Condenser core assembly, condenser and automobile

Abstract

The invention discloses a condenser core assembly, a condenser and an automobile, the condenser core assembly comprises two opposite collecting pipes, a plurality of harmonica-shaped pipes, an inlet pressing plate and an outlet pressing plate, and communicating cavities are formed in the collecting pipes; the harmonica-shaped tubes are arranged in sequence, and the two ends of each harmonica-shaped tube are connected with the two collecting pipes correspondingly and communicate with the two communicating cavities correspondingly; the inlet pressing plate is connected to one end of one of the collecting pipes and used for allowing a refrigerant to flow into one of the collecting pipes; the outlet pressing plate is connected to the other end of one collecting pipe and used for enabling the refrigerant to flow out of one collecting pipe. The horizontal plane, perpendicular to the collecting pipe, of the harmonica-shaped pipe is obliquely arranged. The horizontal plane, perpendicular to the collecting pipe, of the harmonica-shaped pipe is obliquely arranged, and the width of the harmonica-shaped pipe is increased under the condition that the inner diameter of the collecting pipe is not changed, so that the heat dissipation area of the outer side face of the harmonica-shaped pipe is increased, the heat dissipation amount of the condenser is increased, and the air conditioner performance can meet the comfort requirement of a cab.

Description

Technical Field

[0001] The invention relates to the field of automobile parts, and in particular to a condenser core assembly, a condenser and an automobile. Background Art

[0002] The plane where the harmonica tube of the existing condenser core assembly is located is perpendicular to the collecting pipe. When the inner diameter of the collecting pipe remains unchanged, the width of the harmonica tube is narrow, resulting in a smaller heat dissipation area on the outside of the harmonica tube, which in turn leads to a lower heat dissipation of the condenser, making the air-conditioning performance unable to meet the comfort requirements of the cab. The current solution is to rely on increasing the condenser area or increasing the blower power to meet the comfort requirements of the cab, which is costly. Summary of the invention

[0003] The purpose of the present invention is to provide a condenser core assembly, a condenser and a car, aiming to solve the problem that the plane where the harmonica pipe of the existing condenser core assembly is located is perpendicular to the collecting pipe, resulting in low heat dissipation of the condenser.

[0004] In order to solve the above technical problems, an embodiment of the present invention provides a condenser core assembly, including: two opposite collecting pipes, a plurality of harmonica tubes, an inlet pressure plate and an outlet pressure plate, wherein a connecting cavity is arranged in the collecting pipe; the plurality of harmonica tubes are arranged in sequence, and the two ends of each of the harmonica tubes are respectively connected to the two collecting pipes, and respectively connected to the two connecting cavities; the inlet pressure plate is connected to one end of one of the collecting pipes, for the refrigerant to flow into one of the collecting pipes; the outlet pressure plate is connected to the other end of one of the collecting pipes, for the refrigerant to flow out of one of the collecting pipes; wherein the harmonica tubes are inclined to a horizontal plane perpendicular to the collecting pipes.

[0005] Furthermore, the inclined angle between the harmonica pipe and a horizontal plane perpendicular to the collecting pipe is θ, 0≤θ≤45°.

[0006] Furthermore, the inclined angle θ between the harmonica pipe and a horizontal plane perpendicular to the collecting pipe is 30°.

[0007] Furthermore, a plurality of fins are provided between two adjacent harmonica tubes, and the fins are used for heat exchange with air.

[0008] Furthermore, the plurality of fins are connected end to end in sequence.

[0009] The present invention also provides a condenser, comprising: an integrated cover, a motor, a fan and the condenser core assembly as described above, wherein an opening is provided at one end of the integrated cover, the motor is connected to the integrated cover, the fan is connected to the motor and the fan is arranged toward the opening, and the condenser core assembly is connected to the other end of the integrated cover.

[0010] Furthermore, the inclined angle between the horizontal plane where the opening is located and the horizontal plane where the other end of the integrated cover is located is equal to the inclined angle between the harmonica pipe and the horizontal plane perpendicular to the collecting pipe.

[0011] Furthermore, the condenser also includes: a drying bottle and a pressure switch, the drying bottle is connected to the integrated cover and connected to the connecting cavity of one of the collecting pipes; the pressure switch is connected to the drying bottle and is used to detect the pressure value in the drying bottle, and the condenser is closed when the pressure value reaches a preset pressure.

[0012] Furthermore, the condenser is used to be installed on a target installation object in a car, and the condenser also includes: a bracket assembly, the bracket assembly includes a first bracket and a second bracket, the first bracket and the second bracket are respectively connected to both sides of the integrated cover and are respectively connected to the target installation object.

