Three-phase plastic-coated copper bar assembly

By designing a three-phase plastic copper strip assembly including the first copper strip structure, the second copper strip structure and the third copper strip structure, and fixing it with a plastic shell limit and a potting protective cover, the problems of inconvenient assembly and looseness in the prior art are solved, and a fast and stable fixing effect is achieved.

CN119994598AInactive Publication Date: 2025-05-13SHANGHAI LAIMU ELECTRONICS +1

Patent Information

Application Number
CN202510449602.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing three-phase plastic copper strip assembly is not easy to be quickly assembled and fixed during use, and is prone to loosening problems.

Method used

A three-phase plastic copper bar assembly including a first copper bar structure, a second copper bar structure and a third copper bar structure is designed, and the positioning is limited by a plastic shell and fixed with a potting protective cover, combined with the design of nuts and bushings to achieve rapid alignment and fixation.

Benefits of technology

The three-phase plastic-clad copper strip assembly is quickly assembled and secured, avoiding loosening problems and improving the convenience and stability of the assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of three-phase plastic-coated copper bar assemblies, in particular to a three-phase plastic-coated copper bar assembly which comprises a first copper bar structure, a second copper bar structure and a third copper bar structure which are arranged in parallel. The first copper bar structure, the second copper bar structure and the third copper bar structure are arranged in the plastic shell and limited through the plastic shell, the plastic shell is provided with a first lining and a second lining, and the plastic shell fixes the first copper bar structure, the second copper bar structure and the third copper bar structure through a pouring sealant protective cover. A nut, a first lining and a second lining are arranged at the position, close to the pouring sealant protective cover, of the plastic shell, and the nut is used for installation work; the first copper bar structure, the second copper bar structure and the third copper bar structure are reinforced and supported through glue injection, and the first copper bar structure, the second copper bar structure and the third copper bar structure are clamped and limited with the plastic shell. Through the arrangement of the structure, the aim of conveniently aligning and installing the three-phase plastic-coated copper bars is fulfilled.
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Description

Technical Field

[0001] The invention relates to the technical field of three-phase plastic-coated copper busbar assemblies, in particular to a three-phase plastic-coated copper busbar assembly. Background Art

[0002] Since the copper busbar and the plastic-coated component are not integrated, their positions can be flexibly adjusted to facilitate adaptive changes in the holes at both ends, thereby reducing the risk of hole misalignment. At the same time, in order to further enhance the stability of the design, a heat conductive sheet is added between the copper busbar and the aluminum alloy shell. This heat conductive sheet not only has excellent thermal conductivity, but also has the characteristics of insulation and voltage resistance. It can efficiently conduct heat from the copper busbar, thereby ensuring the stable operation of the system. The setting of the three-phase plastic-coated copper busbar assembly is convenient for the purpose of line connection and current guidance and transmission.

[0003] According to Chinese patent publication number CN221428173U, a three-phase copper busbar assembly and a vehicle-mounted controller are provided, including a controller housing, a copper busbar assembly arranged in the controller housing; the copper busbar assembly includes a pps plastic shell, the pps plastic shell is integrally formed and provided with a clamping seat, a neutral point copper busbar clamped and fixed in the clamping seat, and a U-phase copper busbar, a V-phase copper busbar and a W-phase copper busbar arranged on the pps plastic shell are arranged in sequence. The three-phase copper busbar, the neutral point copper busbar and the low-voltage connection harness (a structure composed of a low-voltage line and harness parts) are designed into an independent copper busbar assembly by injection molding, which is convenient for later assembly and when the electric drive system is assembled in the later stage, the electrical connection between the motor and the motor controller can be achieved by plugging and unplugging the low-voltage harness.

[0004] At present, the existing three-phase plastic-coated copper busbar assembly and the above-mentioned case are not convenient for rapid assembly and fixing during use. At the same time, due to problems in the working environment, the problem of looseness is prone to occur. Therefore, improvements are made to address the above-mentioned problems. Summary of the invention

[0005] In view of the problems in the prior art, the present invention provides a three-phase plastic-coated copper busbar assembly.

