An environmentally friendly steel pipe processing and rust removal device for water conservancy projects
By designing a steel pipe processing and removal device for water conservancy engineering that combines loading and unloading, telescoping, clamping and multiple rust removal mechanisms, the problems of low rust removal efficiency and poor applicability in the existing technology are solved, and efficient and comprehensive rust removal of steel pipes of different lengths and inner and outer diameters are achieved, and the environment is maintained clean.
Patent Information
- Application Number
- CN202510451749.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-04-11
AI Technical Summary
Existing rust removal devices usually can only unilaterally remove the inner or outer walls of steel pipes, which are inefficient and have a "dead corner area", making it difficult to adapt to water conservancy steel pipes of different lengths and inner and outer diameters, and are less practical.
An environmentally friendly steel pipe processing and removal device for water conservancy engineering is designed, and a combination of loading and unloading mechanism, a first telescopic mechanism, a clamping mechanism, a first rust removal mechanism, a second rust removal mechanism and a second telescopic mechanism are used to achieve grinding and rust removal of steel pipes of different lengths, and the inner and outer walls are treated at the same time to avoid "dead corner areas".
It improves the rust removal efficiency and effect, and is suitable for water conservancy steel pipes of different lengths and inner and outer diameters, achieving comprehensive rust removal of the inner and outer walls of the steel pipes, and is carried out in a closed environment, collecting and processing "waste chips" to maintain a clean environment.
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Figure CN119952594B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rust removal, and particularly to an environmentally friendly rust removal device for processing steel pipes used in water conservancy projects. Background Art
[0002] As is well known, steel pipes are often used in water conservancy projects. After long-term use, the inner and outer surfaces of the steel pipes will be corroded, and thus rust removal treatment needs to be carried out on the inner and outer surfaces of the steel pipes.
[0003] Existing rust removal devices usually only carry out rust removal on either the inner wall or the outer wall of the steel pipe unilaterally. In this way, the rust removal efficiency is relatively slow, and whether the inner wall or the outer wall of the steel pipe is clamped, there will be a "dead corner area" during the rust removal process, resulting in a poor rust removal effect. In addition, most rust removal devices cannot meet the rust removal requirements for water conservancy steel pipes with different lengths and different inner and outer diameters, and the practicability is relatively low, making it difficult to meet the needs of workers. Summary of the Invention
[0004] To solve the above technical problems, an environmentally friendly rust removal device for processing steel pipes used in water conservancy projects is provided. This technical solution solves the problems in the above background art that existing rust removal devices usually only carry out rust removal on either the inner wall or the outer wall of the steel pipe unilaterally. In this way, the rust removal efficiency is relatively slow, and whether the inner wall or the outer wall of the steel pipe is clamped, there will be a "dead corner area" during the rust removal process, resulting in a poor rust removal effect. In addition, most rust removal devices cannot meet the rust removal requirements for water conservancy steel pipes with different lengths and different inner and outer diameters, and the practicability is relatively low.
[0005] To achieve the above object, the technical solution adopted by the present invention is as follows:
[0006] An environmentally friendly rust removal device for processing steel pipes used in water conservancy projects, including a base plate. A loading and unloading mechanism is arranged in the middle of the top of the base plate. Two groups of fixing plates are welded on the left side of the top of the base plate. A first box body is rotatably connected between the two groups of fixing plates. A first driving motor for driving the first box body to rotate is arranged outside the front fixing plate. A second box body, a third box body and a fourth box body are slidably connected inside the first box body. A first telescopic mechanism is installed on the first box body and the fourth box body. A first electric push rod is arranged at the bottom end of the first box body. The output end of the first electric push rod is fixedly connected with a mounting plate. A second electric push rod is installed inside the mounting plate. A cover plate is fixedly connected to the outer surface of the second electric push rod. The output end of the second electric push rod is provided with a connecting disc. A notch is formed in the middle of the right side of the fourth box body. An installation disc is connected inside the notch. A clamping mechanism is arranged inside the connecting disc and the installation disc. A first rust removal mechanism and a second rust removal mechanism are installed on the right side of the fourth box body.
[0007] Preferably, the loading and unloading mechanism includes a first lead screw and a first guide rod. First fixing blocks are fixedly installed on both the left and right sides of the top of the substrate. The first lead screw is rotatably connected between the two first fixing blocks, and the first guide rod is fixedly connected between the two first fixing blocks. A mechanical gripper is threadedly connected to the outer surface of the first lead screw and is slidably connected to the first guide rod. The outer end of the first lead screw is fixedly connected to the output end of a first stepping motor, and the first stepping motor is arranged outside the right first fixing block.
[0008] Preferably, the first telescoping mechanism includes a first telescoping member. A first connecting shaft is fixedly connected to the left side of the top of the first box body. A first connecting arm and a second connecting arm are rotatably connected to the first connecting shaft. A second connecting shaft is installed on the right side of the top of the fourth box body. A third connecting arm and a fourth connecting arm are rotatably connected to the second connecting shaft. The right ends of both sides of the first telescoping member are respectively rotatably connected to the third connecting arm and the fourth connecting arm, and the left ends of both sides of the first telescoping member are respectively rotatably connected to the first connecting arm and the second connecting arm.