[0013] The present invention also provides a car, comprising a car body and the condenser as described above, wherein the condenser is connected inside the car body.

[0014] The embodiment of the present invention discloses a condenser core assembly, a condenser and a car, wherein the condenser core assembly includes: two opposite headers, a plurality of harmonica tubes, an inlet pressure plate and an outlet pressure plate, a connecting cavity is arranged in the header; a plurality of harmonica tubes are arranged in sequence, and the two ends of each harmonica tube are respectively connected to the two headers and respectively connected to the two connecting cavities; the inlet pressure plate is connected to one end of one of the headers for the refrigerant to flow into one of the headers; the outlet pressure plate is connected to the other end of one of the headers for the refrigerant to flow out of one of the headers; wherein the harmonica tube is inclined to the horizontal plane perpendicular to the header. The present invention increases the width of the harmonica tube while keeping the inner diameter of the header unchanged by arranging the harmonica tube to the horizontal plane perpendicular to the header, thereby increasing the heat dissipation area of ​​the outer side of the harmonica tube, and then increasing the heat dissipation of the condenser, so that the air conditioning performance can meet the comfort requirements of the cab. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.

[0016] Figure 1 A schematic structural diagram of a condenser from a first perspective provided by an embodiment of the present invention;

[0017] Figure 2 A schematic diagram of the structure of a fin provided in an embodiment of the present invention;

[0018] Figure 3 A schematic diagram of the structure of a harmonica pipe provided by an embodiment of the present invention;

[0019] Figure 4 A schematic structural diagram of a condenser from a second viewing angle provided by an embodiment of the present invention;

[0020] Figure 5 A half-section view AA provided for an embodiment of the present invention;

[0021] Figure 6 A half-section view BB provided for an embodiment of the present invention;

[0022] Figure 7 A half-section view CC provided for an embodiment of the present invention.

[0023] Description of the symbols in the figure:

[0024] 1. Collecting pipe; 101. Communication cavity;

[0025] 2. Harmonica pipe;

[0026] 3. Imported pressing plate;

[0027] 4. Export pressure plate;

[0028] 5. Fins;

[0029] 6. Integrated cover; 601. Opening;

[0030] 7. Motor;

[0031] 8. Fan;

[0032] 9. Condenser core assembly;

[0033] 10. Drying bottle;

[0034] 11. Pressure switch;

[0035] 12. Bracket assembly; 121. First bracket; 122. Second bracket. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0038] It should also be understood that the terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. As used in the specification of the present invention and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0039] It should be further understood that the term "and / or" used in the present description and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0040] Combination Figure 1-7 As shown, the present invention provides a condenser core assembly 9, comprising: two opposite headers 1, a plurality of harmonica tubes 2, an inlet pressure plate 3 and an outlet pressure plate 4, wherein a connecting cavity 101 is arranged in the header 1; the plurality of harmonica tubes 2 are arranged in sequence, and the two ends of each harmonica tube 2 are respectively connected to the two headers 1, and are respectively connected to the two connecting cavities 101; the inlet pressure plate 3 is connected to one end of one of the headers 1, for the refrigerant to flow into one of the headers 1; the outlet pressure plate 4 is connected to the other end of one of the headers 1, for the refrigerant to flow out of one of the headers 1; wherein the harmonica tubes 2 are inclined to a horizontal plane perpendicular to the headers 1.

[0041] In the embodiment of the present invention, the refrigerant enters the connecting cavity 101 of the manifold 1 from the inlet pressure plate 3, flows into the harmonica tube 2 through the connecting cavity 101, and flows into the relative manifold 1 through the harmonica tube 2, and then flows into the harmonica tube 2 through the manifold 1, and so on. The cycle is repeated, and heat is exchanged with the harmonica tube 2, and the harmonica tube 2 exchanges heat with the air, so that the high-temperature gaseous refrigerant is gradually cooled down, and finally the refrigerant flows out of the manifold 1 from the outlet pressure plate 4, and is inclined in a horizontal plane perpendicular to the manifold 1 through the harmonica tube 2. When the inner diameter of the manifold 1 remains unchanged, the width of the harmonica tube 2 is increased, thereby increasing the heat dissipation area of ​​the outer side of the harmonica tube 2, and then increasing the heat dissipation of the condenser, so that the air-conditioning performance can meet the comfort requirements of the cab.

[0042] Specifically, the heat dissipation Q of the condenser is an important indicator of the condenser. According to the formula Q=K*F*Δt, where F is the heat dissipation area and K is the heat transfer coefficient, when the temperature difference Δt is constant, the heat dissipation Q is proportional to the heat dissipation area F.

