Prefabricated mold for wind power generation mixed tower
By using the annular cast cavity mold formed by the semicircular outer mold and inner mold splicing, the problems of complex assembly and low efficiency of existing wind power mixing tower construction molds are solved, and the rapid assembly and efficient construction of the mold are achieved, thereby reducing construction costs.
Patent Information
- Application Number
- CN202510166621.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-05-13
AI Technical Summary
The existing wind power mixed tower construction molds have complex assembly, heavy mass, large radius and large arc length span, which makes it difficult to install prefabricated templates, low assembly efficiency, low demolding efficiency, and difficult to disassemble.
An annular cast cavity mold formed by a semicircular outer mold and inner mold splicing is adopted. The body is surrounded by the outer mold and the inner mold. It is quickly assembled and adjusted through the mold positioning tooling and partition splicing components to form a stable mold structure.
It realizes rapid assembly and efficient construction of molds, reduces construction costs, improves the construction efficiency of mixed tower aluminum molds, and simplifies the mold disassembly process.
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Figure CN119974184A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mixed tower construction moulds, and in particular relates to a prefabricated mould for a wind power generation mixed tower. Background Art
[0002] With the gradual consumption of global energy, wind power as a renewable energy generation technology has achieved unprecedented rapid development. As the most common construction structure of wind power generation equipment, the mixed tower is mainly a reinforced concrete structure or a steel tower structure. Both the reinforced concrete structure and the steel tower structure need to be prefabricated in the factory before the mixed tower is transported to the installation site to assemble multiple sections of the tower. Usually, the wall thickness and diameter of the wind turbine tower are designed to be very large, the diameter is usually more than 4 meters, and the height is generally more than 100 meters. The maximum diameter at the bottom is 11 meters, the minimum diameter at the top is 4 meters, and the height of each section varies from 3 to 4 meters. The wall thickness is more than 60 mm, and the height of each mixed tower section is 3 to 4 meters. With the increase in the height of the tower, the production cost and transportation cost are increased in disguise, and it is even limited by transportation conditions and cannot be transported on the road. For this reason, the mixed tower structure needs to consider the convenience of transportation when predicting, thereby increasing the transportation cost in disguise. In order to meet market demand, manufacturers currently have launched prefabricated assembled mixed tower molds, and the production of mixed tower molds has become an important factor in the development of wind turbine towers. The wind power tower cast using prefabricated assembled molds usually requires multiple pieces of steel formwork for assembly. The steel formwork assembly process is relatively complicated. The disadvantages of this method in the actual construction process are that the steel formwork is heavy, has a large radius and a large arc span, the prefabricated formwork is difficult to install, the mold assembly efficiency is not high, and it is difficult to assemble and adjust. When casting the tower structure, it is easy to open the outside of the mold, which will affect the demoulding efficiency of the tower mold. It is also difficult to disassemble the mold after casting. For this reason, at this stage, there is an urgent need for a wind power tower construction aluminum mold with a simple structure, easy use, and low construction cost. Summary of the invention
[0003] The purpose of the present invention is to provide a prefabricated mold for a wind power generation mixed tower, which can improve rapid assembly and greatly improve the construction efficiency of the mixed tower aluminum mold. In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0004] According to one aspect of the present invention, a prefabricated mold for a wind power generation mixed tower is provided, the prefabricated mold for the mixed tower comprises a mold base and a mold body vertically arranged on the mold base, the mold body comprises an outer mold body and an inner mold body, the outer mold body and the inner mold body enclose an annular casting cavity for casting a power generation mixed tower, a mold positioning tool is fixedly connected between the top of the outer mold body and the top of the inner mold body, the outer mold body is respectively formed by splicing two semicircular outer molds, the inner mold body is respectively formed by splicing two semicircular inner molds, a partition splicing assembly for separating the annular casting cavity into two parts is respectively arranged at the splicing of the two semicircular outer molds and the splicing of the two semicircular inner molds, the two side splicings of the semicircular outer mold and the two side splicings of the semicircular inner mold are respectively fixed on the side walls of the partition splicing assembly on the corresponding side to form a mold body enclosed by the outer mold body and the inner mold body.
[0005] The above scheme is further preferred, that the semicircular outer mold includes a plurality of outer mold plates spliced end to end, and the semicircular inner mold includes a plurality of inner mold plates spliced end to end, and the top of each outer mold plate and the top of the inner mold plate are fixedly connected by mold positioning tooling.
[0006] The above scheme is further preferred, wherein the mold positioning tooling includes a positioning fixing frame fixed across the top of the outer template and the top of the inner template, and one or more clamping fixing rings arranged in the positioning fixing frame, and one or more vertical positioning tubes extending into the annular casting cavity for forming a channel positioning hole are arranged on the positioning fixing frame, and the top of the vertical positioning tube is arranged on the inner side wall of the positioning fixing frame through the clamping fixing ring, and a positioning support seat located on the mold base is arranged directly below the lower end of the vertical positioning tube, and the lower end of the vertical positioning tube is inserted into the positioning support seat, and a threaded tube is sleeved on the outer wall of the vertical positioning tube between the bottom of the clamping fixing ring and the top of the positioning support seat.
[0007] The above scheme is further preferred, wherein the positioning support seat includes a conical positioning support cylinder and a positioning support rod which is arranged through the conical positioning support cylinder, a positioning straight cylinder is arranged at the top end of the conical positioning support cylinder, a positioning card joint is arranged at the upper end of the positioning support rod, the upper end of the positioning support rod is supported and arranged at the top end position of the positioning straight cylinder through the positioning card joint, the lower end of the positioning support rod is downwardly passed through the bottom of the conical positioning support cylinder and is supported and arranged in the positioning recessed hole of the mold base 1, and the lower end of the threaded tube is inserted into the outer wall of the positioning straight cylinder.