[0009] Preferably, the first telescoping mechanism further includes second fixing blocks. Two sets of second fixing blocks are arranged and installed on the top of the first box body. A second lead screw is rotatably connected between the two second fixing blocks. A moving block is threadedly connected to the second lead screw and is slidably connected to a second guide rod. The two ends of the second guide rod are respectively fixedly connected to the inner walls of the two second fixing blocks. A second stepping motor is installed on one of the second fixing blocks. The outer end of the second lead screw is fixedly connected to the output end of the second stepping motor. The moving block is connected to the first telescoping member. T-shaped grooves are formed on the inner walls of the tops of the first box body, the second box body, and the third box body. T-shaped plates are connected to the tops of the second box body, the third box body, and the fourth box body. The T-shaped plates are slidably connected to the T-shaped grooves.
[0010] Preferably, the clamping mechanism includes a rotating ring. Rotating rings are rotatably connected inside the connecting disc and the mounting disc. Inner teeth and outer teeth are respectively connected to the inner and outer circumferential surfaces of the rotating ring. A set of driving gears and several driven gears are also rotatably connected inside the connecting disc and the mounting disc.
[0011] Preferably, the driving gear meshes with the outer teeth, and several driven gears all mesh with the inner teeth. Fixed rings are welded inside the connecting disc and the mounting disc. Several clamping members are slidably connected inside the fixed rings. A rack is fixedly installed on the clamping member, and several racks respectively mesh with several driven gears. A second driving motor for driving the driving gear to rotate is also arranged inside the connecting disc and the mounting disc.
[0012] Preferably, the first rust removal mechanism includes a mounting member which is fixedly connected to the back of the fourth box body by bolts. A third electric push rod is fixedly installed on the back of the mounting member. The output end of the third electric push rod is connected to a connecting frame. The outside of the connecting frame is provided with a first sleeve. The inside of the first sleeve is slidably connected with a second sleeve, a third sleeve and a fourth sleeve. A third driving motor is fixedly installed at the outer end of the fourth sleeve. The output end of the third driving motor is connected to a collar, and a double-headed cylinder is arranged inside the collar. The output ends of both ends of the double-headed cylinder are fixedly connected with rust removal plates.
[0013] Preferably, the second rust removal mechanism includes a first set which is fixedly installed on the right side of the fourth box body. The inside of the first set is slidably connected with a second set, a third set and a fourth set. The outer end of the fourth set is fixedly connected to a connecting member. A set of gear rings, a set of first gears, two sets of second gears and two sets of third gears are rotatably connected to the left side of the connecting member. Both of the two sets of second gears are meshed with the first gear. Both of the two sets of third gears are meshed with the gear ring. The two sets of third gears are respectively meshed with the two sets of second gears. A fourth driving motor is installed on the right side of the connecting member. The first gear is fixedly connected to the output end of the fourth driving motor. A fourth electric push rod is installed on the gear ring. The output end of the fourth electric push rod is connected to a fixed seat. A rust removal head is rotatably connected inside the fixed seat.
[0014] Preferably, the sliding between the first sleeve, the second sleeve, the third sleeve and the fourth sleeve and the sliding between the first set, the second set, the third set and the fourth set are both driven by a second telescopic mechanism. The second telescopic mechanism includes a third stepping motor and a second telescopic member. Connecting bars are welded on both the first sleeve and the first set. The middle of the connecting bar is rotatably connected to a third lead screw. The other end of the third lead screw is fixedly connected to the output end of the third stepping motor. A moving member is threadedly connected to the outer surface of the third lead screw. The moving member is connected to the second telescopic member.
[0015] Preferably, a first rotating arm and a second rotating arm are rotatably connected inside both the first sleeve and the first set. A third rotating arm and a fourth rotating arm are rotatably connected inside both the fourth sleeve and the fourth set. The first rotating arm and the second rotating arm are respectively rotatably connected to both ends of one side of the second telescopic member. Both ends of the other side of the second telescopic member are respectively rotatably connected to the third rotating arm and the fourth rotating arm. Limiting sliding grooves are opened on the inner walls of the second sleeve and the third sleeve and on the inner walls of the second set and the third set. A limiting sliding rod which is slidably connected to the limiting sliding groove is installed on the second telescopic member.
