Cleaning system for magnetic core machining

Abstract

The invention relates to the technical field of magnetic core cleaning, in particular to a cleaning system for magnetic core machining, which comprises a bearing table, a cleaning box, a feeding door, a discharging door and a water outlet, the cleaning box is movably mounted on the upper surface of the bearing table, the feeding door is arranged on the upper side of the outer surface of the cleaning box, the discharging door is arranged on the lower side of the outer surface of the cleaning box, and the water outlet is arranged on the upper side of the outer surface of the cleaning box. The cleaning system comprises a cleaning box, a water outlet is formed in the lower side of the outer surface of the cleaning box, a cleaning assembly is arranged on the cleaning box and comprises a connecting ring fixedly installed at the top of the cleaning box, and a gear ring is fixedly installed at the top of the connecting ring. On the other hand, the subsequent sewage treatment can be facilitated, the sewage treatment cost is reduced, the residual impurities in the cleaning container are less, and the cleaning of the cleaning container is more convenient.

Description

Technical Field

[0001] The invention relates to the technical field of magnetic core cleaning, in particular to a cleaning system for magnetic core processing. Background Art

[0002] The magnetic core will be contaminated by various pollutants during the processing, including oil, metal particles, dust, etc. These pollutants will affect the electrical and mechanical properties of the magnetic core, so the magnetic core needs to be cleaned.

[0003] Traditional cleaning methods include crawler transmission ultrasonic cleaning and stirring cleaning. During the stirring cleaning process, the magnetic core is easily damaged. For example, the announcement number is CN114160489B, and the subject name is a magnetic core grinding, cleaning and drying machine. The stirring component is used to drive the driving motor to drive the stirring rod to rotate, which is convenient for stirring and cleaning the magnetic core. During the stirring process, collisions may occur between the magnetic cores and between the magnetic cores and the stirring device, causing damage to the magnetic core and affecting the yield rate. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a cleaning system for magnetic core processing, which solves the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a cleaning system for magnetic core processing, comprising a carrier, a cleaning box, a feed door, a discharge door and a water outlet, the cleaning box is movably mounted on the upper surface of the carrier, the feed door is opened on the upper side of the outer surface of the cleaning box, the discharge door is opened on the lower side of the outer surface of the cleaning box, the water outlet is opened on the lower side of the outer surface of the cleaning box, a cleaning assembly is arranged on the cleaning box, the cleaning assembly comprises a connecting ring fixedly mounted on the top of the cleaning box, a gear ring is fixedly mounted on the top of the connecting ring, a first fixing frame is fixedly mounted on the upper surface of the carrier, a servo motor is fixedly mounted on the upper surface of the first fixing frame, a rotating shaft is fixedly mounted on the output shaft of the servo motor, a first gear is fixedly sleeved on the outer surface of the rotating shaft, and the first gear and the gear ring are meshed with each other; A hydraulic rod is movably installed in the middle of the upper surface of the cleaning box, and the hydraulic rod is fixedly installed on one side of the first fixed frame. A push rod is fixedly installed on the output shaft of the hydraulic rod, and a carrying plate is fixedly sleeved on the outer surface of the push rod. A water groove is provided on the outer surface of the carrying plate, and a separator is fixedly installed in the water groove. A cleaning groove is provided on the outer surface of the separator, and a first brush is fixedly installed on the surface of the inner cavity wall of the cleaning box; A separation component is arranged on the carrier plate, and the separation component is used to improve the cleaning effect.

[0006] Optionally, the separation assembly includes a support column fixedly mounted on the upper surface of the carrier plate, a limit block fixedly mounted on the top of the support column, a limit spring sleeved on the outer peripheral side of the support column, a telescopic member movably mounted on the outer surface of the support column, and a sealing plate fixedly mounted on one end of the telescopic member away from the support column; Annular grooves are provided on both upper and lower sides of the inner cavity of the cleaning box, an exchange groove is provided in the inner cavity wall of the cleaning box, the inner cavity of the cleaning box is connected with the exchange groove through the annular groove, and an annular filter plate is fixedly installed in the annular groove.

