A pyrolysis carbonization system and continuous production method for biomass and solid waste

Through the three-stage structure of the carbonization furnace and the slewing track mechanism, combined with the flue gas treatment system, the problems of low production efficiency and low energy utilization in the existing pyrolysis carbonization process are solved, and efficient continuous production of biomass and solid waste and stable product quality are achieved.

CN119912953BActive Publication Date: 2025-08-12HUAYU GUOXING IND DEVELOPMENT (CHENGDU) CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510369194.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-08-12
Estimated Expiration
2045-03-27

AI Technical Summary

Technical Problem

The existing pyrolysis carbonization process has problems such as low production efficiency, low energy utilization rate and unstable product quality, especially in the batch production of small carbonization furnaces, which are difficult to achieve continuous production and precise temperature control.

Method used

The three-stage structural design of the carbonization furnace is adopted, including the front pre-installed bin, the pyrolysis carbonization bin and the rear pre-installed bin. Combined with the rotary track mechanism and the flue gas treatment system, the continuous pyrolysis carbonization process of raw materials is realized, and energy utilization is optimized through the recycling of combustible gases.

Benefits of technology

Improve production efficiency, achieve higher output and more stable process parameters, and reduce energy waste and environmental pollution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119912953B_ABST
    Figure CN119912953B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of pyrolysis carbonization technology, specifically a pyrolysis carbonization system and continuous production method for biomass and solid waste. The system comprises: a carbonization furnace for pyrolysis carbonization of raw materials; a flue gas treatment mechanism connected to the carbonization furnace; a revolving track mechanism extending from the outside through the carbonization furnace; and a molding mechanism and a raw material loading mechanism disposed on one side of the revolving track mechanism. The pyrolysis carbonization system and continuous production method for biomass and solid waste of the present invention offer high production efficiency, greater energy conservation, and more stable process parameters.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of pyrolysis carbonization, and in particular to a pyrolysis carbonization system and a continuous production method for biomass and solid waste. Background Art

[0002] Pyrolysis carbonization refers to the process of converting organic matter into liquid and gaseous carbonaceous residues through heating in an oxygen-free or low-oxygen environment. Widely used in energy production, carbon material preparation, and waste management, it not only maximizes waste resource utilization but also reduces environmental pollution and greenhouse gas emissions. With the growing global demand for renewable energy and environmentally friendly technologies, pyrolysis carbonization technology has garnered widespread attention as an effective method for converting organic waste into high-value-added products, offering a more efficient solution for the current treatment of biomass and solid waste.

[0003] Currently, the pyrolysis carbonization process is carried out under heating conditions of 200°C to 900°C, which also requires an oxygen-free or low-oxygen process environment. The conventional pyrolysis carbonization production method is to use a small carbonization furnace and produce in batches. Although the process parameters of a small carbonization furnace are easy to meet, conventional small carbonization furnaces still have the following shortcomings:

[0004] 1. Low production efficiency: Traditional equipment is mostly intermittent operation, which makes it difficult to achieve continuous production, resulting in low production efficiency;

[0005] 2. Low energy utilization rate: The heat generated during the pyrolysis process cannot be effectively recovered and utilized, resulting in energy waste.

[0006] 3. Unstable product quality: Due to inaccurate temperature and oxygen control, the product Summary of the Invention

[0007] In order to solve the technical problems existing in the background technology, the present invention provides a pyrolysis carbonization system and a continuous production method for biomass and solid waste, which has high production efficiency, is more energy-saving, and has more stable process parameters.

[0008] The technical solution adopted by the present invention is:

[0009] A pyrolysis carbonization system for biomass and solid waste, comprising:

[0010] A carbonization furnace for pyrolysis and carbonization of raw materials;

[0011] The carbonization furnace is connected to a flue gas treatment mechanism;

[0012] A rotary track mechanism is installed in the carbonization furnace from the outside;

[0013] A forming mechanism and a raw material loading mechanism are arranged on one side of the rotary track mechanism.

[0014] Furthermore, the carbonization furnace comprises:

[0015] The front pre-setting bin, pyrolysis carbonization bin and rear pre-setting bin are arranged in parallel.

