Internal and external material guide mechanism applied to fastener surface treatment equipment
By designing the internal and external guide mechanisms for fastener surface treatment equipment, automated guide and return operations are realized, solving the problems of low loading and unloading efficiency and low manual operation safety of existing polishing machines, and improving overall efficiency and safety.
Patent Information
- Application Number
- CN202510403788.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-13
AI Technical Summary
The loading and unloading efficiency of existing polishing machines is low and requires manual operation, resulting in low safety and accuracy.
An internal and external material guiding mechanism applied to the surface treatment equipment of fasteners is designed, including an electronically controlled feeding and unloading mechanism, an electronically controlled lifting centrifugal shot blasting mechanism and a bottom material return mechanism to realize automated material guiding and material return operations.
The two-way material guide mechanism can achieve synchronous operation of loading and unloading, which improves loading and unloading efficiency; the electronically controlled lifting centrifugal shot blasting mechanism can be height-adjusted and adapted to different numbers of fasteners; the bottom material return mechanism quickly classifies material guides, which improves the return efficiency; the entire process does not require manual intervention, which improves safety and accuracy.
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Figure CN119973886A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material guiding for fastener processing, in particular to an internal and external material guiding mechanism applied to fastener surface processing equipment. Background Art
[0002] In the production process of stainless steel fasteners, in order to improve the surface cleanliness of stainless steel fasteners, maintain surface flatness, make the surface smoother and more beautiful, and remove surface impurities before surface treatment, it can effectively improve its corrosion resistance, durability and mechanical properties, and ensure its long-term stability in various applications. It is necessary to use a polishing machine to treat the surface.
[0003] The current polishing machines use a single inlet and outlet. This inlet and outlet method means that the entire loading and unloading process can only be carried out at the same opening position, which will interfere with each other, resulting in reduced loading and unloading efficiency. In addition, manual operation and control of the materials are required, which is time-consuming and labor-intensive, and has low safety and accuracy. Summary of the invention
[0004] The technical problem to be solved by the present invention is that the loading and unloading efficiency of the current polishing machine is low, and manual operation and control of materials are required, which is time-consuming and labor-intensive, and has low safety and accuracy.
[0005] The technical solution adopted by the present invention to solve its technical problems is: an internal and external material guiding mechanism applied to fastener surface treatment equipment, including a main frame and a reaction bin fixed on the upper end of the main frame, the upper surface of the main frame is located on both sides of the reaction bin and is movably equipped with an electric-controlled loading mechanism and an electric-controlled unloading mechanism, an electric-controlled material shifting mechanism is arranged on the internal arc surface of the reaction bin, and an electric-controlled lifting centrifugal shot blasting mechanism is installed on the longitudinal inner wall of the reaction bin.
[0006] The two side walls of the reaction bin are both provided with arc-shaped material delivery ports, and an electrically controlled flip-closed cover plate is movably mounted inside the arc-shaped material delivery port.
[0007] A strip-shaped guide opening is provided on the longitudinal back plate of the reaction chamber.
[0008] The electrically-controlled lifting centrifugal shot blasting mechanism comprises an internal slider slidably installed inside a strip-shaped guide port, an electrically-controlled lifter fixed to the back of a reaction chamber, lateral sealing plates fixed to both sides of the internal slider, a transverse material guide barrel fixed inside the internal slider, a centrifugal shot blasting cover axially installed at the inner side end of the transverse material guide barrel, centrifugal shot blasting blades installed inside the centrifugal shot blasting cover, and a bottom material return mechanism matched with the transverse material guide barrel.
[0009] A material recovery port connected to the bottom material return mechanism is provided at the bottom of the reaction bin, and a metal filter is installed inside the material recovery port.
[0010] The bottom material return mechanism includes a bottom drive cover fixed at the opening position of the lower end of the material recovery port, a bottom centrifugal impeller installed in the bottom drive cover, a horizontal discharge pipe fixed on the side wall of the bottom drive cover, a shot-residue separation box fixed at the discharge port of the horizontal discharge pipe, and a shot blasting guide pipe fixed at the upper end of the shot-residue separation box.
[0011] The electrically controlled material-discharging mechanism comprises an annular frame movably mounted on an inner arc surface of a reaction chamber, material-discharging blades fixedly mounted inside the annular frame, and an external motor for driving the annular frame.
[0012] The main frame is internally provided with lateral guide rails on both sides of the reaction bin, which are matched with the electric-controlled loading mechanism and the electric-controlled unloading mechanism.
