A distributing device for inverted arch pouring

By combining the design of the trestle bridge and the concrete placement device, the multi-point uniform pouring and flow rate control of the invert arch concrete were achieved, which solved the problems of construction interruption and uneven quality in the traditional concrete placement method, and improved construction efficiency and safety.

CN119981968BActive Publication Date: 2025-12-23THE THIRD ENG CO LTD OF CHINA RAILWAY SEVENTH GRP
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Patent Information

Application Number
CN202510178289.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-23
Estimated Expiration
2045-02-18

AI Technical Summary

Technical Problem

In the traditional invert arch pouring process, concrete mixer trucks occupy the construction channel, causing construction interruptions, uneven material distribution, and safety hazards. Furthermore, existing equipment has difficulty controlling the flow rate and has a low degree of automation, which affects construction efficiency and quality.

Method used

The concrete placement device, which includes a trestle, a traveling mechanism, a forming mechanism, and No. 1 and No. 2 concrete placement mechanisms, uses components such as concrete pump trucks, delivery pipes, chutes, and control units to achieve multi-point placement, automated movement, and flow rate control, ensuring uniform concrete flow and angle adjustment, and reducing voids and air bubbles.

Benefits of technology

It improved the density and construction efficiency of the inverted arch concrete, reduced labor requirements, avoided material waste, ensured construction continuity and quality, and shortened construction time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a distributing device for inverted arch pouring, relates to the technical field of inverted arch construction, and is characterized in that the distributing device is erected on the inverted arch through a trestle bridge, inverted arch formworks are installed, concrete is made to enter a conveying pipe through a concrete pump truck, the concrete is made to fall into the inverted arch along a chute trough of the chute through the chute, the chute is made to be movable along the trestle bridge through a moving unit, so that the concrete can be continuously and uniformly poured into the whole inverted arch, the uniform distribution and the consistent thickness of the concrete are ensured, the overall quality of the inverted arch is improved, the angle of pouring of the first chute is adjusted through an adjusting unit, the concrete can be uniformly distributed to every corner of the inverted arch formwork, and the flowing speed of the concrete in the first chute is controlled through a control unit, so that the concrete can stably flow out.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of inverted arch construction, in particular to a distribution device for inverted arch pouring. BACKGROUND

[0002] The distribution device for inverted arch pouring is mainly used for tunnel construction. The inverted arch is a reverse arch structure for improving the stress condition of the upper support structure to solve the problem of insufficient foundation bearing capacity. Therefore, the pouring distribution quality of the inverted arch is related to the overall stability of the tunnel.

[0003] In the traditional distribution method, the concrete truck is used for distribution on the trestle. Due to the large amount of inverted arch concrete, the tunnel construction channel is interrupted due to the occupation of the inverted arch trestle by the concrete tank truck during inverted arch construction. In addition, the inverted arch formwork needs to be installed before pouring and removed after pouring, which affects the construction progress. The concrete truck may interfere with the excavation of the inverted arch below, which poses a safety hazard.

[0004] The existing distribution device uses a chute to convey concrete, which is difficult to control the flow rate of the concrete and cannot ensure that the concrete flows out uniformly and stably, affecting the continuity of the construction, which may produce bubbles and cavities during concrete distribution, affecting the quality of the distribution. In addition, the existing distribution device requires a large amount of manual intervention and operation, which has low automation and affects the efficiency of the construction. SUMMARY

[0005] The purpose of the present application is to provide a distribution device for inverted arch pouring to solve the problems in the prior art.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0007] A distribution device for inverted arch pouring, the distribution device comprising a trestle, a walking mechanism, a forming mechanism, a first distribution mechanism and a second distribution mechanism, the trestle and the forming mechanism being fixedly connected, the first distribution mechanism being provided with two, the first distribution mechanism and the trestle being fixedly connected, the second distribution mechanism being provided with two, the first distribution mechanism and the second distribution mechanism being fixedly connected, the walking mechanism and the trestle being fixedly connected.

[0008] The first distribution mechanism comprises a concrete pump truck, a conveying pipe, a fixing frame, a moving unit, a first chute, an adjusting unit, a control unit and a spring, the concrete pump truck and the conveying pipe being fixedly connected, the fixing frame and the conveying pipe being fixedly connected, the moving unit and the fixing frame being fixedly connected, the moving unit and the trestle being slidingly connected, the first chute and the fixing frame being in abutment, the first chute and the adjusting unit being in transmission connection, the adjusting unit and the trestle being fixedly connected, the control unit being provided with two, the control unit and the first chute being slidingly connected, the moving unit and the second distribution mechanism being fixedly connected, the spring being fixedly connected at both ends to the two control units.