[0016] Furthermore, the front pre-placed warehouse includes:

[0017] A cylindrical preheating chamber, the front portion of which is sealed with a front chamber door;

[0018] The rear pre-positioned warehouse includes:

[0019] The cooling bin is cylindrical, the rear of the cooling bin is sealed with a rear bin door, and the outer jacket of the cooling bin is provided with a cooling sleeve.

[0020] Furthermore, the pyrolysis carbonization bin comprises:

[0021] A cylindrical pyrolysis carbonization bin connected between the preheating bin and the cooling bin;

[0022] The pyrolysis carbonization bin comprises:

[0023] The combustion bin body and the carbonization bin body are arranged in parallel from front to back, and one side of the combustion bin body and the carbonization bin body is connected to a protruding turbulence extension bin body, the upper end of the combustion bin body is connected to a smoke exhaust port, the front end of the combustion bin body is provided with a front gate, the upper end of the carbonization bin body is connected to a gas exhaust port, and the rear end of the carbonization bin body is provided with a rear gate, the side walls of the combustion bin body, the carbonization bin body and the turbulence extension bin body are connected to each other with a gas inlet, and the bottom of the combustion bin body and the carbonization bin body is provided with a track base, the track base is used to carry a rotating track mechanism, and a movable shuttle car is provided on the rotating track mechanism.

[0024] Furthermore, a refractory brick layer is provided inside the combustion bin body, carbonization bin body and spoiler extension bin body, and a partition wall is provided inwardly extending from the refractory brick layer. A lightweight insulation brick layer is provided at the front and rear ends of the combustion bin body and the carbonization bin body respectively, and a concrete reinforcement layer is provided outside the refractory brick layer and the lightweight insulation brick layer, and a plurality of concrete anchor columns are provided outside the concrete reinforcement layer.

[0025] Furthermore, the gas inlet is arranged in parallel in the front-to-back direction and is arranged between the partition walls of the refractory brick layer, including:

[0026] The flow spoiler ports are arranged on the flow spoiler extension chamber body, and the combustion-supporting ports are arranged on the combustion chamber body and the carbonization chamber body. The flow spoiler ports and the combustion-supporting ports are staggered along the front-to-back direction.

[0027] Furthermore, the flue gas treatment mechanism includes:

[0028] A smoke exhaust pipe is connected to the smoke exhaust port, and the end of the smoke exhaust pipe is connected to a water filter tower, an electrostatic precipitator, a bag dust collector, an induced draft fan, and a chimney in sequence.

[0029] Furthermore, the rotary track mechanism includes:

[0030] A horizontal rail runs through the carbonization furnace, and the horizontal rail extends outside the carbonization furnace. A front longitudinal rail and a rear longitudinal rail are connected at the front and rear ends respectively. A connecting horizontal rail connected to the front longitudinal rail and the rear longitudinal rail is provided on one side of the carbonization furnace, and a vehicle inspection rail and a vehicle unloading rail are connected to the rear longitudinal rail.

[0031] Furthermore, the forming mechanism includes:

[0032] A conveyor belt is arranged on one side of the connecting cross rail, and a rod extruder is provided on the discharge side of the conveyor belt, a small silo is provided at the output outlet of the rod extruder, a feeding belt is provided at the outlet of the small silo, a screw conveyor is provided on the discharge side of the feeding belt, a storage silo is provided at the outlet of the screw conveyor, a silo top conveyor is provided on the top of the storage silo, and a bucket elevator is provided outside the storage silo.

[0033] A continuous production method for a pyrolysis carbonization system for biomass and solid waste, comprising:

[0034] A. Raw material supply:

[0035] The shuttle car moves along the rotary track mechanism to the raw material loading mechanism, and the raw materials are loaded into the shuttle car;

[0036] The front gate is in the closed state, open the front door, the shuttle car moves along the rotary track mechanism into the preheating chamber, and close the front door;

[0037] B. Preheating:

[0038] When the front door is closed, open the front gate to allow the heat from the pyrolysis carbonization bin to enter the preheating bin and preheat the raw materials on the shuttle bus until they reach the preheating temperature;

[0039] C. Pyrolysis carbonization:

[0040] The shuttle car moves from the preheating bin to the pyrolysis carbonization bin;

[0041] The raw materials on the shuttle are burned in the combustion chamber and produce flue gas, which is then treated by the flue gas treatment mechanism and then discharged;

[0042] The raw materials burned on the shuttle bus are carbonized in the carbonization bin and produce combustible gas. The combustible gas is returned to the pyrolysis carbonization bin through the gas inlet through the blower to improve the oxygen-free and low-oxygen environment in the pyrolysis carbonization bin.