[0013] The electrically controlled feeding mechanism and the electrically controlled unloading mechanism include a guide assembly frame slidably assembled inside the lateral guide rail, a flip adjustment frame with a movable shaft installed inside the guide assembly frame, a transverse support rod installed inside the lateral guide rail, an electrically controlled conveyor belt installed inside the flip adjustment frame, and a lateral support rod used to connect the flip adjustment frame.
[0014] The electrically controlled flip closed cover plate comprises a lateral limit cover fixed on the outer side of the reaction bin, an arc-shaped closed cover movably mounted on the inner wall of the arc-shaped feed port, and a lateral closed support rod for controlling the arc-shaped closed cover.
[0015] The beneficial effects of the present invention are:
[0016] (1) The internal and external material guide mechanisms of the fastener surface treatment equipment of the present invention are respectively provided with an electric-controlled loading mechanism and an electric-controlled unloading mechanism on both sides of the reaction chamber. By adopting a bidirectional method, the loading and unloading operations can be performed synchronously without affecting each other, thereby greatly improving the efficiency;
[0017] (2) A height-adjustable electrically controlled lifting centrifugal shot blasting mechanism is installed on the longitudinal inner wall of the reaction chamber, and the height can be adjusted according to the number of internal stainless steel fasteners, thereby greatly improving its adaptability;
[0018] (3) A material recovery port connected to the bottom material recovery mechanism is provided at the bottom of the reaction chamber, and the processed waste and shot blasting raw materials can be quickly classified and guided through the bottom material recovery mechanism, thereby improving the material recovery operation;
[0019] (4) The synchronous operation of loading, unloading and returning materials can not only improve the material guiding efficiency, but also avoid dust from the loading and unloading ports, thus improving the environmental protection effect;
[0020] (5) The entire material guiding and conveying adjustment does not require manual intervention, saving time and effort and being highly safe. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Figure 1 It is a structural schematic diagram of the present invention.
[0023] Figure 2 It is a lateral internal structure schematic diagram of the present invention.
[0024] Figure 3 It is a structural schematic diagram of the electric-controlled feeding mechanism in the present invention. DETAILED DESCRIPTION
[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Figure 1 , Figure 2 and Figure 3 The shown embodiment is an internal and external material guiding mechanism used in fastener surface treatment equipment, comprising a main frame 1 and a reaction chamber 2 fixed on the upper end of the main frame 1, an electric-controlled feeding mechanism 3 and an electric-controlled unloading mechanism 4 are movably mounted on both sides of the reaction chamber 2 on the upper surface of the main frame 1, an electric-controlled material shifting mechanism 5 is arranged on the inner arc surface of the reaction chamber 2, and an electric-controlled lifting centrifugal shot blasting mechanism 6 is installed on the longitudinal inner wall of the reaction chamber 2.
[0028] The structures of the electric-controlled feeding mechanism 3 and the electric-controlled unloading mechanism 4 are similar.
[0029] Working principle: The unprocessed stainless steel fastener material is transported through the electric-controlled feeding mechanism 3, and then the left side of the electric-controlled feeding mechanism 3 is flipped and lifted, the feeding port on the right side of the reaction bin 2 is opened, and the material is fed into the reaction bin 2, and then the surface of the material is polished by the electric-controlled lifting centrifugal shot blasting mechanism 6. After the processing is completed, the right end of the electric-controlled unloading mechanism 4 is flipped downward, and the unloading port on the other side of the reaction bin 2 is opened at the same time, and then the electric-controlled material-discharging mechanism 5 is rotated to introduce the processed fasteners into the electric-controlled unloading mechanism 4, and then the unloading operation is completed; at the same time, the next batch of materials is lifted upward by the electric-controlled feeding mechanism 3, and when the material inside the reaction bin 2 is completely discharged, the next batch of materials begins to be introduced, thereby achieving the purpose of seamless connection.
[0030] In order to cooperate with the electric-controlled flip opening and closing control, arc-shaped material delivery ports 7 are opened on both side walls of the reaction bin 2, and an electric-controlled flip closing cover plate is movably installed inside the arc-shaped material delivery port 7.
[0031] In order to facilitate height adjustment and improve guidance, a strip-shaped guide opening 7 is provided on the longitudinal back plate of the reaction chamber 2 .
[0032] In order to cooperate with the electric control lifting and adjustment, the electric control lifting centrifugal shot blasting mechanism 6 includes an internal slider 61 slidably installed inside the strip guide port 7, an electric control elevator 62 fixed on the back of the reaction chamber 2, lateral sealing plates 63 fixed on both sides of the internal slider 61, a horizontal material guide barrel 64 fixed inside the internal slider 61, a centrifugal shot blasting cover 65 axially installed on the inner end of the horizontal material guide barrel 64, a centrifugal shot blasting blade 66 installed inside the centrifugal shot blasting cover 65 and a bottom material return mechanism 67 coordinated with the horizontal material guide barrel 64.