[0009] Through the trestle bridge, the forming mechanism is installed on the inverted arch, the inverted arch is poured through the first distributing mechanism and the second distributing mechanism, the concrete is distributed from both sides and the middle through the setting of the two first distributing mechanisms and the two second distributing mechanisms, the concrete enters the conveying pipe through the concrete pump truck, the concrete falls into the inverted arch along the chute of the first chute through the first chute, the first chute can move along the trestle bridge through the moving unit, so that the concrete can be continuously and uniformly poured into the inverted arch, ensuring uniform distribution and consistent thickness of the concrete, improving the overall quality of the inverted arch, the moving unit automatically moves the first chute, reducing the demand for manual labor and reducing the intensity of labor, the angle of the first chute is adjusted through the adjusting unit, so that the concrete can be uniformly distributed to every corner of the forming mechanism, reducing the voids caused by insufficient local distribution, thereby improving the density of the concrete and improving the overall quality of the distribution, the flow rate of the concrete in the first chute is controlled through the control unit, so that the concrete can flow out stably and continuously, reducing the interruption of distribution caused by unstable flow rate, improving construction efficiency, avoiding material waste caused by excessive flow rate, thereby saving materials, the control unit moves in the reset direction through the spring, thereby responding to the change of the flow rate and accurately controlling the flow rate.

[0010] Further, the control unit comprises a first sliding block, a first connecting rod, a first sliding plate, a first inclined plate and a first baffle, the first sliding block is slidably connected with the first chute, the first connecting rod is fixedly connected with the first sliding block, the first chute is provided with a first sliding groove, the first connecting rod is slidably connected with the first sliding groove, the first sliding plate has two blocks, the first sliding plate is fixedly connected with the first sliding block, the first chute is provided with a second sliding groove, the first sliding plate is slidably connected with the second sliding groove, the first sliding plate is slidably connected with the first sliding groove, the first inclined plate is fixedly connected with the first connecting rod, the first inclined plate is slidably connected with the first baffle, the first baffle is provided with a first through groove, the first through groove is slidably connected with the first chute, and the first inclined plate is fixedly connected with the spring.

[0011] The first sliding block moves to the direction of the concrete flow according to the flow rate and flow of the concrete in the first chute, the first connecting rod enables the first inclined plate to move with the first sliding block, the inclined surface of the first inclined plate enables the first baffle to slide upwards along the first through groove, thereby accurately controlling the cross-sectional area of the outlet, accurately adjusting the flow rate, the first sliding plate is fixedly connected with the first sliding block, the first sliding plate can slide in the second chute, the first sliding plate moves with the first sliding block, and the first chute is always not through the first chute, so that the concrete cannot flow out of the first chute, thereby avoiding waste of materials, the first inclined plate is fixedly connected with the spring, when the flow of the concrete changes, the first inclined plate can drive the first sliding block to move to the initial position, and the height of the first baffle is lowered, thereby adjusting the flow of the concrete.

[0012] Further, the adjusting unit comprises two mounting plates, a sliding rod, a first base and a first motor, the mounting plates are fixedly connected with the stack, the sliding rod is rotatably connected with the two mounting plates at both ends, the first base is fixedly connected with the mounting plates, the first motor is fixedly connected with the first base, the output end of the first motor is fixedly connected with the sliding rod, the sliding rod is connected with the key groove of the first chute, and the fixed frame is provided with a through hole, and the sliding rod passes through the through hole.

[0013] The mounting plates enable the sliding rod to be installed at a specified position, the fixed frame is provided with a through hole, the sliding rod passes through the through hole, the first chute is provided with a groove for moving the first chute, the first chute can slide back and forth on the sliding rod and can rotate, the first chute is connected with the key groove of the sliding rod, so that the first chute can rotate with the sliding rod, thereby adjusting the angle of the first chute, the first motor can exert torque on the sliding rod through the connection between the output end of the first motor and the sliding rod, thereby changing the angle of the sliding rod, adjusting the angle of the sliding rod, adjusting the angle of the first chute, and uniformly distributing the concrete to each corner of the inverted arch, reducing the gap caused by insufficient local distribution, thereby improving the compactness of the concrete and the overall quality of the distribution.

[0014] Further, the moving unit comprises a first guide rail, a first wheel, a first shell, a second base and a second motor, the first guide rail is fixedly connected with the stack, the first wheel is slidably connected with the first guide rail, the first wheel is rotatably connected with the first shell, the second base is fixedly connected with the first shell, the second motor is fixedly connected with the second base, the output end of the second motor is fixedly connected with the first wheel, the first shell is fixedly connected with the fixed frame, the first shell is fixedly connected with the second distribution mechanism, the first shell is fixedly connected with the second distribution mechanism, and the first shell is fixedly connected with the fixed frame.

