Sand blasting assembly and sand blasting equipment

By designing a dredging mechanism in the sandblasting device, using the combination of sandblasting structural parts, drive parts or collars and urging parts, the problem of reduced sand flow and uneven sandblasting when the sand pipe is blocked is solved, automatic dredging is achieved, and labor costs are reduced.

CN120019916APending Publication Date: 2025-05-20ZHEJIANG ACCUPATH SMART MANUFACTURING (GROUP) CO LTD
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Patent Information

Application Number
CN202311538967.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-11-17
Publication Date
2025-05-20

AI Technical Summary

Technical Problem

The existing sandblasting device lacks a dredging mechanism when the sand pipe is blocked, resulting in a decrease in the sand flow, uneven sandblasting, and increasing labor costs.

Method used

A sandblasting assembly is designed, including a sand tube, a sandblasting head and a dredging mechanism. The dredging mechanism includes a sandblasting structure and a drive member, which can crush large pieces of sand material through the movement of the sandblasting structure during blockage, or deform the second pipe section through a collar and an urge to squeeze the blocked sand material.

Benefits of technology

It realizes rapid recovery of sand flow without manual dredging, reduces labor costs, and improves the uniformity and efficiency of sand blasting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a sand blasting assembly and sand blasting equipment. The sand blasting assembly comprises a sand pipe, a sand blasting head and a dredging mechanism, and the sand blasting head is connected with one end of the sand pipe; the sand pipe comprises a first pipe section, the dredging mechanism comprises a first sub-dredging mechanism, the first sub-dredging mechanism comprises a sand crushing structural part and a driving part, the sand crushing structural part is arranged in the first pipe section, and the driving part is used for driving the sand crushing structural part to do reciprocating motion in the first pipe section in the axial direction of the sand pipe; and / or, the sand pipe comprises a second pipe section, the dredging mechanism comprises a second sub-dredging mechanism, the second sub-dredging mechanism comprises a lantern ring and a force application piece, the lantern ring is arranged on the second pipe section in a sleeving mode, the force application piece is connected with the lantern ring, and acting force is applied to the second pipe section through the lantern ring, so that the second pipe section is deformed. And the blocked sand pipe is dredged through the dredging mechanism, manual operation is not needed, and manpower is saved.
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Description

Technical Field

[0001] The present invention relates to the technical field of sandblasting devices, and particularly relates to a sandblasting component and a sandblasting device. Background Art

[0002] Sandblasting is a process of cleaning and roughening the surface of a substrate by the impact of a high-speed sand flow. During operation, a sandblasting device uses compressed air as power to form a high-speed jet beam to spray abrasive materials (such as quartz sand, emery, iron sand, etc.) at a high speed onto the surface of the substrate to be processed, so that the surface of the substrate obtains a certain degree of cleanliness and different roughness under the impact and cutting action of the abrasive materials, thereby improving the mechanical properties of the substrate surface.

[0003] The sand pipe of a sandblasting device used in the medical field is extremely thin. If the abrasive materials are not screened or the screening is not in place, then foreign-shaped objects or large particles in the abrasive materials will cause the sand pipe to be blocked, resulting in a decrease in the sand flow rate or even no sand output. This causes the substrate to have poor quality or even be scrapped due to uneven sandblasting on its surface. Some existing sandblasting devices do not have a dredging mechanism. Once the sand pipe is blocked, manual dredging is required, increasing the labor cost. Summary of the Invention

[0004] The purpose of the present invention is to provide a sandblasting component and a sandblasting device. The sandblasting component has a dredging mechanism, which is used to dredge the blocked sand pipe, saving labor and improving the dredging effect.

[0005] To achieve the above purpose, the present invention provides a sandblasting component, including a sand pipe, a sandblasting head and a dredging mechanism. The sandblasting head is connected to one end of the sand pipe;

[0006] The sand pipe includes a first pipe section. The dredging mechanism includes a first sub-dredging mechanism. The first sub-dredging mechanism includes a sand-breaking structural member and a driving member. The sand-breaking structural member is arranged in the first pipe section, and the driving member is used to drive the sand-breaking structural member to reciprocate axially along the sand pipe in the first pipe section; and / or,

[0007] The sand pipe includes a second pipe section. The dredging mechanism includes a second sub-dredging mechanism. The second sub-dredging mechanism includes a collar and a force-applying member. The collar is sleeved on the second pipe section, and the force-applying member is connected to the collar and is used to apply a force to the second pipe section through the collar to deform the second pipe section.

[0008] Optionally, the sand-breaking structural member includes a magnetic body, and the driving member includes a coil. The coil is at least sleeved on at least a part of the outer circumferential surface of the first pipe section of the sand pipe. The coil is used to generate an alternating magnetic field when energized and drive the sand-breaking structural member to reciprocate axially along the sand pipe in the first pipe section.

[0009] Optionally, a gas flow channel is provided on the sand crushing structural member.

