Pressure pipeline with internal lines and extrusion molding equipment
By designing docking units and cutting units in the extrusion molding equipment, and using annular array suction cups and extrusion components to realize the temperature control of the traction pipe, the problem of difficult control of the traction pipe temperature in the prior art is solved, and the smooth progress of the pipeline traction work is ensured.
Patent Information
- Application Number
- CN202510480765.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-17
AI Technical Summary
The existing traction pipe heating methods are difficult to control the temperature, resulting in too high or too low traction pipe temperature, affecting the adhesion of new materials in the pipeline and the smooth progress of traction work.
An extrusion forming device is designed, including a docking unit and a cutting unit, which adsorbs and transports new materials through an annular array suction cup, and uses an extrusion assembly to make the new materials abut the outer wall of the traction tube, heat the traction tube through heat transfer, and at the same time, the new materials are disengaged by the movement of the telescopic cylinder, and this process is repeated to control the traction tube temperature.
Effectively control the temperature of the traction pipe to avoid deformation caused by excessive temperature, ensure that new materials can adhere to the traction pipe, and ensure the smooth progress of the traction and extrusion of the pipeline.
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Figure CN119974458A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pressure pipe production, in particular to a pressure pipe with internal textures and extrusion molding equipment. Background Art
[0002] Pipe extruder is a kind of equipment used to produce various pipes. It is mainly composed of extrusion system, transmission system, heating and cooling system, control system and other parts. When working, plastic and other polymer materials are added to the hopper and pushed to the heating zone by the rotation of the screw. The material is melted by heat and extruded from the die head to form a tubular blank. After cooling, shaping, pulling, cutting and other processes, it is made into pipes of different specifications and uses. Pipe extruder has the advantages of high production efficiency, stable product quality and simple operation. It is a key equipment to achieve efficient and high-quality production of plastic pipes.
[0003] For example, a Chinese patent with the authorization announcement number CN213412856U discloses a new type of traction wheel mechanism for a traction machine, including a hot air input mechanism and an exhaust cooling mechanism. The two power output shafts and two traction wheels of the electric traction wheel device body are hollow structures. One side of the two power output shafts is respectively installed in the middle of one side end of the traction wheel and communicates with the inside of the traction wheel, and the other side of the two power output shafts is located at the outer end of the shell of the electric traction device body; the hot air input mechanism has two identical sets, each set of the hot air input mechanism includes a sleeve, a bearing, and a connecting pipe. There are at least two bearings, which are tightly sleeved on the left and right sides of the inside of the sleeve, and one side end of the connecting pipe is tightly sleeved in the inner ring of the right end bearing in the sleeve; the inner rings of the bearings at the left ends of the sleeves of the two sets of hot air input mechanisms are respectively tightly sleeved on the other side outer ends of the two power output shafts; the hot air blower is installed at the lower end of the frame of the extruder, and the hot air blower exhaust pipe and the other side ends of the connecting pipes of the two sets of hot air input mechanisms are respectively connected through pipelines; the exhaust cooling mechanism is installed at the upper end of the shell of the electric traction device body.
[0004] However, there are still some problems with the existing traction mechanism. When the traction work is performed at the beginning, the traction tube needs to be passed through the traction device, and then the newly extruded pipe needs to be put on the traction tube and abutted against the traction tube, and then the traction tube is pulled to complete the extrusion and traction work of the pipe. However, there are still some problems with the above traction work. In order to ensure that the new pipe material, that is, the newly extruded part, can adhere to the traction tube, it is necessary to heat the traction tube. The existing traction tube heating is mostly through an annular resistance wire, and then the traction tube is heated by energizing the resistance wire. However, this method is difficult to control the temperature of the traction tube, which will cause the traction tube temperature to be too high or too low. When it is too high, it will cause the traction tube to deform, and when it is too low, it will cause the new pipe material to be difficult to adhere to the traction tube, making it difficult to pull the pipe.
[0005] Therefore, how to complete the traction work of the pipeline is a problem that needs to be solved at present. Summary of the invention
[0006] The present invention provides a pressure pipe with internal texture and extrusion molding equipment to solve the above problems existing in the prior art.
[0007] An extrusion molding device, comprising: Extruder, used for melting and extruding plastic granules to complete the production of pressure pipes; The shaping box is used to transport the pressure pipe extruded by the extruder. It has a built-in traction tube to shape the pressure pipe during transportation; The cutting unit is located between the extruder and the shaping box and is used to cut the new material extruded from the extruder; The docking unit is used to carry the cut new material and put the ring-shaped new material on the traction tube to increase the temperature of the traction tube; The docking unit includes an adjustment assembly, a pressing assembly, a first fixing plate and a second fixing plate; A first fixing plate connected to the extruder; Adjustment components, three in number and tilted, used to change the position of the new material; A second fixing plate, used for connecting the adjustment assembly; The extrusion assembly is connected to the second fixing plate and is used for extruding the new material on the traction tube and separating the new material from the traction tube after the traction tube is heated.