[0015] The first guide rail enables the first wheel to move on the trestle, the second motor is connected with the first wheel at the output end, the second motor can drive the first wheel to rotate, the first wheel is connected to drive the first shell to move on the trestle, the first shell is fixedly connected with the fixing frame, thereby driving the fixing frame to move on the trestle, the first chute connected with the fixing frame moves, the automatic distribution of the material in the first chute is realized, the first chute moves from the end of the inverted arch to the end, thereby realizing the automatic distribution of the material and improving the construction efficiency.

[0016] Further, the second material distribution mechanism comprises a second chute, a second sliding block, a second connecting rod, a second sliding plate, a second inclined plate and a second baffle, the second chute is slidably connected with the second sliding block, the second chute is provided with a third sliding groove, the second connecting rod is slidably connected with the third sliding groove, the second sliding block is fixedly connected with the second connecting rod, the second sliding plate is fixedly connected with the second sliding block, the second sliding plate is slidably connected with the third sliding groove, the second chute is provided with a fourth sliding groove, the second sliding plate is slidably connected with the fourth sliding groove, the second inclined plate is fixedly connected with the second connecting rod, the second baffle is slidably connected with the second inclined plate, the second chute is provided with a second through groove, the second baffle is slidably connected with the second through groove, and the second chute is fixedly connected with the first shell.

[0017] The second chute is fixedly connected with the first shell, so that the second chute can automatically distribute the material, the concrete is conveyed to the second chute through the conveying pipe, the second sliding block moves to the outlet along with the flow of the concrete, the second inclined plate moves along with the second sliding block through the second connecting rod, and the second baffle is pushed to slide upward along the second through groove, so that the cross-sectional area of the outlet is accurately controlled, the flow rate is accurately adjusted, the second sliding plate is fixedly connected with the second sliding block, the second sliding plate can slide in the fourth sliding groove, the second sliding plate moves along with the second sliding block, the third sliding groove is not through the second chute at all time, the concrete is prevented from flowing out of the third sliding groove, and material waste is avoided, when the flow of the concrete changes, the second baffle slides downward, the height of the first baffle is lowered, the second inclined plate drives the second sliding block to move to the initial position, and the flow of the concrete is adjusted, the material is distributed at the same time as the first material distribution mechanism, the distribution time is shortened, and the material is more uniform due to the multi-point distribution.

[0018] Further, the forming mechanism comprises a second guide rail, a second wheel, a second shell, a third motor, a hydraulic cylinder and an inverted arch formwork, the second guide rail is fixedly connected with the trestle, the second wheel is slidably connected with the second guide rail, the second shell is rotationally connected with the second wheel, the third motor is fixedly connected with the second shell, the output end of the third motor is fixedly connected with the second wheel, the hydraulic cylinder is fixedly connected with the second shell, and the output end of the hydraulic cylinder is fixedly connected with the inverted arch formwork.

[0019] The third motor drives the second wheel to rotate, the second wheel drives the second shell to move on the second guide rail, the inverted arch formwork is moved to the specified position, the inverted arch formwork is driven to move downward and install by the hydraulic cylinder, the inverted arch formwork is distributed by the first distributing mechanism and the second distributing mechanism, after the distribution is completed, the inverted arch formwork is lifted by the hydraulic cylinder, the third motor drives the second wheel to rotate, the inverted arch formwork is moved to the next station, and the automation of construction is realized.

[0020] Further, the bottom surface of the first sliding block is triangular, and the outlet of the first chute gradually decreases along the flowing direction.

[0021] By setting the bottom surface of the first sliding block as triangular, the outlet of the first chute gradually decreases along the flowing direction, so that the area decreases when the first sliding block moves to the outlet of the first chute, thereby reducing the flow of concrete, assisting the first baffle to further fine-tune the flow rate of concrete, and ensuring the uniform flow rate of concrete.

[0022] Further, the bottom surface of the second sliding block is triangular, and the outlet of the second chute gradually decreases along the flowing direction.

[0023] By setting the bottom surface of the second sliding block as triangular, the outlet of the second chute gradually decreases along the flowing direction, so that the area decreases when the second sliding block moves to the outlet of the second chute, thereby reducing the flow of concrete, assisting the second baffle to further fine-tune the flow rate of concrete, and ensuring the uniform flow rate of concrete.

[0024] Compared with the prior art, the beneficial effects of the present application are:

[0025] 1. By the first sliding block, the first sliding block is moved according to the force of the concrete flow on the first sliding block, thereby controlling the lifting of the first baffle, and further controlling the area of the outlet, realizing the control of the flow rate of concrete, and further fine-tuning the flow rate of concrete by the tapered sliding block cooperating with the gradually decreasing outlet, ensuring that the concrete can flow out uniformly and stably, so that the inverted arch can form a dense concrete layer, reducing bubbles and cavities generated during concrete distribution, and improving the quality of distribution.