[0006] The technical solution adopted by the present invention to solve the technical problem is: a three-phase plastic-coated copper bar assembly, comprising a first copper bar structure, a second copper bar structure and a third copper bar structure, the first copper bar structure, the second copper bar structure and the third copper bar structure are arranged in parallel, and the first copper bar structure, the second copper bar structure and the third copper bar structure are limited by a plastic shell, a first bushing is provided on the plastic shell, and a second bushing is also provided on the plastic shell, the plastic shell is fixed with a potting glue protective cover for the first copper bar structure, the second copper bar structure and the third copper bar structure, and a nut is provided at a position of the plastic shell close to the potting glue protective cover, and the first bushing, the second bushing and the nut are used for installation; The first copper bar structure, the second copper bar structure and the third copper bar structure are reinforced and supported by glue injection, and the first copper bar structure, the second copper bar structure and the third copper bar structure are clamped and limited with the plastic shell.

[0007] Specifically, the first copper bar structure includes a first connecting hole, a copper bar and a second connecting hole. The first connecting hole is opened at the upper end of the copper bar, and the second connecting hole is opened at the lower end of the copper bar. The phase circuits of U, V and W phases are connected by setting the first copper bar structure, the second copper bar structure and the third copper bar structure. The first copper bar structure, the second copper bar structure and the third copper bar structure are snap-connected with the plastic shell, and the plastic shell is sealed by a potting glue protective cover. At the same time, a nut is provided on the plastic shell to facilitate positioning of the first copper bar structure, the second copper bar structure and the third copper bar structure, and to facilitate subsequent fixation with an external installation shell. The setting of the first bushing and the second bushing facilitates docking and installation with an external installation shell. The copper bar in the first copper bar structure is adapted to be installed with the plastic shell through the first connecting hole and the second connecting hole, and can quickly perform alignment work.

[0008] Specifically, the first copper busbar structure includes a copper busbar and a position limiting docking component. The copper busbar is provided with a groove body adapted to the position limiting docking component. The position limiting docking component limits the copper busbar. The position limiting docking component is fixed inside the plastic shell.

[0009] Specifically, the limit docking component includes a protective base frame, a top shell, a regulating and processing mechanism and a first spring. The top shell is fixedly connected to the protective base frame, and a regulating and processing mechanism is provided between the protective base frame and the top shell. The regulating and processing mechanism is provided with a first spring, and the regulating and processing mechanism is pressed and controlled by the first spring.

[0010] Specifically, the regulating and processing mechanism includes a first limiting part, a front frame, a supporting bottom block and a second limiting part. The front end of the supporting bottom block is fixedly connected to the front frame, one side of the front frame is connected to the first limiting part, and the other side of the front frame is connected to the second limiting part. The limiting state of the copper busbar is controlled by the first limiting part and the second limiting part. The structural setting of the limiting docking component is convenient for stable limiting work of the copper busbar. The protective bottom frame and the top shell are fixed to facilitate the installation of the regulating and processing mechanism and the first spring. The regulating and processing mechanism is combined by the first limiting part, the front frame, the supporting bottom block and the second limiting part. The front frame and the supporting bottom block are fixed. The first limiting part and the second limiting part can be dislocated and controlled to perform limiting processing.

[0011] Specifically, the first limiting part includes a control unit and a contact unit. The control unit contacts the contact unit through pressing control to perform pressing operation on the contact unit. When the control unit is in a normal state, the contact unit is in a downward pressing state to limit and fix the copper busbar.

[0012] Specifically, the control unit includes a pressing column, a conical sleeve, a trigger frame and a limiting support rod. The lower end of the pressing column is fixedly connected to the conical sleeve. The trigger frame is sleeved on the lower end of the conical sleeve, and the trigger frame is limited by the limiting support rod. The lower end of the limiting support rod is fixed to the supporting bottom ring. The limiting support rod is located at the lower end of the trigger frame and is provided with a second spring. The side end of the trigger frame is fixedly connected to the pressing side frame through a docking shaft rod.

