Pipeline anti-corrosion processing equipment and processing technology thereof
By setting up auxiliary mechanisms in the pipeline anti-corrosion processing equipment, and using activated carbon particles and non-ionic surfactant to remove paint particles, the problem of coating particles adhering to the curing lamp is solved, and the consistency of coating curing degree and improvement of equipment usage effect is achieved.
Patent Information
- Application Number
- CN202510464525.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-05-23
AI Technical Summary
During spraying and curing operations of existing pipeline anti-corrosion processing equipment, paint particles are prone to adhere to the curing lamp, resulting in uneven lighting exposure, affecting the degree of curing and overall quality of the paint, and also reducing the service life of the curing lamp.
A pipeline anti-corrosion processing equipment is designed. By setting up an auxiliary mechanism, the coating particles are effectively removed by combining activated carbon particles and non-ionic surfactant to prevent them from adhering to the curing lamp.
The consistency of the curing degree of coating on the pipe surface is achieved, the overall quality of pipe corrosion protection is improved, the service life of the curing lamp is extended, and the effectiveness of the equipment is improved.
Smart Images

Figure CN120023046A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline anti-corrosion processing, and in particular to pipeline anti-corrosion processing equipment and a processing technology thereof. Background Art
[0002] Pipelines play an irreplaceable role in many fields such as oil, natural gas, water supply and drainage. However, due to long-term exposure to various complex environments, the outer wall of the pipeline is very susceptible to corrosion, which not only reduces its service life, but even causes safety accidents in serious cases, causing huge economic losses. Therefore, in order to ensure the safe and stable operation of pipelines and extend their service life, people generally use pipeline anti-corrosion processing equipment to perform anti-corrosion processing operations on the outer wall of the pipeline to improve the efficiency of pipeline use.
[0003] However, the existing pipeline anti-corrosion processing equipment has the following shortcomings:
[0004] When pipeline anti-corrosion processing equipment is performing anti-corrosion processing on the outer wall of the pipeline, it usually performs spraying and curing operations at the same time. At this time, the paint particles generated during the spraying operation will adhere to the surface of the curing lamp, blocking the light, resulting in uneven light irradiation, and then causing inconsistent degree of paint curing on the pipeline surface, which in turn affects the overall quality of pipeline anti-corrosion. At the same time, the paint particles attached to the surface of the curing lamp are also likely to cause corrosion to the curing lamp, reducing the service life of the curing lamp, that is, reducing the use effect of the pipeline anti-corrosion processing equipment.
[0005] Therefore, we proposed a pipeline anti-corrosion processing equipment and its processing technology to solve the above problems. Summary of the invention
[0006] The purpose of the present invention is to provide a pipeline anti-corrosion processing equipment and its processing technology. By setting up an auxiliary mechanism, the pipeline anti-corrosion processing equipment can avoid the adhesion of paint particles to the curing lamp when performing anti-corrosion processing on the outer wall of the pipeline, thereby causing uneven light irradiation, and then causing inconsistent degree of paint curing on the surface of the pipeline, thereby affecting the overall quality of pipeline anti-corrosion. At the same time, it also avoids the situation where the service life of the curing lamp is reduced, that is, the use effect of the pipeline anti-corrosion processing equipment is improved to solve the problems raised by the above-mentioned background technology.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a pipeline anti-corrosion processing equipment, comprising a processing mechanism, wherein an auxiliary mechanism is provided on the processing mechanism;
[0008] The auxiliary mechanism includes a shell, a box and an air pump, the air inlet end and the air outlet end of the air pump are both equipped with delivery pipes, one of the air outlet ends of the delivery pipes is equipped with a one-way valve, a motor is installed on the top of the box, a rotating rod is installed on the output end of the motor, four rotating plates are fixed on the outer surface of the rotating rod, a first material storage box is installed on the top of the box, a first electric valve is installed on the bottom end of the first material storage box, a second material storage box is installed on the top of the box, a second electric valve is installed on the bottom end of the second material storage box, a porous shell is installed on the air outlet end of the box, a sealing cover is installed on the porous shell, and a third electric valve is installed on the outlet end of the box.
[0009] Preferably, the air outlet end of one of the conveying pipes is fixedly passed through the surface of the box body, the air inlet end of the other conveying pipe is fixedly passed through the surface of the shell body, the bottom end of the rotating rod is movably passed through the top of the box body, each of the rotating plates is located inside the box body, the discharge end of the first electric valve is installed with one of the feed ends of the box body, and the discharge end of the second electric valve is installed with the other feed end of the box body.