[0007] Optionally, a capture assembly is provided on the sealing plate, and the capture assembly includes a capture box fixedly mounted on the bottom of the sealing plate, a capture groove is provided on one side of the surface of the capture box, a one-way flap is rotatably connected to the inner cavity of the capture box through a torsion spring, the one-way flap is located inside the capture groove, the width of the one-way flap is greater than the width of the capture groove, and the one-way flap is in close contact with the capture groove; A filter groove is provided on a side of the surface of the capture box away from the capture groove, and a second brush is fixedly installed on the bottom of the sealing plate.

[0008] Optionally, a drying assembly is provided on the bearing platform, and the drying assembly includes a second fixing frame fixedly mounted on the upper surface of the bearing platform, a second gear is movably mounted on the bottom of the second fixing frame, and the second gear is located inside the gear ring and meshes with the gear ring; A first rotating wheel is fixedly installed in the middle of the upper surface of the second gear, a transmission belt is transmission-connected to the outer surface of the first rotating wheel, a side of the transmission belt away from the first rotating wheel is transmission-connected to the second rotating wheel, a fan is fixedly installed at the bottom of the second rotating wheel, a drying platform is fixedly installed on the upper surface of the supporting platform, and the drying platform is directly below the fan.

[0009] Optionally, the sealing plate is located below the carrying plate, and the telescopic member is in movable contact with the carrying plate.

[0010] Optionally, the sealing plate is movably mounted on the outer surface of the push rod, and a limiting protrusion is provided at the bottom of the push rod, and when the sealing plate is in contact with the supporting plate, the water groove is located on the inner side of the sealing plate.

[0011] Optionally, the diameter of the limit block is greater than the diameter of the support column, the bottom of the limit spring is fixedly connected to the carrying plate, and the top of the limit spring is fixedly connected to the telescopic member.

[0012] Optionally, the size of the feed door is larger than the size of the separator, the size of the discharge door is larger than the size of the capture box, and the capture box is detachable from the sealing plate.

[0013] Optionally, the number of teeth on the inner side of the gear ring is five times the number of teeth on the outer side, and a heating wire is arranged inside the drying table.

[0014] The present invention provides a cleaning system for magnetic core processing, which has the following beneficial effects: 1. The cleaning system for magnetic core processing can separate the magnetic cores through the cleaning component to avoid collision between the magnetic cores during the cleaning process, thereby improving the yield rate of the magnetic cores. The separation component can separate impurities during the cleaning process to avoid excessive impurities adhering to the surface of the magnetic core, thereby improving the cleaning effect.

[0015] 2. The cleaning system used for magnetic core processing can capture impurities through the capture component. On the one hand, it can prevent the annular filter plate from being blocked due to excessive impurities and affect the circulation of water. On the other hand, it can facilitate subsequent sewage treatment and reduce the cost of sewage treatment. There will be fewer impurities remaining in the cleaning container, making it more convenient to clean the cleaning container.

[0016] 3. The cleaning system for magnetic core processing can air-dry and bake the magnetic cores of the previous batch of cleaning during the cleaning process of the next batch of magnetic cores through drying, so that drying and cleaning are integrated, the drying efficiency of the magnetic cores is improved, redundant equipment is reduced, and production costs are saved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The structure of the present invention is shown in FIG. Figure 1 ; Figure 2 The structure of the present invention is shown in FIG. Figure 2 ; Figure 3 The internal structure of the cleaning box of the present invention is shown in FIG. Figure 1 ; Figure 4 The internal structure of the cleaning box of the present invention is shown in FIG. Figure 2 ; Figure 5 The internal structure of the cleaning box of the present invention is shown in FIG. Figure 3 ; Figure 6 The internal structure of the cleaning box of the present invention is shown in FIG. Figure 4 ; Figure 7 The structure of the capture component of the present invention is shown in FIG. Figure 1 ; Figure 8 The structure of the capture component of the present invention is shown in FIG. Figure 2 .

