Plate quality objection production supplementing and goods changing method and system

Abstract

The invention discloses a plate quality objection production supplementing and goods changing method, and relates to the technical field of steel quality detection, and the method comprises the following steps: S101, determining a processing mode, if production supplementing is carried out, executing a step S102, and if goods changing is carried out, executing a step S105; step S102, inputting a supplementary production order, generating a supplementary production order number and sending the supplementary production order number to a production department; s103, the production department determines a production plan according to the supplementary production order number and tracks the production schedule in real time; step S104, carrying out ERP system exchange processing according to the information of the supplemented plates and the information of the defective plates; and S105, the production department determines exchange information, and ERP system exchange processing is carried out according to the exchanged plate information and the problem plate information. An information tracking platform is provided for a quality objection supplementary production delivery system, the supplementary production steel plates can be rapidly and effectively tracked to each process link, the supplementary production steel plates are timely and effectively sent to clients, and a tracking disposal closed loop of defective plates is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of steel quality detection, and in particular to a method and system for re-production and replacement of plate quality objections. Background Art

[0002] After steel is shipped to customers, there are occasional cases where customers raise quality issues with the products. Generally, when quality objections arise, our after-sales service department will verify the actual product on site, take photos of the unusable products for evidence collection, and send a letter of problem to the responsible unit within the company. After reaching a consensus with the customer, we will notify the production department to make up for the loss.

[0003] Due to various reasons, there is a lot of steel plate information to be tracked, and the steel plates with quality objections cannot be delivered to customers in a timely and effective manner, so it is impossible to achieve timely, fast and effective quality objection handling. In addition, if the company is large and has many sub-departments, the steel plates to be re-produced will go through multiple processes (heating, rolling, straightening, shearing, flaw detection, shot blasting, heat treatment, marking, inspection), and problems in each process involved may delay the time by several days or even a month. The re-produced goods cannot be delivered in a timely and effective manner, and the process is very cumbersome, which increases the complexity of objection tracking and handling. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a method and system for re-production and replacement of plate quality disputes.

[0005] In order to solve the above technical problems, the technical solution of the present invention is as follows: A method for reproducing and replacing plate products due to quality objections, comprising the following steps: Step S101: Determine the handling method based on the board quality objection and the user. If the handling method is to make up for the loss, execute step S102; if the handling method is to exchange the goods, execute step S105; Step S102: Enter the production replenishment order, generate the production replenishment order number and send it to the production department; Step S103: The production department determines the production plan according to the production order number, performs production according to the corresponding process requirements, and tracks the production progress in real time; Step S104: Performing replacement processing in the ERP system according to the information of the re-produced plate and the information of the problem plate; Step S105: The production department determines the exchange information and performs exchange processing in the ERP system according to the exchanged plate information and the problem plate information.

[0006] As a preferred solution of the method for re-production and replacement of plate quality objections of the present invention, wherein: after the ERP system replacement processing is performed according to the information of the re-production plate and the problem plate information or the production department determines the replacement information, and the ERP system replacement processing is performed according to the information of the replacement plate and the problem plate information, it is better to include: Determine whether the brand and specifications of the replacement or replenishment are consistent, and coordinate if they are inconsistent.

[0007] As a preferred solution of the method for re-production and replacement of plate quality objections of the present invention, after determining whether the replacement brand or replacement specification is consistent and coordinating the process if it is inconsistent, it also includes: Complete the exchange processing and ship it.

[0008] As a preferred solution of the method for re-production and replacement of plate quality objections of the present invention, wherein: after the production department determines the blank production plan according to the re-production order number, produces according to the corresponding process requirements, and tracks the production progress in real time, it also includes: Inspect the re-produced panels.

[0009] As a preferred solution of the method for re-production and replacement of plate quality objections described in the present invention, the inspection of the re-produced plate includes: Carry out quality inspection on each process of the re-produced panels.

[0010] The present invention also provides a system for re-production and replacement of plate quality objections, comprising: An objection determination module, used to determine a handling method based on the board quality objection and the user, the handling method including re-production and replacement; The production replenishment processing module is used to input the production replenishment order, generate the production replenishment order number and send it to the production department, so that the production department can determine the production plan according to the production replenishment order number, carry out production according to the corresponding process requirements, track the production progress in real time, and carry out the ERP system replacement processing according to the replenishment plate information and the problem plate information; The exchange processing module is used to enable the production department to determine the exchange information and perform exchange processing in the ERP system based on the exchanged plate information and problem plate information.

[0011] As a preferred solution of the system for re-production and replacement of plate quality objections described in the present invention, it also includes: The judgment module is used to judge whether the brand and specifications of the replacement or replenishment are consistent, and to coordinate and handle them if they are inconsistent.

[0012] The beneficial effects of the present invention are: The present invention provides an information tracking platform for the quality objection re-production and delivery system, which can quickly and effectively track the re-produced steel plates to each process link, timely and effectively send the re-produced steel plates to customers, and complete the tracking and disposal closed loop of the problem plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.

[0014] Figure 1 A schematic diagram of the process of the method for re-production and replacement of plate quality objections provided by the present invention; Figure 2 This is a schematic diagram of the system for re-production and replacement of plate quality objections provided by the present invention. DETAILED DESCRIPTION

[0015] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to specific implementation modes and in combination with the accompanying drawings.

[0016] Figure 1 A flow chart of a method for replacing plate quality objections provided in an embodiment of the present application, the method specifically comprises the following steps: Step S101: Determine the handling method based on the board quality objection and the user. If the handling method is re-production, execute step S102; if the handling method is replacement, execute step S105.