[0026] 2. By driving the slide rod to rotate by the first motor, the angle adjustment of the first chute is realized, so that the concrete can fall into every corner of the inverted arch, reducing the gaps caused by insufficient local distribution, thereby improving the density of the concrete, and further improving the overall quality of the distribution.

[0027] 3. By driving the first wheel to rotate by the second motor, the first shell drives the first chute and the second chute to move, realizing the automation of distribution, so that the distribution mechanism can move from the head end of the inverted arch to the end, thereby realizing the automatic connection distribution and improving the construction efficiency.

[0028] 4. The first and second distributing mechanisms are used to distribute the material from multiple points, shorten the material distribution time, improve the construction efficiency, and the multiple points distribution makes the material distribution more uniform.

[0029] 5. The concrete is delivered to the chute by the concrete pump to distribute the inverted arch, so that the material distribution does not occupy the trestle during the construction, thereby allowing other construction vehicles to pass, and improving the construction efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0031] Figure 2 It is a schematic diagram of the first distributing mechanism structure of the present application;

[0032] Figure 3 It is a partial A enlarged view of Figure 2

[0033] Figure 4 It is a schematic diagram of the adjusting unit structure of the present application;

[0034] Figure 5 It is a partial B enlarged view of Figure 2

[0035] Figure 6 It is a partial C enlarged view of Figure 2

[0036] Figure 7 It is a schematic diagram of the forming mechanism structure of the present application;

[0037] Figure 8 It is a partial D enlarged view of Figure 7

[0038] Figure 9 It is a partial E enlarged view of Figure 7

[0039] Figure 10 It is a schematic diagram of the first chute structure of the present application;

[0040] Figure 11 It is a schematic diagram of the second chute structure of the present application.

[0041] ​​​​​In the diagram: 1. Trestle; 2. Traveling mechanism; 3. Forming mechanism; 31. Guide rail No. 2; 32. Wheel No. 2; 33. Outer shell No. 2; 34. Motor No. 3; 35. Hydraulic cylinder; 36. Invert arch formwork; 4. Concrete placing mechanism No. 1; 41. Concrete pump truck; 42. Conveying pipe; 43. Fixing frame; 431. Through hole; 44. Moving unit; 441. Guide rail No. 1; 442. Wheel No. 1; 443. Outer shell No. 1; 444. Base No. 2; 445. Motor No. 2; 45. Chute No. 1; 451. Slide chute No. 1; 452. Slide chute No. 2; 453. No. 1 46. ​​Through slot; 46. Adjustment unit; 461. Mounting plate; 462. Slide rod; 463. No. 1 base; 464. No. 1 motor; 47. Control unit; 471. No. 1 sliding block; 472. No. 1 connecting rod; 473. No. 1 sliding plate; 474. No. 1 inclined plate; 475. No. 1 baffle; 48. Spring; 5. No. 2 fabric feeding mechanism; 51. No. 2 chute; 511. No. 3 chute; 512. No. 4 chute; 513. No. 2 through slot; 52. No. 2 sliding block; 53. No. 2 connecting rod; 54. No. 2 sliding plate; 55. No. 2 inclined plate; 56. No. 2 baffle. Detailed Implementation

[0042] Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0043] Example: Figures 1-11 As shown, the present invention provides a technical solution for a concrete placement device for invert arch casting. The concrete placement device includes a trestle 1, a traveling mechanism 2, a forming mechanism 3, a first concrete placement mechanism 4 and a second concrete placement mechanism 5. The trestle 1 and the forming mechanism 3 are fixedly connected. There are two first concrete placement mechanisms 4, which are fixedly connected to the trestle 1. There are two second concrete placement mechanisms 5, which are fixedly connected to the first concrete placement mechanism 4 and the second concrete placement mechanism 5. The traveling mechanism 2 is fixedly connected to the trestle 1.

[0044] The No. 1 placing mechanism 4 includes a concrete pump truck 41, a conveying pipe 42, a fixed frame 43, a moving unit 44, a No. 1 chute 45, an adjusting unit 46, a control unit 47, and a spring 48. The concrete pump truck 41 and the conveying pipe 42 are fixedly connected. The fixed frame 43 and the conveying pipe 42 are fixedly connected. The moving unit 44 and the fixed frame 43 are fixedly connected. The moving unit 44 and the trestle 1 are slidably connected. The No. 1 chute 45 and the fixed frame 43 abut against each other. The No. 1 chute 45 and the adjusting unit 46 are connected by transmission. The adjusting unit 46 and the trestle 1 are fixedly connected. There are two control units 47. The control units 47 and the No. 1 chute 45 are slidably connected. The moving unit 44 and the No. 2 placing mechanism 5 are fixedly connected. The two ends of the spring 48 are fixedly connected to the two control units 47.