[0008] The above scheme is further preferred that an annular limiting support plate is provided at the inner bottom end of the conical positioning support cylinder, and a positioning sleeve is fixedly sleeved on the outer wall of the positioning support rod inside the conical positioning support cylinder and between the annular limiting support plate and the lower end of the positioning straight cylinder.
[0009] The clamping fixing ring includes a left positioning semicircular clamping cylinder and a right positioning semicircular clamping cylinder fixed in the positioning fixing frame, one side of the left positioning semicircular clamping cylinder is rotatably connected to one side of the right positioning semicircular clamping cylinder by a rotating shaft, the other side of the left positioning semicircular clamping cylinder is connected to the other side of the right positioning semicircular clamping cylinder by clamping or bolts, and upper limit semicircular clamping rings and lower limit semicircular clamping rings are symmetrically arranged between the top and bottom ends of the left positioning semicircular clamping cylinder and between the top and bottom ends of the right positioning semicircular clamping cylinder, and a buffer spring is sleeved on the outer wall of the vertical positioning tube between the upper limit semicircular clamping ring and the lower limit semicircular clamping ring.
[0010] The above scheme is further preferred that a supporting clamping disk is arranged on the circumference of the outer wall of the vertical positioning tube at the lower end of the buffer spring, and the lower end of the buffer spring is supported and fixed in the supporting clamping disk. When the left positioning semicircular clamping cylinder and the right positioning semicircular clamping cylinder are closed to each other, the buffer spring and the supporting clamping disk are accommodated and restricted in the space between the upper limit semicircular clamping ring and the lower limit semicircular clamping ring, so that the supporting clamping disk is located on the upper surface of the lower limit semicircular clamping ring, and the upper end of the buffer spring is located below the upper limit semicircular clamping ring.
[0011] The above scheme is further preferred, wherein the barrier splicing assembly includes a barrier connecting plate and a barrier support plate spliced along both sides of the semicircular inner mold, the two sides of the top end of the barrier connecting plate and the top end of the barrier support plate are respectively connected through a barrier fixed connecting plate assembly, the barrier connecting plate extends from one side of the semicircular outer mold to the back side of the barrier support plate for fixed connection, a plurality of fixed support holes penetrating along the direction of the annular casting cavity are equidistantly arranged on the surface of the barrier connecting plate from the upper end to the lower end, and a perforating rod extending into the annular casting cavity is respectively arranged in each fixed support hole on the barrier connecting plate.
[0012] The above scheme is further preferred, in which a perforated support cylinder seat for penetrating the perforated rod is horizontally arranged in the fixed support hole, a fixed connecting head extending along one side of the partition connecting plate is arranged on one end of the perforated support cylinder seat, one end of the perforated rod is inserted into the fixed connecting head from the other end of the perforated support cylinder seat, and rubber sleeves respectively located in the hole support cylinder seat and the fixed connecting head are arranged on the outer wall of the perforated rod.
[0013] The above scheme is further preferred that a central support structure is arranged on the mold base and cocentric with the outer mold body and the inner mold body, the central support structure comprising a central support column vertically arranged on the mold base and a spoke rod assembly arranged between the circumferential outer wall of the central support column and the inner wall of the inner mold body, an upper annular support plate is arranged on the top outer wall near the central support column, and a lower annular support plate is arranged on the middle outer wall of the central support column, the spoke rod assembly comprises a horizontal support beam, an upper support spoke tube and a lower support spoke tube, the upper surface circumference of the upper annular support plate is connected to the inner wall of the inner mold body through a plurality of horizontal support beams, the upper surface circumference of the lower annular support plate is connected to the end of the horizontal support beam close to one side of the inner mold body through a plurality of upper support spoke tubes, and the lower surface circumference of the upper annular support plate is connected to the edge position close to the mold base through a plurality of lower support spoke tubes arranged downwardly.
[0014] In summary, the present invention adopts the above technical solution, and the present invention has the following technical effects:
[0015] (1) The wind turbine tower mold of the present invention is improved on the basis of the existing mold structure. The mold body of the present invention is formed by horizontally splicing two semicircular inner molds and two semicircular outer molds, and a concrete pouring space is formed between the semicircular outer mold and the semicircular inner mold, which can ensure the stability of the mold; it can be quickly assembled in the factory for prefabricated hybrid towers. The prefabricated wind turbine hybrid towers produced can be conveniently transported and quickly assembled. The mold is easy to assemble and adjust, and can also be quickly disassembled, resulting in low cost of capital and maintenance.