[0008] Further, the adjustment assembly includes an inclined support rail, a drive motor arranged on the support rail, a drive screw connected to the output end of the drive motor, an adjustment block connected to the drive screw, a rotating shaft symmetrically arranged on the adjustment block, a fisheye bearing connecting rod movably connected to the rotating shaft, an adjustment plate movably connected to the other end of the fisheye bearing connecting rod, and a ring array suction cup arranged on the adjustment plate; The first fixing plate, the second fixing plate and the adjusting plate are all provided with through holes.
[0009] Further, the extrusion assembly includes a telescopic cylinder fixedly mounted on the first fixed plate, a rotating part connected to the output end of the telescopic cylinder, a shell connected to the rotating end of the rotating part, a driving part and a limit seat built into the shell, a double-sided rack movably connected to the limit seat, a movable seat connected to the double-sided rack, and an extrusion roller arranged on the movable seat; The axis direction of the squeezing roller is horizontal to the axis direction of the traction tube.
[0010] Further, the driving part includes a mounting shaft built into the housing, an articulated seat arranged on the top of the housing, a driving cylinder movably connected to the articulated seat, a first gear movably connected to the output end of the driving cylinder and connected to the housing, a rotating shaft symmetrically arranged on the housing and located on both sides of the limiting seat, two second gears sleeved on the rotating shaft, and a gear ring sleeved on the mounting shaft; One of the second gears is meshed with the double-sided rack, and the other second gear is meshed with the ring gear.
[0011] Furthermore, the cutting unit includes a mounting base arranged on the extruder, a plurality of bases evenly arranged on the mounting base, an adjusting motor arranged on the base, a first bevel gear connected to the output end of the adjusting motor, a second bevel gear meshing with the first bevel gear, a transmission shaft connected to the second bevel gear, a transmission gear and a drive gear sleeved on the transmission shaft, a gear ring respectively meshing with the drive gear and sleeved on the mounting base, a mounting plate fixedly mounted on the gear ring, an adjusting cylinder fixedly connected to the mounting plate, a cutting knife arranged at the output end of the adjusting cylinder, and a chain for connecting the transmission gear.
[0012] Furthermore, the extruder is also provided with an exhaust pipe, and the exhaust pipe is provided with an ash falling unit; The dust dropping unit comprises a mounting shell, an actuator motor disposed in the mounting shell, a transmission member connected to an output end of the actuator motor, a first actuator and a second actuator respectively connected to the transmission member, and a hammering rod respectively connected to the first actuator and the second actuator; The free end of the hammer rod is a conical structure, and a spiral air passage is provided on the circumference of the hammer rod; The transmission member is controlled to move by the execution motor, so that the first execution member and the second execution member can drive the hammer rod to rotate and move along the axial direction of the hammer rod.
[0013] Furthermore, the transmission member includes a rotating seat connected to the output end of the execution motor, a movable shaft arranged on the rotating seat, a third gear sleeved on the movable shaft, a connecting shaft arranged in the mounting shell, and a fourth gear sleeved on the connecting shaft and meshing with the third gear.
[0014] Further, the first actuator includes a cam disposed at one end of the connecting shaft, an actuator rod disposed in the protruding area of the cam and movably connected to the cam, and a driven rod movably connected to the actuator rod; A limiting chamber is provided in the mounting shell, and the driven rod is located in the limiting chamber, so that the driven rod moves along the axis direction of the driven rod; The driven rod is connected with the hammer rod.
[0015] Further, the second actuator includes a main gear arranged at the other end of the coupling shaft, a slave gear connected to the main gear and movably connected to the mounting shell, a connecting shaft arranged on the slave gear, a third bevel gear sleeved on the connecting shaft, a fourth bevel gear meshed with the third bevel gear, a rotating rod connected to the fourth bevel gear, a fifth gear sleeved on the rotating rod, and a sixth gear meshed with the fifth gear and sleeved on the hammering rod; The sixth gear is also provided with a hexagonal mounting hole, the mounting shell is provided with a chamber, the sixth gear is located in the chamber, and the sixth gear abuts against the inner wall of the chamber.
[0016] A pressure pipe with internal texture is produced by using the extrusion molding equipment. The inner wall of the pressure pipe with internal texture is provided with multiple connected protrusions at intervals to form an internal thread for supporting the pressure pipe.