[0043] In some embodiments, the inclined angle between the harmonica pipe 2 and the horizontal plane perpendicular to the collecting pipe 1 is θ, 0≤θ≤45°.

[0044] In this embodiment, the inclination angle between the harmonica tube 2 and the horizontal plane perpendicular to the collecting tube 1 ranges from 0 to 45°, so that more harmonica tubes 2 can be arranged on the collecting tube 1 while the harmonica tubes 2 are inclined, thereby enhancing the heat dissipation effect of the condenser core assembly 9.

[0045] In some embodiments, the inclined angle θ between the harmonica pipe 2 and the horizontal plane perpendicular to the collecting pipe 1 is 30°.

[0046] In this embodiment, the inclination angle between the harmonica tube 2 and the horizontal plane perpendicular to the collecting pipe 1 is set to 30°, so that more harmonica tubes 2 can be arranged, and the inclination angle of 30° is convenient for production and large-scale processing.

[0047] In some embodiments, a plurality of fins 5 are disposed between two adjacent harmonica tubes 2 , and the fins 5 are used for heat exchange with air.

[0048] In this embodiment, the fins 5 are used to perform heat exchange with the air, further improving the heat dissipation effect of the condenser core assembly 9.

[0049] In some embodiments, a plurality of fins 5 are connected end to end in sequence.

[0050] In this embodiment, a plurality of fins 5 are connected end to end in sequence, and more fins 5 can be arranged between two adjacent harmonica tubes 2. The contact area between the fins 5 and the air is increased. The larger contact area helps to promote the conduction and dissipation of heat, thereby improving the heat dissipation effect of the condenser core assembly 9.

[0051] Combination Figure 3 As shown, when the plane of the harmonica tube 2 is perpendicular to the manifold 1, that is, when the harmonica tube 2 is located in a horizontal plane perpendicular to the manifold 1, the width of the harmonica tube 2 is L1, the width of the fin 5 is W1, and the inclined angle between the harmonica tube 2 and the horizontal plane perpendicular to the manifold 1 is θ (0≤θ≤45°). At this time, the width of the harmonica tube 2 is L2, L2=L1 / cosθ, and the width of the fin 5 is W2, W2=W1 / cosθ; when the manifold 1 remains unchanged, the total heat dissipation area F of the condenser increases to F / cosθ, and the condenser cooling capacity increases to approximately Q / cosθ. In a specific embodiment, when θ=30°, the condenser cooling capacity increases by approximately 15%.

[0052] The present invention also provides a condenser, comprising: an integrated cover 6, a motor 7, a fan 8 and the condenser core assembly 9 as described above, wherein an opening 601 is provided at one end of the integrated cover 6, the motor 7 is connected to the integrated cover 6, the fan 8 is connected to the motor 7 and the fan 8 is arranged toward the opening 601, and the condenser core assembly 9 is connected to the other end of the integrated cover 6.

[0053] In the embodiment of the present invention, the condenser core assembly 9 is connected to the other end of the integrated cover 6, and is inclined through the harmonica tube 2 and the horizontal plane perpendicular to the collecting pipe 1. When the inner diameter of the collecting pipe 1 remains unchanged, the width of the harmonica tube 2 is increased, thereby increasing the heat dissipation area of ​​the outer side of the harmonica tube 2, thereby increasing the heat dissipation of the condenser, so that the air-conditioning performance can meet the comfort requirements of the cab.

[0054] In some embodiments, the inclined angle between the horizontal plane where the opening 601 is located and the horizontal plane where the other end of the integrated cover 6 is located is equal to the inclined angle between the horizontal planes perpendicular to the harmonica pipe 2 and the manifold 1 .

[0055] In this embodiment, the wind direction blown by the fan 8 of the condenser is the same as the air inlet direction of the harmonica tube 2, which ensures the smoothness of air flow. The air can flow more effectively between the fan 8 and the harmonica tube 2, thereby improving the heat exchange efficiency between the harmonica tube 2 and the air.

[0056] In some embodiments, the condenser also includes: a drying bottle 10 and a pressure switch 11, the drying bottle 10 is connected to the integrated cover 6 and connected to the connecting cavity 101 of one of the collecting pipes 1; the pressure switch 11 is connected to the drying bottle 10 and is used to detect the pressure value in the drying bottle 10, and the condenser is closed when the pressure value reaches a preset pressure.