[0016] (2) When assembling the mold body of the present invention, the outer mold plates are used to sequentially splice to form a semicircular outer mold, and the outer mold plates are used to sequentially splice to form a semicircular inner mold. The semicircular outer mold and the semicircular inner mold are then spliced together using mold positioning tooling and spacer splicing components to form a semicircular mold body with a semicircular casting cavity. The semicircular mold bodies are then assembled to form a cylindrical mold body. The central support column at the center of the mold body is tightened and connected to the inner wall of the outer mold plate and the mold base, which can increase the assembly speed of the mold and greatly improve the construction efficiency of the mixed tower aluminum mold, and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of a prefabricated mold for a wind power generation mixed tower according to the present invention;
[0018] Figure 2 It is a schematic diagram of assembling a prefabricated mold for a wind power generation mixed tower according to the present invention;
[0019] Figure 3 It is a schematic diagram of the overall structure of the mold body of the present invention;
[0020] Figure 4 It is a schematic diagram of the assembly structure of the mold body of the present invention;
[0021] Figure 5 It is a schematic structural diagram of the splicing of the inner mold body and the outer mold body of the present invention;
[0022] Figure 6 It is a schematic diagram of the splicing of the outer template body, the inner template, and the partition splicing assembly of the present invention;
[0023] Figure 7 It is a structural schematic diagram of the mold positioning tooling of the present invention;
[0024] Figure 8 It is a structural schematic diagram of the positioning support seat of the present invention;
[0025] Fig. 9 It is a schematic diagram of the installation structure of the vertical positioning tube of the present invention;
[0026] Fig.10 It is a structural schematic diagram of the partition splicing assembly of the present invention;
[0027] Fig.11 It is a structural schematic diagram of the central support structure of the present invention;
[0028] Fig.12 It is a schematic diagram of the assembly structure of the support adjustment component of the present invention;
[0029] Fig.13 is a schematic structural diagram of a support and adjustment assembly of the present invention;
[0030] In the accompanying drawings, there are a mold base 1, a mold base 1, a mold body 2, a positioning recess 10, an annular installation space 11, an outer mold body 20, a semicircular outer mold 20a, an inner mold body 21, a semicircular inner mold 21a, an annular casting cavity 22, a mold positioning tool 23, a spacer splicing assembly 24, a positioning support seat 25, and a threaded tube 26;
[0031] Outer template 200, connecting ear outer template 200a, inner template 210, inner rib 210a, positioning fixing frame 230, vertical positioning tube 231, positioning fixing bolt 232, clamping fixing ring 233, positioning connecting ear 233a, hand pull ring 234, pressure rod 235, barrier connecting plate 240, barrier support plate 241, barrier fixed connecting plate assembly 242, fixed support hole 243, perforated rod 244, perforated support cylinder seat 245, fixed connector 246, rubber sleeve 247, rubber bump 248, splicing ear 249;
[0032] Conical positioning support cylinder 250, positioning support rod 251, positioning straight cylinder 252, positioning clamping joint 253, annular limiting support plate 254, clamping sleeve 255, left positioning semicircular clamping cylinder 2330, rotating shaft 2330a, right positioning semicircular clamping cylinder 2331, upper limit semicircular clamping ring 2332, lower limit semicircular clamping ring 2333, buffer spring 2334, support clamping plate 2335;
[0033] Central support structure 3, central support column 30, spoke rod assembly 31, upper annular support plate 32, lower annular support plate 33, horizontal support radial tube 34, horizontal support beam 310, upper support radial tube 311, lower support radial tube 312, support adjustment assembly 313, adjustment connector 314, horizontal operating platform plate 310a, operating platform 310b, first cage ladder 310c, second cage ladder 310d, adjustment support base 3130, sliding support plate 3131, sliding guide groove 3132, shaft hole 3133, rotating support shaft 3134, limit baffle 3135, adjustment connecting screw 3140, U-shaped connecting seat 3141, support gasket 3142, fastening nut 3143, adjustment screw 3150, adjustment connecting ear 3151, connecting tube 3152, connecting rod 3153, adjustment nut 3154, external adjustment nut 3155. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many details listed in the specification are only for the purpose of enabling the reader to have a thorough understanding of one or more aspects of the present invention, and these aspects of the present invention can be implemented even without these specific details.
[0035] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, according to a prefabricated mold for a wind power generation mixed tower of the present invention, the prefabricated mold for the mixed tower comprises a mold base 1 and a mold body 2 vertically arranged on the mold base 1, the mold body 2 comprises an outer mold body 20 and an inner mold body 21, an annular casting cavity 22 for casting a power generation mixed tower is enclosed between the outer mold body 20 and the inner mold body 21, a mold positioning tool 23 is fixedly connected between the top of the outer mold body 20 and the top of the inner mold body 21, the outer mold body 20 is respectively formed by splicing two semicircular outer molds 20a, the inner mold body 21 is respectively formed by splicing two semicircular inner molds 21a, and a tool for separating the annular casting cavity 22 into two parts is respectively provided at the splicing place of the two semicircular outer molds and the splicing place of the two semicircular inner molds 21a. The partition splicing component 24, the splicing parts on both sides of the semicircular outer mold and the splicing parts on both sides of the semicircular inner mold are respectively fixed on the side walls of the partition splicing component 24 on the corresponding side to form a mold body 2 surrounded by an outer mold body 20 and an inner mold body 21; the semicircular outer mold includes a plurality of outer mold plates 200 spliced together end to end, and the semicircular inner mold includes a plurality of inner mold plates 210 spliced together end to end, and the top of each outer mold plate 200 and the top of the inner mold plate 210 are fixedly connected by mold positioning tooling 23, and connecting ear outer mold plates 200a are respectively arranged on the outer surface edges of the splicing positions on both sides of the outer mold plate 200 from top to bottom, and a plurality of inner ribs 210a are arranged on the inner side wall between the edges on both sides of the inner mold plate 210 and along the vertical direction.