[0016] Compared with the prior art, the present invention provides an environmentally friendly steel pipe processing and rust removal device for water conservancy projects, having the following beneficial effects:
[0017] Through the combined use of a loading and unloading mechanism, a first telescopic mechanism, a clamping mechanism, a first rust removal mechanism, a second rust removal mechanism, and a second telescopic mechanism, the present invention realizes the grinding and rust removal of water conservancy steel pipes of different lengths, improves the practicability of the device, and also realizes the grinding and rust removal of the inner and outer walls of water conservancy steel pipes simultaneously, improving the rust removal efficiency. Moreover, there is no "dead corner area" for rust removal, which also improves the rust removal effect. At the same time, it can also be applied to water conservancy steel pipes with different inner and outer diameters, further improving the practicability of the device. All grinding and rust removal are carried out in a closed environment, and the generated "waste chips" are finally collected synchronously, maintaining environmental cleanliness and meeting the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 is a schematic diagram of the structure of the loading and unloading mechanism in the present invention;
[0020] Figure 3 is a schematic diagram of the structure of the first telescopic mechanism in the present invention;
[0021] Figure 4 is a schematic diagram of the internal structure of the first box body, the second box body, the third box body, and the fourth box body in the present invention;
[0022] Figure 5 is a schematic diagram of the left side structure of the first box body in the present invention;
[0023] Figure 6 is a schematic diagram of the right side structure of the fourth box body in the present invention;
[0024] Figure 7 is a schematic diagram of the installation position of the second driving motor in the present invention;
[0025] Figure 8 is a schematic diagram of the structure of the clamping mechanism in the present invention;
[0026] Figure 9 is a schematic diagram of the structure of the first rust removal mechanism in the present invention;
[0027] Figure 10 is a schematic diagram of the internal structure of the connecting frame in the present invention;
[0028] Figure 11 In the present invention Figure 4 is the enlarged schematic diagram of the structure at A proposed;
[0029] Figure 12 is a schematic diagram of the left and right sides of the connecting member in the present invention;
[0030] Figure 13Schematic diagram of the structure of the second telescopic mechanism in the present invention;
[0031] Figure 14 In the present invention Figure 13 Enlarged schematic diagram of the structure at position B proposed.
[0032] The reference numerals in the figure are:
[0033] 1. Substrate; 101. Fixed plate; 102. First driving motor; 103. First box body; 104. Second box body; 105. Third box body; 106. Fourth box body; 107. First electric push rod; 108. Mounting plate; 109. Second electric push rod; 110. Cover plate; 111. Connection disk; 112. Mounting disk;
[0034] 2. Loading and unloading mechanism; 201. First fixing block; 202. First lead screw; 203. First guide rod; 204. First stepping motor; 205. Mechanical gripper;
[0035] 3. First telescopic mechanism; 301. Second fixing block; 302. Second lead screw; 303. Second guide rod; 304. Second stepping motor; 305. Moving block; 306. First connecting shaft; 307. First connecting arm; 308. Second connecting arm; 309. Second connecting shaft; 310. Third connecting arm; 311. Fourth connecting arm; 312. First telescopic member; 313. T-shaped groove; 314. T-shaped plate;
[0036] 4. Clamping mechanism; 401. Rotating ring; 402. Inner teeth; 403. Outer teeth; 404. Driving gear; 405. Driven gear; 406. Fixed ring; 407. Clamping member; 408. Rack; 409. Second driving motor;
[0037] 5. First rust removal mechanism; 501. Mounting member; 502. Third electric push rod; 503. Connecting frame; 504. First sleeve; 505. Second sleeve; 506. Third sleeve; 507. Fourth sleeve; 508. Third driving motor; 509. Collar; 510. Double-headed cylinder; 511. Rust removal plate;
[0038] 6. Second rust removal mechanism; 601. First kit; 602. Second kit; 603. Third kit; 604. Fourth kit; 605. Connecting member; 606. Tooth ring; 607. First gear; 608. Second gear; 609. Third gear; 610. Fourth electric push rod; 611. Rust removal head; 612. Fourth driving motor;
[0039] 7. Second telescopic mechanism; 701. Connecting bar; 702. Third lead screw; 703. Third stepping motor; 704. Moving part; 705. First rotating arm; 706. Second rotating arm; 707. Third rotating arm; 708. Fourth rotating arm; 709. Second telescopic member; 710. Limit chute; 711. Limit slide bar. Detailed implementation manners
[0040] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.
[0041] Embodiment 1
[0042] Please refer to Figures 1 - 14 As shown in the figure, an environmentally friendly steel pipe processing and rust removal device for water conservancy projects includes a base plate 1. A loading and unloading mechanism 2 is arranged in the middle of the top of the base plate 1. Two groups of fixed plates 101 are welded on the left side of the top of the base plate 1. A first box body 103 is rotatably connected between the two groups of fixed plates 101. A first driving motor 102 for driving the first box body 103 to rotate is arranged outside the front fixed plate 101. A second box body 104, a third box body 105 and a fourth box body 106 are slidably connected inside the first box body 103. A first telescopic mechanism 3 is installed on the first box body 103 and the fourth box body 106. A first electric push rod 107 is arranged at the bottom of the first box body 103. The output end of the first electric push rod 107 is fixedly connected with a mounting plate 108. A second electric push rod 109 is installed inside the mounting plate 108. A cover plate 110 is fixedly connected to the outer surface of the second electric push rod 109. A connecting disk 111 is installed at the output end of the second electric push rod 109. A notch is opened in the middle of the right side of the fourth box body 106. An installation disk 112 is connected inside the notch. A clamping mechanism 4 is arranged in the connecting disk 111 and the installation disk 112. A first rust removal mechanism 5 and a second rust removal mechanism 6 are installed on the right side of the fourth box body 106.