[0018] In the figure: 1. bearing platform; 11. cleaning box; 12. feeding door; 13. discharging door; 14. water outlet; 2. connecting ring; 21. gear ring; 22. first fixed frame; 23. servo motor; 24. rotating shaft; 25. first gear; 26. hydraulic rod; 27. push rod; 28. bearing plate; 29. ​​water trough; 210. separator; 211. cleaning trough; 212. first brush; 3. supporting column; 31. limit block; 32. limit spring; 33. telescopic member; 34. sealing plate; 35. annular groove; 36. exchange groove; 37. annular filter plate; 4. capture box; 41. capture groove; 42. one-way flap; 43. filter groove; 44. second brush; 5. second fixed frame; 51. second gear; 52. first rotating wheel; 53. transmission belt; 54. second rotating wheel; 55. fan; 56. drying table. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Example 1: Please refer to Figures 1 to 6 The present invention provides a technical solution: a cleaning system for magnetic core processing, comprising a carrier 1, a cleaning box 11, a feed door 12, a discharge door 13 and a water outlet 14, the cleaning box 11 is movably mounted on the upper surface of the carrier 1, the feed door 12 is opened on the upper side of the outer surface of the cleaning box 11, the discharge door 13 is opened on the lower side of the outer surface of the cleaning box 11, the water outlet 14 is opened on the lower side of the outer surface of the cleaning box 11, a cleaning assembly is arranged on the cleaning box 11, the cleaning assembly comprises a connecting ring 2 fixedly mounted on the top of the cleaning box 11, a gear ring 21 is fixedly mounted on the top of the connecting ring 2, a first fixing frame 22 is fixedly mounted on the upper surface of the carrier 1, a servo motor 23 is fixedly mounted on the upper surface of the first fixing frame 22, a rotating shaft 24 is fixedly mounted on the output shaft of the servo motor 23, a first gear 25 is fixedly sleeved on the outer surface of the rotating shaft 24, and the first gear 25 and the gear ring 21 are meshed with each other; A hydraulic rod 26 is movably installed in the middle of the upper surface of the cleaning box 11, and the hydraulic rod 26 is fixedly installed on one side of the first fixed frame 22. A push rod 27 is fixedly installed on the output shaft of the hydraulic rod 26. A carrying plate 28 is fixedly sleeved on the outer surface of the push rod 27. A water groove 29 is provided on the outer surface of the carrying plate 28. A separator 210 is fixedly installed in the water groove 29. A cleaning groove 211 is provided on the outer surface of the separator 210. A first brush 212 is fixedly installed on the surface of the inner cavity wall of the cleaning box 11. A separation component is disposed on the carrier plate 28, and the separation component is used to improve the cleaning effect.

[0021] Specifically, when in use, the user first needs to open the feed door 12, place the magnetic cores in the inner cavity of the separator 210 respectively, and then inject detergent and water into the inner cavity of the cleaning box 11, and then seal the feed door 12, the discharge door 13 and the water outlet 14, and then start the servo motor 23 to drive the rotating shaft 24 to rotate, so that the rotating shaft 24 drives the first gear 25 to rotate, and the first gear 25 can drive the ring gear 21, so that the ring gear 21 drives the connecting ring 2 to rotate, so that the cleaning box 11 rotates, and when the cleaning box 11 rotates, the detergent and water can be merged to improve the cleaning effect. At the same time, when the cleaning box 11 rotates, the first brush 212 will rotate with it, and the first brush 212 can pass through the cleaning tank 211 to clean the magnetic core in the inner cavity of the separator 210; Furthermore, the separator 210 can be used to separate the magnetic cores to avoid collisions between the magnetic cores during the cleaning process, thereby improving the yield rate of the magnetic cores. At the same time, during production, a rubber film can be set in the inner cavity of the separator 210 to reduce the wear between the magnetic cores and the separator 210.