[0010] Optionally, the sand pipe includes a first pipe fitting, a first connecting piece, and a second pipe fitting. One end of the first pipe fitting is connected to the sand blasting head, and the second pipe fitting is connected to the end of the first pipe fitting away from the sand blasting head through the first connecting piece; the second pipe fitting wraps a part of the outer peripheral surface of the first connecting piece, and the part of the second pipe fitting located on the side of the first connecting piece away from the sand blasting head constitutes the first pipe section.

[0011] Optionally, a shock-absorbing pad is provided at the end of the first connecting piece away from the sand blasting head, the end surface of the end of the sand crushing structural member away from the sand blasting head is formed into a smooth curved surface, and the curved surface is smoothly connected to the side surface of the sand crushing structural member.

[0012] Optionally, the force applying member includes a telescopic rod, and the collar is connected to the telescopic rod; the force applying member applies a force to the second pipe section through the extension or shortening of the telescopic rod.

[0013] Optionally, at least two groups of sand crushing protrusions are provided on the inner wall of the second pipe section, and at least two groups of sand crushing protrusions are arranged at intervals along the circumferential direction of the second pipe section; each group of sand crushing protrusions includes a plurality of sand crushing protrusions, and all the sand crushing protrusions in the same group of sand crushing protrusions are arranged at intervals along the axial direction of the second pipe section.

[0014] Optionally, the sand pipe includes a first flexible pipe and a second flexible pipe, the second flexible pipe is sleeved on the outer peripheral surface of the first flexible pipe and is connected to the first flexible pipe; the first flexible pipe and the second flexible pipe together constitute the second pipe section.

[0015] Optionally, the sand pipe further includes two second connecting pieces, the number of the second connecting pieces is two, and the two second connecting pieces are respectively connected to the axial two ends of the first flexible pipe, and each second connecting piece is turned outwards and covers a part of the outer peripheral surface of the second flexible pipe.

[0016] Optionally, the number of the second sub-unclogging mechanisms is at least two, and the collars of all the second sub-unclogging mechanisms are sleeved at different positions of the second pipe section.

[0017] Optionally, a plurality of guiding protrusions are provided on the inner surface of the sand blasting head, all the guiding protrusions are arranged at intervals along the circumferential direction of the sand blasting head, and each guiding protrusion extends along the axial direction of the sand blasting head.

[0018] In addition, to achieve the above object, the present invention further provides a sandblasting device, which includes a sand supply mechanism and the sandblasting assembly described in any one of the preceding items. One end of the sand pipe away from the sandblasting head is connected to the output end of the sand supply mechanism.

[0019] Optionally, the sandblasting device further includes a monitoring mechanism, which is arranged at the sandblasting head and is used to monitor sandblasting parameters. The sandblasting parameters are used to judge whether the sand pipe is blocked; the sandblasting parameters at least include the actual sandblasting flow rate.

[0020] Optionally, the sandblasting device further includes a control unit, which is communicatively connected to the monitoring mechanism and the dredging mechanism, and is configured to receive the sandblasting parameters, judge whether the sand pipe is blocked according to the sandblasting parameters, and control the dredging mechanism to work to dredge the sand pipe when the sand pipe is blocked.

[0021] Optionally, the sand pipe includes both the first pipe section and the second pipe section at the same time, and the second pipe section includes a plurality of preset positions; the dredging mechanism includes one first sub-dredging mechanism and a plurality of second sub-dredging mechanisms; the number of the second sub-dredging mechanisms is equal to the number of the preset positions, and the collar of each second sub-dredging mechanism is sleeved at one of the preset positions of the second pipe section; the control unit is configured to control the corresponding sub-dredging mechanism to work according to the blockage frequency of the first pipe section and each of the preset positions when the sand pipe is blocked.

[0022] Optionally, the control unit further stores historical data, and the historical data includes the blockage position information of each blockage of the sand pipe in history;

[0023] The control unit is configured to obtain the blockage frequency of the first pipe section and each of the preset positions according to the historical data, determine the dredging priority of the first pipe section and each of the preset positions according to the blockage frequency, and control the corresponding sub-dredging mechanism to work according to the dredging priority when the sand pipe is blocked.

[0024] Compared with the prior art, the sandblasting assembly and the sandblasting device of the present invention have the following advantages:

[0025] The aforementioned sandblasting assembly includes a sand pipe, a sandblasting head, and a dredging mechanism. The sandblasting head is connected to one end of the sand pipe. The sand pipe includes a first pipe section, and the dredging mechanism includes a first sub-dredging mechanism. The first sub-dredging mechanism includes a sand crushing structural member and a driving member. The sand crushing structural member is disposed within the first pipe section, and the driving member is configured to drive the sand crushing structural member to reciprocate axially within the first pipe section along the sand pipe. And / or, the sand pipe includes a second pipe section, and the dredging mechanism includes a second sub-dredging mechanism. The second sub-dredging mechanism includes a collar and a force applying member. The collar is sleeved on the second pipe section, and the force applying member is connected to the collar and is configured to apply a force to the second pipe section through the collar to cause the second pipe section to deform. The sandblasting assembly is used to connect to a sand supply mechanism. When the first pipe section of the sand pipe is blocked by large pieces of sand, the driving member can be used to drive the sand crushing structural member to move, so as to use the moving sand crushing structural member to break up the large pieces of sand, thereby dredging the first pipe section. Or, when the second pipe section of the sand pipe is blocked, the second pipe section can be deformed by the second sub-dredging mechanism to squeeze the sand blocked in the second pipe section and push it to move to complete the dredging of the second pipe section. That is, when the first pipe section and / or the second pipe section of the sand pipe is blocked, the corresponding sub-dredging mechanism can be used to perform the dredging operation according to the blocking position, without manual dredging, reducing the labor intensity of workers and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The drawings are used to better understand the present invention and do not constitute an improper limitation to the present invention. Among them:

[0027] Figure 1 is a schematic structural diagram of a sandblasting assembly provided by the present invention according to an embodiment;

[0028] Figure 2 is a schematic partial structural diagram of a sandblasting assembly provided by the present invention according to an embodiment;

[0029] Figure 3 is a schematic partial structural diagram of a sandblasting assembly provided by the present invention according to an embodiment, Figure 3 and Figure 2 have different viewing orientations;

[0030] Figure 4 is Figure 3 a cross-sectional view of the sandblasting assembly shown;

[0031] Figure 5 is Figure 3 an exploded view of the sandblasting assembly shown, and the driving member of the first sub-dredging mechanism is not shown in the figure;

[0032] Figure 6It is a schematic structural diagram of the second pipe section of the sand pipe of the sandblasting assembly provided by the present invention according to an embodiment;

[0033] Figure 7 Is Figure 6 A cross-sectional view of the second pipe section of the sand pipe of the sandblasting assembly shown;

[0034] Figure 8 It is a schematic structural diagram of the sandblasting equipment provided by the present invention according to an embodiment;

[0035] Figure 9 It is a structural block diagram of the control unit of the sandblasting equipment provided by the present invention according to an embodiment.

[0036] [Explanation of reference numerals is as follows]:

[0037] 10 - Sandblasting assembly, 100 - Sand pipe, 101 - First pipe section, 102 - Second pipe section, 103 - Sand-breaking protrusion, 110 - First pipe fitting, 120 - First connecting piece, 130 - Second pipe fitting, 140 - First hose, 150 - Second hose, 160 - Second connecting piece, 102 - Second pipe section, 200 - Sandblasting head, 210 - Guide protrusion, 311 - Sand-breaking structural member, 312 - Driving member, 313 - Fixing bracket, 314 - Opening, 315 - Through hole, 320 - Second sub-unclogging mechanism, 321 - Collar, 322 - Force-applying member, 3221 - Telescopic rod, 400 - Monitoring mechanism, 20 - Sand supply member mechanism, 21 - Sand bin, 22 - Gas inflow channel, 23 - Gas outflow channel, 30 - Control unit, 31 - Control terminal module, 32 - Parameter acquisition module, 33 - Storage module, 34 - Data reasoning module, 35 - Execution module, 36 - Marking module. Detailed implementation manners

[0038] The following illustrates the implementation manners of the present invention through specific specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the diagrams provided in this embodiment only illustrate the basic concept of the present invention in a schematic manner. Therefore, only the components related to the present invention are shown in the diagrams, rather than being drawn according to the number, shape, and size of the components in actual implementation. The type, quantity, and ratio of each component in actual implementation can be arbitrarily changed, and the component layout type may also be more complex.

[0039] In addition, each of the embodiments described below has one or more technical features. However, this does not mean that the inventor must implement all the technical features in any one embodiment simultaneously, or that only some or all of the technical features in different embodiments can be implemented separately. In other words, on the premise that implementation is possible, those skilled in the art can, according to the disclosure of the present invention and depending on design specifications or implementation requirements, selectively implement some or all of the technical features in any one embodiment, or selectively implement a combination of some or all of the technical features in multiple embodiments, thereby increasing the flexibility in implementing the present invention.

[0040] As used in this specification, the singular forms "a", "an", and "the" include plural referents, and the plural form "plural" includes more than two referents, unless the context clearly indicates otherwise. As used in this specification, the term "or" is generally used in the sense of including "and / or", unless the context clearly indicates otherwise, and the terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. The relational terms such as "first", "second", etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations, nor do they indicate or imply relative importance or implicitly specify the quantity of the indicated technical features. It should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] To make the objectives, advantages, and features of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. It should be noted that the drawings are in a very simplified form and use non-precise scales, and are only used to conveniently and clearly assist in explaining the objectives of the embodiments of the present invention. The same or similar reference numerals in the drawings represent the same or similar components.