[0043] D. Cooling:

[0044] The front gate and rear door are closed. Open the rear gate, move the shuttle bus into the cooling bin, and close the rear gate.

[0045] The cooling chamber is cooled by the cooling sleeve until the cooling temperature is reached;

[0046] E. Carbonized material output:

[0047] The front gate is closed, the rear door is opened, the shuttle bus drives out and the carbonized materials on the shuttle bus are packaged;

[0048] F. Carbonized material processing and storage;

[0049] The shuttle car moves along the horizontal rail, the rear longitudinal rail, and the connecting horizontal rail to the forming mechanism;

[0050] The carbonized material on the shuttle car is sent to the conveyor belt. The carbonized material on the conveyor belt is squeezed into shape by multiple rod extruders and sent to a small silo. The carbonized profiles temporarily stored in the small silo are sent to the screw conveyor through the feeding belt and transported to the storage silo through the screw conveyor. The multiple storage silos are connected by silo top conveyors and bucket elevators for material balance and external delivery.

[0051] Beneficial effects of the pyrolysis carbonization system and continuous production method for biomass and solid waste of the present invention:

[0052] 1. The three-stage structure and rotary track mechanism of the carbonization furnace make the pyrolysis carbonization process more continuous, thereby increasing the output;

[0053] 2. Reusing the produced combustible gas into the process can save energy and ensure the process temperature, reduce external emissions and reduce pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0054] Figure 1 It is a schematic cross-sectional view of a carbonization furnace according to an embodiment of the present invention;

[0055] Figure 2 This is an example of the present invention Figure 1 A magnified schematic diagram of part A;

[0056] Figure 3 It is a top view and cutaway schematic diagram of a carbonization furnace according to an embodiment of the present invention;

[0057] Figure 4 is a schematic side view of a carbonization furnace according to an embodiment of the present invention;

[0058] Figure 5 is a schematic diagram of the system layout of an example of the present invention;

[0059] Figure 6 This is an example of the present invention Figure 5 A local enlarged schematic diagram in .

[0060] In the picture:

[0061] 1. Front pre-set bin, 10. Preheat bin, 11. Front bin door,

[0062] 2. Pyrolysis carbonization chamber, 20. Pyrolysis carbonization chamber body, 201. Combustion chamber body, 202. Carbonization chamber body,

[0063] 203, spoiler extension chamber, 211, smoke exhaust, 212, gas exhaust, 221, front gate, 222, rear gate,

[0064] 23. Gas inlet, 231. Flow spoiler, 232. Combustion-supporting port, 241. Refractory brick layer, 242. Concrete reinforcement layer,

[0065] 243. Lightweight insulation brick layer, 244. Concrete anchor column, 251. Track base, 253. Ferry car,

[0066] 3. Rear pre-set bin, 30. Cooling bin body, 31. Rear bin door, 32. Cooling spacer,

[0067] 4. Flue gas treatment mechanism, 41. Exhaust pipe, 42. Water filter tower, 43. Electrostatic precipitator, 44. Bag filter,

[0068] 45. induced draft fan, 46. chimney,

[0069] 5. Rotating track mechanism, 51. Horizontal rail, 52. Front longitudinal rail, 53. Rear longitudinal rail, 54. Connecting horizontal rail, 55. Inspection rail,

[0070] 56. Unloading rails,

[0071] 6. Molding mechanism, 61. Conveyor belt, 62. Rod extruder, 63. Small silo, 64. Feed belt, 65. Screw conveyor,

[0072] 66. Storage silo, 67. Silo top conveyor, 68. Bucket elevator,

[0073] 7. Raw material loading mechanism. DETAILED DESCRIPTION

[0074] In order to more clearly and specifically illustrate the specific implementation objectives and implementation methods of the present invention, the following is a complete description of the technical solution of the present invention. The described embodiments are only part of the embodiments of the present invention, not all of them. Without creative work, all other embodiments based on the described embodiments of the present invention fall within the scope of protection of the present invention.