[0017] Beneficial effect: The present invention discloses a pressure pipe with internal texture and extrusion molding equipment. In order to complete the traction work of the pipe, a docking unit and a cutting unit are provided in the device. When the extruder is performing the extrusion work, the plasticity of the newly extruded pipe is relatively small, so the newly extruded new material cannot be used for the pipe making work. In the present device, the cutting unit is provided to cut the new material so that it can form an annular structure, and the annular array suction cup in the docking unit is provided, and through an external air pump, the annular new material can be adsorbed and transported, so that the annular new material is located on the traction pipe, and then the extrusion assembly in the docking unit is provided to allow the new material to be adsorbed and transported. Extrusion work is carried out to make the new material abut against the outer wall of the traction tube. Since the new material has just been extruded from the extruder, it has a certain temperature. The traction tube is warmed by the new material, and then the extrusion roller is made to abut against the surface of the traction tube and radially abut against the new material through the movement of the telescopic cylinder. The telescopic cylinder then works in the opposite direction to make the new material separate from the traction tube. The above process is repeated to complete the warming of the traction tube. During this working process, the temperature of the traction tube will not exceed the temperature of the new material, so the traction tube will not be deformed. At the same time, the temperature of the traction tube can be increased by repeating the docking process, so that the subsequent extrusion pipeline can be attached to the traction tube, ensuring the smooth progress of the pipeline traction extrusion work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of an extrusion molding equipment of the present invention; Figure 2 It is a schematic diagram of the structure of the ash falling unit of the present invention; Figure 3 is a cross-sectional view of the ash falling unit of the present invention; Figure 4 It is a schematic diagram of the structure of the cutting unit of the present invention; Figure 5 It is a schematic diagram of the docking unit structure of the present invention; Figure 6 It is a schematic diagram of the structure of the regulating component of the present invention; Figure 7 is a stereogram of the adjustment assembly of the present invention; Figure 8 It is a schematic diagram of the structure of the extrusion assembly of the present invention.
[0019] 1. Extruder; 2. Dust removal unit; 21. Executing motor; 22. Mounting shell; 23. Rotating seat; 24. Active shaft; 25. Sixth gear; 26. Third gear; 27. Fourth gear; 28. Connecting shaft; 29. Cam; 210. Executing rod; 211. Follower rod; 212. Hammering rod; 213. Main gear; 214. Follower gear; 215. Connecting shaft; 216. First bevel gear; 217. Second bevel gear; 218. Rotating rod; 219. Fifth gear; 3. Cutting unit; 31. Mounting seat; 32. Adjusting motor; 33. Third bevel gear; 34. Fourth bevel gear; 35. Transmission shaft; 36. Transmission gear; 37. Drive gear; 38. Gear ring; 39. Mounting plate; 310. Adjusting Throttle cylinder; 311, cutting knife; 4, docking unit; 41, adjustment assembly; 411, supporting slide rail; 412, driving motor; 413, driving screw rod; 414, adjusting block; 415, rotating shaft; 416, fisheye bearing connecting rod; 417, adjusting plate; 418, annular array suction cup; 42, extrusion assembly; 421, telescopic cylinder; 422, shell; 423, rotating part; 424, mounting shaft; 425, articulated seat; 426, driving cylinder; 427, first gear; 428, rotating shaft; 429, second gear; 4210, limiting seat; 4211, double-sided rack; 4212, movable seat; 4213, extrusion roller; 4214, gear ring; 43, first fixed plate; 44, second fixed plate; 5, shaping box. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0022] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0023] The present invention discloses an extrusion molding device, referring to Figure 1-Figure 8 ,include: The extruder 1 is used for melting and extruding plastic particles to complete the production of the pressure pipe; the shaping box 5 is used for transporting the pressure pipe extruded by the extruder 1, and has a traction tube built in it to shape the pressure pipe during transportation; the cutting unit 3 is located between the extruder 1 and the shaping box 5, and is used to cut the new material extruded from the extruder 1; the docking unit 4 is used to transport the cut new material and put the annular new material on the traction tube to increase the temperature of the traction tube; the docking unit 4 includes an adjustment component 41, an extrusion component 42, a first fixing plate 43 and a first fixing plate 44. The first fixing plate 43 is connected to the extruder 1; the adjusting components 41 are three in number and are arranged obliquely to change the position of the new material; the second fixing plate 44 is used to connect the adjusting components 41; the extrusion component 42 is connected to the second fixing plate 44 to extrude the new material on the traction tube and separate the new material from the traction tube after the traction tube is heated; when the extruder 1 is extruding, the plasticity of the newly extruded pipe is small, so the newly extruded new material cannot be used for pipe making. In this device, The cutting unit 3 is provided to cut the new material so that it can form an annular structure, and the annular array suction cup 418 in the docking unit 4 can be connected to an external air pump to absorb and transport the annular new material, so that the annular new material is located on the traction tube, and then the extrusion assembly 42 in the docking unit 4 can be used to extrude the new material so that the new material abuts against the outer wall of the traction tube. Since the new material has just been extruded from the extruder 1, it has a certain temperature. The traction tube is warmed by the new material, and then the extrusion roller 4213 abuts against the surface of the traction tube and radially abuts against the new material through the movement of the telescopic cylinder 421. Then the telescopic cylinder 421 works in the reverse direction to separate the new material from the traction tube, and then the above process is repeated to complete the warming of the traction tube. During this working process, the temperature of the traction tube will not exceed the temperature of the new material, so the traction tube will not be deformed. At the same time, the temperature of the traction tube can be increased by repeating the docking process, so that the subsequent extrusion pipeline can be attached to the traction tube, ensuring the smooth progress of the pipeline traction extrusion work.
