Main beam structure of heliostat
By installing intermediate reinforcement and side reinforcement on the main beam of the heliostat mirror, the problems of deformation and instability of the main beam during use are solved, the strength and accuracy stability of the heliostat mirror are improved, and the cost-effectiveness is improved.
Patent Information
- Application Number
- CN202510382686.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-23
AI Technical Summary
During processing, handling and use of the heliostat main beam is prone to deformation and instability due to pressure and rotational driving force, which affects the accuracy and cost-effectiveness of the heliostat.
By installing intermediate reinforcements and side reinforcements on the main beam, limited materials are added to improve the strength of the middle position of the main beam, and the positional relationship of the connecting support is ensured through the restriction section of the side reinforcements, keeping the center line of the connecting shaft hole in the same straight line.
With the addition of a small amount of material, the strength and accuracy stability of the heliostat main beam is significantly improved, and the positional misalignment of the connection support caused by welding deformation is avoided.
Smart Images

Figure CN120027526A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of heliostats, and in particular relates to a main beam structure of a heliostat. Background Art
[0002] As a clean and renewable energy source, solar energy is increasingly being used, especially solar thermal power generation technology, which is an emerging solar energy utilization technology after photovoltaic power generation technology. Among them, tower solar thermal power generation technology has developed rapidly in recent years due to its advantages in energy storage and peak regulation.
[0003] The function of the heliostat in the tower solar thermal power generation is to focus sunlight onto the absorber. Each mirror field requires a large number of heliostats to reflect enough heat to the absorber. The main beam is the main load-bearing component in the mechanical structure of the heliostat, and its strength is directly related to the accuracy and stability of the heliostat. At the same time, the heliostat uses a large amount of steel, and the cost issue needs to be considered. Therefore, the mechanical structure of the heliostat must be designed with both strength and low cost.
[0004] Moreover, after the heliostat is installed, the pressure of the entire mirror body acts on the main beam support weldment, and the rotational driving force acts on the support beam support weldment. The main beam support weldment and the support beam support weldment are arranged on the main beam of the heliostat, so the pressure of the heliostat acts on the main beam of the heliostat through the main beam support weldment and the support beam support weldment. Therefore, as the heliostat mirror surface continues to increase, the main beam of the heliostat needs to have better rigidity to ensure that the main beam of the heliostat remains stable and does not deform during processing, transportation, and use. Summary of the invention
[0005] To solve the above problems, the present invention provides a heliostat main beam structure. The heliostat main beam structure optimizes the mechanical structure of the middle part of the main beam, significantly improves the strength of the middle part while adding limited materials (i.e., a small amount of materials), and improves the precision and stability of the heliostat.
[0006] The technical solution of the present invention is: A heliostat main beam structure, comprising: A main beam, on which at least two connecting supports are arranged side by side and at intervals; an intermediate reinforcement member, wherein the intermediate reinforcement member passes through the main beam from one side of the main beam and then passes through the other side of the main beam, and the intermediate reinforcement member is installed on the main beam; A side reinforcement, wherein the side reinforcement comprises a limiting section and a penetration section; the limiting section is arranged between the two connecting supports, and the penetration section penetrates the main beam from one side of the main beam and abuts against the middle reinforcement; Wherein, each of the connecting supports is provided with a connecting shaft hole, and the limiting section is configured to limit the positional relationship between the two connecting supports so that the center lines of the connecting shaft holes of the two connecting supports are located on the same straight line.
[0007] In a heliostat main beam structure provided in a certain embodiment, the connection support includes a connection member, the connection shaft hole is provided on the connection member, and the connection member is a sheet structure; The limiting section includes a first end face and a second end face; the limiting section is arranged between the two connecting supports, and the first end face on the limiting section is attached to the connecting piece of any one of the connecting supports, and the second end face on the limiting section is attached to the connecting piece of the other connecting support; Wherein, the first end surface and the second end surface are parallel to each other, so as to ensure that the connecting parts of the two connecting supports are parallel to each other.
[0008] In a heliostat main beam structure provided in a certain embodiment, the two connecting supports and the limiting section of the side reinforcement member arranged therebetween are welded, or the two connecting supports and the limiting section of the side reinforcement member arranged therebetween are integrally formed.