[0010] Preferably, the processing mechanism includes a workbench and two double-hole frames, a first sleeve is installed on the top of the workbench, a first sleeve cover is installed on the feeding end of the first sleeve, a second sleeve is installed on the top of the workbench, and a second sleeve cover is installed on the discharging end of the second sleeve.
[0011] Preferably, an annular nozzle is fixed inside the first sleeve, a curing lamp is fixed inside the second sleeve, an auxiliary plate is fixed inside the workbench near the bottom, a storage box is installed on the top of the auxiliary plate, and a sealing plug is provided at the feed end of the storage box.
[0012] Preferably, a paint pump is installed on the top of the inner wall of the workbench, and connecting pipes are installed at the feed end and the discharge end of the paint pump. Round rods are fixed inside the two through holes of each double-hole frame, and the outer surface of each round rod is rotatably connected to a rotating tube, and a controller is installed on the top of the workbench.
[0013] Preferably, the curing lamp is electrically connected to the controller, the feed end of the annular nozzle is fixedly passed through the inner wall of the first sleeve, the paint pump is electrically connected to the controller, the feed end of one of the connecting pipes is installed with the discharge end of the storage box, the discharge end of the other connecting pipe is installed with the feed end of the annular nozzle, and the discharge end of the other connecting pipe movably passes through the top of the inner wall of the workbench.
[0014] Preferably, the bottom of the shell is installed with the top of the workbench, the feed end of the shell is installed with the discharge end of the first sleeve, the discharge end of the shell is installed with the feed end of the second sleeve, and the bottom of the box is installed with the top of the auxiliary plate.
[0015] Preferably, the air pump is installed on the top of the inner wall of the workbench, the air pump is electrically connected to the controller, the motor is electrically connected to the controller, and the first electric valve, the second electric valve and the third electric valve are all electrically connected to the controller.
[0016] Preferably, a pipe body is provided on the two double-hole frames, the outer wall of each rotating tube is in contact with the outer wall of the pipe body, and the pipe body is movably sleeved between the first sleeve, the first tube cover, the second sleeve, the second tube cover, the shell, the annular nozzle and the interior of the curing lamp.
[0017] A processing technology for pipeline anti-corrosion processing equipment comprises the following steps:
[0018] S1. When the outer wall of the pipeline needs to be anti-corrosion processed, the two double-hole racks are first moved to the appropriate position and installed, and then the pipeline body is placed on the two double-hole racks. Then, the activated carbon particles are placed into the porous shell by using the sealing cover. Then, a proper amount of anti-corrosion coating is injected into the storage box by using the sealing plug. Then, the non-ionic surfactant in the first storage box is released into the box by using the controller and the first electric valve. Then, the conveying structure connected to the pipeline body is started.
[0019] S2. When the conveying structure starts to start, the controller is used to start the paint pump and the air pump. Then, the paint in the storage box is conveyed to the inside of the annular nozzle by the cooperation of the started paint pump and the two connecting pipes. The pipe body inside the annular nozzle is sprayed. Then, the paint particles mixed in the air inside the shell are conveyed to the inside of the box by the cooperation of the started air pump, the two conveying pipes and the one-way valve. Then, most of the paint particles are retained inside the box by the cooperation of water and non-ionic surfactant.
[0020] S3, then using the cooperation of activated carbon particles and the sealing cover, the paint particles remaining in the air are retained inside the porous shell, and when the place where the pipe body is sprayed with paint moves to the inside of the second sleeve, the controller, the curing lamp, the second sleeve and the second sleeve cover are used to perform a curing operation on the pipe body inside the curing lamp. When the outer wall anticorrosion processing operation of the pipe body is completed, the conveying structure is directly closed, and then the air pump and the paint pump are closed by the controller, and then the curing lamp is closed by the controller, and then the pipe body is removed;
[0021] S4. Then, the four rotating plates are driven to rotate by the cooperation of the controller, the motor and the rotating rod. Then, the coagulant in the second storage box is released into the box by the cooperation of the controller and the second electric valve. Then, the paint particles in the box are formed into larger flocs by the cooperation of the four rotating rotating plates and the coagulant. Then, the water and flocs in the box are released into the filter barrel by the cooperation of the controller and the third electric valve. Finally, the above steps are followed to perform the outer wall anti-corrosion processing on other pipeline bodies.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The present invention can prevent the paint particles from adhering to the curing lamp when the pipeline anti-corrosion processing equipment performs anti-corrosion processing on the outer wall of the pipeline, thereby causing uneven light irradiation, and further causing inconsistent curing degree of the paint on the pipeline surface, which in turn affects the overall quality of pipeline anti-corrosion, and also avoids the situation where the service life of the curing lamp is reduced, that is, the use effect of the pipeline anti-corrosion processing equipment is improved. When it is necessary to deal with the paint particles generated during the spraying operation, the sealing cover is first used to put the activated carbon particles into the interior of the porous shell, and then the first electric valve and the first storage box are used to release the non-ionic surfactant into the interior of the box, and then the air pump, two delivery pipes and the one-way valve are used to transport the air inside the shell and the paint particles mixed in the air to the interior of the box.