[0024] The adjustment component 41 includes an inclined support rail 411, a driving motor 412 arranged on the supporting rail 411, a driving screw 413 connected to the output end of the driving motor 412, an adjustment block 414 connected to the driving screw 413, a rotating shaft 415 symmetrically arranged on the adjustment block 414, a fisheye bearing connecting rod 416 movably connected to the rotating shaft 415, an adjustment plate 417 movably connected to the other end of the fisheye bearing connecting rod 416, and a ring array suction cup 418 arranged on the adjustment plate 417; the first fixing plate 43, the second fixing plate 44 and the adjustment plate 417 are all provided with through holes; in order to transport the new material, after the cutting unit 3 completes the cutting work of the new pipe material, the driving motor 412 starts to work, the moving driving motor 412 can drive the driving screw 413 to rotate, and then the moving driving screw 413 can drive the adjustment block 414 to move, and then the moving adjustment block 414 can The rotating shaft 415 is driven to move, so that the moving rotating shaft 415 can drive the fisheye bearing connecting rod 416 to move, drive the adjustment plate 417 to move, change the adjustment position, and enable the annular array suction cup 418 to adsorb the outer wall of the new pipe material, and then complete the cutting work of the new pipe material through the set cutting unit 3, and then adjust the position of the new pipe material through the cooperation of the set three supporting slide rails 411, so that the new pipe material can be sleeved on the traction tube, and then complete the heating work of the traction tube; through the set annular array suction cup 418, the annular new material is prevented from undergoing large deformation, and it is prevented that the new material is difficult to be sleeved on the traction tube, thereby ensuring the smooth heating work of the traction tube; and because the three driving motors 412 are independent of each other, the new pipe material adsorbed by the annular array suction cup 418 can be adjusted at multiple angles, so that it can be sleeved on the traction tube, and the new pipe material and the traction tube can be smoothly connected, thereby completing the heating work of the traction tube.
[0025] The extrusion assembly 42 includes a telescopic cylinder 421 fixedly mounted on the first fixed plate 43, a rotating part 423 connected to the output end of the telescopic cylinder 421, a shell 422 connected to the rotating end of the rotating part 423, a driving part and a limit seat 4210 built into the shell 422, a double-sided rack 4211 movably connected to the limit seat 4210, a movable seat 4212 connected to the double-sided rack 4211, and an extrusion roller 4213 arranged on the movable seat 4212; the axial direction of the extrusion roller 4213 is horizontal to the axial direction of the traction tube; the driving part includes a driving part built into the shell 422, and a driving part and a limit seat 4210 built into the shell 422; a double-sided rack 4211 movably connected to the limit seat 4210, a movable seat 4212 connected to the double-sided rack 4211, and an extrusion roller 4213 arranged on the movable seat 4212; the axial direction of the extrusion roller 4213 is horizontal to the axial direction of the traction tube; the driving part includes a driving part and a limit seat 4210 built into the shell 422; The mounting shaft 424 in 22, the hinge seat 425 arranged on the top of the shell 422, the driving cylinder 426 movably connected to the hinge seat 425, the first gear 427 movably connected to the output end of the driving cylinder 426 and connected to the shell 422, the rotating shaft 428 symmetrically arranged on the shell 422 and located on both sides of the limiting seat 4210, the two second gears 429 sleeved on the rotating shaft 428, and the gear ring 4214 sleeved on the mounting shaft 424; one of the second gears 429 is meshed with the double-sided rack 4211, and the other second gear 429 is meshed with the gear ring 4214; In order to make the new pipe material warm up the traction tube, after the new pipe material is sleeved on the traction tube, the telescopic cylinder 421 starts to work, and the moving telescopic cylinder 421 pushes the rotating part 423 to move, and the moving rotating part 423 can drive the shell 422 to move, so that the squeezing roller 4213 moves in the axial direction of the traction tube. After it moves a certain distance, the telescopic cylinder 421 stops working, and then the driving cylinder 426 starts to work, and the moving driving cylinder 426 drives the first gear 427 to rotate, and then the moving first gear 427 drives the second gear 429 meshing with it to rotate, and then the moving second gear 429 can drive another second gear 429 to rotate through the set rotating shaft 428, driving the double-sided gears to move in the length direction of the limit seat 4210, and then adjust the position of the movable seat 4212, so that the squeezing roller 4213 abuts against the outer wall of the new pipe material, and the remaining squeezing rollers 4213 are moved through the ring gear 4214. Driven synchronously, the rotating part 423 then drives the squeezing roller 4213 to rotate, and the new pipe material is squeezed to make it fit the traction tube, so as to complete the heating of the traction tube, so as to avoid the pipe not being able to stick to the traction tube due to the large temperature difference between the newly injected pipe and the traction tube. At the same time, the flexibility of the material is improved through heating, and the risk of rupture or damage due to force during the traction process is reduced. After the heating work is completed, the driving cylinder 426 and the telescopic cylinder 421 start to move, so that the squeezing roller 4213 is moved away from the new pipe material and the squeezing area of the squeezing roller 4213 is changed. When the squeezing roller 4213 moves to a predetermined position, the driving cylinder 426 starts to work, so that the squeezing roller 4213 abuts against the outer wall of the traction tube, and then the telescopic cylinder 421 starts to work here, so that the top of the squeezing roller 4213 abuts against the diameter surface of the new pipe material, so that the new pipe material is separated from the traction tube, and then by repeating the above steps, the temperature of the traction tube is increased, and the traction tube is heated.