[0043] Embodiment 2
[0044] Please refer to Figure 2 As shown in the figure, the loading and unloading mechanism 2 includes a first lead screw 202 and a first guide rod 203. First fixing blocks 201 are fixedly installed on the left and right sides of the top of the base plate 1. The first lead screw 202 is rotatably connected between the two groups of first fixing blocks 201. The first guide rod 203 is fixedly connected between the two groups of first fixing blocks 201. A mechanical gripper 205 is threadedly connected to the outer surface of the first lead screw 202. The mechanical gripper 205 is slidably connected to the first guide rod 203. The outer end of the first lead screw 202 is fixedly connected to the output end of a first stepping motor 204. The first stepping motor 204 is arranged outside the right first fixing block 201.
[0045] Those skilled in the art can understand that the output end of the first stepping motor 204 drives the first lead screw 202 to rotate, causing the mechanical gripper 205 to move left and right along the outer surface of the first guide rod 203. The mechanical gripper 205 can grasp the external water conservancy steel pipe and transfer it to the interiors of the first box body 103, the second box body 104, the third box body 105, and the fourth box body 106 for rust removal. After the rust removal is completed, it can also transfer the water conservancy steel pipe to the external conveyor.
[0046] Embodiment 3
[0047] Please refer to Figure 3 and Figure 4 As shown, the first telescopic mechanism 3 includes a first telescopic member 312. A first connecting shaft 306 is fixedly connected to the left side of the top of the first box body 103. A first connecting arm 307 and a second connecting arm 308 are rotatably connected to the first connecting shaft 306. A second connecting shaft 309 is installed on the right side of the top of the fourth box body 106. A third connecting arm 310 and a fourth connecting arm 311 are rotatably connected to the second connecting shaft 309. The right ends of both sides of the first telescopic member 312 are respectively rotatably connected to the third connecting arm 310 and the fourth connecting arm 311, and the left ends of both sides of the first telescopic member 312 are respectively rotatably connected to the first connecting arm 307 and the second connecting arm 308.
[0048] Please refer to Figure 3 and Figure 4 As shown, the first telescopic mechanism 3 further includes a second fixing block 301. There are two groups of second fixing blocks 301, both of which are installed on the top of the first box body 103. A second lead screw 302 is rotatably connected between the two groups of second fixing blocks 301. A moving block 305 is threadedly connected to the second lead screw 302. The moving block 305 is slidably connected to the second guide rod 303. The two ends of the second guide rod 303 are respectively fixedly connected to the inner walls of the two groups of second fixing blocks 301. A second stepping motor 304 is installed on one of the second fixing blocks 301. The outer end of the second lead screw 302 is fixedly connected to the output end of the second stepping motor 304. The moving block 305 is connected to the first telescopic member 312. T-shaped grooves 313 are provided on the inner walls of the tops of the first box body 103, the second box body 104, and the third box body 105. T-shaped plates 314 are connected to the tops of the second box body 104, the third box body 105, and the fourth box body 106. The T-shaped plates 314 are slidably connected to the T-shaped grooves 313.
[0049] Those skilled in the art can understand that the output end of the second stepping motor 304 drives the second lead screw 302 to rotate, causing the moving block 305 to move horizontally left and right. When the moving block 305 moves to the right, the first telescopic member 312 is in a stretched state, driving the second box body 104, the third box body 105, and the fourth box body 106 to be pulled out from the first box body 103. When the moving block 305 moves to the left, the first telescopic member 312 is in a retracted state, driving the second box body 104, the third box body 105, and the fourth box body 106 to retract into the interior of the first box body 103. And by the cooperation of the T-shaped plate 314 and the T-shaped groove 313, the movement stability of the second box body 104, the third box body 105, and the fourth box body 106 is improved.
[0050] Example 4
[0051] Please refer to Figure 8 As shown, the clamping mechanism 4 includes a rotating ring 401. The rotating ring 401 is rotatably connected to the interiors of both the connecting disk 111 and the mounting disk 112. Inner teeth 402 and outer teeth 403 are respectively connected to the inner and outer circumferential surfaces of the rotating ring 401. A set of driving gears 404 and several sets of driven gears 405 are also rotatably connected to the connecting disk 111 and the mounting disk 112.
[0052] Please refer to Figure 7 As shown, the driving gear 404 meshes with the outer teeth 403, and several sets of driven gears 405 all mesh with the inner teeth 402. And fixed rings 406 are welded inside both the connecting disk 111 and the mounting disk 112. Several sets of clamping members 407 are slidably connected to the interiors of the fixed rings 406. Rack bars 408 are fixedly installed on the clamping members 407. Several sets of rack bars 408 respectively mesh with several sets of driven gears 405. A second driving motor 409 for driving the driving gear 404 to rotate is also provided inside the connecting disk 111 and the mounting disk 112.