[0024] 2. The present invention then utilizes the combination of nonionic surfactant and water to retain most of the coating particles inside the box, and then utilizes the combination of activated carbon particles and a sealing cover to retain the coating particles remaining in the air inside the porous shell. When the outer wall anti-corrosion processing operation of the pipeline body is completed, the combination of the started motor and the rotating rod can be used to drive the rotating plate to rotate, and then the combination of the started second electric valve and the second storage box can be used to release the coagulant into the box. Then, the combination of the rotating rotating plate and the coagulant can form larger flocs of the coating particles inside the box, and then the combination of the started third electric valve can be used to release the water and flocs inside the box into the prepared filter barrel.
[0025] 3. The present invention can perform anti-corrosion processing on the outer wall of the pipeline by setting up a processing mechanism. When the outer wall of the pipeline needs to be processed with anti-corrosion, the four round rods and the four rotating tubes are first used to place the pipeline body between the two double-hole frames, and then the sealing plug is used to inject the anti-corrosion paint into the interior of the storage box. Then, the started conveying structure can be used to drive the pipeline body to move between the two double-hole frames. After that, the controller, the paint pump, the two connecting pipes and the annular nozzle are used to spray the paint on the pipeline body inside the annular nozzle.
[0026] 4. In the present invention, when the place where the paint is sprayed on the pipe body moves to the inside of the second sleeve, the pipe body can be cured by using the cooperation of the controller, the curing lamp, the second sleeve and the second sleeve cover. When the outer wall anti-corrosion processing operation of the pipe body is completed, the conveying structure is directly closed at this time, and then the paint pump and the curing lamp are turned off by using the cooperation of the controller, and then the pipe body that has completed the processing operation is removed, and then the outer wall anti-corrosion processing operation of other pipes can be performed by using the cooperation of the above-mentioned components. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A three-dimensional diagram of a pipeline anti-corrosion processing device according to the present invention;
[0028] Figure 2 It is a structural schematic diagram of a pipeline anti-corrosion processing equipment of the present invention;
[0029] Figure 3 It is a partial stereoscopic diagram of a pipeline anti-corrosion processing equipment of the present invention;
[0030] Figure 4 It is a partially cutaway stereoscopic view of an auxiliary mechanism of a pipeline anti-corrosion processing equipment of the present invention;
[0031] Figure 5 It is a partially cutaway stereoscopic diagram of a pipeline anti-corrosion processing equipment of the present invention;
[0032] Figure 6 It is a three-dimensional diagram of a processing mechanism part of a pipeline anti-corrosion processing equipment of the present invention;
[0033] Figure 7 It is a partial structural schematic diagram of a pipeline anti-corrosion processing equipment of the present invention;
[0034] Figure 8 This is a partially cutaway stereoscopic view from another angle of the auxiliary mechanism of the pipeline anti-corrosion processing equipment of the present invention.