[0042] Figure 1The structural schematic diagram of the sandblasting assembly 10 provided according to an embodiment of the present invention is shown. As Figure 1 shown, the sandblasting assembly 10 includes a sand pipe 100, a sandblasting head 200, and a dredging mechanism (not labeled in the figure). One end of the sand pipe 100 is connected to the sandblasting head 200. The sand pipe 100 includes a first pipe section 101 (as Figure 4 shown), and the dredging mechanism includes a first sub-dredging mechanism (not labeled in the figure). The first sub-dredging mechanism includes a sand crushing structural member 311 (as Figure 4 and Figure 5 shown) and a driving member 312. The sand crushing structural member 311 is disposed in the first pipe section 101, and the driving member 312 is used to drive the sand crushing structural member 311 to reciprocate axially along the sand pipe 100 in the first pipe section 101. And / or, as Figure 1 shown, the sand pipe 100 includes a second pipe section 102, and the second pipe section 102 is different from the first pipe section 101. The dredging mechanism includes a second sub-dredging mechanism 320. The second sub-dredging mechanism 320 includes a collar 321 and a force applying member 322. The collar 321 is sleeved on the second pipe section 102, and the force applying member 322 is connected to the collar 321 and is used to apply a force to the second pipe section 102 through the collar 321 to deform the second pipe section 102.

[0043] The sandblasting assembly 10 is applied to a sandblasting device. As Figure 8 shown, the sandblasting device further includes a sand material supply mechanism 20. The outlet end of the sand material supply mechanism 20 is connected to the end of the sand pipe 100 away from the sandblasting head 200. The sand material supply mechanism 20 is used to make the sand material enter the sand pipe 100 and spray out at high speed from the sandblasting head 200. When the first pipe section 101 of the sand pipe 100 is blocked by large-particle sand material, the driving member 312 can be used to drive the sand crushing structural member 311 to move to crush the large-particle sand material, so as to dredge the first pipe section 101. And / or, when the second pipe section 102 of the sand pipe 100 is blocked by sand material, the second pipe section 102 is deformed by the action of the second sub-dredging mechanism 320, and then the sand material in the second pipe section 102 is pushed to move, so as to realize the dredging of the second pipe section 102. In other words, when the first pipe section 101 and / or the second pipe section 102 of the sand pipe 100 is blocked, the corresponding sub-dredging mechanism can be used for dredging, without manual dredging operation, saving manpower and reducing labor costs.

[0044] Next, the detailed structure of the sandblasting assembly 10 will be described.

[0045] Please refer to Figure 1 andFigure 4 When the sand pipe 100 includes both the first pipe section 101 and the second pipe section 102 at the same time, the first pipe section 101 may be closer to the sand blasting head 200 than the second pipe section 102. For example, in one implementation, one end of the first pipe section 101 is connected to the sand blasting head 200, and the end of the first pipe section 101 away from the sand blasting head 200 is connected to the second pipe section 102 by any suitable means.

[0046] Please refer to Figures 2 to 5 The sand pipe 100 includes a first pipe fitting 110, a first connecting piece 120, and a second pipe fitting 130. One end of the first pipe fitting 110 is connected to the sand blasting head 200. The second pipe fitting 130 is connected to the end of the first pipe fitting 110 away from the sand blasting head 200 through the first connecting piece 110. The second pipe fitting 130 wraps a part of the outer peripheral surface of the first connecting piece 120. The part of the second pipe fitting 130 located on the side away from the sand blasting head 200 of the first connecting piece 120 constitutes the first pipe section 101. Optionally, the first pipe fitting 110 wraps another part of the outer peripheral surface of the first connecting piece 120. That is, the first connecting piece 120 is completely blocked or wrapped by the first pipe fitting 110 and the second pipe fitting 120.

[0047] As Figure 6 and Figure 7 shown, the sand pipe 100 further includes a first hose 140 and a second hose 150. The second hose 150 is sleeved on the outer peripheral surface of the first hose 140 and is connected to the first hose 140. The first hose 140 and the second hose 150 together constitute the second pipe section 102. Such a design can improve the strength of the second pipe section 102 and extend its service life.

[0048] The first hose 140 and the second hose 150 can be connected in any suitable way. For example, in an optional implementation, the sand pipe 100 further includes a second connecting piece 160. The number of the second connecting pieces 160 is two, and the two second connecting pieces 160 are respectively connected to the axial two ends of the first hose 140. Each second connecting piece 160 is turned outwards and covers a part of the outer peripheral surface of the first hose 150. In this way, each end of the second hose 150 is stuck between the corresponding second connecting piece 160 and the first hose 140 and cannot be separated from the first hose 140. In addition, the second connecting piece 160 can be integrally formed with the first hose 140 or can be formed separately and then connected together.

[0049] Preferably, at least two groups of sand-breaking protrusions (not shown in the figure) are provided on the inner wall of the second pipe section 102, and the at least two groups of sand-breaking protrusions are arranged at intervals along the circumferential direction of the second pipe section 102. Each group of sand-breaking protrusions includes a plurality of sand-breaking protrusions 103, and all the sand-breaking protrusions 103 in the same group of sand-breaking protrusions are arranged at intervals along the axial direction of the second pipe section 102. When the second pipe section 102 is blocked and the force-applying member 322 applies a force to the second pipe section 102 to cause the second pipe section 102 to deform, the second pipe section 102 squeezes the sand grains through the sand-breaking protrusions 103 to crush the large sand materials with relatively small hardness, so that the sand materials blocked at the second pipe section 102 are more easily pushed.