[0036] In the present invention, if Figure 5 and Figure 7As shown, the mold positioning tool 23 includes a positioning fixing frame 230 fixed across the top of the outer template 200 and the top of the inner template 210, and one or more clamping fixing rings 233 arranged in the positioning fixing frame 230. The positioning fixing frame 230 is fixed on the top of the outer template 200 and the top of the inner template 210 by positioning fixing bolts 232. One or more vertical positioning tubes 231 extending into the annular casting cavity 22 for forming a channel positioning hole inside the power generation mixing tower are arranged on the positioning fixing frame 230. The top of the vertical positioning tube 231 is arranged on the inner side wall of the positioning fixing frame 230 by a clamping fixing ring 233, and a fixing ring 233 is arranged directly below the lower end of the vertical positioning tube 231. A positioning support seat 25 is provided on the formwork base 1, and the lower end of the vertical positioning tube 231 is inserted into the positioning support seat 25. A threaded tube 26 is sleeved on the outer wall of the vertical positioning tube 231 between the bottom of the clamping fixing ring 233 and the top of the positioning support seat 25, wherein the height of the threaded tube 26 is greater than the top end of the annular casting cavity 22. The vertical positioning tube 231 is used to support and position the threaded tube 26, so that after the poured concrete solidifies to form a power generation mixed tower, the outer mold body 20 and the outer template 200 are removed and the vertical positioning tube 231 is pulled out. The positioning threaded tube 26 is pre-buried in the power generation mixed tower to form a channel positioning hole inside the power generation mixed tower, which is used for positioning through the channel positioning hole when the power generation mixed tower is stacked and spliced.
[0037] In the present invention, Figure 7 and Figure 8As shown, the positioning support seat 25 includes a conical positioning support cylinder 250 and a positioning support rod 251 that penetrates and is set in the conical positioning support cylinder 250. A positioning straight cylinder 252 is set at the top end of the conical positioning support cylinder 250. A positioning clamp joint 253 protruding in the radial direction is set at the upper end of the positioning support rod 251. The diameter of the positioning clamp joint 253 is smaller than the diameter of the positioning straight cylinder 252. The upper end of the positioning support rod 251 is supported and set at the top end position of the positioning straight cylinder 252 through the positioning clamp joint 253. The lower end of the positioning support rod 251 passes through the bottom of the conical positioning support cylinder 250 downward and is supported and set in the positioning recessed hole 10 of the mold base 1. The lower end of the threaded tube 26 is inserted into the outer wall of the positioning straight cylinder 252. An annular limiting support plate 254 is set at the inner bottom end of the conical positioning support cylinder 250. A positioning sleeve 255 is fixedly sleeved on the outer wall of the positioning support rod 251 inside the conical positioning support cylinder 250 and between the annular limiting support disk 254 and the lower end of the positioning straight cylinder 252. When the positioning support rod 251 is assembled inside the conical positioning support cylinder 250, the positioning clamping joint 253 is sunken and set in the top port of the positioning straight cylinder 252 and a gap is formed between each other. The positioning sleeve 255 is supported between the lower surface of the positioning clamping joint 253 and the annular limiting support disk 254. The lower end of the positioning sleeve 255 blocks the gap between the center hole of the annular limiting support disk 254 and the outer wall of the positioning support rod 251 to prevent cement slurry from entering the conical positioning support cylinder 250. After pouring concrete to form a power generation mix, the conical positioning support cylinder 250 is pre-buried inside the power generation mix for positioning connection when stacking and splicing the power generation mix.
[0038] In the present invention, Figure 7 , Figure 8 , Fig. 9As shown, when installing the vertical positioning tube 231, first, the conical positioning support cylinder 250 is sequentially arranged in the annular installation space 11 on the mold base 1, and the annular limiting support plate 254 inside the bottom end of the conical positioning support cylinder 250 is fixed to the mold base 1 with bolts, and the positioning support rod 251 is sleeved with a positioning sleeve 255 and then inserted into the conical positioning support cylinder 250 together, so that the positioning support rod 251 passes downward through the lower end of the conical positioning support cylinder 250 and is inserted into the positioning recessed hole 10, and then, at the periphery of each conical positioning support cylinder 250 and along the annular installation space The outer template 200 and the inner template 210 are installed in the room 11 respectively, and the connecting ears 200a of the adjacent splicing positions of the outer templates 200 are connected by bolts, and the inner ribs 210a of each adjacent splicing position of the inner templates 210 are connected; the splicing position between each adjacent inner template 210 and the splicing position of each adjacent outer template 200 are staggered with each other, and after the spliced inner template 210 and the corresponding outer template 200, the mold positioning tooling 23 is fixed across the top and bottom of the inner template 210 using positioning fixing bolts 232.