[0035] In the figure:
[0036] 1. Processing mechanism; 101. Workbench; 102. First sleeve; 103. First sleeve cover; 104. Second sleeve; 105. Second sleeve cover; 106. Annular nozzle; 107. Curing lamp; 108. Auxiliary plate; 109. Storage box; 110. Sealing plug; 111. Paint pump; 112. Connecting pipe; 113. Double-hole rack; 114. Round rod; 115. Rotating pipe; 116. Controller; 2. Auxiliary mechanism; 201. Shell; 202. Box; 203. Air pump; 204. Delivery pipe; 205. One-way valve; 206. Motor; 207. Rotating rod; 208. Rotating plate; 209. First storage box; 210. First electric valve; 211. Second storage box; 212. Second electric valve; 213. Porous shell; 214. Sealing cover; 215. Third electric valve; 3. Pipeline body. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Example 1: Please refer to Figure 1-Figure 8 As shown, the present invention provides a technical solution: a pipeline anti-corrosion processing equipment, comprising a processing mechanism 1, on which an auxiliary mechanism 2 is arranged;
[0039] The auxiliary mechanism 2 includes a shell 201, a box 202 and an air pump 203. The air inlet end and the air outlet end of the air pump 203 are both equipped with a delivery pipe 204, and a one-way valve 205 is installed at the air outlet end of one of the delivery pipes 204. A motor 206 is installed on the top of the box 202, and a rotating rod 207 is installed on the output end of the motor 206. Four rotating plates 208 are fixed on the outer surface of the rotating rod 207. A first material storage box 209 is installed on the top of the box 202, and a first electric valve 210 is installed at the bottom of the first material storage box 209. The box 2 A second material storage box 211 is installed on the top of the box 202, a second electric valve 212 is installed at the bottom of the second material storage box 211, a porous shell 213 is installed at the air outlet end of the box 202, a sealing cover 214 is installed on the porous shell 213, and a third electric valve 215 is installed at the discharge end of the box 202. The air outlet end of one of the conveying pipes 204 is fixedly penetrated through the surface of the box 202, and the air inlet end of the other conveying pipe 204 is fixedly penetrated through the surface of the shell 201. The bottom end of the rotating rod 207 is movable through the top of the box 202, and each rotating plate 208 is at Inside the box body 202, the discharge end of the first electric valve 210 is installed with one of the feed ends of the box body 202, the discharge end of the second electric valve 212 is installed with the other feed end of the box body 202, the top of the workbench 101 is installed with a controller 116, the bottom of the shell 201 is installed with the top of the workbench 101, the feed end of the shell 201 is installed with the discharge end of the first sleeve 102, the discharge end of the shell 201 is installed with the feed end of the second sleeve 104, the bottom of the box body 202 is installed with the top of the auxiliary plate 108 The air pump 203 is installed on the top of the inner wall of the workbench 101, the air pump 203 is electrically connected to the controller 116, the motor 206 is electrically connected to the controller 116, the first electric valve 210, the second electric valve 212 and the third electric valve 215 are all electrically connected to the controller 116, and the two double-hole frames 113 are provided with a pipeline body 3, and the pipeline body 3 is movably sleeved between the first sleeve 102, the first cylinder cover 103, the second sleeve 104, the second cylinder cover 105, the shell 201, the annular nozzle 106 and the interior of the curing lamp 107.
[0040] In this embodiment, when it is necessary to dispose of the paint particles generated during the spraying operation, first remove the sealing cover 214 at this time, and place the prepared activated carbon particles inside the porous shell 213. Then reset the sealing cover 214 to its original position. Next, use the controller 116 to start the first electric valve 210. At this time, the activated first electric valve 210 will release the non-ionic surfactant (pre-injected) inside the first storage tank 209 into the inside of the box body 202 (an appropriate amount of water has been pre-injected inside, and the water surface submerges the four rotating plates 208). When the amount of non-ionic surfactant released into the box body 202 reaches an appropriate amount, first use the controller 116 to close the first electric valve 210 at this time. Then use the controller 116 to start the air pump 203. At this time, the started air pump 203 will, in cooperation with the two delivery pipes 204 and the one-way valves 205, transport the air inside the housing 201 and the paint particles mixed in the air (generated when the annular spray head 106 sprays the paint) into the inside of the box body 202. When the air inside the housing 201 and the paint particles mixed in the air are transported into the inside of the box body 202, at this time, most of the paint particles can stay in the water in the box body 202 with the cooperation of the non-ionic surfactant. Subsequently, the air transported into the box body 202 and the paint particles remaining in the air will be transported into the inside of the porous shell 213 with the cooperation of the air outlet end of the box body 202. At this time, the air will be directly transported to the environment, and the remaining paint particles will stay inside the porous shell 213 under the action of the activated carbon particles. When the outer wall of the pipeline body 3 is completed with the anti-corrosion processing operation, first use the controller 116 to close the air pump 203 at this time. At this time, the closed air pump 203 will stop transporting the air inside the housing 201 into the inside of the box body 202. Then use the controller 116 to start the motor 206. At this time, the started motor 206 will drive the rotating rod 207 to rotate, and the rotating rotating rod 207 will drive all four rotating plates 208 to rotate. Next, use the controller 116 to start the second electric valve 212. At this time, the activated second electric valve 212 will release the coagulant (pre-injected) inside the second storage tank 211 into the inside of the box body 202. When the amount of coagulant released into the box body 202 reaches an appropriate amount, first use the controller 116 to close the second electric valve 212 at this time. At this time, the closed second electric valve 212 will stop releasing the coagulant into the inside of the box body 202. Subsequently, the paint particles remaining in the water inside the box body 202 will, with the cooperation of the four rotating rotating plates 208, undergo a flocculation reaction with the coagulant inside the box body 202 to form larger flocs. Then use the controller 116 to close the motor 206. At this time, the closed motor 206 will cause all four rotating plates 208 to stop rotating. After that, place the prepared filter bucket directly below the third electric valve 215, and then use the controller 116 to start the third electric valve 215. At this time, the activated third electric valve 215 will release the wastewater and flocs inside the box body 202 into the filter bucket. When the water and flocs inside the box body 202 have completed the release operation,The third electric valve 215 can be directly closed by using the controller 116.