[0050] Optionally, with particular reference to Figures 2 to 4 , the sand-breaking structural member 311 of the first sub-unclogging mechanism is configured to be magnetic. The driving member 312 includes a coil, and the coil is sleeved on at least a part of the outer peripheral surface of the first pipe section 101. The coil is used to generate an alternating magnetic field when energized, whereby the sand-breaking structural member 311 can be driven by magnetic force to reciprocate along the axial direction of the sand pipe 100 in the first pipe section 101. To make the sand-breaking structural member 311 magnetic, the sand-breaking structural member 311 can include a magnetic body, that is, the sand-breaking structural member 311 is at least partially made of a magnetic material.

[0051] In practice, the first sub-unclogging mechanism further includes a fixing frame 313, the fixing frame 313 is connected to the axial two ends of the second pipe fitting 130, and the coil is connected to the fixing frame 313 to prevent the coil from shifting.

[0052] Preferably, a shock pad (not shown in the figure) is provided at one end of the first connecting member 120 away from the sand blasting head 200. The sand crushing structural member 311 has two opposite ends, one end being close to the sand blasting head 200 and the other end being away from the sand blasting head 200. The end face of the end of the sand crushing structural member 311 away from the sand blasting head 200 is formed into a smooth curved surface, and the curved surface is smoothly connected to the side surface of the sand crushing structural member 311. The side surface of the sand crushing structural member 311 refers to the surface connecting the two ends on the sand crushing structural member 311. The advantage of such a setting is to reduce the impact of the sand crushing structural member 311 on the first pipe section 101 during the axial movement along the sand pipe 100 and extend the service life of the sand pipe 100. Additionally, it can be understood that when the sand crushing structural member 311 is entirely made of a magnetic material, that is, when the sand crushing structural member 311 is an integral magnetic body, in fact, the magnetic body has two opposite ends, one end being close to the sand blasting head 200 and the other end being away from the sand blasting head 200, and the end face of the end of the magnetic body away from the sand blasting head 200 is formed into a smooth curved surface.

[0053] Those skilled in the art know that the sand material flows along the sand pipe 100 under the push of compressed air. Optionally, a gas flow channel is provided on the sand crushing structural member 311 for the compressed air and some small particle sand materials to flow through. In some implementation manners, the sand crushing structural member 311 has an inner cavity, one end of the inner cavity is open, for example, one end of the inner cavity close to the sand blasting head 200 is open 314 (as Figure 5 shown), a plurality of through holes 315 are provided on the side surface of the sand crushing structural member 311, and the through holes 315 are communicated with the inner cavity and jointly form the gas flow channel.

[0054] The number of the second sub-unclogging mechanisms 320 is set according to the length of the second pipe section 102. When the length of the second pipe section 102 is small, only one second sub-unclogging mechanism 320 can be provided (as Figure 1 shown). When the length of the second pipe section 102 is large, two or more second sub-unclogging mechanisms 320 are provided as needed, and the sleeves 321 of all the second sub-unclogging mechanisms 320 are sleeved at different positions of the second pipe section 102. In this way, when different positions of the second pipe section 102 are blocked, the corresponding second sub-unclogging mechanisms 320 at the corresponding positions can be used for unclogging.

[0055] Optionally, please refer back to Figure 1, the force-applying member 322 of each of the second sub-unclogging mechanisms 320 is connected to a fixed member (such as the sand bin 21 mentioned later), and includes a telescopic rod 3221. The collar 321 is connected to the telescopic rod 3221. The force-applying member 322 applies a force to the second pipe section 102 through the elongation or shortening of the telescopic rod 3221. For example, if the second pipe section 102 is in an initial state when the length of the telescopic rod 3221 is the shortest, then when the telescopic rod 3221 elongates, the telescopic rod 3221 applies a pushing force to the second pipe section 102 through the collar 321. If the second pipe section 102 is in an initial state when the length of the telescopic rod 3221 is the longest, then when the telescopic rod 3221 shortens, the telescopic rod 3221 applies a pulling force to the second pipe section 102 through the collar 321. The force-applying member 322 can be a cylinder, and thus, the telescopic rod 3221 is the piston rod of the cylinder. Alternatively, the force-applying member 322 can also be an electric push rod, etc.

[0056] Please refer to Figure 2 and Figure 5 , a plurality of guiding protrusions 210 are provided on the inner surface of the sandblasting head 200, and all the guiding protrusions 210 are arranged at intervals along the axial direction of the sandblasting head 200. Each of the guiding protrusions 210 extends along the axial direction of the sandblasting head 200, and each of the guiding protrusions 210 is parallel to the axis of the sandblasting head 200. When sandblasting with this sandblasting head 200, the sand material can be ejected in a straight line, improving the sandblasting effect.