[0039] In the present invention, the clamping fixing ring 233 includes a left positioning semicircular cartridge 2330 and a right positioning semicircular cartridge 2331 fixed in the positioning fixing frame 230, one side of the left positioning semicircular cartridge 2330 is rotatably connected to one side of the right positioning semicircular cartridge 2331 via a rotating shaft 2330a, the other side of the left positioning semicircular cartridge 2330 is connected to the other side of the right positioning semicircular cartridge 2331 via clamping or bolts, and mutually symmetrical upper limit semicircular clamping rings 2332 and lower limit semicircular clamping rings 2333 are respectively arranged between the top and bottom ends of the left positioning semicircular cartridge 2330 and between the top and bottom ends of the right positioning semicircular cartridge 2331. A buffer spring 2334 is sleeved on the outer wall of the vertical positioning tube 231 between the upper semicircular snap ring 2332 and the lower semicircular snap ring 2333; a support clamping disk 2335 is arranged on the circumference of the outer wall of the vertical positioning tube 231 at the lower end of the buffer spring 2334, and the lower end of the buffer spring 2334 is supported and fixed in the support clamping disk 2335. When the left positioning semicircular clamping cylinder 2330 and the right positioning semicircular clamping cylinder 2331 are closed to each other, the buffer spring 2334 and the support clamping disk 2335 are accommodated and restricted in the space between the upper semicircular snap ring 2332 and the lower semicircular snap ring 2333, so that the support clamping disk 2335 is located at the lower semicircular snap ring 2333. 333, the upper end of the buffer spring 2334 is located below the upper limit semicircular clamping ring 2332; in the present invention, after the mold positioning tool 23 is fixed across the top and bottom of the inner template 210, the vertical positioning tube 231 is inserted downward from the left positioning semicircular clamping cylinder 2330 in the positioning fixing frame 230 into the conical positioning support cylinder 250 on the mold base 1, so that the inner wall of the lower end of the vertical positioning tube 231 is threadedly connected to the outer wall of the positioning clamping joint 253, and a sealing rubber ring 253a is provided on the thread of the positioning clamping joint 253, and then the threaded tube 26 is penetrated and sleeved on the straight positioning tube 231, so that the threaded tube 26 (threaded tube The outer wall of the lower end of the PVC tube or other plastic tube with threads on the outside is in close contact with the outer wall of the top end of the conical positioning support tube 250 to prevent cement slurry from entering the conical positioning support tube 250. The upper end of the threaded tube 26 is close to the position below the fixing ring 233. Thereafter, the buffer spring 2334 is inserted into the outer wall of the vertical positioning tube 231, and then the upper end of the vertical positioning tube 231 is engaged with the space closed between the left positioning semicircular cartridge 2330 and the left positioning semicircular cartridge 2330 by rotating the right positioning semicircular cartridge 2331, and then the positioning connection ear 233a on the surface of the right positioning semicircular cartridge 2331 is fixedly connected with the bolt;The lower end of the buffer spring 2334 is supported on the support clamping plate 2335. The upper ring surface formed by the two upper limit semicircular clamping rings 2332 limits the lower support clamping plate 2335 from moving further downward, thereby achieving the purpose of limiting the downward movement height of the vertical positioning tube 231. The upper end of the buffer spring 2334 is located below the upper ring surface formed by the two upper limit semicircular clamping rings 2332. When pouring cement slurry, the vertical positioning tube 231 will jump up and down or float. During the floating process of the vertical positioning tube 231, the vertical positioning tube 231 passes through the support clamping plate 2335. The buffer spring 2334 is driven to move upward. At this time, the top of the buffer spring 2334 will touch the lower ring surface formed by the two upper limit semicircular clamping rings 2332, thereby preventing the vertical positioning tube 231 from floating further upward; in the present invention, a hand pull ring 234 is provided at the top of the vertical positioning tube 231, and a pressure rod 235 is provided between the hand pull rings 234 of adjacent vertical positioning tubes 231, and the vertical positioning tube 231 can be straightened as a whole by the pressure rod 235; when the pouring is completed and disassembled, the vertical positioning tube 231 is pulled out of the mixing tower by the hand pull ring 234. ;
[0040] In the present invention, if Figure 4 , Figure 6 and Fig.10As shown, the barrier splicing assembly 24 includes a barrier connection plate 240 and a barrier support plate 241 spliced along both sides of the semicircular inner mold. The two sides of the top of the barrier connection plate 240 and the top of the barrier support plate 241 are respectively connected by a barrier fixed connection plate assembly 242. The barrier connection plate 240 extends from one side of the semicircular outer mold to the back of the barrier support plate 241 for fixed connection. A plurality of fixed support holes 243 are equidistantly arranged on the surface of the barrier connection plate 240 from the upper end to the lower end thereof, which penetrate the annular casting cavity 22. Each of the fixing holes 243 on the barrier connection plate 240 is provided with a fixing hole 243 extending from the upper end to the lower end thereof. Each fixed support hole 243 is provided with a perforating rod 244 extending into the annular casting cavity 22; a perforating support cylinder seat 245 for penetrating the perforating rod 244 is transversely provided in the fixed support hole 243, and a fixed connecting head 246 extending along one side of the baffle connecting plate 240 is provided on one end of the perforating support cylinder seat 245, and one end of the perforating rod 244 is penetrated into the fixed connecting head 246 from the other end of the perforating support cylinder seat 245, and a rubber sleeve 247 located in the hole support cylinder seat 245 and the fixed connecting head 246 is provided on the outer wall of the perforating rod 244. The outer surface of the barrier connecting plate 240 is provided with a rubber protrusion 248 protruding outward; when the inner template 210 is sequentially spliced into a semicircular inner mold 21a and the outer template 200 is sequentially spliced into a semicircular outer mold 20a, the barrier splicing assembly 24 is respectively connected to the side wall between the semicircular outer mold 20a and the semicircular inner mold 21a on the same side, so as to separate and form a semicircular casting cavity, the barrier support plate 241 is closely attached to the splicing surface of the inner template 210 and connected to the inner rib 210a with bolts, and then the connection position of the barrier connecting plate 240 is close to the barrier support The support plate 241 is spliced at the splicing position, and then the splicing ear 249 on the partition connecting plate 240 is connected to the connecting ear outer template 200a on the outer template 200 by bolts; thereafter, the top of the partition connecting plate 240 is connected to the top of the partition support plate 241 by using the fixed connecting plate assembly 242, and finally the perforated rod 244 is connected to the perforated support cylinder seat 245 of the partition connecting plate 240, and the perforated rod 244 is used to form a plug-in hole for horizontal splicing of the semicircular power generation mix, so that the semicircular power generation mix can be quickly horizontally spliced to form a cylindrical section power generation mix tower. In the present invention, the barrier fixing connecting plate assembly 242 includes an L-shaped connecting plate 242a arranged on both sides of the barrier connecting plate 240 and an L-shaped fixing plate 242b arranged on the barrier support plate 241, one end of the L-shaped connecting plate 242a is fixedly connected to the top side surface of the barrier connecting plate 240, one end of the L-shaped fixing plate 242b is fixedly connected to the top surface of the barrier support plate 241, and the other end of the L-shaped fixing plate 242b is connected to one end of the L-shaped connecting plate 242a by bolts, so that the barrier connecting plate 240 can be quickly connected to the barrier connecting plate 240.