[0053] Those skilled in the art can understand that the output end of the second driving motor 409 drives the driving gear 404 to rotate, causing the outer teeth 403, the rotating ring 401, and the inner teeth 402 to rotate as a whole, driving all the driven gears 405 to rotate synchronously. Furthermore, all the rack bars 408 move synchronously towards or away from the position of the center of the rotating ring 401. Thus, all the clamping members 407 move synchronously towards or away from the position of the center of the rotating ring 401. When approaching, the water conservancy steel pipe is clamped and fixed, and when moving away, the clamping of the water conservancy steel pipe is released.
[0054] Example 5
[0055] Please refer to Figure 6 、 Figure 9 and Figure 10As shown in the figure, the first rust removal mechanism 5 includes a mounting member 501, which is fixedly connected to the back of the fourth box body 106 by bolts. A third electric push rod 502 is fixedly installed on the back of the mounting member 501. The output end of the third electric push rod 502 is connected to a connecting frame 503. A first sleeve 504 is installed on the outside of the connecting frame 503. A second sleeve 505, a third sleeve 506, and a fourth sleeve 507 are slidably connected inside the first sleeve 504. A third drive motor 508 is fixedly installed at the outer end of the fourth sleeve 507. The output end of the third drive motor 508 is connected to a collar 509, and a double-headed cylinder 510 is arranged inside the collar 509. Both output ends of the double-headed cylinder 510 are fixedly connected to rust removal plates 511.
[0056] Those skilled in the art can understand that the output end of the third electric push rod 502 drives the connecting frame 503 to move back and forth. When the connecting frame 503 moves backward, the notch opened in the middle of the right side of the fourth box body 106 is exposed. This notch is used for the loading and unloading of water conservancy steel pipes. When the connecting frame 503 moves forward, it covers the notch opened in the middle of the right side of the fourth box body 106 to prevent the "waste chips" generated during subsequent rust removal from flying out of the notch, thus avoiding environmental pollution. The output end of the third drive motor 508 drives the collar 509 to rotate, so that the double-headed cylinder 510 and the two rust removal plates 511 rotate as a whole to realize the grinding and rust removal of the inner wall of the water conservancy steel pipe. The two output ends of the double-headed cylinder 510 extend or contract, which can change the distance between the two rust removal plates 511, thereby realizing the grinding and rust removal of water conservancy steel pipes with different inner diameters and improving the practicability of the device.
[0057] Embodiment 6
[0058] Please refer to Figure 4 、 Figure 11 and Figure 12 As shown in the figure, the second rust removal mechanism 6 includes a first kit 601, which is fixedly installed on the right side of the fourth box body 106. A second kit 602, a third kit 603, and a fourth kit 604 are slidably connected inside the first kit 601. The outer end of the fourth kit 604 is fixedly connected to a connecting member 605. A set of gear rings 606, a set of first gears 607, two sets of second gears 608, and two sets of third gears 609 are rotatably connected to the left side of the connecting member 605. Both sets of second gears 608 are meshed with the first gear 607. Both sets of third gears 609 are meshed with the gear ring 606. The two sets of third gears 609 are respectively meshed with the two sets of second gears 608. A fourth drive motor 612 is installed on the right side of the connecting member 605. The first gear 607 is fixedly connected to the output end of the fourth drive motor 612. A fourth electric push rod 610 is installed on the gear ring 606. The output end of the fourth electric push rod 610 is connected to a fixed seat. A rust removal head 611 is rotatably connected inside the fixed seat.
[0059] Those skilled in the art can understand that the output end of the fourth driving motor 612 drives the first gear 607 to rotate, so that the two second gears 608 rotate synchronously, and then the two third gears 609 rotate synchronously, driving the ring gear 606 to rotate. In the present invention, two second gears 608 and two third gears 609 are provided here. On the one hand, because the connecting piece 605 is provided with a notch, the continuous rotation of the ring gear 606 is realized. On the other hand, the speed regulation purpose can be achieved through the gears; the rotation of the ring gear 606 makes the fourth electric push rod 610 and the rust removal head 611 rotate integrally, realizing the grinding and rust removal of the outer wall of the water conservancy steel pipe. By the elongation or contraction of the output end of the fourth electric push rod 610, the rust removal head 611 is close to or far from the center position of the ring gear 606, so as to realize the grinding and rust removal of water conservancy steel pipes with different outer diameters, further improving the practicability of the device.
[0060] Embodiment 7
[0061] Please refer to Figure 13 and Figure 14 As shown, the sliding between the first sleeve 504, the second sleeve 505, the third sleeve 506 and the fourth sleeve 507, and the sliding between the first kit 601, the second kit 602, the third kit 603 and the fourth kit 604 are all driven by the second telescopic mechanism 7. The second telescopic mechanism 7 includes a third stepping motor 703 and a second telescopic member 709. Connecting bars 701 are welded on both the first sleeve 504 and the first kit 601. The middle of the connecting bar 701 is rotatably connected to a third lead screw 702. The other end of the third lead screw 702 is fixedly connected to the output end of the third stepping motor 703. A moving member 704 is threadedly connected to the outer surface of the third lead screw 702, and the moving member 704 is connected to the second telescopic member 709.