[0057] Furthermore, an embodiment of the present invention further provides a sandblasting device, as Figure 8 shown, the sandblasting device includes the sandblasting assembly 10 and a sand material supply mechanism 20. The sand material supply mechanism 20 is connected to one end of the sand pipe 100 away from the sandblasting head 200, and is used to supply sand material and compressed air to the sandblasting assembly 10, so that the sand material can be ejected at a high speed along the sand pipe 100 under the action of the compressed air.

[0058] Optionally, the abrasive supply mechanism 20 includes a sand bin 21 for accommodating abrasives, and the sand bin 21 is connected to one end of the sand pipe 100 away from the sand blasting head 200. A gas inlet passage 22 is further provided on the abrasive supply mechanism 20, and the gas inlet passage 22 communicates with a compressed air source and the sand bin 21. The compressed air provided by the compressed air source enters the sand bin 21 from the gas inlet passage 22, and pushes the abrasives in the sand bin 21 into the sand pipe 100, and then sprays out from the sand blasting head 200. In addition, a gas outlet passage 23 is provided on the abrasive supply mechanism 20, and the gas outlet passage 23 communicates with the sand bin 21. Compressed air can be discharged from the sand bin 21 through the gas outlet passage 23 to complete the pressure relief of the sand blasting equipment. Additionally, the force applying member 322 of the second sub-unclogging mechanism can be connected to the sand bin 21.

[0059] Further, the sand blasting equipment further includes a monitoring mechanism 400 (as Figure 9 shown), and the monitoring mechanism 400 is disposed at the sand blasting head 200 and is used to monitor sand blasting parameters. The sand blasting parameters at least include the actual sand blasting flow rate. Further, the sand blasting parameters may further include the sand blasting duration, the actual total amount of sand blasted during sand blasting, etc. Generally speaking, when the sand pipe 100 is blocked, the actual sand blasting flow rate will be less than the preset rated sand blasting flow rate, and the actual total amount of sand blasted will be less than the set rated total amount of sand blasted (when the sand blasting parameters include the actual total amount of sand blasted). Therefore, it is possible to determine whether the sand pipe 100 is blocked based on the sand blasting parameters, and then determine whether it is necessary to control the first sub-unclogging mechanism and / or the second sub-unclogging mechanism to work.

[0060] Further, the sand blasting equipment further includes a control unit 30 (as Figure 9 shown), and the control unit 30 is communicatively connected to the monitoring mechanism 400 and the unclogging mechanism, and is configured to receive the sand blasting parameters, determine whether the sand pipe 100 is blocked according to the sand blasting parameters, and control the unclogging mechanism to work to unclog the sand pipe 100 when the sand pipe 100 is blocked.

[0061] When the sand pipe 100 simultaneously includes the first pipe section 101 and the second pipe section 102, the dredging mechanism simultaneously includes the first sub-dredging mechanism and the second sub-dredging mechanism 320, and the number of the second sub-dredging mechanisms 320 is more than two, the control unit 30 controlling the dredging mechanism to work means controlling the first sub-dredging mechanism to work, or controlling one of the second sub-dredging mechanisms 320 to work. That is to say, the control unit 30 controls only one sub-dredging mechanism to work at a time. After the sub-dredging mechanism has worked for a predetermined time, if the sand pipe 200 is still blocked, then the control unit 30 controls another sub-dredging mechanism to work.

[0062] Specifically, there are multiple preset positions on the second pipe section 102, the number of the preset positions is equal to the number of the second sub-dredging mechanisms, and the collar 321 of each second sub-dredging mechanism 320 is sleeved at one of the preset positions. The control unit 30 determines the dredging priority of each part according to the blockage frequency of the first pipe section 101 and each of the preset positions, and then controls the corresponding sub-dredging mechanism to work according to the dredging priority when the sand pipe 100 is blocked. For example, assume that there are two preset positions, namely the first preset position and the second preset position, and the blockage frequency of the first pipe section 101 is the highest, the blockage frequency of the first preset position is the second highest, and the blockage frequency of the second preset position is the third highest. Then it is determined that the dredging priority of the first pipe section 101 is the highest, the dredging priority of the first preset position is the second highest, and the dredging priority of the second preset position is the lowest. Thus, when the sand pipe 100 is blocked, the control unit 30 first controls the first sub-dredging mechanism to work. After the first sub-dredging mechanism has worked for a predetermined time, if the sand pipe 100 is still blocked, the control unit 30 then controls the second sub-dredging mechanism 320 corresponding to the first preset position (that is, the collar 321 of this second sub-dredging mechanism 320 is sleeved at the first preset position) to work. After this second sub-dredging mechanism 320 has worked for a predetermined time, if the sand pipe 100 is still blocked, the control unit 30 then controls the second sub-dredging mechanism 320 corresponding to the second preset position (that is, the collar 321 of this second sub-dredging mechanism 320 is sleeved at the second preset position). Controlling the corresponding sub-dredging mechanism to work successively according to the blockage frequency can not only dredge the sand pipe 100, but also improve the dredging efficiency, and is beneficial to saving energy and reducing the operation cost.

