is entered;

[0097] S2: The automatic sleep controller 7 controls the upper-level power side contactor to be disconnected, so that the liftable intelligent floor classification box is powered off to enter a sleep state, and then step S1 is entered;

[0098] S3: The automatic sleep controller 7 controls the upper-level power side contactor to be connected, and wakes up the liftable intelligent floor classification box.

[0099] The above-described embodiments of the present application have been described in detail, and it should be understood that the above-described embodiments are only specific embodiments of the present application, and are not intended to limit the present application. Any modification, supplement or similar substitution within the principle range of the present application should be included in the protection scope of the present application.

Claims

1. A liftable intelligent floor leveling box, characterized in that: Includes grading box, climbing rail, power unit, cable, standard section, wall support section and control unit; The classification box is equipped with a switch, a leakage current protector, and an electrical socket; the classification box is raised and lowered to the floor where electricity is needed via a climbing rail, and is used to provide power for operations on that floor. One end of the cable is connected to the upstream power supply box, and the other end is connected in parallel to the power unit and the grading box to supply power to the power unit and the grading box; the power unit is used to provide lifting power to the grading box. The standard section and the wall section form a frame to support the climbing track, the grading box and the power unit; The standard section is assembled in sections according to the floor height, and the wall-supporting section is fixedly connected to the wall of the top floor; The control unit includes a floor controller, a positioning device, and a locking device; The floor controllers are installed on each floor where electricity is used. The positioning device includes positioning device A and positioning device B. Positioning device A is installed on each floor where electricity is used and stores the floor information. Positioning device B is installed in the grading box and can monitor and obtain the current floor information and locking device status of the grading box. The locking device is installed on each floor where electricity is used, and is used to open or close the grading box; The floor controller controls the start and stop of the power unit, the lifting and stopping of the grading box, and the opening and closing of the locking device.

2. The liftable intelligent floor leveling box as described in claim 1, characterized in that: The portion of the cable between its two ends is coiled around the storage device; The storage device is a storage bucket, and the bottom of the storage bucket is provided with a perforation for one end of the cable to pass through.

3. The liftable intelligent floor leveling box as described in claim 1, characterized in that: The cable passes through a cable channel parallel to the climbing track.

4. The liftable intelligent floor leveling box as described in claim 3, characterized in that: The cable channel consists of several locking buckles arranged along the length of the climbing track. One end of each locking buckle is fixed to the building wall, and the other end is a ring structure. The cable passes through the ring structure of each locking buckle.

5. The liftable intelligent floor leveling box as described in claim 1, characterized in that: The buttress section is connected to the wall through pre-embedded parts on the top floor.

6. The liftable intelligent floor leveling box as described in claim 1, characterized in that: The floor controllers are installed on the walls of each floor that uses electricity.

7. The liftable intelligent floor leveling box as described in claim 1, characterized in that: The climbing track is connected to the standard section via a connector.

8. The liftable intelligent floor leveling box as described in claim 1, characterized in that: The grading box is raised and lowered on the climbing track via a track connector. That is, one end of the track connector is connected to the climbing track and can be raised and lowered along the climbing track, while the other end is connected to the grading box.

9. The liftable intelligent floor leveling box as described in claim 8, characterized in that: The track connector has a rotating function at one end connected to the grading box, allowing the grading box to rotate around that end.

10. The installation method of the liftable intelligent floor leveling box as described in any one of claims 1 to 9, characterized in that: Includes the following steps: Anchor bolts are pre-embedded at the location where the grading box is installed on the building, and a foundation is formed by pouring concrete and installing the foundation section; Standard sections are assembled in sections according to floor height, and the wall-supporting sections are fixedly installed on the wall of the top floor. Assemble climbing rails and locking devices on each floor; Install the climbing rail on the standard section and the grading box on the climbing rail; Cut the accompanying cable according to the floor height. Connect one end of the cable to the next power source and connect the other end in parallel to the power unit and the classifier box.

11. The control method for the liftable intelligent floor leveling box as described in any one of claims 1 to 9, characterized in that: Includes the following steps: When a floor requires power from the floor distribution box, the user presses the floor controller for that floor to perform the following control steps K1; K1: Positioning device A stores the floor information of the power supply. Positioning device B can monitor and obtain the current floor information of the grade box and the status of the locking device. The floor controller sends the floor information of the power supply. Positioning device B receives the information. If the current floor of the grade box is inconsistent with the floor of the power supply, proceed to step K2; otherwise, proceed to step K3. K2: Start the power control unit to move the grading box up and down to the floor where electricity is needed. Positioning device A and positioning device B confirm the signal and lock the signal. Then proceed to step K3. K3: Control the power unit to stop, the classifier stops at the floor where the electricity is used, and proceed to step K4; K4: Open the locking device, connect the electrical equipment cable plug to the socket in the classifier box, and close the switch to use the power; after using the power, close the locking device, and the classifier box will stop and wait on this floor. If the user presses the floor controller, proceed to step K1; otherwise, proceed to step K5. K5: Control the classifier to return to the base section.

12. The control method for the liftable intelligent floor leveling box as described in claim 11, characterized in that: The grading box is also equipped with an automatic sleep controller, which is used to put the grading box into an automatic sleep state when the floor controller does not send a control command and the locking device is closed during non-working hours. The control method includes the following steps: S1: During non-working hours, the automatic sleep controller monitors whether the floor controller sends control commands and the status of the locking device. If the floor controller does not send control commands and the locking device is in the closed state, proceed to step S2; otherwise, proceed to step S3. S2: The automatic sleep controller controls the contactor on the power supply side of the upper level to disconnect, so that the liftable intelligent floor level box is de-energized and put into sleep mode, and then proceeds to step S1; S3: The automatic sleep controller controls the contactor on the power supply side of the previous level to turn on, waking up the liftable intelligent floor level box.

13. The control method for the liftable intelligent floor leveling box as described in claim 12, characterized in that: In step S1, the automatic sleep controller monitors the floor controller for 10 to 20 minutes.

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