[0062] Please refer to Figure 13 and Figure 14 As shown, a first rotating arm 705 and a second rotating arm 706 are rotatably connected inside both the first sleeve 504 and the first kit 601, and a third rotating arm 707 and a fourth rotating arm 708 are rotatably connected inside both the fourth sleeve 507 and the fourth kit 604. The first rotating arm 705 and the second rotating arm 706 are respectively rotatably connected to both ends of one side of the second telescopic member 709. Both ends of the other side of the second telescopic member 709 are respectively rotatably connected to the third rotating arm 707 and the fourth rotating arm 708. Limiting sliding grooves 710 are provided on the inner walls of the second sleeve 505 and the third sleeve 506, and on the inner walls of the second kit 602 and the third kit 603. And a limiting sliding rod 711 slidably connected to the limiting sliding groove 710 is installed on the second telescopic member 709.
[0063] Those skilled in the art can understand that the output end of the third stepping motor 703 drives the third lead screw 702 to rotate, causing the moving part 704 to move horizontally left and right. When the moving part 704 moves to the left, the second telescopic part 709 is in a stretched state, and then the second sleeve 505, the third sleeve 506, and the fourth sleeve 507 move synchronously to the left, and the second set 602, the third set 603, and the fourth set 604 move synchronously to the left, realizing the overall leftward movement of the third driving motor 508, the collar 509, the double-headed cylinder 510, and the rust removal plate 511, as well as the overall leftward movement of the connecting piece 605, the gear ring 606, the fourth electric push rod 610, and the rust removal head 611. Conversely, when the moving part 704 moves to the right, the overall rightward movement of the third driving motor 508, the collar 509, the double-headed cylinder 510, and the rust removal plate 511, as well as the overall rightward movement of the connecting piece 605, the gear ring 606, the fourth electric push rod 610, and the rust removal head 611 are realized.
[0064] The working principle and usage process of this device: To clearly describe the working principle of the present invention, we will elaborate from the perspective of Figure 1 as follows:
[0065] S1. The output end of the third electric push rod 502 drives the connecting frame 503 to move backward, exposing the notch opened in the middle of the right side of the fourth box body 106. The mechanical gripper 205 grabs the right end of the external water conservancy steel pipe. The mechanical gripper 205 clamps the inner wall of the water conservancy steel pipe and keeps the water conservancy steel pipe in a horizontal state. Under the action of the output end of the first stepping motor 204, the mechanical gripper 205 moves horizontally to the left, causing the horizontally placed water conservancy steel pipe to move horizontally to the left into the interior of the first box body 103. The output end of the second electric push rod 109 drives the connecting disk 111 to move to the right, making the position of the connecting disk 111 adapt to the position of the left end of the water conservancy steel pipe extending into the interior of the first box body 103;
[0066] S2. Secondly, under the action of the output end of the second driving motor 409 inside the connecting disk 111, all the clamping parts 407 move synchronously towards the position close to the center of the rotation circle 401 to clamp the left end of the water conservancy steel pipe. Then, the output end of the third electric push rod 502 drives the connecting frame 503 to move forward to cover the notch opened in the middle of the right side of the fourth box body 106, preventing the "waste chips" generated during subsequent rust removal from flying out of the notch;
[0067] S3. Adjust the extension or contraction of the output end of the fourth electric push rod 610 so that the rust removal head 611 fits against the outer wall of the water conservancy steel pipe. Then, adjust the extension or contraction of the two output ends of the double-headed cylinder 510 so that the distance between the two groups of rust removal plates 511 is adapted to the inner diameter of the water conservancy steel pipe. Then, simultaneously start the third stepping motor 703 inside the first sleeve 504 and the first kit 601, so that the second telescopic member 709 is in a stretched state, driving the fourth sleeve 507 and the fourth kit 604 to move synchronously to the left, driving both the rust removal plate 511 and the rust removal head 611 to move to the left. And during the movement to the left, synchronously start the fourth drive motor 612 and the third drive motor 508, thus realizing the synchronous grinding and rust removal of the outer wall and the inner wall of the water conservancy steel pipe from right to left, with high efficiency;
[0068] S4. Since the left end of the water conservancy steel pipe is fixed by being clamped by the clamping member 407, this place is in the "dead corner area" of grinding and rust removal. At this time, drive the connecting disk 111 to move to the right through the output end of the second electric push rod 109, so that the clamped water conservancy steel pipe also moves to the right. Drive the fourth box body 106 to move left and right through the first telescopic mechanism 3, so that the mounting disk 112 moves left and right, so that the position of the mounting disk 112 is adapted to the position of the right end of the water conservancy steel pipe. The clamping member 407 in the connecting disk 111 releases the clamping of the left end of the water conservancy steel pipe, while the clamping member 407 in the mounting disk 112 clamps the right end of the water conservancy steel pipe. The rust removal head 611 continues to move to the left and the rust removal head 611 rotates along with the gear ring 606, thus realizing the grinding and rust removal of the "dead corner area" and achieving the comprehensive rust removal of the outer wall of the water conservancy steel pipe;