[0033] The lateral sealing plates 63 on both sides of the inner slider 61 are respectively arranged at the openings at both ends of the strip-shaped guide opening 7 to close the two ends thereof.
[0034] The extended end of the electric-controlled lift 62 is fixedly connected to the outer side of the lateral sealing plate 63, and the internal slider 61 is driven to slide and rise along the strip guide opening 7 through the lateral sealing plate 63, and the horizontal guide cylinder 64 guides the shot into the centrifugal shot blasting cover 65, and then the centrifugal shot blasting blade 66 rotates rapidly, so that the shot introduced inside is quickly thrown downward to process the surface of the stainless steel fasteners inside the reaction chamber 2.
[0035] In order to cooperate with the bottom impurity removal and raw material recovery, a material recovery port connected to the bottom material return mechanism 67 is opened at the bottom of the reaction bin 2, and a metal filter is installed inside the material recovery port.
[0036] In order to cooperate with the bottom material return operation, the bottom material return mechanism 67 includes a bottom drive cover 671 fixed at the opening position of the lower end of the material recovery port, a bottom centrifugal impeller 672 installed in the bottom drive cover 671, a horizontal discharge pipe 673 fixed on the side wall of the bottom drive cover 671, a shot-residue separation box 674 fixed at the discharge port of the horizontal discharge pipe 673, and a shot-blasting guide pipe 675 fixed at the upper end of the shot-residue separation box 674.
[0037] The bottom-mounted centrifugal impeller 672 rotates at high speed, thereby filtering and recovering the waste and shot blasting inside the reaction chamber 2 through the metal filter screen 21 at the material recovery port, and then introducing them into the shot blasting separation box 674 through the horizontal discharge pipe 673. The processed waste is hammered into the shot blasting separation box 674 through the filter screen on the curved pipe inside the shot blasting separation box 674, and the shot blasting remaining in the curved pipe is returned upward to the interior of the horizontal guide cylinder 64 along the shot blasting guide pipe 675.
[0038] Exhaust ports are provided on the outside of the centrifugal shot blasting cover 65 and the shot slag separation box 674, which can facilitate lateral exhaust and prevent waste discharge. An electrically controlled flip cover is installed at the position of the filter screen inside the shot slag separation box 674. After the waste inside the shot blasting is discharged, the electrically controlled flip cover closes the filter screen on the elbow, and the shot blasting can be quickly guided upward.
[0039] In order to cooperate with the electrically controlled material guiding, the electrically controlled material shifting mechanism 5 includes an annular frame 51 movably mounted on the inner arc surface of the reaction chamber 2 , a material shifting blade 52 fixedly mounted inside the annular frame 51 , and an external motor 53 for driving the annular frame 51 .
[0040] A gear meshing with the annular frame 51 is axially mounted on the motor shaft of the external motor 53 , and the annular frame 51 is driven by the external motor 53 to perform rotation adjustment. This control method and transmission structure are prior art.
[0041] The annular frame 51 rotates, thereby driving the material-dispensing blades 52 to drive the stainless steel fasteners located inside the reaction chamber 2 to perform the material-conducting operation.
[0042] In order to improve the guiding property of the sliding adjustment, lateral guide rails 8 cooperating with the electric-controlled loading mechanism 3 and the electric-controlled unloading mechanism 4 are fixedly installed on both sides of the reaction bin 2 inside the main frame 1.
[0043] In order to cooperate with the loading and unloading operations, the electrically controlled loading mechanism 3 and the electrically controlled unloading mechanism 4 include a guide assembly frame 341 slidably assembled inside the lateral guide rail 8, a flip adjustment frame 342 with a movable axis installed inside the guide assembly frame 341, a transverse support rod 343 installed inside the lateral guide rail 8, an electrically controlled conveyor belt 344 installed inside the flip adjustment frame 342, and a lateral support rod 345 for connecting the flip adjustment frame 342.
[0044] The guide assembly frame 341 is controlled to slide and adjust along the lateral guide rail 8 by extending and retracting the lateral support rod 343, and then limited on one side by the lateral support rod 345, so as to control the flip adjustment frame 342 to flip and adjust the electric control conveyor belt 344. The electric control loading mechanism 3 and the electric control unloading mechanism 4 are arranged in opposite directions and have opposite flipping directions. The electric control loading mechanism 3 flips upward on the left side to convey the material upward for loading operation; and the electric control unloading mechanism flips downward on the right side to cooperate with the material to be discharged outward for unloading operation.