[0041] Embodiment 2: According to Figure 1-Figure 3 and Figure 5-Figure 7 As shown, the processing mechanism 1 includes a workbench 101 and two double-hole racks 113, a first sleeve 102 is installed on the top of the workbench 101, a first sleeve cover 103 is installed on the feeding end of the first sleeve 102, a second sleeve 104 is installed on the top of the workbench 101, a second sleeve cover 105 is installed on the discharging end of the second sleeve 104, an annular nozzle 106 is fixed inside the first sleeve 102, a curing lamp 107 is fixed inside the second sleeve 104, an auxiliary plate 108 is fixed near the bottom of the workbench 101, a storage box 109 is installed on the top of the auxiliary plate 108, a sealing plug 110 is provided at the feeding end of the storage box 109, a paint pump 111 is installed on the top of the inner wall of the workbench 101, a connecting pipe 112 is installed at the feeding end and the discharging end of the paint pump 111, and a circular nozzle 106 is fixed inside the two through holes of each double-hole rack 113. Rod 114, the outer surface of each round rod 114 is rotatably connected with a rotating tube 115, a controller 116 is installed on the top of the workbench 101, the curing light 107 is electrically connected to the controller 116, the feeding end of the annular nozzle 106 is fixedly passed through the inner wall of the first sleeve 102, the paint pump 111 is electrically connected to the controller 116, the feeding end of one connecting tube 112 is installed with the discharging end of the storage box 109, the discharging end of the other connecting tube 112 is installed with the feeding end of the annular nozzle 106, and the discharging end of the other connecting tube 112 is movably passed through the top of the inner wall of the workbench 101, the outer wall of each rotating tube 115 is in contact with the outer wall of the pipeline body 3, and the pipeline body 3 is movably sleeved between the first sleeve 102, the first cylinder cover 103, the second sleeve 104, the second cylinder cover 105, the shell 201, the annular nozzle 106 and the curing light 107.
[0042] In this embodiment, when the outer wall of the pipeline needs to be processed for corrosion protection, the two double-hole racks 113 are first moved to a suitable position and installed, and then the controller 116 is connected to the external power supply. Then, the pipeline body 3 to be processed is placed between the two double-hole racks 113, and passes through the first cylinder cover 103, the annular nozzle 106, the first sleeve 102, the second sleeve 104, the curing lamp 107 and the second cylinder cover 105 in sequence, and then the prepared conveying structure is connected to the pipeline body 3, and then the sealing plug 110 is removed and moved to An appropriate amount of prepared anticorrosive paint (containing photosensitizer) is injected into the storage box 109, and then the sealing plug 110 is reset to its original position. When everything is ready, the conveying structure connected to the pipeline body 3 is directly started. The started conveying structure will make the pipeline body 3 move between the two double-hole frames 113, and the moving pipeline body 3 will make the four rotating tubes 115 rotate with the cooperation of the four round rods 114. When the conveying structure starts to start, the controller 116 is directly used to start the paint pump 111. The started paint pump 111 11 will transport the paint in the storage box 109 to the inside of the annular nozzle 106 with the cooperation of the two connecting pipes 112, and then spray it out from the multiple discharge ends of the annular nozzle 106, and the sprayed paint can be sprayed on the pipe body 3 inside the annular nozzle 106. At the same time, with the cooperation of the auxiliary mechanism 2, the paint particles generated during the spraying operation can be processed. When the place where the pipe body 3 is sprayed with paint moves to the inside of the second sleeve 104, the controller 116 is used to start the curing lamp 107 at this time. 07 can perform the curing operation on the pipe body 3 inside it. When the outer wall anti-corrosion processing operation of the pipe body 3 is completed, the conveying structure is closed first, and then the paint pump 111 is closed by the controller 116. At this time, the closed paint pump 111 will stop conveying the paint inside the storage box 109 to the inside of the annular nozzle 106. Then, the curing lamp 107 is turned off by the controller 116, and then the pipe body 3 that has completed the anti-corrosion processing operation can be removed. Then, follow the above-mentioned operating steps to perform the outer wall anti-corrosion processing operation on other pipe bodies 3.