[0022] Example 2: Please refer to Figures 3 to 6 The separation assembly includes a support column 3 fixedly mounted on the upper surface of the carrier plate 28, a limit block 31 fixedly mounted on the top of the support column 3, a limit spring 32 sleeved on the outer peripheral side of the support column 3, a telescopic member 33 movably mounted on the outer surface of the support column 3, and a sealing plate 34 fixedly mounted on one end of the telescopic member 33 away from the support column 3; Annular grooves 35 are provided on both upper and lower sides of the inner cavity of the cleaning box 11, and an exchange groove 36 is provided in the inner cavity wall of the cleaning box 11. The inner cavity of the cleaning box 11 is connected with the exchange groove 36 through the annular groove 35, and an annular filter plate 37 is fixedly installed in the annular groove 35; The sealing plate 34 is located below the carrier plate 28, and the telescopic member 33 is in movable contact with the carrier plate 28; The sealing plate 34 is movably mounted on the outer surface of the push rod 27, and a limiting protrusion is provided at the bottom of the push rod 27. When the sealing plate 34 is in contact with the bearing plate 28, the water channel 29 is located on the inner side of the sealing plate 34. The diameter of the limiting block 31 is greater than the diameter of the supporting column 3 . The bottom of the limiting spring 32 is fixedly connected to the bearing plate 28 , and the top of the limiting spring 32 is fixedly connected to the telescopic member 33 .

[0023] On the basis of Example 1, during the process of the first brush 212 cleaning the magnetic core, the hydraulic rod 26 is started to drive the carrier plate 28 to move downward. When the carrier plate 28 moves downward, the sealing plate 34 also moves downward. At this time, the sealing plate 34 slides on the surface of the push rod 27 under the action of water pressure and fits with the bottom of the carrier plate 28. When the sealing plate 34 is fitted with the carrier plate 28, the water channel 29 will be blocked by the sealing plate 34. At this time, during the downward squeezing of the sealing plate 34 and the carrier plate 28, part of the water will enter the exchange slot 36 through the annular filter plate 37 and be sprayed out from the upper annular filter plate 37. On the one hand, the water in the upper and lower cavities of the cleaning box 11 can be mixed, so that the cleaning agent is distributed more evenly and the cleaning effect is improved. On the other hand, the sprayed water flow can perform high-pressure cleaning on the moving magnetic core, further improving the cleaning effect. Furthermore, when the carrier plate 28 is reset, under the action of water pressure, the sealing plate 34 is separated from the carrier plate 28, and the water on the upper side of the carrier plate 28 will enter the lower side through the water trough 29, so that the impurities containing magnetic powder or metal particles on the upper side of the carrier plate 28 can be introduced into the lower side of the carrier plate 28, thereby reducing the impurity content of the water at the magnetic core. Before the water on the lower side of the carrier plate 28 is introduced from the exchange groove 36 to the upper side of the carrier plate 28, it will be filtered by the annular filter plate 37. In this way, the impurities can be separated during the cleaning process. Compared with traditional stirring cleaning, the magnetic core of the present invention can effectively avoid excessive impurities adhering to the surface of the magnetic core when unloading, further improving the cleaning effect. At the same time, the cleaning agent can be further evenly distributed when the carrier plate 28 moves up and down.

[0024] Example 3: Please refer to Figures 5 to 8 A capture assembly is provided on the sealing plate 34, and the capture assembly includes a capture box 4 fixedly mounted on the bottom of the sealing plate 34, a capture groove 41 is provided on one side of the surface of the capture box 4, a one-way flap 42 is rotatably connected to the inner cavity of the capture box 4 through a torsion spring, the one-way flap 42 is located inside the capture groove 41, the width of the one-way flap 42 is greater than the width of the capture groove 41, and the one-way flap 42 is in close contact with the capture groove 41; A filter groove 43 is provided on the surface of the capture box 4 away from the capture groove 41, and a second brush 44 is fixedly installed on the bottom of the sealing plate 34; The size of the feed door 12 is larger than that of the separator 210 , and the size of the discharge door 13 is larger than that of the capture box 4 . The capture box 4 and the sealing plate 34 are detachable.