[0045] In order to cooperate with the electrically controlled flip opening and closing, the electrically controlled flip closing cover includes a lateral limit cover 9 fixed on the outer side of the reaction bin 2, an arc-shaped closing cover 10 movably mounted on the inner wall of the arc-shaped feed port, and a lateral closing support rod 11 for controlling the arc-shaped closing cover 10.
[0046] The lateral closing strut 11 controls the flipping of the arc-shaped closing cover 10 by telescoping, and the arc-shaped closing cover 10 is used to control the opening and closing of the arc-shaped feeding port. The lateral limiting cover 9 can prevent the stainless steel fasteners from slipping off from both sides.
[0047] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. An internal and external material guide mechanism used in a fastener surface treatment device, comprising a main frame (1) and a reaction chamber (2) fixed to the upper end of the main frame (1), wherein: The upper surface of the main frame (1) is movably equipped with an electric-controlled loading mechanism (3) and an electric-controlled unloading mechanism (4) on both sides of the reaction bin (2), an electric-controlled material-discharging mechanism (5) is arranged on the inner arc surface of the reaction bin (2), and an electric-controlled lifting centrifugal shot-blasting mechanism (6) is installed on the longitudinal inner wall of the reaction bin (2).
2. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 1 is characterized in that: The two side walls of the reaction chamber (2) are both provided with arc-shaped material delivery openings, and an electrically controlled flip-closed cover plate is movably installed inside the arc-shaped material delivery opening.
3. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 1 is characterized in that: A strip-shaped guide opening (7) is provided on the longitudinal back plate of the reaction chamber (2).
4. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 1 is characterized in that: The electrically controlled lifting centrifugal shot blasting mechanism (6) comprises an internal slider (61) slidably mounted inside a strip-shaped guide opening (7), an electrically controlled lifter (62) fixed to the back of a reaction chamber (2), lateral sealing plates (63) fixed to both sides of the internal slider (61), a transverse material guide cylinder (64) fixed inside the internal slider (61), a centrifugal shot blasting cover (65) axially mounted on the inner side end of the transverse material guide cylinder (64), a centrifugal shot blasting blade (66) mounted inside the centrifugal shot blasting cover (65), and a bottom material return mechanism (67) matched with the transverse material guide cylinder (64).
5. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 4 is characterized in that: The bottom of the reaction bin (2) is provided with a material recovery port which is in communication with a bottom material return mechanism (67), and a metal filter is installed inside the material recovery port.
6. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 4, characterized in that: The bottom material return mechanism (67) comprises a bottom drive housing (671) fixed at the opening position of the lower end of the material recovery port, a bottom centrifugal impeller (672) installed in the bottom drive housing (671), a horizontal discharge pipe (673) fixed on the side wall of the bottom drive housing (671), a shot-residue separation box (674) fixed at the discharge port of the horizontal discharge pipe (673), and a shot-blasting guide pipe (675) fixed at the upper end of the shot-residue separation box (674).
7. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 1, characterized in that: The electrically controlled material-discharging mechanism (5) comprises an annular frame (51) movably mounted on an internal arc surface of a reaction chamber (2), a material-discharging blade (52) fixedly mounted inside the annular frame (51), and an external motor (53) for driving the annular frame (51).
8. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 1, characterized in that: Side guide rails (8) that cooperate with the electric-controlled loading mechanism (3) and the electric-controlled unloading mechanism (4) are fixedly mounted on both sides of the reaction bin (2) inside the main frame (1).
9. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 8, characterized in that: The electrically controlled feeding mechanism (3) and the electrically controlled unloading mechanism (4) comprise a guide assembly frame (341) slidably assembled inside the lateral guide rail (8), a flip adjustment frame (342) with a movable shaft mounted inside the guide assembly frame (341), a transverse support rod (343) mounted inside the lateral guide rail (8), an electrically controlled conveyor belt (344) mounted inside the flip adjustment frame (342), and a lateral support rod (345) used to connect the flip adjustment frame (342).
10. The internal and external material guide mechanism used in fastener surface treatment equipment according to claim 2, characterized in that: The electrically controlled flip-closed cover plate comprises a lateral limit cover (9) fixed on the outer side of the reaction chamber (2), an arc-shaped closed cover (10) movably mounted on the inner wall of the arc-shaped feed port, and a lateral closed support rod (11) for controlling the arc-shaped closed cover (10).
Citation Information
Patent Citations
Adjustable shot blasting machine
CN108747838A
Material guiding mechanism for fastener surface treatment device
CN119038187A
Lateral feeding and discharging device applied to fastener surface polishing machine
CN119217260A