[0045] Through the trestle 1, which is erected on the inverted arch, the walking mechanism 2 enables the trestle 1 to move, and the forming mechanism 3 is installed on the inverted arch, and the inverted arch is poured through the first distributing mechanism 4 and the second distributing mechanism 5, and the concrete is distributed from both sides and the middle through the arrangement of the two first distributing mechanisms 4 and the two second distributing mechanisms 5, and the concrete enters the conveying pipe 42 through the concrete pump truck 41, and the concrete falls into the inverted arch along the chute of the first chute 45, and the first chute 45 can move along the trestle 1 through the moving unit 44, so that the concrete can be continuously and uniformly poured into the inverted arch, ensuring uniform distribution and consistent thickness of the concrete, improving the overall quality of the inverted arch, and the moving unit 44 enables the first chute 45 to move automatically, reducing the demand for manual labor and reducing the intensity of labor, and the angle of pouring of the first chute 45 is adjusted through the adjusting unit 46, so that the concrete can be uniformly distributed to every corner of the forming mechanism 3, reducing the voids caused by insufficient local distribution, thereby improving the density of the concrete and improving the overall quality of the distribution, and the control unit 47 controls the flow rate of the concrete in the first chute 45, so that the concrete can flow stably and continuously, reducing the interruption of distribution caused by unstable flow rate, improving construction efficiency, avoiding material waste caused by excessive flow rate, thereby saving materials, and the control unit 47 moves in the reset direction through the spring 48, thereby responding to changes in flow rate and accurately controlling the flow rate.

[0046] As shown in Figure 2 and Figure 3 , the control unit 47 comprises a first sliding block 471, a first connecting rod 472, a first sliding plate 473, a first inclined plate 474 and a first baffle 475, the first sliding block 471 and the first chute 45 are slidingly connected, the first connecting rod 472 and the first sliding block 471 are fixedly connected, the first chute 45 is provided with a first sliding groove 451, the first connecting rod 472 and the first sliding groove 451 are slidingly connected, the first sliding plate 473 is provided with two pieces, the first sliding plate 473 and the first sliding block 471 are fixedly connected, the first chute 45 is provided with a second sliding groove 452, the first sliding plate 473 and the second sliding groove 452 are slidingly connected, the first sliding plate 473 and the first sliding groove 451 are slidingly connected, the first inclined plate 474 and the first connecting rod 472 are fixedly connected, the first inclined plate 474 and the first baffle 475 are slidingly connected, the first baffle 475 is provided with a first through slot 453, the first through slot 453 and the first chute 45 are slidingly connected, and the first inclined plate 474 and the spring 48 are fixedly connected.

[0047] Through the first sliding block 471, according to the flow rate and flow of the concrete in the first chute 45, the first sliding block 471 is moved to the direction of the concrete flow, through the first connecting rod 472, the first inclined plate 474 is moved with the first sliding block 471, through the slope of the first inclined plate 474, the first baffle 475 is slid upward along the first through slot 453, so as to accurately control the cross-sectional area of the outlet, accurately adjust the flow rate, through the fixed connection between the first sliding plate 473 and the first sliding block 471, the first sliding plate 473 can slide in the second chute 452, so that the first sliding plate 473 moves with the first sliding block 471, so that the first sliding groove 451 is not through the first chute 45 all the time, avoiding the concrete flowing out of the first sliding groove 451, thereby avoiding the waste of materials, through the fixed connection between the first inclined plate 474 and the spring 48, when the flow of the concrete changes, the first inclined plate 474 can drive the first sliding block 471 to move to the initial position, and the height of the first baffle 475 is lowered, so as to adjust the flow of the concrete.

[0048] As shown in Figures 2-4 and Figure 9 , the adjusting unit 46 includes a mounting plate 461, a sliding rod 462, a first base 463 and a first motor 464, the mounting plate 461 is provided with two, the mounting plate 461 is fixedly connected with the stack bridge 1, the sliding rod 462 is rotatably connected with the two mounting plates 461 at both ends, the first base 463 is fixedly connected with the mounting plate 461, the first motor 464 is fixedly connected with the first base 463, the output end of the first motor 464 is fixedly connected with the sliding rod 462, and the sliding rod 462 is connected with the key groove of the first chute 45, and the fixed frame 43 is provided with a through hole 431, and the sliding rod 462 passes through the through hole 431.