[0013] Specifically, the contact unit includes a limit pressing rod, a swing frame and a support end frame, the support end frame is hingedly provided with a support hinge block, the upper end of the support hinge block is fixedly connected with the swing frame, one side of the swing frame is fixedly connected with the limit pressing rod, the side of the swing frame away from the limit pressing rod is fixedly connected with the first support shaft, the rear end of the first support shaft is fixedly connected with the second support shaft, the second support shaft is connected to the movable module, and the center of the movable module is sleeved with the central axis, the movable module can rotate and can cooperate with the second support shaft for telescopic adjustment, through the structural setting of the control unit, under normal circumstances, the pressing column is in the upper position, at this time the trigger frame is in the upper position under the action of the second spring, at this time the pressing side frame contacts with the second support shaft, the second support shaft is limited, at this time the limit pressing rod performs the limit support of the copper bar, when pressed, the pressing side frame presses the first support shaft, the limit pressing rod rotates, the copper bar and the limit pressing rod can be separated from the limit, which is convenient for maintenance and processing.

[0014] Specifically, the movable module includes a first combined ring, a spring telescopic shaft and a second combined ring. The spring telescopic shaft is limitedly arranged inside the first combined ring, and the side end of the spring telescopic shaft is telescopically connected to the second combined ring.

[0015] Specifically, the second combined ring is sleeved with the second support shaft, the pressing side frame can contact the second support shaft to press the second support shaft, the lower end of the support end frame is fixed to the protective bottom frame, and the first spring is arranged at one end of the swing frame close to the first support shaft.

[0016] Beneficial effects of the present invention: 1. The present invention connects the phase circuits of U, V, and W phases by setting the first copper bar structure, the second copper bar structure, and the third copper bar structure. The first copper bar structure, the second copper bar structure, and the third copper bar structure are snap-connected with the plastic shell, and the plastic shell is sealed by a potting glue protective cover. At the same time, a nut is provided on the plastic shell to facilitate the positioning of the first copper bar structure, the second copper bar structure, and the third copper bar structure, and to facilitate the subsequent fixation of the external installation shell. The setting of the first bushing and the second bushing facilitates the docking installation work with the external installation shell. The copper bar in the first copper bar structure is adapted to the plastic shell through the first connecting hole and the second connecting hole, and can quickly perform the alignment work.

[0017] Second, the present invention facilitates the stable limiting work of the copper busbar through the structural setting of the limiting docking components, and the protective base frame and the top shell are fixed, which facilitates the installation of the regulating and processing mechanism and the first spring, wherein the regulating and processing mechanism is composed of a first limiting part, a front frame, a supporting bottom block, and a second limiting part. The front frame and the supporting bottom block are fixed, and the first limiting part and the second limiting part can be displaced and controlled to perform the limiting processing work.

[0018] Third, the present invention has a structural setting of the control unit. Under normal circumstances, the pressing column is in the upper position. At this time, the trigger frame is in the upper position under the action of the second spring. At this time, the pressing side frame is in contact with the second support shaft to limit the second support shaft. At this time, the limiting pressing rod performs limiting support for the copper busbar. When pressed, the pressing side frame performs the pressing processing of the first support shaft, and the limiting pressing rod rotates to disengage the copper busbar from the limiting pressing rod, which is convenient for maintenance and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective; Figure 2 It is a schematic diagram of the three-dimensional structure of the main body of the present invention from a side perspective; Figure 3 It is a left side view of the main body of the present invention; Figure 4 It is a top view of the main body of the present invention; Figure 5 It is a three-dimensional diagram of the first copper busbar structure in the present invention; Figure 6 It is a schematic diagram of a three-dimensional structure from a front perspective of a second embodiment of the first copper busbar structure of the present invention; Figure 7 It is a three-dimensional diagram of the position-limiting docking component in the present invention; Figure 8 This is a disassembled diagram of the position-limiting docking component in the present invention; Fig. 9 A three-dimensional diagram of the control and processing mechanism of the present invention; Fig.10 is a three-dimensional diagram of the first limiting portion of the present invention; Fig.11 is a three-dimensional diagram of a control unit in the present invention; Fig.12 is a three-dimensional diagram of a contact unit in the present invention; Fig.13 It is a split diagram of the activity module in the present invention.