[0041] In the present invention, Figure 2 , Figure 3 , Figure 4 , Fig.10 As shown, a central support structure 3 is arranged on the mold base 1 and cocentric with the outer mold body 20 and the inner mold body 21. The central support structure 3 includes a central support column 30 vertically arranged on the mold base 1 and a spoke rod assembly 31 arranged between the circumferential outer wall of the central support column 30 and the inner wall of the inner mold body 21. An upper annular support plate 32 is arranged on the outer wall of the top end of the central support column 30, and a lower annular support plate 33 is arranged on the outer wall of the middle part of the central support column 30. The rod assembly 31 includes a horizontal support beam 310, an upper support radial tube 311 and a lower support radial tube 312. The upper surface circumference of the upper annular support plate 32 is connected to the inner wall of the inner mold body 21 through multiple horizontal support beams 310. The upper surface circumference of the lower annular support plate 33 is connected to the end of the horizontal support beam 310 close to the inner mold body 21 through multiple upper support radial tubes 311. The horizontal support beam 310 between the central support column 30 and the inner wall of the inner mold body 21 is paved with A horizontal operating platform plate 310a is provided, and a horizontal supporting radial tube 34 is connected between the outer ends of each horizontal supporting beam 310, so that the horizontal operating platform plate 310a is fixed on the horizontal supporting radial tube 34 and the horizontal supporting beam 310 respectively when it is laid from one side of the central supporting column 30 to the inner wall direction of the inner mold body 21. An operating platform 310b is provided on the outer circumference of the top end of the outer mold body 20. A first cage ladder 310c is vertically provided on the outer wall near the joint of the two semicircular outer molds. A second cage ladder 310d is vertically provided between the horizontal operating platform plate 310a and the mold base 1 and near the central supporting column 30. The two ends of the upper supporting radial tube 311 are respectively connected to the lower surface of the end of the horizontal supporting beam 310 and the upper surface circumference of the lower annular support plate 33 by hinges. The lower surface circumference of the upper annular support plate 32 is connected to the edge position near the mold base 1 through a plurality of lower supporting radial tubes 312 arranged downwardly inclined.
[0042] In the present invention, Fig.11 , Fig.12 and Fig.13As shown, a support adjustment assembly 313 and an adjustment connector 314 are provided at the lower end of the lower support spoke tube 312, the connection end of the adjustment connector 314 is threadedly connected to the lower end of the lower support spoke 312, and the adjustment end of the adjustment connector 314 is rotatably connected to the support adjustment assembly 313; the support adjustment assembly 313 includes an adjustment support base 3130 and a sliding support plate 3131 slidably provided on the adjustment support base 3130 along the radial direction of the inner mold body 21, the adjustment support base 3130 is fixed to the mold base 1 by bolts or welding, a sliding guide groove 3132 extending along the radial direction of the inner mold body 21 is provided on the surface of the adjustment support base 3130, and the lower end of the sliding support plate 3131 is slidably provided in the sliding guide groove 3132 The sliding support plate 3131 is provided with an axial hole 3133, and the adjusting end of the adjusting connecting piece 314 is rotatably connected through a rotating support shaft 3134 arranged in the axial hole 3133, so that the lower end of the lower supporting spoke tube 312 can be rotated on the adjusting support base 3130 through the rotating support shaft 3134; a limiting baffle 3135 is vertically arranged on the end of the adjusting support base 3130 close to the inner wall of the inner mold body 21, and a horizontal adjustment component 315 connected with the sliding support plate 3131 is arranged on the limiting baffle 3135, and the sliding support plate 3131 is pushed to slide in the sliding guide groove 3132 arranged on the surface of the adjusting support base 3130 by adjusting the horizontal adjustment component 315, so as to adjust the inclination angle of the lower supporting spoke 312 and fix it. An adjustment hole 3136 extending along the direction of the sliding guide groove 3132 is arranged on the surface of the limit baffle 3135 , and an adjustment hole 3136 extending along the direction of the sliding guide groove 3132 is arranged on the surface of the limit baffle 3135 , and the horizontal adjustment component 315 is connected to the sliding support plate 3131 through the adjustment hole 3136 .