[0049] Through the mounting plate 461, the sliding rod 462 can be installed at a specified position, through the through hole 431 provided in the fixed frame 43, the sliding rod 462 passes through the through hole 431, the first chute 45 is provided with a groove for moving the first chute 45, so that the first chute 45 can slide back and forth on the sliding rod 462, and the first chute 45 can rotate, and the first chute 45 is connected with the key groove of the sliding rod 462, so that the first chute 45 can rotate with the sliding rod 462, thereby adjusting the angle of the first chute 45, through the connection between the output end of the first motor 464 and the sliding rod 462, the first motor 464 can exert torque on the sliding rod 462, thereby changing the angle of the sliding rod 462, realizing the angle adjustment of the sliding rod 462, and the angle of the first chute 45 is adjusted, so that the concrete can be uniformly distributed to each corner of the inverted arch, reducing the gap caused by insufficient local distribution, thereby improving the compactness of the concrete, and further improving the overall quality of the distribution, when filling for the second time, through the angle adjustment, the other end of the first chute 45 is directed to the center direction of the inverted arch, and the filling layer is distributed.

[0050] As shown in Figure 2 and Figure 5As shown in the figure, the moving unit 44 comprises a first guide rail 441, a first wheel 442, a first shell 443, a second base 444 and a second motor 445, the first guide rail 441 is fixedly connected with the trestle 1, the first wheel 442 is slidably connected with the first guide rail 441, the first wheel 442 is rotatably connected with the first shell 443, the second base 444 is fixedly connected with the first shell 443, the second motor 445 is fixedly connected with the second base 444, the output end of the second motor 445 is fixedly connected with the first wheel 442, the first shell 443 is fixedly connected with the fixed frame 43, the first shell 443 is fixedly connected with the first chute 45, the first shell 443 is fixedly connected with the second chute 51.

[0051] The first wheel 442 can move on the trestle 1 along the first guide rail 441, the second motor 445 can drive the first wheel 442 to rotate through the connection between the output end of the second motor 445 and the first wheel 442, the first wheel 442 can drive the first shell 443 to move on the trestle 1, the fixed frame 43 can move on the trestle 1 through the connection between the first shell 443 and the fixed frame 43, the first chute 45 connected with the fixed frame 43 can move, the automatic distribution of the first chute 45 is realized, the first chute 45 can move from the end of the inverted arch to the end, and the automatic connection and distribution are realized, thereby improving the construction efficiency.

[0052] As shown in the figure, Figure 2 and Figure 6 As shown in the figure, the second chute 51 comprises a second chute 51, a second sliding block 52, a second connecting rod 53, a second sliding plate 54, a second inclined plate 55 and a second baffle 56, the second chute 51 is slidably connected with the second sliding block 52, the second chute 51 is provided with a third sliding groove 511, the second connecting rod 53 is slidably connected with the third sliding groove 511, the second sliding block 52 is fixedly connected with the second connecting rod 53, the second sliding plate 54 is fixedly connected with the second sliding block 52, the second sliding plate 54 is slidably connected with the third sliding groove 511, the second chute 51 is provided with a fourth sliding groove 512, the second sliding plate 54 is slidably connected with the fourth sliding groove 512, the second inclined plate 55 is fixedly connected with the second connecting rod 53, the second baffle 56 is slidably connected with the second inclined plate 55, the second chute 51 is provided with a second through groove 513, the second baffle 56 is slidably connected with the second through groove 513, and the second chute 51 is fixedly connected with the first shell 443.

[0053] By fixing the No. 2 chute 51 and the No. 1 outer casing 443 together, the No. 2 chute 51 can achieve automated connection and material placement. Concrete is transported to the No. 2 chute 51 through the conveying pipe 42. The No. 2 sliding block 52 moves towards the outlet according to the flow rate of concrete. Through the No. 2 connecting rod 53, the No. 2 inclined plate 55 moves with the No. 2 sliding block 52 and pushes the No. 2 baffle 56 to slide upward along the No. 2 through channel 513, thereby precisely controlling the cross-sectional area of ​​the outlet and accurately adjusting the flow rate. By fixing the No. 2 sliding plate 54 and the No. 2 sliding block 52 together, the No. 2 sliding plate 54 can... The sliding of chute 512 causes sliding plate 54 to move with sliding block 52, ensuring that chute 511 is always not connected to chute 51, thus preventing concrete from flowing out of chute 511 and avoiding material waste. When the concrete flow rate decreases, baffle 56 slides downward, causing baffle 475 to drop in height. Inclined plate 55 can drive sliding block 52 to move back to its initial position, thereby adjusting the concrete flow rate. By distributing concrete simultaneously with distributing material from ...

[0054] like Figure 7 and Figure 8 As shown, the forming mechanism 3 includes a second guide rail 31, a second wheel 32, a second outer shell 33, a third motor 34, a hydraulic cylinder 35, and an inverted arch template 36. The second guide rail 31 is fixedly connected to the trestle 1, the second wheel 32 is slidably connected to the second guide rail 31, the second outer shell 33 is rotatably connected to the second wheel 32, the third motor 34 is fixedly connected to the second outer shell 33, the output end of the third motor 34 is fixedly connected to the second wheel 32, the hydraulic cylinder 35 is fixedly connected to the second outer shell 33, and the output end of the hydraulic cylinder 35 is fixedly connected to the inverted arch template 36.