[0043] In the present invention, when the outer wall of the pipeline needs to be processed for corrosion protection, the two double-hole racks 113 are first moved to a suitable position and installed, and then the controller 116 is connected to the external power supply, and then the pipeline body 3 to be processed is placed between the two double-hole racks 113, and passes through the first cylinder cover 103, the annular nozzle 106, the first sleeve 102, the shell 201, the second sleeve 104, the curing lamp 107 and the second cylinder cover 105 (such as Figure 1As shown), then the prepared conveying structure is connected to the pipeline body 3, and then the sealing cover 214 is removed, and the prepared activated carbon particles are placed inside the porous shell 213, and then the sealing cover 214 is reset to its original position, and then the sealing plug 110 is removed, and an appropriate amount of prepared anti-corrosion coating (containing photosensitizer) is injected into the storage box 109, and then the sealing plug 110 is reset to its original position. When everything is ready, the controller 116 is used to start the first electric valve 210. At this time, the first electric valve 210 started will release the non-ionic surfactant (pre-injected) inside the first storage box 209 into the box body 202 (which has been pre-injected with an appropriate amount of water, and the water surface is above the four rotating plates 208). When When the nonionic surfactant released into the box body 202 reaches a suitable amount, the controller 116 is used to close the first electric valve 210, and then the conveying structure connected to the pipeline body 3 is directly started. The started conveying structure will make the pipeline body 3 move between the two double-hole frames 113, and the moving pipeline body 3 will rotate the four rotating tubes 115 with the cooperation of the four round rods 114. When the conveying structure starts to start, the controller 116 is used to start the paint pump 111 and the air pump 203. The started paint pump 111 will transport the paint inside the storage box 109 to the inside of the annular nozzle 106 with the cooperation of the two connecting pipes 112, and then spray it out from the multiple discharge ends of the annular nozzle 106, and the spray The paint discharged can be used to spray the pipe body 3 inside the annular nozzle 106. At the same time, the started air pump 203 will, with the cooperation of the two delivery pipes 204 and the one-way valve 205, deliver the air inside the shell 201 and the paint particles mixed in the air (generated when the annular nozzle 106 sprays the paint) to the inside of the box 202. When the air inside the shell 201 and the paint particles mixed in the air are delivered to the inside of the box 202, most of the paint particles can be retained in the water in the box 202 with the cooperation of the non-ionic surfactant. Subsequently, the air delivered to the inside of the box 202 and the paint particles remaining in the air will be delivered to the inside of the porous shell 213 with the cooperation of the air outlet end of the box 202. At this time, the air will directly The paint particles remaining in the porous shell 213 will be directly transported to the environment, and the residual paint particles will remain in the porous shell 213 under the action of the activated carbon particles. When the place where the pipe body 3 is sprayed with paint moves to the inside of the second sleeve 104, the curing lamp 107 is first started by the controller 116. The started curing lamp 107 can perform a curing operation on the pipe body 3 inside it. When the pipe body 3 completes the outer wall anti-corrosion processing operation, the conveying structure is first closed, and then the paint pump 111 and the air pump 203 are closed by the controller 116. At this time, the closed paint pump 111 will stop conveying the paint in the storage box 109 to the inside of the annular nozzle 106, and the closed air pump 203 will stop conveying the air in the shell 201 to the inside of the box 202.Then, the curing lamp 107 is turned off by the controller 116, and then the pipe body 3 that has completed the anti-corrosion processing operation is removed. Then, the motor 206 is started by the controller 116. At this time, the started motor 206 will drive the rotating rod 207 to rotate, and the rotating rotating rod 207 will drive the four rotating plates 208 to rotate. Then, the second electric valve 212 is started by the controller 116. At this time, the started second electric valve 212 will release the coagulant (previously injected) inside the second storage box 211 into the interior of the box body 202. When the coagulant released into the interior of the box body 202 reaches an appropriate amount, the second electric valve 212 is first closed by the controller 116. At this time, the closed second electric valve 212 will stop releasing the coagulant into the interior of the box body 202, and then the interior of the box body 202 will remain. The paint particles in the water will react with the coagulant inside the box 202 with the cooperation of the four rotating rotating plates 208 to form larger flocs. Then the motor 206 is turned off by the controller 116. At this time, the closed motor 206 will stop the four rotating plates 208 from rotating. Then the prepared filter barrel is placed directly below the third electric valve 215. Then the third electric valve 215 is started by the controller 116. At this time, the started third electric valve 215 will release the wastewater and flocs inside the box 202 into the filter barrel. When the water and flocs inside the box 202 have completed the release operation, the third electric valve 215 can be directly closed by the controller 116. Then, the above-mentioned operation steps are followed to perform the outer wall anti-corrosion processing operation on other pipe bodies 3.