[0043] In the present invention, Fig.12 and Fig.13As shown, the horizontal adjustment component 315 includes an adjusting screw 3150, an adjusting connecting ear 3151 arranged on the sliding support plate 3131, and a connecting tube 3152 arranged on the adjusting connecting ear 3150 and parallel to the sliding guide groove 3132. The connecting end of the adjusting screw 3150 passes through the adjusting hole 3136 and is connected with the internal thread of the connecting tube 3152. A connecting rod 3153 is arranged at the adjusting end of the adjusting screw 3150. A hexagonal rotating head 3154 is arranged at the end of the connecting rod 3152. An external adjusting nut 3155 is arranged on the adjusting screw 3150 outside the limit baffle 3135, so that the sliding support plate 3131 is positioned on the adjusting support base 3130. Positioning support wings 3131a are arranged on both sides of the sliding support plate 3131 and along the direction of the sliding guide groove 3132. A screw thread extending in the direction of the sliding guide groove 3132 is arranged on the surface of the positioning support wing 3131a. The strip positioning hole 3131b extends outwardly, and a plurality of positioning support holes 3132a are respectively arranged on the edges of both sides of the sliding guide groove 3132, and the sliding support plate 3131 is fixed to the positioning support hole 3132a by using the positioning rod 3131c to pass through the strip positioning hole 3131b, so that the sliding support plate 3131 is further partially restricted to the adjustment support base 3130, thereby limiting and preventing the movable support plate 3131 from deviating to both sides of the sliding guide groove 3132, and the positioning rod 3131c can be connected to the positioning support hole 3132a by plugging or threading. At the same time, an inner adjusting nut 3156 can also be arranged on the adjusting screw 3150 on the inner side of the limit baffle 3135, so that the outer adjusting nut 3155 and the inner adjusting nut 3156 can be used to further prevent and limit the sliding support plate 3131 from moving in the extension direction of the sliding guide groove 3132.The adjusting connecting member 314 includes an adjusting connecting screw 3140 and a U-shaped connecting seat 3141. The open end of the U-shaped connecting seat 3141 is rotatably connected to the shaft hole 3133 of the sliding support plate 3131 through a rotating support shaft 3134. The bottom end of the U-shaped connecting seat 3141 is threadedly connected to the lower end of the lower supporting radial tube 312 through the adjusting connecting screw 3140. Support gaskets are sequentially arranged on the adjusting connecting screw 3140 at the lower end of the lower supporting radial tube 312. 3142 and fastening nut 3143; when installing the lower support radial tube 312 and the central support column 30 for support and fixation, first rotate the top end of the lower support radial tube 312 to connect it to the lower surface of the upper annular support plate 32, then connect the adjustment connection screw 3140 of the adjustment connection member 314 to the lower end of the lower support radial tube 312, adjust the angle of the lower support radial tube 312, make the lower support radial tube 312 close to the mold base 1, and confirm the support adjustment assembly 313 After the adjustable support base 3130 is fixed to the position on the mold base 1, the U-shaped connecting seat 3141 on the adjusting connecting screw 3140 is connected to the shaft hole 3133 of the sliding support plate 3131 through the rotating support shaft 3134, and then the sliding support plate 3131 is pushed to slide in the sliding guide groove 3132, so that the lower support radial tube 312 and the central support column 30 are pressed against each other, and then the positioning rod 3131c is used to pass downward through the strip positioning opening 3131b on the surface of the positioning support wing 3131a to be fixed to the positioning support hole 3132a, so that the sliding support plate 3131 is initially positioned on the adjusting support base 3130, and then the connecting rod 3153 is screwed in the connecting tube 3152. After that, the sliding support plate 3131 is further positioned and fixed on the top through the inner and outer adjusting nuts 3155 and the inner adjusting nuts 3156, so as to achieve the purpose of positioning and fixing the lower support radial tube 312 and the central support column 30.
[0044] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A prefabricated mold for a wind power generation mixed tower, characterized in that: The prefabricated mold for the mixed tower comprises a mold base 1 and a mold body (2) vertically arranged on the mold base (1); the mold body (2) comprises an outer mold body (20) and an inner mold body (21); an annular casting cavity (22) for casting a power generation mixed tower is enclosed between the outer mold body (20) and the inner mold body (21); a mold positioning tool (23) is fixedly connected between the top of the outer mold body (20) and the top of the inner mold body (21); the outer mold body (20) is respectively composed of two semicircular The outer mold is spliced, and the inner mold body (21) is respectively spliced by two semicircular inner molds. A barrier splicing assembly (24) for separating the annular casting cavity (22) into two parts is respectively arranged at the splicing position of the two semicircular outer molds and the splicing position of the two semicircular inner molds. The splicing positions on both sides of the semicircular outer mold and the splicing positions on both sides of the semicircular inner mold are respectively fixed on the side walls of the barrier splicing assembly (24) on the corresponding side to form a mold body (2) surrounded by the outer mold body (20) and the inner mold body (21).
2. A prefabricated mold for a wind power generation mixed tower according to claim 1, characterized in that: The semicircular outer mold comprises a plurality of outer mold plates (200) connected end to end, and the semicircular inner mold comprises a plurality of inner mold plates (210) connected end to end. The top end of each outer mold plate (200) and the top end of each inner mold plate (210) are fixedly connected via mold positioning tooling (23).
3. A prefabricated mold for a wind power generation mixed tower according to claim 1, characterized in that: The mold positioning tool (23) comprises a positioning fixing frame (230) fixed across the top of the outer template (200) and the top of the inner template (210) and one or more clamping fixing rings (233) arranged in the positioning fixing frame (230); one or more vertical positioning tubes (231) extending into the annular casting cavity (22) for forming a channel positioning hole are arranged on the positioning fixing frame (230); the top of the vertical positioning tube (231) is arranged on the inner side wall of the positioning fixing frame (230) through the clamping fixing ring (233); a positioning support seat (25) located on the mold base (1) is arranged directly below the lower end of the vertical positioning tube (231); the lower end of the vertical positioning tube (231) is inserted into the positioning support seat (25); and a threaded tube (26) is sleeved on the outer wall of the vertical positioning tube (231) between the bottom of the clamping fixing ring 233 and the top of the positioning support seat (25).