[0057] In this embodiment, the drying bottle 10 is connected to the integrated cover 6 and connected to the connecting cavity 101 of one of the manifolds 1, which is used to remove moisture from the refrigerant flowing into the manifold 1. The drying bottle 10 is connected to the manifold 1 so that the pressure in the drying bottle 10 is equal to the pressure in the manifold 1. The pressure in the manifold 1 can be determined by detecting the pressure value in the drying bottle 10 through the pressure switch 11. When the pressure value reaches the preset pressure, the condenser is closed to protect the manifold 1 to increase the service life of the manifold 1 and the harmonica tube 2, wherein the preset pressure is set according to the actual application scenario. Specifically, when the pressure is higher than 2.85±0.2Mpa or lower than 0.196±0.02Mpa, the air-conditioning compressor is disconnected and the condenser is shut down, thereby protecting the air-conditioning system.

[0058] In some embodiments, the condenser is used to be installed on a target installation object in a car, and the condenser also includes: a bracket assembly 12, the bracket assembly 12 includes a first bracket 121 and a second bracket 122, the first bracket 121 and the second bracket 122 are respectively connected to both sides of the integrated cover 6, and are respectively connected to the target installation object.

[0059] In this embodiment, the bracket assembly 12 is used to fix the condenser on the target installation object in the car to prevent the condenser from detaching. The first bracket 121 and the second bracket 122 are respectively connected to both sides of the integrated cover 6 to make the condenser more stable.

[0060] The present invention also provides a car, comprising a car body (not shown) and the condenser as described above, wherein the condenser is connected to the car body.

[0061] In the embodiment of the present invention, in order to ensure the height of the parts from the ground and the passability of the whole vehicle, the height of the condenser on the car is strictly controlled. Under the condition of limited boundaries, the condenser as described above is arranged on the car body to meet the comfort requirements of the whole vehicle. The harmonica tube 2 is inclined in a horizontal plane perpendicular to the collecting pipe 1, and the width of the harmonica tube 2 is increased while the inner diameter of the collecting pipe 1 remains unchanged, thereby increasing the heat dissipation area of ​​the outer side of the harmonica tube 2, thereby increasing the heat dissipation of the condenser, so that the air-conditioning performance can meet the comfort requirements of the cab.

[0062] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A condenser core assembly, characterized in that: include: Two opposite collecting pipes, each collecting pipe having a communicating cavity therein; A plurality of harmonica tubes, wherein the plurality of harmonica tubes are arranged in sequence, and both ends of each harmonica tube are respectively connected to two collecting pipes and are respectively connected to two communicating cavities; An inlet pressure plate, the inlet pressure plate being connected to one end of one of the headers and used for the refrigerant to flow into one of the headers; An outlet pressure plate, the outlet pressure plate being connected to the other end of one of the headers and used for the refrigerant to flow out of one of the headers; Wherein, the harmonica pipe is arranged obliquely to a horizontal plane perpendicular to the collecting pipe.

2. The condenser core assembly according to claim 1, characterized in that: The inclined angle between the harmonica pipe and the horizontal plane perpendicular to the collecting pipe is θ, 0≤θ≤45°.

3. The condenser core assembly according to claim 2, characterized in that: The inclined angle θ between the harmonica pipe and the horizontal plane perpendicular to the collecting pipe is 30°.

4. The condenser core assembly according to claim 1, characterized in that: A plurality of fins are arranged between two adjacent harmonica tubes, and the fins are used for heat exchange with air.

5. The condenser core assembly according to claim 4, characterized in that: The plurality of fins are connected end to end in sequence.

6. A condenser, characterized in that: include: An integrated cover, a motor, a fan and a condenser core assembly as described in any one of claims 2 to 5, wherein an opening is provided at one end of the integrated cover, the motor is connected to the integrated cover, the fan is connected to the motor and the fan is arranged toward the opening, and the condenser core assembly is connected to the other end of the integrated cover.

7. The condenser according to claim 6, characterized in that The inclined angle between the horizontal plane where the opening is located and the horizontal plane where the other end of the integrated cover is located is equal to the inclined angle between the harmonica pipe and the horizontal plane perpendicular to the collecting pipe.

8. The condenser according to claim 6, characterized in that The condenser also includes: A drying bottle, the drying bottle is connected to the integrated cover and communicated with the communication cavity of one of the manifolds; A pressure switch is connected to the drying bottle and is used to detect the pressure value in the drying bottle, and close the condenser when the pressure value reaches a preset pressure.

9. The condenser according to claim 6, which is used for installation on a target installation object in a car, characterized in that: The condenser also includes: A bracket assembly includes a first bracket and a second bracket, wherein the first bracket and the second bracket are respectively connected to two sides of the integrated cover and are respectively connected to a target installation object.

10. An automobile, characterized in that: It comprises a vehicle body and a condenser as claimed in any one of claims 6 to 9, wherein the condenser is connected inside the vehicle body.

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