[0075] The present invention provides a pyrolysis carbonization system for biomass and solid waste, such as Figure 5 Shown, including:

[0076] Carbonization furnace used for pyrolysis and carbonization of raw materials, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 Shown, including:

[0077] The front pre-setting bin 1, the pyrolysis carbonization bin 2, and the rear pre-setting bin 3 are arranged in parallel in sequence. The front pre-setting bin 1, the pyrolysis carbonization bin 2, and the rear pre-setting bin 3 are respectively provided with a temperature monitoring component and an oxygen content monitoring component.

[0078] Front pre-positioned warehouse 1, including:

[0079] A cylindrical preheating chamber 10, the front of which is sealed with a front chamber door 11;

[0080] Rear preset compartment 3, including:

[0081] The cooling bin body 30 is cylindrical, and a rear door 31 is provided at the rear of the cooling bin body 30 . A cooling sleeve 32 is provided on the outer cover of the cooling bin body 30 .

[0082] Pyrolysis carbonization bin 2, including:

[0083] The cylindrical pyrolysis carbonization bin 20 is connected between the preheating bin 10 and the cooling bin 30 .

[0084] The pyrolysis carbonization bin 20 includes:

[0085] The combustion chamber 201 and the carbonization chamber 202 are arranged in parallel from front to back. One side of the combustion chamber 201 and the carbonization chamber 202 is connected to a protruding spoiler extension chamber 203. The upper end of the combustion chamber 201 is connected to a smoke exhaust port 211. The front end of the combustion chamber 201 is provided with a front gate 221. The upper end of the carbonization chamber 202 is connected to a gas exhaust port 212. The gas exhaust port 212 is connected to a blower. The outlet of the blower The gas inlet 23 is connected and arranged in communication. A rear gate 222 is provided at the rear end of the carbonization bin body 202. The side walls of the combustion bin body 201, the carbonization bin body 202 and the spoiler extension bin body 203 are connected and arranged with a gas inlet 23. An ignition mechanism is provided at the gas inlet 23. A plurality of gas inlets 23 are arranged in parallel along the front and rear directions and are arranged between the partition walls of the refractory brick layer 241. The gas inlet 23 includes: a spoiler port 231 provided on the spoiler extension bin body 203, a spoiler port 231 provided on the combustion bin body 201, the carbonization bin body 202 and the spoiler extension bin body 203. The combustion-supporting port 232 on the bin body 202, the spoiler port 231 and the combustion-supporting port 232 are staggered in the front and rear directions; the combustion bin body 201, the carbonization bin body 202, and the spoiler extension bin body 203 are provided with a refractory brick layer 241 inside, and the refractory brick layer 241 is extended inward to form a partition wall, and the front and rear ends of the combustion bin body 201 and the carbonization bin body 202 are respectively provided with a lightweight insulation brick layer 243, and the refractory brick layer 241 and the lightweight insulation brick layer 243 are provided with a concrete reinforcement layer 2 42. A plurality of concrete anchoring columns 244 are provided outside the concrete reinforcement layer 242. A track base 251 is provided at the bottom of the combustion bin body 201 and the carbonization bin body 202. The track base 251 is used to carry the rotating track mechanism 5. A movable shuttle bus 253 is provided on the rotating track mechanism 5. The shuttle bus 253 is used to place organic matter. In addition, a placement barrel is placed on the shuttle bus 253, and the placement barrel is used to hold organic matter, so that it is suitable for organic matter of different shapes.

[0086] The carbonization furnace is connected to a flue gas treatment mechanism 4, such as Figure 6 Shown, including:

[0087] The exhaust pipe 41 is connected to the smoke outlet 211, and the end of the exhaust pipe 41 is connected to a water filter tower 42, an electrostatic precipitator 43, a bag filter 44, an induced draft fan 45, and a chimney 46 in sequence.