4. A prefabricated mold for a wind power generation mixed tower according to claim 3, characterized in that: The positioning support seat (25) comprises a conical positioning support cylinder (250) and a positioning support rod (251) penetrating the conical positioning support cylinder (250); a positioning straight cylinder (252) is arranged at the top end of the conical positioning support cylinder (250); a positioning clamp joint (253) is arranged at the upper end of the positioning support rod (251); the upper end of the positioning support rod (251) is supported and arranged at the top end position of the positioning straight cylinder (252) through the positioning clamp joint (253); the lower end of the positioning support rod (251) passes downward through the bottom of the conical positioning support cylinder (250) and is supported and arranged in the positioning recessed hole (10) of the mold base (1); and the lower end of the threaded tube (26) is plugged into the outer wall of the positioning straight cylinder (252).
5. A prefabricated mold for a wind power generation mixed tower according to claim 3, characterized in that: An annular limiting support plate (254) is provided at the inner bottom end of the conical positioning support cylinder (250), and a positioning sleeve (255) is fixedly sleeved on the outer wall of the positioning support rod (251) located inside the conical positioning support cylinder (250) and between the annular limiting support plate (254) and the lower end of the positioning straight cylinder (252).
6. A prefabricated mold for a wind power generation mixed tower according to claim 3, characterized in that: The clamping fixing ring (233) comprises a left positioning semicircular cartridge (2330) and a right positioning semicircular cartridge (2331) fixed in the positioning fixing frame (230); one side of the left positioning semicircular cartridge (2330) is rotatably connected to one side of the right positioning semicircular cartridge (2331) via a rotating shaft (2330a); the other side of the left positioning semicircular cartridge 2330 is rotatably connected to the other side of the right positioning semicircular cartridge (2331) via a rotating shaft (2330a). The left positioning semicircular clamp (2330) and the right positioning semicircular clamp (2331) are connected by clamping or bolting, and mutually symmetrical upper limit semicircular clamping rings (2332) and lower limit semicircular clamping rings (2333) are respectively arranged between the top and bottom ends of the left positioning semicircular clamp (2330) and the top and bottom ends of the right positioning semicircular clamp (2331), and a buffer spring (2334) is sleeved on the outer wall of the vertical positioning tube 231 between the upper limit semicircular clamping ring (2332) and the lower limit semicircular clamping ring (2333).
7. A prefabricated mold for a wind power generation mixed tower according to claim 6, characterized in that: A support clamping disk (2335) is provided on the circumference of the outer wall of the vertical positioning tube (231) at the lower end of the buffer spring (2334), and the lower end of the buffer spring (2334) is supported and fixed in the support clamping disk (2335). When the left positioning semicircular clamping cylinder (2330) and the right positioning semicircular clamping cylinder (2331) are closed to each other, the buffer spring (2334) and the support clamping disk (2335) are accommodated and restricted in the space between the upper limit semicircular clamping ring (2332) and the lower limit semicircular clamping ring (2333), so that the support clamping disk (2335) is located on the upper surface of the lower limit semicircular clamping ring (2333), and the upper end of the buffer spring (2334) is located below the upper limit semicircular clamping ring (2332).
8. The prefabricated mold for a wind power generation mixed tower according to claim 1, characterized in that: The barrier splicing assembly (24) comprises a barrier connection plate (240) and a barrier support plate (241) spliced along two sides of a semicircular inner mold; the two sides of the top of the barrier connection plate (240) are connected to the top of the barrier support plate (241) via barrier fixing connection plate assemblies (242); the barrier connection plate (240) extends from one side of the semicircular outer mold to the back side of the barrier support plate (241) for fixed connection; a plurality of fixing support holes (243) penetrating along the direction of the annular casting cavity (22) are equidistantly arranged on the surface of the barrier connection plate (240) from the upper end to the lower end; and a perforating rod (244) extending into the annular casting cavity (22) is arranged in each fixing support hole 243 on the barrier connection plate (240).
9. A prefabricated mold for a wind power generation mixed tower according to claim 8, characterized in that: A perforated support cylinder seat (245) for penetrating the perforated rod (244) is transversely arranged in the fixed support hole (243); a fixed connecting head (246) extending along one side of the baffle connecting plate (240) is arranged on one end of the perforated support cylinder seat (245); one end of the perforated rod (244) is inserted into the fixed connecting head (246) from the other end of the perforated support cylinder seat (245); and a rubber sleeve (247) is arranged on the outer wall of the perforated rod (244) and is located in the hole support cylinder seat (245) and the fixed connecting head (246) respectively.
10. A prefabricated mold for a wind power generation mixed tower according to any one of claims 1 to 9, characterized in that: A central support structure (3) is arranged on the mold base (1) and cocentrically with the outer mold body (20) and the inner mold body (21), the central support structure (3) comprising a central support column (30) vertically arranged on the mold base (1) and a spoke assembly (31) arranged between the circumferential outer wall of the central support column (30) and the inner wall of the inner mold body (21), an upper annular support plate (32) is arranged on the outer wall near the top end of the central support column (30), a lower annular support plate (33) is arranged on the outer wall of the middle part of the central support column (30), and the spoke assembly (31) is provided with a plurality of radial support plates (31) arranged on the outer wall of the central support column (30). ) comprises a horizontal support beam (310), an upper support radial tube (311) and a lower support radial tube (312); the upper surface circumference of the upper annular support plate (32) is connected to the inner wall of the inner mold body (21) through a plurality of horizontal support beams (310); the upper surface circumference of the lower annular support plate (33) is connected to the end of the horizontal support beam (310) close to the inner mold body (21) through a plurality of upper support radial tubes (311); the lower surface circumference of the upper annular support plate (32) is connected to the edge position close to the mold platform base (1) through a plurality of lower support radial tubes (312) arranged to be inclined downward.