[0055] The No. 2 wheel 32 is driven by the No. 3 motor 34 to rotate, which in turn drives the No. 2 outer shell 33 to move on the No. 2 guide rail 31, thus moving the inverted arch formwork 36 to the designated position. The inverted arch formwork 36 is then moved downwards for installation by the hydraulic cylinder 35. The No. 1 material placement mechanism 4 and the No. 2 material placement mechanism 5 are used to place material on the inverted arch formwork 36. After the material placement is completed, the inverted arch formwork 36 is lifted by the hydraulic cylinder 35, and the No. 2 wheel 32 is driven by the No. 3 motor 34 to rotate, thus moving the inverted arch formwork 36 to the next work position, thereby automating the construction process.

[0056] like Figure 10 As shown, the bottom surface of the first sliding block 471 is triangular, and the outlet of the first chute 45 gradually decreases along the outflow direction.

[0057] By setting the first sliding block 471 into a semi-conical shape, the outlet of the first chute 45 gradually decreases. When the first sliding block 471 moves toward the outlet of the first chute 45, the area decreases, thereby reducing the flow rate of concrete. This assists the first baffle 475 in further fine-tuning the flow rate of concrete and ensuring that the concrete flow rate is uniform.

[0058] As Figure 11 shown, the bottom surface of the second sliding block 52 is triangular, and the outlet of the second chute 51 gradually decreases in the flow direction.

[0059] By setting the second sliding block 52 to be conical and gradually reducing the outlet of the second chute 51, the area is reduced when the second sliding block 52 moves to the outlet of the second chute 51, thereby reducing the flow of concrete, assisting the second baffle 56 to further fine-tune the flow rate of the concrete, and ensuring uniform concrete flow rate.

[0060] Working principle: move the trestle 1 to the construction position and erect it through the walking mechanism 2, drive the second wheel 32 through the third motor 34, drive the second shell 33 to move, erect the inverted arch formwork 36 to the inverted arch through the hydraulic cylinder 35, and make the concrete be transported to the first chute 45 and the second chute 51 through the concrete pump truck 41 and the conveying pipe 42, drive the first connecting rod 472 through the first sliding block 471 to make the first inclined plate 474 push the first baffle 475 to move upward, reduce the area of the outlet, thereby controlling the flow, set the bottom surface of the first sliding block 471 to be triangular, and gradually reduce the outlet of the first chute 45 in the flow direction, assist the first baffle 475 to further fine-tune the flow rate of the concrete, drive the second connecting rod 53 through the second sliding block 52 to make the second inclined plate 55 push the second baffle 56 to move upward, reduce the area of the outlet, thereby controlling the flow, set the bottom surface of the second sliding block 52 to be triangular, and gradually reduce the outlet of the second chute 51 in the flow direction, assist the second baffle 56 to further fine-tune the flow rate of the concrete, drive the first wheel 442 through the second motor 445 to make the first shell 443 move on the first guide rail 441, move the first chute 45 and the second chute 51, and drive the sliding rod 462 to rotate through the first motor 464, thereby adjusting the angle of the first chute 45.

[0061] Finally, it should be noted that the above-described only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included in the protection scope of the present application.