[0044] The curing lamp 107 is a ring-shaped ultraviolet irradiation lamp, and the second sleeve 104 is made of an opaque material.
[0045] Among them, coagulant and non-ionic surfactant can be selected according to actual conditions.
[0046] Among them, the controller 116 (PLC controller), curing lamp 107, paint pump 111, air pump 203, motor 206, first electric valve 210, second electric valve 212 and third electric valve 215 are all existing technologies, and their working principles are all public technologies. Their models can be selected according to actual conditions and no further explanation will be given here.
[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pipeline anti-corrosion processing equipment, comprising a processing mechanism (1), characterized in that: The processing mechanism (1) is provided with an auxiliary mechanism (2); The auxiliary mechanism (2) comprises a shell (201), a box (202) and an air pump (203); a delivery pipe (204) is installed at both the air inlet end and the air outlet end of the air pump (203); a one-way valve (205) is installed at the air outlet end of one of the delivery pipes (204); a motor (206) is installed at the top of the box (202); a rotating rod (207) is installed at the output end of the motor (206); four rotating plates (208) are fixed to the outer surface of the rotating rod (207); and the box (202) is provided with a plurality of rotating plates (208) disposed on the outer surface of the rotating rod (207). A first material storage box (209) is installed on the top of the housing (202), a first electric valve (210) is installed on the bottom of the first material storage box (209), a second material storage box (211) is installed on the top of the housing (202), a second electric valve (212) is installed on the bottom of the second material storage box (211), a porous shell (213) is installed on the air outlet end of the housing (202), a sealing cover (214) is installed on the porous shell (213), and a third electric valve (215) is installed on the discharge end of the housing (202).
2. The pipeline anti-corrosion processing equipment according to claim 1 is characterized in that: The air outlet end of one of the conveying pipes (204) is fixedly passed through the surface of the box body (202), the air inlet end of the other conveying pipe (204) is fixedly passed through the surface of the shell (201), the bottom end of the rotating rod (207) is movable through the top of the box body (202), each of the rotating plates (208) is located inside the box body (202), the discharge end of the first electric valve (210) is installed with one of the feed ends of the box body (202), and the discharge end of the second electric valve (212) is installed with the other feed end of the box body (202).
3. The pipeline anti-corrosion processing equipment according to claim 2 is characterized in that: The processing mechanism (1) comprises a workbench (101) and two double-hole frames (113); a first sleeve (102) is installed on the top of the workbench (101); a first sleeve cover (103) is installed on the feeding end of the first sleeve (102); a second sleeve (104) is installed on the top of the workbench (101); a second sleeve cover (105) is installed on the discharging end of the second sleeve (104).
4. The pipeline anti-corrosion processing equipment according to claim 3 is characterized in that: An annular nozzle (106) is fixed inside the first sleeve (102), a curing lamp (107) is fixed inside the second sleeve (104), an auxiliary plate (108) is fixed near the bottom of the workbench (101), a storage box (109) is installed on the top of the auxiliary plate (108), and a sealing plug (110) is provided at the feeding end of the storage box (109).
5. The pipeline anti-corrosion processing equipment according to claim 4 is characterized in that: A paint pump (111) is installed on the top of the inner wall of the workbench (101); a connecting pipe (112) is installed at the feeding end and the discharging end of the paint pump (111); a round rod (114) is fixed inside the two through holes of each double-hole frame (113); a rotating pipe (115) is rotatably connected to the outer surface of each round rod (114); and a controller (116) is installed on the top of the workbench (101).