[0026] The cutting unit 3 includes a mounting base 31 arranged on the extruder 1, a plurality of bases evenly arranged on the mounting base 31, an adjusting motor 32 arranged on the base, a first bevel gear 216 connected to the output end of the adjusting motor 32, a second bevel gear 217 meshing with the first bevel gear 216, a transmission shaft 35 connected to the second bevel gear 217, a transmission gear 36 and a driving gear 37 sleeved on the transmission shaft 35, a gear ring 38 respectively meshing with the driving gear 37 and sleeved on the mounting base 31, a mounting plate 39 fixedly mounted on the gear ring 38, an adjusting cylinder 310 fixedly connected to the mounting plate 39, a cutting knife 311 arranged at the output end of the adjusting cylinder 310, and a chain for connecting the transmission gear 36; when it is necessary to cut the new material or the pipeline, the adjusting motor 32 starts to work, and the moving adjusting gear 36 starts to move. The energy-saving motor 32 can drive the transmission shaft 35 to rotate through the first bevel gear 216 and the second bevel gear 217, and then drive the transmission gear 36 on the transmission shaft 35 to rotate, and then the remaining transmission gears 36 are rotated through the set chain, and then the drive gear 37 is driven to rotate through the set transmission shaft 35, so that the gear ring 38 and the mounting seat 31 rotate relative to each other. Since the mounting plate 39 is arranged on the gear ring 38, the moving gear ring 38 can drive the mounting plate 39 to rotate, and the moving mounting plate 39 can drive the cutting knife 311 to rotate to complete the cutting of the new pipe material; the cutting unit 3 can complete the cutting of the pipe, and the adjusting cylinder 310 can complete the cutting of pipes of different thicknesses, and the work of the gear ring 38 can make the cutting knife 311 rotate to complete the cutting work.
[0027] In a further embodiment, during the process of the screw rotating to push the plastic material forward, the plastic will go through stages such as plasticization and melting, and the exhaust port provided in the middle of the barrel can allow the gas and volatiles in the plastic to be discharged through the exhaust channel at a specific stage, thereby preventing these gases from causing defects such as pores and bubbles in the product during the extrusion process, thereby improving the quality and performance of the product. However, in the actual working process, part of the gelatinous plastic will remain in the exhaust pipe during the gas discharge process, which can easily cause blockage of the exhaust pipe.
[0028] In order to solve the above problems, the extruder 1 is also provided with an exhaust pipe, and the exhaust pipe is provided with an ash falling unit 2; the ash falling unit 2 includes a mounting shell 22, an actuator motor 21 arranged in the mounting shell 22, a transmission member connected to the output end of the actuator motor 21, a first actuator and a second actuator respectively connected to the transmission member, and a hammer rod 212 respectively connected to the first actuator and the second actuator; the free end of the hammer rod 212 is a conical structure, and a spiral airway is provided in the circumference of the hammer rod 212; the transmission member is controlled to move by the actuator motor 21, The first actuator and the second actuator can drive the hammer rod 212 to rotate and move along the axial direction of the hammer rod 212; the first actuator drives the hammer rod 212 to move linearly, so that it can impact the solidified plastic and make it fall off from the inner wall of the exhaust pipe; and when the solidified plastic is difficult to fall off, the second actuator can drive the hammer rod 212 to rotate, and through the spiral airway on the conical mechanism of the hammer rod 212, holes can be opened in the solidified plastic to complete the exhaust work, thereby avoiding excessive gas and causing defects such as pores and bubbles in the pipeline.
[0029] The transmission member includes a rotating seat 23 connected to the output end of the execution motor 21, a movable shaft 24 arranged on the rotating seat 23, a third gear 26 sleeved on the movable shaft 24, a connecting shaft 28 arranged in the mounting shell 22, and a fourth gear 27 sleeved on the connecting shaft 28 and meshing with the third gear 26; when the first execution member and the second execution member are required to work, the execution motor 21 starts to work at this time, the moving execution motor 21 can drive the rotating seat 23 to rotate, thereby driving the movable shaft 24 to move, the rotating movable shaft 24 can drive the third gear 26 to move, so that the moving third gear 26 can drive the fourth gear 27 to rotate, and the moving fourth gear 27 can drive the connecting shaft 28 to rotate. At this time, the moving connecting shaft 28 can drive the first execution member and the second execution member to move, thereby driving the hammer rod 212 to perform a predetermined movement, completing the cleaning or hole opening work of the solidified plastic, and ensuring that the gas in the extruder 1 is discharged smoothly.