[0088] The rotary track mechanism 5 is provided in the carbonization furnace from the outside, such as Figure 6 Shown, including:

[0089] A horizontal rail 51 runs through the carbonization furnace, and the horizontal rail 51 extends outside the carbonization furnace, and is connected to a front longitudinal rail 52 and a rear longitudinal rail 53 at the front and rear ends respectively. A connecting horizontal rail 54 connected to the front longitudinal rail 52 and the rear longitudinal rail 53 is provided on one side of the carbonization furnace, and a vehicle inspection rail 55 and a vehicle unloading rail 56 are connected to the rear longitudinal rail 53.

[0090] like Figure 5 As shown, a forming mechanism 6 and a raw material loading mechanism 7 are provided on one side of the rotary track mechanism 5 .

[0091] The forming mechanism 6, as Figure 5 Shown, including:

[0092] A conveyor belt 61 is provided on one side of the connecting cross rail 54, and a plurality of rod extruders 62 are provided on the discharge side of the conveyor belt 61, a small silo 63 is provided at the output outlet of the rod extruder 62, a feeding belt 64 is provided at the outlet of the small silo 63, a screw conveyor 65 is provided on the discharge side of the feeding belt 64, a storage silo 66 is provided at the outlet of the screw conveyor 65, and a plurality of storage silos 66 are provided, and a silo top conveyor 67 is provided between the tops of adjacent storage silos 66, and a bucket elevator 68 is provided outside the storage silo 66.

[0093] In order to ensure the process temperature of pyrolysis carbonization,

[0094] According to the specific structure of a pyrolysis carbonization system for biomass and solid waste in the above embodiment, combined with Figure 5 As shown, the following further describes a continuous production method for a pyrolysis carbonization system for biomass and solid waste:

[0095] A. Raw material supply:

[0096] The shuttle bus 253 travels along the connecting horizontal rail 54 to the raw material loading mechanism 7, and the organic raw materials are loaded into the storage barrel inside the shuttle bus 253;

[0097] The shuttle bus 253 travels along the connecting horizontal rail 54 and the front longitudinal rail 52 to the horizontal rail 51;

[0098] The front gate 221 is in a closed state, the front door 11 is opened, the shuttle bus 253 moves along the horizontal track 51 into the preheating bin body 10, and the front door 11 is closed.

[0099] B. Preheating:

[0100] When the front door 11 is closed, the front gate 221 is opened to allow the heat of the pyrolysis carbonization bin 20 to enter the preheating bin 10 and preheat the raw materials on the shuttle bus 253 until the preheating temperature is reached.

[0101] C. Pyrolysis carbonization:

[0102] The shuttle bus 253 travels along the horizontal track 51 from the preheating bin 10 to the pyrolysis carbonization bin 20;

[0103] The raw materials on the shuttle bus 253 are burned in the combustion chamber 201 and produce flue gas, which is then treated by the flue gas treatment mechanism 4 and discharged;

[0104] The raw materials burned on the shuttle 253 are carbonized in the carbonization bin 202 and produce combustible gas, which is then fed back into the pyrolysis carbonization bin 20 through the gas inlet 23 by the blower to improve the oxygen-free and low-oxygen environment in the pyrolysis carbonization bin 20.

[0105] The temperature and oxygen content in the combustion bin 201 and the carbonization bin 202 are monitored respectively by the temperature monitoring component and the oxygen content monitoring component to ensure the process conditions of pyrolysis and carbonization.

[0106] D. Cooling:

[0107] The front gate 221 and the rear door 31 are in the closed state, the rear gate 222 is opened, the shuttle bus 253 moves along the horizontal track 51 into the cooling bin 30, and the rear gate 222 is closed;

[0108] The cooling chamber 30 is cooled by the cooling sleeve 32 until the cooling temperature is reached.