[0021] In the figure: 1-first copper bar structure, 2-second copper bar structure, 3-third copper bar structure, 4-first bushing, 5-plastic shell, 6-second bushing, 7-nut, 8-potting glue protective cover, 9-first connecting hole, 10-copper bar, 11-second connecting hole, 12-limiting docking component, 13-protective bottom frame, 14-top shell, 15-regulating and processing mechanism, 16-first spring, 17-first limiting part, 18-front frame, 19-support bottom block, 20-second limiting part, 21 -control unit, 22-contact unit, 23-pressing column, 24-conical sleeve, 25-trigger frame, 26-limiting support rod, 27-second spring, 28-support bottom ring, 29-docking shaft rod, 30-pressing side frame, 31-limiting pressing rod, 32-swing frame, 33-support end frame, 34-support hinge block, 35-first support shaft, 36-second support shaft, 37-central shaft, 38-movable module, 39-first combination ring, 40-spring telescopic shaft, 41-second combination ring. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0023] The present invention is further described below in conjunction with the accompanying drawings.

[0024] Example 1 like Figure 1-5As shown, a three-phase plastic-coated copper bar assembly of the present invention comprises a first copper bar structure 1, a second copper bar structure 2 and a third copper bar structure 3. The first copper bar structure 1, the second copper bar structure 2 and the third copper bar structure 3 are arranged in parallel, and the first copper bar structure 1, the second copper bar structure 2 and the third copper bar structure 3 are limited by a plastic shell 5. A first bushing 4 is provided on the plastic shell 5, and a second bushing 6 is also provided on the plastic shell 5. The plastic shell 5 is fixed with a potting glue protective cover 8 for the first copper bar structure 1, the second copper bar structure 2 and the third copper bar structure 3, and a nut 7 is provided at a position of the plastic shell 5 near the potting glue protective cover 8. The first bushing 4, the second bushing 6 and the nut 7 are used for installation work. The second copper bar structure 2 and the third copper bar structure 3 are provided to connect the phase circuits of the U, V and W phases. The first copper bar structure 1, the second copper bar structure 2 and the third copper bar structure 3 are connected to the plastic shell 5 by clamping, and the plastic shell 5 is sealed by a potting glue protective cover 8. At the same time, a nut 7 is provided on the plastic shell 5 to facilitate the positioning of the first copper bar structure 1, the second copper bar structure 2 and the third copper bar structure 3, and to facilitate the subsequent fixation with the external installation shell. The first bushing 4 and the second bushing 6 are provided to facilitate the docking installation with the external installation shell. The copper bar 10 in the first copper bar structure 1 is adapted to be installed with the plastic shell 5 through the first connecting hole 9 and the second connecting hole 11, and can quickly perform the alignment work; The first copper bar structure 1, the second copper bar structure 2, and the third copper bar structure 3 are reinforced and supported by glue injection, and the first copper bar structure 1, the second copper bar structure 2, and the third copper bar structure 3 are clamped and limited with the plastic shell 5. The first copper bar structure 1, the second copper bar structure 2, and the third copper bar structure 3 are limitedly installed by the plastic shell 5 and can be placed inside the plastic shell 5. Then, the colloid is poured and the fixing and protection work is performed by curing the potting glue protective cover 8. The nut 7 is screwed on the plastic shell 5. The plastic shell 5 is also provided with a first bushing 4 and a second bushing 6, which can perform support and installation work. The first copper bar structure 1 is electrically conductive through the copper bar 10, and the copper bar 10 is provided with a first connecting hole 9 and a second connecting hole 11. The setting of the first connecting hole 9 and the second connecting hole 11 is convenient for docking and installation with the plastic shell 5, and convenient for positioning and fixing.