[0030] The first actuator includes a cam 29 arranged at one end of the connecting shaft 28, an actuator rod 210 arranged in the protruding area of the cam 29 and movably connected to the cam 29, and a follower rod 211 movably connected to the actuator rod 210; a limiting chamber is provided in the mounting shell 22, and the follower rod 211 is located in the limiting chamber, so that the follower rod 211 moves along the axial direction of the follower rod 211; the follower rod 211 is connected to the hammer rod 212; when the connecting shaft 28 starts to rotate, the moving connecting shaft 28 can drive the cam 29 to move, and the moving cam 29 can drive the actuator rod 210 to move, thereby driving the follower rod 211 and the hammer rod 212 to move in the axial direction thereof, so that the hammer rod 212 can impact the solidified plastic; wherein the protruding area of the cam 29 is a relatively protruding part on the surface of the cam 29.
[0031] The second actuator includes a main gear 213 arranged at the other end of the connecting shaft 28, a slave gear 214 connected to the main gear 213 and movably connected to the mounting shell 22, a connecting shaft 215 arranged on the slave gear 214, a third bevel gear 33 sleeved on the connecting shaft 215, a fourth bevel gear 34 meshed with the third bevel gear 33, a rotating rod 218 connected to the fourth bevel gear 34, a fifth gear 219 sleeved on the rotating rod 218, and a sixth gear 25 meshed with the fifth gear 219 and sleeved on the hammering rod 212; wherein the sixth gear 25 is also provided with a hexagonal mounting hole, a chamber is provided on the mounting shell 22, the sixth gear 25 is located in the chamber, and the sixth gear 25 abuts against the inner wall of the chamber; when the connecting shaft 28 starts to rotate, the moving connecting shaft 28 can bring The moving main gear 213 moves, and then the moving main gear 213 can drive the slave gear 214 to rotate, and the third bevel gear 33 is driven to move through the set connecting shaft 215, and then the moving third bevel gear 33 drives the fourth bevel gear 34 to move, and then it can drive the rotating rod 218 to rotate, thereby driving the fifth gear 219 to rotate, and then the moving fifth gear 219 can drive the sixth gear 25 to rotate, and the moving sixth gear 25 drives the hammer rod 212 to rotate, so that the hammer rod 212 can open a hole on the solidified plastic to ensure the smooth progress of the gas discharge work; by setting a chamber and a hexagonal mounting hole, the rotation mode of the sixth gear 25 is limited so that it can only rotate, ensuring that during the movement of the hammer rod 212, the fifth gear 219 and the sixth gear 25 are always in a meshing state to ensure the stability of the device.
[0032] The rotating part 423 is a prior art; A pressure pipe with internal texture, wherein the inner wall of the pressure pipe with internal texture is provided with a plurality of connected protrusions at intervals to form an internal thread for supporting the pressure pipe; the internal thread can reduce the wall thickness of the material and can also play the role of reinforcing ribs and assist in support.
[0033] Working principle description: When it is necessary to cut new pipe material or pipe, the adjusting motor 32 starts to work, and the moving adjusting motor 32 can drive the transmission shaft 35 to rotate through the first bevel gear 216 and the second bevel gear 217, and then drive the transmission gear 36 on the transmission shaft 35 to rotate, and then the remaining transmission gears 36 are rotated through the set chain, and then the driving gear 37 is driven to rotate through the set transmission shaft 35, so that the gear ring 38 and the mounting seat 31 rotate relative to each other. Since the mounting plate 39 is arranged on the gear ring 38, the moving gear ring 38 can drive the mounting plate 39 to rotate, and the moving mounting plate 39 can drive the cutting knife 311 to rotate; In order to transport the new material, after the cutting unit 3 completes the cutting of the new pipe material, the driving motor 412 starts to work, and the moving driving motor 412 can drive the driving screw 413 to rotate, and then the moving driving screw 413 can drive the adjusting block 414 to move, and then the moving adjusting block 414 can drive the rotating shaft 415 to move, so that the moving rotating shaft 415 can drive the fisheye bearing connecting rod 416 to move, and drive the adjusting plate 417 to move, change the adjustment position, so that the annular array suction cup 418 can adsorb the outer wall of the new pipe material, and then the cutting unit 3 is set to complete the cutting of the new pipe material, and then the three supporting slide rails 411 are coordinated to adjust the position of the new pipe material, so that the new pipe material can be sleeved on the traction tube, and then the traction tube is warmed up; When the new material of the pipeline is sleeved on the traction tube, the telescopic cylinder 421 starts to work, and the moving telescopic cylinder 421 pushes the rotating part 423 to move. The moving rotating part 423 can drive the shell 422 to move, so that the squeezing roller 4213 moves in the axial direction of the traction tube. After it moves a certain distance, the telescopic cylinder 421 stops working, and then the driving cylinder 426 starts to work, and the moving driving cylinder 426 drives the first gear 427 to rotate, and then the moving first gear 427 drives the second