[0109] E. Carbonized material output:

[0110] The front gate 221 is in a closed state, the rear door 31 is opened, and the shuttle bus 253 moves along the horizontal track 51;

[0111] The ferry car 253 travels along the horizontal rail 51 and the rear longitudinal rail 53 to the unloading rail 56 to package the carbonized materials on the ferry car 253;

[0112] F. Carbonized material processing and storage;

[0113] The shuttle bus 253 travels along the transverse rail 51, the rear longitudinal rail 53, and the connecting transverse rail 54 to the forming mechanism 6;

[0114] The carbonized material on the shuttle car 253 is sent to the conveyor belt 61. The carbonized material on the conveyor belt 61 is extruded into shape by multiple rod extruders 62 and sent to the small silo 63. The carbonized profiles temporarily stored in the small silo 63 are sent to the screw conveyor 65 through the feeding belt 64 and transported to the storage silo 66 through the screw conveyor 65. The multiple storage silos 66 are connected by the silo top conveyor 67 and the bucket elevator 68 for material balance and external delivery.

[0115] In summary, the above description is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. Based on the above description, relevant personnel can make various changes and modifications without departing from the technical concept of the present invention. The technical scope of the present invention is not limited to the contents of the specification. All so-called equivalent changes and modifications of the shape, structure, characteristics and spirit described in the scope of the claims of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A pyrolysis carbonization system for biomass and solid waste, characterized by: include: The carbonization furnace used for pyrolysis and carbonization of raw materials includes: A front pre-set bin (1), a pyrolysis carbonization bin (2), and a rear pre-set bin (3) are sequentially arranged in parallel; The front pre-positioned warehouse (1) comprises: A cylindrical preheating chamber (10), wherein the front portion of the preheating chamber (10) is sealed and provided with a front chamber door (11); The rear pre-positioned warehouse (3) comprises: A cylindrical cooling bin (30), wherein the rear portion of the cooling bin (30) is sealed with a rear bin door (31), and the outer cover of the cooling bin (30) is provided with a cooling spacer (32); The pyrolysis carbonization bin (2) comprises: A cylindrical pyrolysis carbonization bin (20) is connected between the preheating bin (10) and the cooling bin (30); The pyrolysis carbonization bin (20) comprises: A combustion chamber (201) and a carbonization chamber (202) are sequentially arranged in parallel from front to back, one side of the combustion chamber (201) and the carbonization chamber (202) are connected to a protruding flow-disturbing extension chamber (203), the upper end of the combustion chamber (201) is connected to a smoke exhaust port (211), the front end of the combustion chamber (201) is provided with a front gate (221), the upper end of the carbonization chamber (202) is connected to a gas exhaust port (212), and the carbonization chamber (202) is connected to a gas exhaust port (212). The rear end of the combustion chamber (202) is provided with a rear gate (222), and the side walls of the combustion chamber (201), the carbonization chamber (202), and the spoiler extension chamber (203) are connected and provided with a gas inlet (23). The gas inlet (23) is arranged in parallel in the front-back direction and is arranged between the partition walls of the refractory brick layer (241), including: a spoiler port (231) provided on the spoiler extension chamber (203), a gas inlet (232) provided on the combustion chamber (201), the carbonization chamber (202), and the spoiler extension chamber (203). The combustion-supporting port (232) on the body (202) is staggered along the front-to-back direction. The combustion chamber (201), the carbonization chamber (202), and the flow-disturbing extension chamber (203) are provided with a refractory brick layer (241) inside. The refractory brick layer (241) is provided with a partition wall extending inward. The front and rear ends of the combustion chamber (201) and the carbonization chamber (202) are respectively provided with a lightweight insulation brick layer (243). A concrete reinforcement layer (242) is provided outside the refractory brick layer (241) and the lightweight insulation brick layer (243), and a plurality of concrete anchoring columns (244) are provided outside the concrete reinforcement layer (242); a track base (251) is provided at the bottom of the combustion bin body (201) and the carbonization bin body (202), and the track base (251) is used to carry a rotary track mechanism (5), and a mobile shuttle vehicle (253) is provided on the rotary track mechanism (5); The carbonization furnace is connected to a flue gas treatment mechanism (4); The rotary track mechanism (5) is provided from the outside and is inserted into the carbonization furnace, and comprises: A transverse rail (51) passing through the carbonization furnace, the transverse rail (51) extending outside the carbonization furnace, and connected to a front longitudinal rail (52) and a rear longitudinal rail (53) at the front and rear ends, respectively; a connecting transverse rail (54) connected to the front longitudinal rail (52) and the rear longitudinal rail (53) is provided on one side of the carbonization furnace; and a vehicle inspection rail (55) and a vehicle unloading rail (56) are connected to the rear longitudinal rail (53); A forming mechanism (6) and a raw material loading mechanism (7) are provided on one side of the rotary track mechanism (5).