[0025] On the basis of Example 2, when the sealing plate 34 moves downward, under the action of water pressure, water will reopen the one-way flap 42 to enter the inner cavity of the capture box 4 and flow out from the filter tank 43, and the impurities in the water will be filtered by the filter tank 43 and retained in the inner cavity of the capture box 4. When the sealing plate 34 is reset along with the carrier plate 28, the capture tank 41 is reset under the elastic force of the torsion spring to prevent the impurities from flowing out and to capture the impurities. On the one hand, it can prevent the annular filter plate 37 from being blocked due to excessive impurities and affect the circulation of water. On the other hand, it can facilitate the subsequent sewage treatment and reduce the sewage treatment cost. When the cleaning operation is completed, the sewage can be discharged through the water outlet 14, and then the discharge door 13 is opened to disassemble the capture box 4. When disassembling the capture boxes 4 at different positions, the cleaning box 11 can be rotated so that the discharge door 13 corresponds to the capture boxes 4 at different positions. The same operation can be performed when opening the connecting ring 2 to take out the magnetic cores at different positions. After disassembling the capture box 4, the impurities in the capture box 4 need to be cleaned and reinstalled. In addition, the inner cavity of the cleaning box 11 also needs to be cleaned. Compared with the traditional stirring cleaning method, the present invention uses a capture component to capture impurities, and there will be fewer impurities remaining in the cleaning container, which is more convenient to clean.

[0026] Example 4: Please refer to Figure 1 A drying assembly is provided on the carrier platform 1, and the drying assembly includes a second fixing frame 5 fixedly mounted on the upper surface of the carrier platform 1, and a second gear 51 is movably mounted on the bottom of the second fixing frame 5, and the second gear 51 is located on the inner side of the gear ring 21 and meshes with the gear ring 21; A first rotating wheel 52 is fixedly installed in the middle of the upper surface of the second gear 51, a transmission belt 53 is transmission-connected to the outer surface of the first rotating wheel 52, a second rotating wheel 54 is transmission-connected to the side of the transmission belt 53 away from the first rotating wheel 52, a fan 55 is fixedly installed at the bottom of the second rotating wheel 54, and a drying platform 56 is fixedly installed on the upper surface of the carrying platform 1, and the drying platform 56 is directly below the fan 55; The number of teeth on the inner side of the gear ring 21 is five times the number of teeth on the outer side, and an electric heating wire is arranged inside the drying station 56 .

[0027] On the basis of Example 3, after a batch of magnetic cores are cleaned, they can be placed on a drying table 56 and connected to an external power supply so that the drying table 56 can dry the magnetic cores. At the same time, when the next batch of magnetic cores are cleaned, the rotation of the gear ring 21 will drive the second gear 51 to rotate, and the second gear 51 can drive the first rotating wheel 52 to rotate, so that the first rotating wheel 52 drives the transmission belt 53, and the transmission belt 53 can drive the second rotating wheel 54 to rotate, so that the second rotating wheel 54 drives the fan 55 to rotate, and the magnetic cores are air-dried, thereby improving the drying efficiency of the magnetic cores; In summary, during the manufacturing process, a card cover can be provided on the top of the separator 210 to prevent the magnetic core from being separated from the separator 210 during the cleaning process.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning system for magnetic core processing, comprising a carrier platform (1), a cleaning box (11), a feed door (12), a discharge door (13) and a water outlet (14), wherein the cleaning box (11) is movably mounted on the upper surface of the carrier platform (1), the feed door (12) is disposed on the upper side of the outer surface of the cleaning box (11), the discharge door (13) is disposed on the lower side of the outer surface of the cleaning box (11), and the water outlet (14) is disposed on the lower side of the outer surface of the cleaning box (11), characterized in that: The cleaning box (11) is provided with a cleaning assembly, the cleaning assembly comprising a connecting ring (2) fixedly mounted on the top of the cleaning box (11), a gear ring (21) fixedly mounted on the top of the connecting ring (2), a first fixing frame (22) fixedly mounted on the upper surface of the supporting platform (1), a servo motor (23) fixedly mounted on the upper surface of the first fixing frame (22), a rotating shaft (24) fixedly mounted on the output shaft of the servo motor (23), a first gear (25) fixedly sleeved on the outer surface of the rotating shaft (24), and the first gear (25) meshes with the gear ring (21); A hydraulic rod (26) is movably mounted in the middle of the upper surface of the cleaning box (11); the hydraulic rod (26) is fixedly mounted on one side of the first fixed frame (22); a push rod (27) is fixedly mounted on the output shaft of the hydraulic rod (26); a carrying plate (28) is fixedly sleeved on the outer surface of the push rod (27); a water groove (29) is provided on the outer surface of the carrying plate (28); a separator (210) is fixedly mounted in the water groove (29); a cleaning groove (211) is provided on the outer surface of the separator (210); and a first brush (212) is fixedly mounted on the surface of the inner cavity wall of the cleaning box (11); A separation component is provided on the carrier plate (28), and the separation component is used to improve the cleaning effect.