gear 429 meshing with it to rotate, and then the moving second gear 429 can drive another second gear 429 to rotate through the set rotating shaft 428, driving the double-sided gears to move in the length direction of the limit seat 4210, and then adjust the position of the movable seat 4212 to make the squeezing roller 4213 and the new material of the pipeline be meshed with each other. The outer wall of the material is abutted, and the remaining squeezing rollers 4213 are synchronously driven by the gear ring 4214, and then the rotating part 423 drives the squeezing rollers 4213 to rotate, and the new material of the pipeline is squeezed to make it fit the traction tube, so as to complete the heating of the traction tube; after the heating work is completed, the driving cylinder 426 and the telescopic cylinder 421 start to move, so that the squeezing roller 4213 is away from the new material of the pipeline and the squeezing area of the squeezing roller 4213 is changed. When the squeezing roller 4213 moves to a predetermined position, the driving cylinder 426 starts to work, so that the squeezing roller 4213 is abutted against the outer wall of the traction tube, and then the telescopic cylinder 421 starts to work again, so that the top of the squeezing roller 4213 is abutted against the diameter surface of the new material of the pipeline, so that the new material of the pipeline is separated from the traction tube, and then by repeating the above steps, the temperature of the traction tube is increased, and the traction tube is heated; When the first actuator and the second actuator are required to work, the actuator motor 21 starts to work, and the moving actuator motor 21 can drive the rotating seat 23 to rotate, thereby driving the movable shaft 24 to move, and the rotating movable shaft 24 can drive the third gear 26 to move, so that the moving third gear 26 can drive the fourth gear 27 to rotate, and the moving fourth gear 27 can drive the connecting shaft 28 to rotate. At this time, the moving connecting shaft 28 can drive the first actuator and the second actuator to move, thereby driving the hammer rod 212 to perform a predetermined movement, completing the cleaning or hole opening work of the solidified plastic, and ensuring the smooth discharge of the gas in the extruder 1; when the connecting shaft 28 starts to rotate, the moving connecting shaft 28 can drive the cam 29 to move, and the moving cam 29 can drive the actuator rod 210 to move. Thereby, the driven rod 211 and the hammer rod 212 can be driven to move in the axial direction thereof, so that the hammer rod 212 can impact the solidified plastic; when the connecting shaft 28 starts to rotate, the moving connecting shaft 28 can drive the main gear 213 to move, and then the moving main gear 213 can drive the driven gear 214 to rotate, and the third bevel gear 33 is driven to move through the provided connecting shaft 215, and then the moving third bevel gear 33 drives the fourth bevel gear 34 to move, and then the rotating rod 218 can be driven to rotate, and the fifth gear 219 can be driven to rotate, and then the moving fifth gear 219 can drive the sixth gear 25 to rotate, and the moving sixth gear 25 drives the hammer rod 212 to rotate, so that the hammer rod 212 can open a hole in the solidified plastic, thereby ensuring the smooth progress of the gas discharge work.
[0034] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. An extrusion molding device, characterized in that: include: An extruder (1) is used to melt and extrude plastic particles to complete the production of a pressure pipe; A shaping box (5) is used to transport the pressure pipe extruded by the extruder (1), and has a built-in traction tube to shape the pressure pipe during transportation; A cutting unit (3), located between the extruder (1) and the shaping box (5), and used for cutting new material extruded from the extruder (1); A docking unit (4) is used to carry the cut new material and to sleeve the annular new material onto the traction tube to increase the temperature of the traction tube; The docking unit (4) comprises an adjustment component (41), a pressing component (42), a first fixing plate (43) and a second fixing plate (44); A first fixing plate (43) connected to the extruder (1); Adjustment components (41), three in number and arranged obliquely, for changing the position of new material; A second fixing plate (44) used for connecting to the adjustment assembly (41); The extrusion assembly (42) is connected to the second fixing plate (44) and is used to extrude the new material on the traction tube and to separate the new material from the traction tube after the traction tube heating work is completed.
2. An extrusion molding device according to claim 1, characterized in that: The adjustment component (41) comprises an inclined support rail (411), a drive motor (412) arranged on the support rail (411), a drive screw (413) connected to the output end of the drive motor (412), an adjustment block (414) connected to the drive screw (413), a rotation shaft (415) symmetrically arranged on the adjustment block (414), a fisheye bearing connecting rod (416) movably connected to the rotation shaft (415), an adjustment plate (417) movably connected to the other end of the fisheye bearing connecting rod (416), and a ring array suction cup (418) arranged on the adjustment plate (417); The first fixing plate (43), the second fixing plate (44) and the adjustment plate (417) are all provided with through holes.