[0009] In a heliostat main beam structure provided in a certain embodiment, a slot corresponding to the penetration section of the side reinforcement is provided on the middle reinforcement, and the slot is located in the main beam, and the penetration section penetrates the main beam from one side of the main beam and is inserted and connected to the slot; Wherein, the intermediate reinforcement member is a rod member, a pipe member or a plate member.
[0010] In a heliostat main beam structure provided in a certain embodiment, the intermediate reinforcement is fully welded to the main beam.
[0011] In a heliostat main beam structure provided in a certain embodiment, the side reinforcement member is a side reinforcement plate, and the side reinforcement plate is perpendicular to the connection member of the connection support attached thereto.
[0012] In a heliostat main beam structure provided in a certain embodiment, along the axial direction of the main beam, the length of the limiting section is greater than the length of the penetration section.
[0013] In a heliostat main beam structure provided in a certain embodiment, the heliostat main beam structure further comprises at least one fitting member, and the connecting support is mounted on the fitting member; Among the plurality of the connecting supports, at least two of the connecting supports are arranged in one-to-one correspondence with at least two of the fittings, and / or, among the plurality of the connecting supports, at least two of the connecting supports are arranged on the same fitting; Wherein, the fitting is fitted and connected to the outer side wall of the main beam.
[0014] In a heliostat main beam structure provided in a certain embodiment, there are four connecting supports, wherein two of the connecting supports are main beam supports, and two of the connecting supports are push rod supports; The two main beam supports are respectively installed on the two fitting parts, a side reinforcement plate is installed between the two main beam supports, and a penetration section of the side reinforcement plate installed between the two main beam supports penetrates the main beam and abuts against the middle reinforcement member; The two push rod supports are mounted on the same fitting member, another side reinforcement plate is mounted between the two push rod supports, and a penetration section of the side reinforcement plate mounted between the two push rod supports passes through the fitting member and then penetrates into the main beam, and abuts against the same intermediate reinforcement member; Wherein, the side reinforcement plate is a T-shaped structure.
[0015] In a heliostat main beam structure provided in a certain embodiment, the connecting shaft hole on the main beam support is a first connecting shaft hole, and the center lines of all the first connecting shaft holes are located on the first axis; The connecting shaft hole on the push rod support is a second connecting shaft hole, and the center lines of all the second connecting shaft holes are located on the second axis; Wherein, the first axis is parallel to the second axis.
[0016] Due to the adoption of the above technical solution, the present invention has the following advantages and positive effects compared with the prior art: The heliostat main beam structure provided by the present invention can significantly improve the strength of the heliostat main beam structure while adding a small amount of material by installing an intermediate reinforcement and a side reinforcement on the main beam, thereby improving the stability of the precision of the heliostat; specifically, the side reinforcement is installed between two connecting supports, one end of which penetrates the main beam and abuts against the intermediate reinforcement in the main beam. At the same time, the limiting section of the side reinforcement can also limit the positional relationship of the two connecting supports, so that the center lines of the connecting shaft holes of the two connecting supports are located on the same straight line, thereby effectively preventing the problem that the center lines of the connecting shaft holes of the two connecting supports are not located on the same straight line due to the deformation of the main beam driving the movement of the connecting support when the connecting support is welded to the main beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the following detailed description of the preferred embodiment.The drawings are only for the purpose of illustrating the preferred embodiments and are not to be construed as limiting the invention.
[0018] Figure 1 A schematic diagram of a heliostat main beam structure of the present invention; Figure 2 A schematic side view of a heliostat main beam structure of the present invention; Figure 3 This is a schematic diagram of a heliostat main beam structure (with the main beam hidden) of the present invention.
[0019] Description of reference numerals: 1. Main beam; 2. Main beam support (the actual position indicated on the figure is the connecting part in the main beam support); 3. Push rod support (the actual position indicated on the figure is the connecting part in the push rod support); 4. Middle reinforcement; 5. Side reinforcement; 51. Restriction section; 52. Penetration section; 6. Fitting part. DETAILED DESCRIPTION
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0021] In order to simplify the drawings, only the parts related to the present invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically drawn or marked. In this article, "one" not only means "only one", but also means "more than one".