2. A cleaning system for magnetic core processing according to claim 1, characterized in that: The separation assembly comprises a support column (3) fixedly mounted on the upper surface of the carrier plate (28), a limit block (31) fixedly mounted on the top of the support column (3), a limit spring (32) sleeved on the outer peripheral side of the support column (3), a telescopic member (33) movably mounted on the outer surface of the support column (3), and a sealing plate (34) fixedly mounted on one end of the telescopic member (33) away from the support column (3); Annular grooves (35) are provided on both upper and lower sides of the inner cavity of the cleaning box (11); an exchange groove (36) is provided in the inner cavity wall of the cleaning box (11); the inner cavity of the cleaning box (11) is connected to the exchange groove (36) via the annular groove (35); and an annular filter plate (37) is fixedly installed in the annular groove (35).

3. A cleaning system for magnetic core processing according to claim 2, characterized in that: The sealing plate (34) is provided with a capture assembly, the capture assembly comprising a capture box (4) fixedly mounted on the bottom of the sealing plate (34), a capture groove (41) being provided on one side of the surface of the capture box (4), a one-way flap (42) being rotatably connected in the inner cavity of the capture box (4) via a torsion spring, the one-way flap (42) being located inside the capture groove (41), the one-way flap (42) having a width greater than that of the capture groove (41), and being in close contact with the capture groove (41); A filter groove (43) is provided on a side of the surface of the capture box (4) away from the capture groove (41), and a second brush (44) is fixedly mounted on the bottom of the sealing plate (34).

4. A cleaning system for magnetic core processing according to claim 3, characterized in that: The carrier platform (1) is provided with a drying component, the drying component comprising a second fixing frame (5) fixedly mounted on the upper surface of the carrier platform (1), a second gear (51) being movably mounted on the bottom of the second fixing frame (5), the second gear (51) being located on the inner side of the gear ring (21) and meshing with the gear ring (21); A first rotating wheel (52) is fixedly mounted in the middle of the upper surface of the second gear (51); a transmission belt (53) is transmission-connected to the outer surface of the first rotating wheel (52); a second rotating wheel (54) is transmission-connected to the side of the transmission belt (53) away from the first rotating wheel (52); a fan (55) is fixedly mounted at the bottom of the second rotating wheel (54); and a drying platform (56) is fixedly mounted on the upper surface of the supporting platform (1); the drying platform (56) is located directly below the fan (55).

5. A cleaning system for magnetic core processing according to claim 4, characterized in that: The sealing plate (34) is located below the carrying plate (28), and the telescopic member (33) is in movable contact with the carrying plate (28).

6. A cleaning system for magnetic core processing according to claim 5, characterized in that: The sealing plate (34) is movably mounted on the outer surface of the push rod (27), and a limiting protrusion is provided at the bottom of the push rod (27). When the sealing plate (34) is in contact with the supporting plate (28), the water channel (29) is located on the inner side of the sealing plate (34).

7. A cleaning system for magnetic core processing according to claim 6, characterized in that: The diameter of the limit block (31) is greater than the diameter of the support column (3); the bottom of the limit spring (32) is fixedly connected to the bearing plate (28); and the top of the limit spring (32) is fixedly connected to the telescopic member (33).

8. A cleaning system for magnetic core processing according to claim 7, characterized in that: The size of the feed door (12) is larger than the size of the separator (210), the size of the discharge door (13) is larger than the size of the capture box (4), and the capture box (4) and the sealing plate (34) are detachable.

9. A cleaning system for magnetic core processing according to claim 7, characterized in that: The number of teeth on the inner side of the gear ring (21) is five times the number of teeth on the outer side, and an electric heating wire is arranged inside the drying table (56).

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