[0025] The first copper busbar structure 1 comprises a first connection hole 9 , a copper busbar 10 and a second connection hole 11 . The first connection hole 9 is formed at the upper end of the copper busbar 10 , and the second connection hole 11 is formed at the lower end of the copper busbar 10 .

[0026] The working principle is: when in use, the first copper bar structure 1, the second copper bar structure 2, and the third copper bar structure 3 are limitedly installed through the plastic shell 5, and can be placed in the interior of the plastic shell 5, and then the colloid is poured, and the fixing protection work is performed by curing the potting glue protective cover 8, the nut 7 is screwed on the plastic shell 5, and the plastic shell 5 is also provided with a first bushing 4 and a second bushing 6, which can perform supporting installation work, the first copper bar structure 1 is conductive through the copper bar 10, and the copper bar 10 is provided with a first connecting hole 9 and a second connecting hole 11, the setting of the first connecting hole 9 and the second connecting hole 11 is convenient for docking and installation with the plastic shell 5, and convenient for positioning and fixing.

[0027] Example 2 On the basis of Example 1, Figure 6-13 As shown, the first copper busbar structure 1 includes a copper busbar 10 and a position limiting docking component 12 . A groove body adapted to the position limiting docking component 12 is opened on the copper busbar 10 , and the position limiting docking component 12 limits the copper busbar 10 . The position limiting docking component 12 is fixed inside the plastic shell 5 .

[0028] The position-limiting docking component 12 includes a protective chassis 13, a top shell 14, a regulating and processing mechanism 15 and a first spring 16. The top shell 14 is fixedly connected to the protective chassis 13, and the regulating and processing mechanism 15 is provided between the protective chassis 13 and the top shell 14. The regulating and processing mechanism 15 is provided with a first spring 16, and the regulating and processing mechanism 15 is pressed and controlled by the first spring 16. The copper bus 10 can be reinforced and connected by the position-limiting docking component 12, and before the glue is injected, the position can be limited by the position-limiting docking component 12, which is convenient for the purpose of rapid limiting. The position-limiting docking component 12 is fixed by the protective chassis 13 and the top shell 14, and the protective chassis 13 and the top shell 14 are controlled by the regulating and processing mechanism 15 and the first spring 16. The regulating and processing mechanism 15 and the first spring 16 can help limit the copper bus 10, and the front end of the front frame 18 and the supporting bottom block 19 is connected to the first limiting part 17, the second limiting part 20 is connected. When the first limiting part 17 and the second limiting part 20 are adjusted, the limiting state with the copper bus 10 can be controlled. When maintenance is needed, the pressing column 23 can be rolled at this time, so that the conical sleeve 24 drives the trigger frame 25 to move, so that the pressing side frame 30 cooperates to press down, acting on the first support shaft 35 and the second support shaft 36, so that the swing frame 32 rotates and adjusts around the support hinge block 34, so that the limiting pressing rod 31 moves up, and when the second support shaft 36 moves, the active module 38 at this time rotates and cooperates on the central axis 37. At this time, the second combination ring 41 in the active module 38 is subjected to pressure, which can drive the first combination ring 39 to rotate. At the same time, the second combination ring 41 cooperates with the telescopic adjustment to prevent the problem of jamming, thereby facilitating the regulation work. At this time, the limiting pressing rod 31 does not contact with the copper bus 10, and the copper bus 10 can be taken out.

[0029] The regulating and processing mechanism 15 includes a first limiting part 17, a front frame 18, a supporting bottom block 19 and a second limiting part 20. The front end of the supporting bottom block 19 is fixedly connected with the front frame 18, one side of the front frame 18 is connected to the first limiting part 17, and the other side of the front frame 18 is connected to the second limiting part 20. The limiting state of the copper bus 10 is controlled by the first limiting part 17 and the second limiting part 20. The structural setting of the limiting docking component 12 facilitates the stable limiting work of the copper bus 10. The protective bottom frame 13 and the top shell 14 are fixed to facilitate the installation of the regulating and processing mechanism 15 and the first spring 16. The regulating and processing mechanism 15 is combined by the first limiting part 17, the front frame 18, the supporting bottom block 19 and the second limiting part 20. The front frame 18 and the supporting bottom block 19 are fixed. The first limiting part 17 and the second limiting part 20 can be dislocated and controlled to perform the limiting processing work.