[0063] Optionally, after each dredging of the sand pipe 100, the control unit 30 stores historical data, which includes the clogging position information of the sand pipe 100 in the current clogging. Specifically, when the first sub-dredging mechanism works for a predetermined time, if the sandblasting parameters monitored by the monitoring mechanism 400 return to normal, that is, when the actual sandblasting flow rate reaches the rated sandblasting flow rate and the actual total sandblasting amount reaches the rated total sandblasting amount, the control unit 30 can determine that the current dredging is completed, and the position where the sand pipe 100 is clogged in the current clogging is the first pipe section 101. Therefore, the control unit 30 marks the first pipe section 101 and stores it as the clogging position information of the current clogging. When the second sub-dredging mechanism 320 corresponding to the first preset position works for a predetermined time and the sandblasting parameters monitored by the monitoring mechanism 400 return to normal, then the control unit 30 can determine that the current dredging is completed, and the position where the sand pipe 100 is clogged in the current clogging is the first preset position. Therefore, the control unit 30 marks the first preset position and stores it as the clogging position information of the current clogging. When the second sub-dredging mechanism 320 corresponding to the second preset position works for a predetermined time and the sandblasting parameters monitored by the monitoring mechanism 400 return to normal, then the control unit 30 can determine that the current dredging is completed, and the position where the sand pipe 100 is clogged in the current clogging is the second preset position. Therefore, the control unit 30 marks the second preset position and stores it as the clogging position information of the current clogging. After that, the control unit 30 can determine the clogging frequencies of the first pipe section 101 and each of the preset positions according to the historical data.

[0064] It can be seen that, as Figure 9As shown in the figure, the control unit 30 includes a plurality of functional modules, namely a control terminal module 31, a parameter acquisition module 32, a storage module 33, a data inference module 34, an execution module 35, and a marking module 36. Among them, the control terminal module 31 is communicatively connected to the abrasive supply mechanism 20 and the parameter acquisition module 32, and controls the parameter acquisition module 32 to work when the abrasive industrial mechanism 20 is started. The parameter acquisition module 32 is communicatively connected to the monitoring mechanism 400 and is used to receive the sandblasting parameters monitored by the monitoring mechanism 400. The storage module 33 pre-stores the rated sandblasting parameters, the historical data, and the dredging priority. The rated sandblasting parameters include the rated sandblasting flow rate, the rated total sandblasting volume, etc. The data inference module 34 is communicatively connected to the parameter acquisition module 32 and the storage module 33, and determines whether the sand pipe 100 is blocked or dredged according to the actual sandblasting parameters and the rated sandblasting parameters. Specifically, when the actual sandblasting flow rate is less than the rated sandblasting flow rate and / or the total sandblasting volume is less than the rated total sandblasting volume, it is determined that the sand pipe 100 is blocked, and when the actual sandblasting flow rate reaches the rated sandblasting flow rate and / or the actual total sandblasting volume reaches the rated total sandblasting volume, it is determined that the sand pipe 100 is not blocked or has been dredged. The data inference module 34 is also used to determine the blockage position after each dredging is completed. After the data inference module 34 determines that the sand pipe 100 is blocked, the execution module 35 controls the corresponding sub-dredging mechanism to work according to the dredging priority to dredge the sand pipe 100. The marking module 36 is communicatively connected to the data inference module 34 and the storage module 33, and is used to mark the blockage position during each blockage to generate the blockage position information, and send the blockage position information to the storage module 33 for storage.

[0065] In summary, in the technical solution provided by the embodiments of the present invention, by equipping the sandblasting assembly with a dredging mechanism, when the sand pipe is blocked, the blocked part of the sand pipe can be dredged by the dredging mechanism, without manual operation, saving manpower and reducing the operating cost of the sandblasting equipment. By monitoring the sandblasting parameters through the monitoring mechanism, and the control unit determines whether the sand pipe is blocked according to the current sandblasting parameters, and controls the dredging mechanism to work according to the historical data when the sand pipe is blocked, the blocked sand pipe can be dredged quickly and effectively, and it is also beneficial to save energy and further reduce the operating cost of the sandblasting equipment.

[0066] Although the present invention is disclosed as above, it is not limited thereto. Those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

Claims

1. A sandblasting assembly, characterized in that: It comprises a sand pipe, a sand blasting head and a dredging mechanism, wherein the sand blasting head is connected to one end of the sand pipe; The sand pipe comprises a first pipe section, the dredging mechanism comprises a first sub-dredging mechanism, the first sub-dredging mechanism comprises a sand crushing structure and a driving member, the sand crushing structure is arranged in the first pipe section, and the driving member is used to drive the sand crushing structure to reciprocate in the first pipe section along the axial direction of the sand pipe; and / or, The sand pipe includes a second pipe section, the dredging mechanism includes a second sub-dredging mechanism, the second sub-dredging mechanism includes a sleeve and a force-applying member, the sleeve is sleeved on the second pipe section, the force-applying member is connected to the sleeve and is used to apply a force to the second pipe section through the sleeve to deform the second pipe section.