3. An extrusion molding device according to claim 2, characterized in that: The extrusion assembly (42) comprises a telescopic cylinder (421) fixedly mounted on the first fixed plate (43), a rotating part (423) connected to the output end of the telescopic cylinder (421), a shell (422) connected to the rotating end of the rotating part (423), a driving part and a limit seat (4210) built into the shell (422), a double-sided rack (4211) movably connected to the limit seat (4210), a movable seat (4212) connected to the double-sided rack (4211), and an extrusion roller (4213) arranged on the movable seat (4212); The axial direction of the squeezing roller (4213) is parallel to the axial direction of the traction tube.
4. An extrusion molding device according to claim 3, characterized in that: The driving unit comprises a mounting shaft (424) built into the housing (422), a hinge seat (425) arranged at the top of the housing (422), a driving cylinder (426) movably connected to the hinge seat (425), a first gear (427) movably connected to the output end of the driving cylinder (426) and connected to the housing (422), a rotating shaft (428) symmetrically arranged on the housing (422) and located on both sides of the limiting seat (4210), two second gears (429) sleeved on the rotating shaft (428), and a gear ring (4214) sleeved on the mounting shaft (424); One of the second gears (429) is meshed with the double-sided rack (4211), and the other second gear (429) is meshed with the gear ring (4214).
5. An extrusion molding device according to claim 1, characterized in that: The cutting unit (3) comprises a mounting seat (31) arranged on the extruder (1), a plurality of bases evenly arranged on the mounting seat (31), an adjusting motor (32) arranged on the base, a first bevel gear (216) connected to the output end of the adjusting motor (32), a second bevel gear (217) meshing with the first bevel gear (216), a transmission shaft (35) connected to the second bevel gear (217), a transmission gear (36) and a drive gear (37) sleeved on the transmission shaft (35), a toothed ring (38) respectively meshing with the drive gear (37) and sleeved on the mounting seat (31), a mounting plate (39) fixedly mounted on the toothed ring (38), an adjusting cylinder (310) fixedly connected to the mounting plate (39), a cutting knife (311) arranged at the output end of the adjusting cylinder (310), and a chain for connecting the transmission gear (36).
6. An extrusion molding device according to claim 1, characterized in that: The extruder (1) is also provided with an exhaust pipe, and the exhaust pipe is provided with an ash removal unit (2); The dust removal unit (2) comprises a mounting shell (22), an actuator motor (21) arranged in the mounting shell (22), a transmission member connected to an output end of the actuator motor (21), a first actuator and a second actuator respectively connected to the transmission member, and a hammering rod (212) respectively connected to the first actuator and the second actuator; The free end of the hammer rod (212) is a conical structure, and a spiral air passage is provided in the circumferential direction of the hammer rod (212); The movement of the transmission member is controlled by the actuator motor (21), so that the first actuator and the second actuator can drive the hammer rod (212) to rotate and move along the axial direction of the hammer rod (212).
7. An extrusion molding device according to claim 6, characterized in that: The transmission member comprises a rotating seat (23) connected to the output end of the actuator motor (21), a movable shaft (24) arranged on the rotating seat (23), a third gear (26) sleeved on the movable shaft (24), a connecting shaft (28) arranged in the mounting shell (22), and a fourth gear (27) sleeved on the connecting shaft (28) and meshing with the third gear (26).
8. An extrusion molding device according to claim 7, characterized in that: The first actuator comprises a cam (29) arranged at one end of the connecting shaft (28), an actuator rod (210) arranged in a protruding area of the cam (29) and movably connected to the cam (29), and a driven rod (211) movably connected to the actuator rod (210); A limiting chamber is provided in the mounting shell (22), and the driven rod (211) is located in the limiting chamber, so that the driven rod (211) moves along the axis direction of the driven rod (211); The driven rod (211) is connected to the hammer rod (212).
9. An extrusion molding device according to claim 7, characterized in that: The second actuator comprises a main gear (213) arranged at the other end of the connecting shaft (28), a slave gear (214) connected to the main gear (213) and movably connected to the mounting shell (22), a connecting shaft (215) arranged on the slave gear (214), a third bevel gear (33) sleeved on the connecting shaft (215), a fourth bevel gear (34) meshed with the third bevel gear (33), a rotating rod (218) connected to the fourth bevel gear (34), a fifth gear (219) sleeved on the rotating rod (218), and a sixth gear (25) meshed with the fifth gear (219) and sleeved on the hammering rod (212); The sixth gear (25) is further provided with a hexagonal mounting hole, the mounting shell (22) is provided with a chamber, the sixth gear (25) is located in the chamber, and the sixth gear (25) abuts against an inner wall of the chamber.
10. A pressure pipe with internal texture, produced by using an extrusion molding device as claimed in any one of claims 1 to 9, characterized in that: The inner wall of the pressure pipe with internal texture is provided with a plurality of connected protrusions at intervals to form an internal thread for supporting the pressure pipe.
Citation Information
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