[0030] The first limiting part 17 includes a control unit 21 and a contact unit 22. The control unit 21 contacts the contact unit 22 through pressing control to perform pressing operation on the contact unit 22. When the control unit 21 is in a normal state, the contact unit 22 is in a downward pressing state to limit and fix the copper busbar 10.

[0031] The control unit 21 includes a pressing column 23, a conical sleeve 24, a trigger frame 25 and a limiting support rod 26. The lower end of the pressing column 23 is fixedly connected to the conical sleeve 24. The trigger frame 25 is sleeved on the lower end of the conical sleeve 24, and the trigger frame 25 is limited by the limiting support rod 26. The lower end of the limiting support rod 26 is fixed to the supporting bottom ring 28. The limiting support rod 26 is located at the lower end of the trigger frame 25 and is provided with a second spring 27. The side end of the trigger frame 25 is fixedly connected to a pressing side frame 30 through a docking shaft 29.

[0032] The contact unit 22 includes a limit pressing rod 31, a swing frame 32 and a support end frame 33. A support hinge block 34 is hinged on the support end frame 33. The upper end of the support hinge block 34 is fixedly connected to the swing frame 32. One side of the swing frame 32 is fixedly connected to the limit pressing rod 31. The pressing column 23 in the control unit 21 is located in the upper position under normal conditions. At this time, the trigger frame 25 is at the upper part. The trigger frame 25 is limited by the limit support rod 26 and is located at the upper end position under the elastic control of the second spring 27. At this time, the side end of the trigger frame 25 is connected to the pressing side frame 30 through the docking shaft rod 29. The pressing side frame 30 is also in the upper position at this time. At this time, the swing frame 32 is under the action of the first spring 16, so that the limit pressing rod 31 is pressed down, and the swing frame 32 is kept in an inclined state by the support hinge block 34. The limit pressing rod 31 limits and fixes the copper bus 10, and the swing frame 32 deviates from the limit pressing rod. The first support shaft 35 is fixedly connected to one side of the pressure rod 31, and the second support shaft 36 is fixedly connected to the rear end of the first support shaft 35. The second support shaft 36 is connected to the movable module 38, and the center of the movable module 38 is sleeved with the central axis 37. The movable module 38 can rotate and can cooperate with the second support shaft 36 for telescopic adjustment. Through the structural setting of the control unit 21, under normal circumstances, the pressing column 23 is in the upper position. At this time, the trigger frame 25 is in the upper position under the action of the second spring 27. At this time, the pressing side frame 30 contacts the second support shaft 36 to limit the second support shaft 36. At this time, the limiting pressing rod 31 performs limiting support for the copper bus 10. When pressed, the pressing side frame 30 presses the first support shaft 35. The limiting pressing rod 31 rotates, which can disengage the copper bus 10 from the limiting pressing rod 31, which is convenient for maintenance and processing.

[0033] The movable module 38 includes a first combined collar 39 , a spring telescopic shaft 40 and a second combined collar 41 . The spring telescopic shaft 40 is limitedly disposed inside the first combined collar 39 , and the side end of the spring telescopic shaft 40 is telescopically connected to the second combined collar 41 .

[0034] The second combined ring 41 is sleeved with the second support shaft 36, and the pressing side frame 30 can contact the second support shaft 36 to press the second support shaft 36. The lower end of the support end frame 33 is fixed to the protective bottom frame 13, and the first spring 16 is arranged at one end of the swing frame 32 close to the first support shaft 35.