2. The sandblasting assembly according to claim 1, characterized in that The sand-breaking structure includes a magnetic body, and the driving member includes a coil. The coil is at least sleeved on at least a portion of the outer circumference of the first pipe section of the sand pipe. The coil is used to generate an alternating magnetic field when energized, and drive the sand-breaking structure to reciprocate in the first pipe section along the axial direction of the sand pipe.

3. The sandblasting assembly according to claim 1, characterized in that A gas flow channel is provided on the sand crushing structure.

4. The sandblasting assembly according to claim 1, characterized in that The sand pipe includes a first pipe fitting, a first connecting piece and a second pipe fitting, one end of the first pipe fitting is connected to the sandblasting head, and the second pipe fitting is connected to an end of the first pipe fitting away from the sandblasting head through the first connecting piece; the second pipe fitting wraps a portion of the outer circumference of the first connecting piece, and the portion of the second pipe fitting located on a side of the first connecting piece away from the sandblasting head constitutes the first pipe section.

5. The sandblasting assembly according to claim 4, characterized in that A shock-absorbing pad is provided at one end of the first connecting member away from the sandblasting head, and an end surface of one end of the sand-breaking structure away from the sandblasting head is formed into a smooth curved surface, and the curved surface is smoothly transitionally connected to the side surface of the sand-breaking structure.

6. The sandblasting assembly according to claim 1, characterized in that The force-applying member comprises a telescopic rod, and the collar is connected to the telescopic rod; the force-applying member applies a force to the second pipe section through the extension or shortening of the telescopic rod.

7. The sandblasting assembly according to claim 6, characterized in that At least two sand crushing protrusion groups are provided on the inner wall of the second pipe segment, and the at least two sand crushing protrusion groups are arranged at intervals along the circumference of the second pipe segment; each of the sand crushing protrusion groups includes a plurality of sand crushing protrusions, and all the sand crushing protrusions of the same sand crushing protrusion group are arranged at intervals along the axial direction of the second pipe segment.

8. The sandblasting assembly according to claim 1, characterized in that The sand pipe comprises a first hose and a second hose. The second hose is sleeved on the outer circumference of the first hose and connected to the first hose. The first hose and the second hose together constitute the second pipe section.

9. The sandblasting assembly according to claim 8, characterized in that The sand pipe further comprises a second connecting piece. There are two second connecting pieces, which are respectively connected to two axial ends of the first hose. Each second connecting piece is folded outwards and covers part of the outer circumference of the second hose.

10. The sandblasting assembly according to any one of claims 6 to 9, characterized in that: The number of the second sub-dredging mechanisms is at least two, and the rings of all the second sub-dredging mechanisms are arranged at different positions of the second pipe section.

11. The sandblasting assembly according to claim 1, characterized in that A plurality of guide protrusions are arranged on the inner surface of the sandblasting head, all of the guide protrusions are arranged at intervals along the circumference of the sandblasting head, and each of the guide protrusions extends along the axial direction of the sandblasting head.

12. A sandblasting device, characterized in that: The invention comprises an abrasive material supply mechanism and a sandblasting assembly as claimed in any one of claims 1 to 11, wherein one end of the sand pipe away from the sandblasting head is connected to the output end of the abrasive material supply mechanism.

13. The sandblasting device according to claim 12, characterized in that The sandblasting equipment further comprises a monitoring mechanism, which is arranged at the sandblasting head and is used to monitor sandblasting parameters, and the sandblasting parameters are used to determine whether the sand pipe is blocked; the sandblasting parameters at least include an actual sandblasting flow rate.

14. The sandblasting device according to claim 13, characterized in that The sandblasting equipment also includes a control unit, which is communicatively connected with the monitoring mechanism and the dredging mechanism, and is configured to receive the sandblasting parameters, and determine whether the sand pipe is blocked according to the sandblasting parameters, and when the sand pipe is blocked, control the dredging mechanism to work so as to dredge the sand pipe.

15. The sandblasting device according to claim 14, characterized in that The sand pipe includes the first pipe section and the second pipe section at the same time, and the second pipe section includes multiple preset positions; the dredging mechanism includes one first sub-dredging mechanism and multiple second sub-dredging mechanisms; the number of the second sub-dredging mechanisms is equal to the number of the preset positions, and the ring of each second sub-dredging mechanism is sleeved at one of the preset positions of the second pipe section; the control unit is configured to control the corresponding sub-dredging mechanism to work according to the blockage frequency of the first pipe section and each of the preset positions when the sand pipe is blocked.

16. The sandblasting device according to claim 15, characterized in that The control unit also stores historical data, wherein the historical data includes blockage position information of each time the sand pipe is blocked in history; The control unit is configured to obtain the blockage frequency of the first pipe section and each of the preset positions according to the historical data, determine the dredging priority of the first pipe section and each of the preset positions according to the blockage frequency, and control the corresponding sub-dredging mechanism to work according to the dredging priority when the sand pipe is blocked.

Citation Information

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