Claims

1. A concrete placing device for casting an invert arch, characterized in that: The fabric-laying device includes a trestle (1), a walking mechanism (2), a forming mechanism (3), a first fabric-laying mechanism (4), and a second fabric-laying mechanism (5). The trestle (1) and the forming mechanism (3) are fixedly connected. There are two first fabric-laying mechanisms (4), which are fixedly connected to the trestle (1). There are two second fabric-laying mechanisms (5), which are fixedly connected to the trestle (1). The walking mechanism (2) and the trestle (1) are fixedly connected. The No. 1 placing mechanism (4) includes a concrete pump truck (41), a conveying pipe (42), a fixed frame (43), a moving unit (44), a No. 1 chute (45), an adjusting unit (46), a control unit (47), and a spring (48). The concrete pump truck (41) and the conveying pipe (42) are fixedly connected. The fixed frame (43) and the conveying pipe (42) are fixedly connected. The moving unit (44) and the fixed frame (43) are fixedly connected. The moving unit (44) and the trestle (1) are slidably connected. The No. 1 chute (45) and the fixed frame (43) abut against each other. The No. 1 chute (45) and the adjusting unit (46) are connected by transmission. The adjusting unit (46) and the trestle (1) are fixedly connected. There are two control units (47). The control units (47) and the No. 1 chute (45) are slidably connected. The moving unit (44) and the No. 2 placing mechanism (5) are fixedly connected. The two ends of the spring (48) are fixedly connected to the two control units (47). The control unit (47) includes a first sliding block (471), a first connecting rod (472), a first sliding plate (473), a first inclined plate (474), and a first baffle (475). The first sliding block (471) and the first chute (45) are slidably connected, and the first connecting rod (472) and the first sliding block (471) are fixedly connected. The first chute (45) is provided with a first sliding groove (451), and the first connecting rod (472) and the first sliding groove (451) are slidably connected. There are two first sliding plates (473), and the first sliding plate (473) and the first sliding block (474) are connected. 1) Fixed connection, the first chute (45) is provided with a second chute (452), the first sliding plate (473) and the second chute (452) are slidably connected, the first sliding plate (473) and the first chute (451) are slidably connected, the first inclined plate (474) and the first connecting rod (472) are fixedly connected, the first inclined plate (474) and the first baffle (475) are slidably connected, the first baffle (475) is provided with a first through groove (453), the first through groove (453) and the first chute (45) are slidably connected, and the first inclined plate (474) and the spring (48) are fixedly connected; The adjustment unit (46) includes a mounting plate (461), a slide rod (462), a first base (463), and a first motor (464). There are two mounting plates (461). The mounting plate (461) is fixedly connected to the trestle (1). The two ends of the slide rod (462) are rotatably connected to the two mounting plates (461). The first base (463) is fixedly connected to the mounting plate (461). The first motor (464) is fixedly connected to the first base (463). The output end of the first motor (464) is fixedly connected to the slide rod (462). The slide rod (462) is keyway connected to the first chute (45). The fixing frame (43) is provided with a through hole (431). The slide rod (462) passes through the through hole (431). The moving unit (44) includes a first guide rail (441), a first wheel (442), a first outer shell (443), a second base (444), and a second motor (445). The first guide rail (441) is fixedly connected to the trestle (1), the first wheel (442) is slidably connected to the first guide rail (441), the first wheel (442) is rotatably connected to the first outer shell (443), and the second base (444) is fixedly connected to the first outer shell (443). Fixed connection, the second motor (445) and the second machine base (444) are fixedly connected, the output end of the second motor (445) is fixedly connected to the first wheel (442), the first shell (443) and the fixed frame (43) are fixedly connected, the first shell (443) and the second fabric-laying mechanism (5) are fixedly connected, the first shell (443) and the second fabric-laying mechanism (5) are fixedly connected, and the first shell (443) and the fixed frame (43) are fixedly connected.

2. The concrete placing device for casting an invert arch according to claim 1, characterized in that: The second fabric-making mechanism (5) includes a second chute (51), a second sliding block (52), a second connecting rod (53), a second sliding plate (54), a second inclined plate (55), and a second baffle (56). The second chute (51) and the second sliding block (52) are slidably connected. A third chute (511) is provided on the second chute (51). The second connecting rod (53) and the third chute (511) are slidably connected. The second sliding block (52) and the second connecting rod (53) are fixedly connected. The second sliding plate (54) and the second sliding block (52) are fixedly connected. The second sliding plate (54) and the third sliding groove (511) are slidably connected. The second chute (51) is provided with a fourth sliding groove (512). The second sliding plate (54) and the fourth sliding groove (512) are slidably connected. The second inclined plate (55) and the second connecting rod (53) are fixedly connected. The second baffle (56) and the second inclined plate (55) are slidably connected. The second chute (51) is provided with a second through groove (513). The second baffle (56) and the second through groove (513) are slidably connected. The second chute (51) and the first outer shell (443) are fixedly connected.

3. A concrete placing device for casting an invert arch according to claim 2, characterized in that: The forming mechanism (3) includes a second guide rail (31), a second wheel (32), a second outer shell (33), a third motor (34), a hydraulic cylinder (35), and an inverted arch template (36). The second guide rail (31) is fixedly connected to the trestle (1), the second wheel (32) is slidably connected to the second guide rail (31), the second outer shell (33) is rotatably connected to the second wheel (32), the third motor (34) is fixedly connected to the second outer shell (33), the output end of the third motor (34) is fixedly connected to the second wheel (32), the hydraulic cylinder (35) is fixedly connected to the second outer shell (33), and the output end of the hydraulic cylinder (35) is fixedly connected to the inverted arch template (36).

4. A concrete placing device for casting an invert arch according to claim 3, characterized in that: The bottom surface of the first sliding block (471) is triangular, and the outlet of the first chute (45) gradually decreases along the outflow direction.

5. A concrete placing device for casting an invert arch according to claim 4, characterized in that: The bottom surface of the second sliding block (52) is triangular, and the outlet of the second chute (51) gradually decreases along the outflow direction.

Citation Information

Patent Citations

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