[0035] When in use, the copper busbar 10 can be reinforced and connected by the limiting docking component 12, and before the glue is injected, the limiting docking component 12 can be used for limiting, which is convenient for the purpose of rapid limiting. The limiting docking component 12 is fixed by the protective base frame 13 and the top shell 14, and the protective base frame 13 and the top shell 14 are controlled by the regulating and processing mechanism 15 and the first spring 16. The regulating and processing mechanism 15 and the first spring 16 can help limit the copper busbar 10. The front ends of the front frame 18 and the supporting bottom block 19 are connected to the first limiting part 17 and the second limiting part 20. When the first limiting part 17 and the second limiting part 20 are adjusted, the limiting state with the copper busbar 10 can be controlled; The first limiting part 17 and the second limiting part 20 have the same structure. The first limiting part 17 is provided with a control unit 21 and a contact unit 22. The control unit 21 is actively triggered to control the contact unit 22 to move in coordination, thereby changing the connection state with the copper bus 10. Among them, the pressing column 23 in the control unit 21 is located at the upper position in a normal state, and the trigger frame 25 is at the upper part at this time. The trigger frame 25 is limited by the limiting support rod 26 and is located at the upper end position under the elastic control of the second spring 27. At this time, the side end of the trigger frame 25 is connected to the pressing side frame 30 through the docking shaft 29, and the pressing side frame 30 is also at the upper position at this time. At this time, the swing frame 32 is under the action of the first spring 16, so that the limiting pressing rod 31 is pressed down, and the swing frame 32 is kept in an inclined state by the support hinge block 34, and the limiting pressing rod 31 is used to limit and fix the copper busbar 10; When maintenance is needed, the pressing column 23 can be rolled so that the conical sleeve 24 drives the trigger frame 25 to move, and the pressing side frame 30 cooperates to press down, acting on the first support shaft 35 and the second support shaft 36, so that the swing frame 32 rotates and adjusts around the support hinge block 34, so that the limit pressing rod 31 moves up, and when the second support shaft 36 moves, the movable module 38 rotates and cooperates on the central axis 37. At this time, the second combination ring 41 in the movable module 38 is subjected to pressure, which can drive the first combination ring 39 to rotate. At the same time, the second combination ring 41 cooperates with the telescopic adjustment to prevent the problem of jamming, thereby facilitating the regulation work. At this time, the limit pressing rod 31 does not contact the copper bus 10, and the copper bus 10 can be taken out.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A three-phase plastic-coated copper busbar assembly, characterized in that: The invention comprises a first copper bar structure (1), a second copper bar structure (2) and a third copper bar structure (3), wherein the first copper bar structure (1), the second copper bar structure (2) and the third copper bar structure (3) are arranged in parallel, and the first copper bar structure (1), the second copper bar structure (2) and the third copper bar structure (3) are limited by a plastic shell (5), a first bushing (4) is provided on the plastic shell (5), and a second bushing (6) is also provided on the plastic shell (5), the plastic shell (5) is fixed with the first copper bar structure (1), the second copper bar structure (2) and the third copper bar structure (3) by a potting glue protective cover (8), and a nut (7) is provided on the plastic shell (5) near the potting glue protective cover (8), and the first bushing (4), the second bushing (6) and the nut (7) are used for installation; The first copper bar structure (1), the second copper bar structure (2), and the third copper bar structure (3) are reinforced and supported by glue injection, and the first copper bar structure (1), the second copper bar structure (2), and the third copper bar structure (3) are clamped and limited with the plastic shell (5).

2. A three-phase plastic-coated copper busbar assembly according to claim 1, characterized in that: The first copper busbar structure (1) comprises a first connection hole (9), a copper busbar (10) and a second connection hole (11); the first connection hole (9) is provided at the upper end of the copper busbar (10), and the second connection hole (11) is provided at the lower end of the copper busbar (10).