6. The pipeline anti-corrosion processing equipment according to claim 5 is characterized in that: The curing lamp (107) is electrically connected to the controller (116), the feed end of the annular nozzle (106) is fixedly inserted through the inner wall of the first sleeve (102), the paint pump (111) is electrically connected to the controller (116), the feed end of one of the connecting tubes (112) is installed with the discharge end of the storage box (109), the discharge end of the other connecting tube (112) is installed with the feed end of the annular nozzle (106), and the discharge end of the other connecting tube (112) is movable through the top of the inner wall of the workbench (101).
7. The pipeline anti-corrosion processing equipment according to claim 6 is characterized in that: The bottom of the shell (201) is installed with the top of the workbench (101), the feed end of the shell (201) is installed with the discharge end of the first sleeve (102), the discharge end of the shell (201) is installed with the feed end of the second sleeve (104), and the bottom of the box (202) is installed with the top of the auxiliary plate (108).
8. The pipeline anti-corrosion processing equipment according to claim 7 is characterized in that: The air pump (203) is installed on the top of the inner wall of the workbench (101), the air pump (203) is electrically connected to the controller (116), the motor (206) is electrically connected to the controller (116), and the first electric valve (210), the second electric valve (212) and the third electric valve (215) are all electrically connected to the controller (116).
9. The pipeline anti-corrosion processing equipment according to claim 8, characterized in that: A pipeline body (3) is arranged on the two double-hole frames (113), the outer wall of each rotating tube (115) is in contact with the outer wall of the pipeline body (3), and the pipeline body (3) is movably sleeved between the first sleeve (102), the first sleeve cover (103), the second sleeve (104), the second sleeve cover (105), the shell (201), the annular nozzle (106) and the interior of the curing lamp (107).
10. A processing technology for pipeline anti-corrosion processing equipment, characterized in that: The pipeline anti-corrosion processing equipment according to claim 9 is used, comprising the following steps: S1. When the outer wall of the pipeline needs to be treated for corrosion, the two double-hole frames (113) are first moved to appropriate positions and installed, and then the pipeline body (3) is placed on the two double-hole frames (113). Then, with the cooperation of the sealing cover (214), activated carbon particles are placed into the porous shell (213). Then, with the cooperation of the sealing plug (110), a proper amount of anti-corrosion coating is injected into the storage box (109). Then, with the cooperation of the controller (116) and the first electric valve (210), the non-ionic surfactant in the first storage box (209) is released into the box body (202), and then the conveying structure connected to the pipeline body (3) is started; S2, when the conveying structure starts to start, the controller (116) is used to start the paint pump (111) and the air pump (203), and then the paint in the storage box (109) is conveyed to the inside of the annular nozzle (106) by the cooperation of the started paint pump (111) and the two connecting pipes (112), and the pipe body (3) in the annular nozzle (106) is sprayed. Then, the paint particles mixed in the air in the shell (201) are conveyed to the inside of the box (202) by the cooperation of the started air pump (203), the two conveying pipes (204) and the one-way valve (205), and then most of the paint particles are retained in the box (202) by the cooperation of water and non-ionic surfactant; S3, then using the cooperation of activated carbon particles and the sealing cover (214), the paint particles remaining in the air are retained inside the porous shell (213), and when the place where the pipe body (3) is sprayed with paint moves to the inside of the second sleeve (104), the controller (116), the curing lamp (107), the second sleeve (104) and the second sleeve cover (105) are used to perform a curing operation on the pipe body (3) inside the curing lamp (107). When the outer wall anti-corrosion processing operation of the pipe body (3) is completed, the conveying structure is directly closed, and then the air pump (203) and the paint pump (111) are closed by the controller (116), and then the curing lamp (107) is closed by the controller (116), and then the pipe body (3) is removed; S4, then using the cooperation of the controller (116), the motor (206) and the rotating rod (207), the four rotating plates (208) are driven to rotate, and then using the cooperation of the controller (116) and the second electric valve (212) to release the coagulant inside the second storage box (211) into the inside of the box body (202), and then using the cooperation of the four rotating rotating plates (208) and the coagulant, the paint particles inside the box body (202) are formed into larger flocs, and then using the cooperation of the controller (116) and the third electric valve (215), the water and flocs inside the box body (202) are released into the filter barrel, and finally according to the above operation steps, the outer wall anti-corrosion processing operation of other pipeline bodies (3) can be performed.