2. The pyrolysis carbonization system for biomass and solid waste according to claim 1, characterized in that: The flue gas treatment mechanism (4) comprises: A smoke exhaust pipe (41) is connected to the smoke exhaust port (211), and the end of the smoke exhaust pipe (41) is connected in sequence to a water filter tower (42), an electrostatic precipitator (43), a bag filter (44), an induced draft fan (45), and a chimney (46).

3. The pyrolysis carbonization system for biomass and solid waste according to claim 2, characterized in that: The forming mechanism (6) comprises: A conveyor belt (61) is provided on one side of the connecting cross rail (54), a rod extruder (62) is provided on the discharge side of the conveyor belt (61), a small silo (63) is provided at the output outlet of the rod extruder (62), a feeding belt (64) is provided at the outlet of the small silo (63), a screw conveyor (65) is provided on the discharge side of the feeding belt (64), a storage silo (66) is provided at the outlet of the screw conveyor (65), a silo top conveyor (67) is provided on the top of the storage silo (66), and a bucket elevator (68) is provided outside the storage silo (66).

4. A continuous production method for a pyrolysis carbonization system for biomass and solid waste, according to claim 3, characterized in that: A. Raw material supply: The ferry car (253) travels along the rotary track mechanism (5) to the raw material loading mechanism (7), and the raw materials are loaded into the ferry car (253); The front gate (221) is in a closed state, the front warehouse door (11) is opened, the shuttle vehicle (253) moves along the rotary track mechanism (5) into the preheating warehouse body (10), and the front warehouse door (11) is closed; B. Preheating: When the front door (11) is closed, the front gate (221) is opened to allow the heat from the pyrolysis carbonization bin (20) to enter the preheating bin (10) and preheat the raw materials on the shuttle vehicle (253) until the preheating temperature is reached; C. Pyrolysis carbonization: The shuttle vehicle (253) travels from the preheating bin (10) to the pyrolysis carbonization bin (20); The raw materials on the shuttle car (253) are burned in the combustion chamber (201) and produce flue gas, which is then treated by the flue gas treatment mechanism (4) and discharged; The raw materials burned on the shuttle car (253) are carbonized in the carbonization bin (202) and produce combustible gas, which is then fed back into the pyrolysis carbonization bin (20) through the gas inlet (23) via a blower, thereby improving the oxygen-free or low-oxygen environment in the pyrolysis carbonization bin (20); D. Cooling: The front gate (221) and the rear gate (31) are in a closed state, the rear gate (222) is opened, the shuttle bus (253) moves into the cooling bin (30), and the rear gate (222) is closed; Cooling the cooling chamber (30) through the cooling sleeve (32) until the cooling temperature is reached; E. Carbonized material output: The front gate (221) is in a closed state, the rear door (31) is opened, the ferry vehicle (253) drives out and packages the carbonized material on the ferry vehicle (253); F. Carbonized material processing and storage; The shuttle car (253) travels along the transverse rail (51), the rear longitudinal rail (53), and the connecting transverse rail (54) to the forming mechanism (6); The carbonized material on the shuttle car (253) is sent to the conveyor belt (61), and the carbonized material on the conveyor belt (61) is extruded and formed by multiple rod extruders (62) and sent to the small silo (63). The carbonized profiles temporarily stored in the small silo (63) are sent to the screw conveyor (65) through the feeding belt (64) and are transported to the storage silo (66) through the screw conveyor (65). The multiple storage silos (66) are connected by the silo top conveyor (67) and the bucket elevator (68) to balance the materials and send them out.

Citation Information

Patent Citations

  • Meat corpse continuous pyrolysis carbonization method and device

    CN105154112A

  • Biomass pyrolysis carbonization system

    CN116064058A