3. The three-phase plastic-coated copper busbar assembly according to claim 1, characterized in that: The first copper busbar structure (1) comprises a copper busbar (10) and a position-limiting docking component (12); a groove body adapted to the position-limiting docking component (12) is provided on the copper busbar (10); the position-limiting docking component (12) limits the position of the copper busbar (10); and the position-limiting docking component (12) is fixed inside the plastic shell (5).

4. A three-phase plastic-coated copper busbar assembly according to claim 3, characterized in that: The position-limiting docking component (12) comprises a protective base frame (13), a top shell (14), a regulating and processing mechanism (15) and a first spring (16); the protective base frame (13) is fixedly connected to the top shell (14); the regulating and processing mechanism (15) is provided between the protective base frame (13) and the top shell (14); the regulating and processing mechanism (15) is provided with a first spring (16); and the regulating and processing mechanism (15) is pressed and controlled by the first spring (16).

5. A three-phase plastic-coated copper busbar assembly according to claim 4, characterized in that: The control and processing mechanism (15) comprises a first limiting portion (17), a front frame (18), a supporting bottom block (19) and a second limiting portion (20); the front end of the supporting bottom block (19) is fixedly connected to the front frame (18); one side of the front frame (18) is connected to the first limiting portion (17); the other side of the front frame (18) is connected to the second limiting portion (20); and the limiting state with the copper busbar (10) is controlled by the first limiting portion (17) and the second limiting portion (20).

6. A three-phase plastic-coated copper busbar assembly according to claim 5, characterized in that: The first limiting portion (17) comprises a control unit (21) and a contact unit (22); the control unit (21) contacts the contact unit (22) through pressing control to perform pressing control on the contact unit (22); and when the control unit (21) is in a normal state, the contact unit (22) is in a downward pressing state to limit and fix the copper busbar (10).

7. A three-phase plastic-coated copper busbar assembly according to claim 6, characterized in that: The control unit (21) comprises a pressing column (23), a conical sleeve (24), a trigger frame (25) and a limiting support rod (26); the lower end of the pressing column (23) is fixedly connected to the conical sleeve (24); the trigger frame (25) is sleeved on the lower end of the conical sleeve (24); the trigger frame (25) is limited by the limiting support rod (26); the lower end of the limiting support rod (26) is fixed to a supporting bottom ring (28); the limiting support rod (26) is located at the lower end of the trigger frame (25) and is provided with a second spring (27); the side end of the trigger frame (25) is fixedly connected to a pressing side frame (30) via a docking shaft (29).

8. The three-phase plastic-coated copper busbar assembly according to claim 7, characterized in that: The contact unit (22) comprises a limit pressing rod (31), a swing frame (32) and a support end frame (33); a support hinge block (34) is hingedly provided on the support end frame (33); the upper end of the support hinge block (34) is fixedly connected to the swing frame (32); one side of the swing frame (32) is fixedly connected to the limit pressing rod (31); a side of the swing frame (32) away from the limit pressing rod (31) is fixedly connected to a first support shaft (35); a rear end of the first support shaft (35) is fixedly connected to a second support shaft (36); the second support shaft (36) is connected to a movable module (38); the center of the movable module (38) is sleeved with the center shaft (37); the movable module (38) can rotate and can be telescopically adjusted in coordination with the second support shaft (36).

9. A three-phase plastic-coated copper busbar assembly according to claim 8, characterized in that: The movable module (38) comprises a first combined sleeve ring (39), a spring telescopic shaft (40) and a second combined sleeve ring (41); the first combined sleeve ring (39) is provided with a spring telescopic shaft (40) in a limited position inside, and the side end of the spring telescopic shaft (40) is telescopically connected to the second combined sleeve ring (41).

10. A three-phase plastic-coated copper busbar assembly according to claim 9, characterized in that: The second combined sleeve ring (41) is sleeved with the second support shaft (36), the pressing side frame (30) can contact the second support shaft (36) to press the second support shaft (36), the lower end of the supporting end frame (33) is fixed to the protective bottom frame (13), and the first spring (16) is arranged at one end of the swing frame (32) close to the first support shaft (35).

Citation Information

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Cited By

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