[0017] Specifically, we reach an agreement with the user on the quality issues of the panels, return the problematic panels to the corresponding production department for confirmation, and determine whether to re-produce or exchange them.

[0018] Step S102: Enter the production replenishment order, generate the production replenishment order number and send it to the production department.

[0019] Specifically, the quality department within the company initiates the re-production and replacement process, and after confirmation, sends the re-production contact document to the relevant departments or units. At the same time, the marketing department within the company enters the re-production order, generates a re-production order number and notifies the production department.

[0020] Step S103: The production department determines the production plan according to the production replenishment order number, performs production according to the corresponding process requirements, and tracks the production progress in real time.

[0021] Specifically, the production department looks for suitable blanks according to the production order number and determines the production plan. After the production plan is determined, the production department is notified to produce according to the corresponding process requirements. The production department tracks the production progress in real time according to the production process required by the customer.

[0022] Preferably, during the production process of the panels, the panels need to be inspected, specifically, quality inspection is performed on each process of the re-produced panels to ensure that the re-produced panels pass the inspection.

[0023] Step S104: Perform exchange processing in the ERP system according to the information of the re-produced plate and the information of the problem plate.

[0024] Step S105: The production department determines the exchange information and performs exchange processing in the ERP system according to the exchanged plate information and the problem plate information.

[0025] Step S106: Determine whether the brand and specification of the replacement or replenishment are consistent, and coordinate if they are inconsistent.

[0026] Specifically, determine whether the brand and specifications of the replacement or replenishment are consistent. If not, the company's technology department, quality department, information department, etc. need to coordinate and handle the matter.

[0027] Step S107: Complete the exchange process and ship the goods.

[0028] Specifically, the company's internal quality department will notify the shipment.

[0029] See also Figure 2 The embodiment of the present application also provides a system for re-production and replacement of plate quality objections, which includes an objection determination module 201, a re-production processing module 202, a replacement processing module 203 and a judgment module 204.

[0030] Specifically, the objection determination module 201 is used to determine a processing method based on the plate quality objection and the user, and the processing method includes re-production and replacement.

[0031] The production replenishment processing module 202 is used to enter the production replenishment order, generate the production replenishment order number and send it to the production department, and enable the production department to determine the production plan according to the production replenishment order number, carry out production according to the corresponding process requirements, track the production progress in real time, and perform ERP system exchange processing based on the production replenishment plate information and problem plate information.

[0032] The goods exchange processing module 203 is used to enable the production department to determine the goods exchange information, and perform goods exchange processing in the ERP system according to the plate information of the exchanged goods and the problem plate information.

[0033] The judgment module 204 is used to judge whether the brand and specification of the replacement or replenishment are consistent, and to coordinate and handle if they are inconsistent.

[0034] Therefore, the present invention provides an information tracking platform for the quality objection re-production and delivery system, which can quickly and effectively track the re-produced steel plates to each process link, and timely and effectively send the re-produced steel plates to customers and complete the tracking and disposal closed loop of the problem plates.

[0035] In addition to the above embodiments, the present invention may also have other implementation modes; any technical solutions formed by equivalent replacement or equivalent transformation shall fall within the protection scope required by the present invention.

Claims

1. A method for re-production and replacement of plate quality disputes, characterized by: The following steps are involved: Step S101: Determine the handling method based on the board quality objection and the user. If the handling method is to make up for the loss, execute step S102; if the handling method is to exchange the goods, execute step S105; Step S102: Enter the production replenishment order, generate the production replenishment order number and send it to the production department; Step S103: The production department determines the production plan according to the production order number, performs production according to the corresponding process requirements, and tracks the production progress in real time; Step S104: Performing replacement processing in the ERP system according to the information of the re-produced plate and the information of the problem plate; Step S105: The production department determines the exchange information and performs exchange processing in the ERP system according to the exchanged plate information and the problem plate information.

2. The method for replacing plate products due to quality disputes according to claim 1, characterized in that: After the ERP system exchange processing is performed according to the information of the plate to be replaced and the information of the problem plate, or the production department determines the exchange information, and performs the ERP system exchange processing according to the information of the plate to be replaced and the information of the problem plate, it is best to include: Determine whether the brand and specifications of the replacement or replenishment are consistent, and coordinate if they are inconsistent.

3. The method for replacing plate products due to quality disputes according to claim 2, characterized in that: After determining whether the brand or specification of the replacement product is consistent and coordinating if they are inconsistent, the method further includes: Complete the exchange processing and ship it.

4. The method for replacing plate products due to quality disputes according to claim 1, characterized in that: After the production department determines the blank production plan according to the supplementary production order number, produces according to the corresponding process requirements, and tracks the production progress in real time, it also includes: Inspect the re-produced panels.

5. The method for replacing plate products due to quality disputes according to claim 4 is characterized in that: The inspection of the re-produced plates includes: Carry out quality inspection on each process of the re-produced panels.

6. A system for re-production and replacement of plate quality disputes, characterized by: include: An objection determination module, used to determine a handling method based on the board quality objection and the user, the handling method including re-production and replacement; The production replenishment processing module is used to input the production replenishment order, generate the production replenishment order number and send it to the production department, so that the production department can determine the production plan according to the production replenishment order number, carry out production according to the corresponding process requirements, track the production progress in real time, and carry out the ERP system replacement processing according to the replenishment plate information and the problem plate information; The exchange processing module is used to enable the production department to determine the exchange information and perform exchange processing in the ERP system based on the exchanged plate information and problem plate information.

7. The system for replacing plate products due to quality objection according to claim 6 is characterized in that: Also includes: The judgment module is used to judge whether the brand and specifications of the replacement or replenishment are consistent, and to coordinate and handle them if they are inconsistent.

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