[0069] S5. After the grinding and rust removal of the inner and outer walls of the water conservancy steel pipe are completed, drive the first box body 103 to rotate through the output end of the first drive motor 102, so that the left end of the clamped water conservancy steel pipe is in an inclined downward state, so that all the "waste chips" generated during the grinding and rust removal of the water conservancy steel pipe fall into the interiors of the first box body 103, the second box body 104, the third box body 105 and the fourth box body 106. Then, the mechanical gripper 205 takes out the water conservancy steel pipe from the first box body 103 and puts it back on the external conveyor. Repeating the above steps can continue to rust remove other water conservancy steel pipes, and the whole process is automated, meeting the needs of the staff;
[0070] S6. After all the water conservancy steel pipes are completely rust removed, drive the mounting plate 108 to move to the left through the output end of the first electric push rod 107, so that the cover plate 110 moves to the left, exposing the through hole opened in the middle of the left side of the first box body 103. Tie the external collection bag to this through hole. Continue to drive the first box body 103 to rotate through the output end of the first drive motor 102, so that all the "waste chips" fall into the collection bag, maintaining the environmental cleanliness and further meeting the needs of the staff.
[0071] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, various changes and improvements will occur to the present invention, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly steel pipe processing and rust removal device for water conservancy projects, comprising a base plate (1), characterized in that: A loading and unloading mechanism (2) is arranged at the middle of the top of the base plate (1); two groups of fixing plates (101) are welded to the left side of the top of the base plate (1); a first box (103) is rotatably connected between the two groups of fixing plates (101); a first driving motor (102) for driving the first box (103) to rotate is arranged on the outside of the front fixing plate (101); a second box (104), a third box (105) and a fourth box (106) are slidably connected inside the first box (103); a first telescopic mechanism (3) is installed on the first box (103) and the fourth box (106); a first electric motor (102) is arranged at the bottom of the first box (103); A push rod (107), the output end of the first electric push rod (107) is fixedly connected to a mounting plate (108), a second electric push rod (109) is mounted inside the mounting plate (108), a cover plate (110) is fixedly connected to the outer surface of the second electric push rod (109), a connecting plate (111) is mounted on the output end of the second electric push rod (109), a notch is provided in the middle of the right side of the fourth box (106), a mounting plate (112) is connected inside the notch, a clamping mechanism (4) is arranged inside the connecting plate (111) and the mounting plate (112), and a first rust removal mechanism (5) and a second rust removal mechanism (6) are mounted on the right side of the fourth box (106); The first rust removal mechanism (5) comprises a mounting member (501), the mounting member (501) being fixedly connected to the back of the fourth box body (106) by means of bolts, a third electric push rod (502) being fixedly mounted on the back of the mounting member (501), an output end of the third electric push rod (502) being connected to a connecting frame (503), a first sleeve (504) being mounted on the outer side of the connecting frame (503), a second sleeve (505), a third sleeve (506) and a fourth sleeve (507) being slidably connected inside the first sleeve (504), a third drive motor (508) being fixedly mounted on the outer end of the fourth sleeve (507), an output end of the third drive motor (508) being connected to a sleeve ring (509), a double-headed cylinder (510) being arranged inside the sleeve ring (509), and both output ends of the double-headed cylinder (510) being fixedly connected to rust removal plates (511); The second rust removal mechanism (6) comprises a first set (601), the first set (601) is fixedly mounted on the right side of the fourth housing (106), the interior of the first set (601) is slidably connected to the second set (602), the third set (603) and the fourth set (604), the outer end of the fourth set (604) is fixedly connected to a connecting member (605), the left side of the connecting member (605) is rotatably connected to a set of ring gears (606), a set of first gears (607), two sets of second gears (608) and two sets of third gears (609), and the two sets of second gears (608) are both meshed with the first gear (607), the two sets of third gears (609) are both meshed with the gear ring (606), the two sets of third gears (609) are respectively meshed with the two sets of second gears (608), a fourth drive motor (612) is installed on the right side of the connecting member (605), the first gear (607) is fixedly connected to the output end of the fourth drive motor (612), and a fourth electric push rod (610) is installed on the gear ring (606), the output end of the fourth electric push rod (610) is connected to a fixed seat, and the interior of the fixed seat is rotatably connected to a rust removal head (611).
2. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The loading and unloading mechanism (2) comprises a first screw rod (202) and a first guide rod (203); first fixed blocks (201) are fixedly mounted on the left and right sides of the top of the base plate (1); the first screw rod (202) is rotatably connected between the two groups of first fixed blocks (201); the first guide rod (203) is fixedly connected between the two groups of first fixed blocks (201); a mechanical gripper (205) is threadedly connected to the outer surface of the first screw rod (202); the mechanical gripper (205) is slidably connected to the first guide rod (203); and the outer end of the first screw rod (202) is fixedly connected to the output end of a first stepper motor (204); and the first stepper motor (204) is arranged on the outer side of the first fixed block (201) on the right side.
3. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The first telescopic mechanism (3) comprises a first telescopic member (312); a first connecting shaft (306) is fixedly connected to the left side of the top of the first box body (103); a first connecting arm (307) and a second connecting arm (308) are rotatably connected to the first connecting shaft (306); a second connecting shaft (309) is installed on the right side of the top of the fourth box body (106); a third connecting arm (310) and a fourth connecting arm (311) are rotatably connected to the second connecting shaft (309); two ends of the right side of the first telescopic member (312) are rotatably connected to the third connecting arm (310) and the fourth connecting arm (311), and two ends of the left side of the first telescopic member (312) are rotatably connected to the first connecting arm (307) and the second connecting arm (308).
4. The environmentally friendly rust removal device for steel pipes for water conservancy projects according to claim 3 is characterized in that: The first telescopic mechanism (3) further comprises a second fixed block (301), wherein the second fixed block (301) comprises two groups, both of which are mounted on the top of the first box body (103), a second screw rod (302) is rotatably connected between the two groups of second fixed blocks (301), a moving block (305) is threadedly connected to the second screw rod (302), the moving block (305) is slidably connected to the second guide rod (303), and the two ends of the second guide rod (303) are respectively fixedly connected to the inner walls of the two groups of second fixed blocks (301), and one group of the second fixed blocks (301) is mounted with a second screw rod (302). A second stepping motor (304) is installed, the outer end of the second screw rod (302) is fixedly connected to the output end of the second stepping motor (304), the moving block (305) is connected to the first telescopic member (312), and the top inner walls of the first box body (103), the second box body (104) and the third box body (105) are all provided with T-shaped slots (313), the tops of the second box body (104), the third box body (105) and the fourth box body (106) are all connected with T-shaped plates (314), and the T-shaped plates (314) are slidably connected to the T-shaped slots (313).
5. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The clamping mechanism (4) comprises a rotating ring (401), the connecting disk (111) and the mounting disk (112) are both rotatably connected to the inside of the rotating ring (401), the inner and outer circumferential surfaces of the rotating ring (401) are respectively connected to internal teeth (402) and external teeth (403), and the connecting disk (111) and the mounting disk (112) are also rotatably connected to a group of driving gears (404) and a plurality of groups of driven gears (405).
6. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 5 is characterized in that: The driving gear (404) meshes with the external teeth (403), and the plurality of groups of driven gears (405) mesh with the internal teeth (402). A fixing ring (406) is welded inside the connecting plate (111) and the mounting plate (112). The fixing ring (406) is slidably connected to the inside of the fixing ring (406). The clamping member (407) is fixedly mounted with a rack (408). The plurality of groups of racks (408) mesh with the plurality of groups of driven gears (405) respectively. A second driving motor (409) for driving the driving gear (404) to rotate is also provided inside the connecting plate (111) and the mounting plate (112).
7. The environmentally friendly steel pipe processing and rust removal device for water conservancy engineering according to claim 1 is characterized in that: The sliding movement between the first sleeve (504), the second sleeve (505), the third sleeve (506) and the fourth sleeve (507) and the sliding movement between the first set (601), the second set (602), the third set (603) and the fourth set (604) are all driven by the second telescopic mechanism (7). The second telescopic mechanism (7) comprises a third stepping motor (703) and a second telescopic member (709). A connecting strip (701) is welded to the first sleeve (504) and the first set (601). The middle part of the connecting strip (701) is rotatably connected to a third screw rod (702). The other end of the third screw rod (702) is fixedly connected to an output end of the third stepping motor (703). The outer surface of the third screw rod (702) is threadedly connected to a moving member (704). The moving member (704) is connected to the second telescopic member (709).
8. The environmentally friendly rust removal device for steel pipes for water conservancy projects according to claim 7 is characterized in that: The first sleeve (504) and the first set (601) are both rotatably connected with a first rotating arm (705) and a second rotating arm (706), and the fourth sleeve (507) and the fourth set (604) are both rotatably connected with a third rotating arm (707) and a fourth rotating arm (708), the first rotating arm (705) and the second rotating arm (706) are respectively rotatably connected to two ends of one side of the second telescopic member (709), and two ends of the other side of the second telescopic member (709) are respectively rotatably connected to the third rotating arm (707) and the fourth rotating arm (708), and the inner walls of the second sleeve (505) and the third sleeve (506) and the inner walls of the second set (602) and the third set (603) are all provided with a limiting sliding groove (710), and the second telescopic member (709) is provided with a limiting sliding rod (711) slidably connected to the limiting sliding groove (710).
Citation Information
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