[0022] See also Figures 1 to 3 The present embodiment provides a heliostat main beam structure, including a main beam 1, an intermediate reinforcement 4 and a side reinforcement 5. At least two connection supports arranged side by side and spaced apart are installed on the main beam 1. The intermediate reinforcement 4 penetrates into the main beam 1 from one side of the main beam 1 and then passes out from the other side of the main beam 1, and the intermediate reinforcement 4 is installed on the main beam 1. The side reinforcement 5 includes a limiting section 51 and a penetration section 52; the limiting section 51 is installed between the two connection supports, and the penetration section 52 penetrates into the main beam 1 from one side of the main beam 1 and then abuts against the intermediate reinforcement 4.
[0023] Among them, each connecting support is respectively provided with a connecting shaft hole, and the limiting section 51 is configured to limit the positional relationship between the two connecting supports (the two connecting supports here refer to the two connecting supports on which the above-mentioned limiting section 51 is installed) so that the center lines of the connecting shaft holes of the two connecting supports are located on the same straight line.
[0024] The heliostat main beam structure provided in this embodiment significantly improves the strength of the heliostat main beam structure while adding a small amount of material, and improves the stability of the heliostat precision by installing an intermediate reinforcement member 4 on the main beam 1 and arranging side reinforcement members 5 installed in two connecting supports to penetrate into the main beam 1 and abut against the intermediate reinforcement member 4 in the main beam 1.
[0025] It should be noted that, in the following text, unless otherwise specified, the connection supports described in connection with the side reinforcement 5 refer to the two connection supports in which the above-mentioned limiting sections 51 are installed.
[0026] Generally, the connection support includes a connection piece, the connection shaft hole is provided on the connection piece, and the connection piece is a sheet structure. The limiting section 51 includes a first end face and a second end face, and the first end face and the second end face are preferably two end faces arranged opposite to each other on the limiting section 51. The limiting section 51 is arranged between the two connection supports, and the first end face on the limiting section 51 is attached to the connection piece of any one connection support, and the second end face on the limiting section 51 is attached to the connection piece of the other connection support. Among them, the first end face and the second end face are parallel to each other to ensure that the connection pieces of the two connection supports are parallel to each other. In an ideal state, the connecting pieces of the two connecting supports installed on the main beam 1 are parallel to each other, and the connecting shaft holes on the connecting pieces of the other two connecting supports are located on the same straight line; however, when the connecting support is welded to the main beam 1 (welding here may refer to the connecting support being directly welded to the main beam 1, or may refer to the connecting support being connected to other components, and the other components being welded to the main beam 1), in the actual operation process, the main beam 1 is easily deformed due to welding, resulting in a change in the relative position between the two connecting supports welded on the main beam 1, so that the connecting pieces of the two connecting supports are no longer parallel, and the connecting shaft holes on the connecting pieces of the two connecting supports are no longer located on the same straight line, thereby affecting the subsequent installation of other components. In this embodiment, by providing a limiting section 51 (specifically, the first end face and the second end face on the limiting section 51), even if the main beam 1 is deformed due to welding, the connecting pieces of the two connecting supports can be ensured to be parallel to each other, thereby ensuring that the connecting shaft holes on the connecting pieces of the two connecting supports are located on the same straight line. The shape of the side reinforcement is not restricted here and can be designed according to actual conditions, as long as the positions of the two connecting supports can be limited by the limiting section 51 so that the center lines of the connecting shaft holes on the two connecting supports are located on the same straight line.
[0027] It should be specially noted that, generally, the limiting section 51 is arranged between the connecting parts of the two connecting supports, and the parallelism of the two sheet-like connecting parts is limited by the parallelism of the first end face and the second end face, so that the center lines of the connecting shaft holes on the two connecting supports are located on the same straight line; but in other embodiments of the present scheme, in addition to the connecting parts, there may be other parts in the connecting support (for the convenience of description, the other parts are referred to as part No. 1), the connecting parts are arranged on part No. 1, and the limiting section 51 is arranged between the part No. 1 of the two connecting supports, and the part No. 1 of the two connecting supports may not be arranged in parallel, then the first end face and the second end face of the limiting section 51 are also not arranged in parallel at this time, and the relationship between the first end face and the second end face only needs to satisfy the limitation of the part No. 1 of the two connecting supports, and then constrain the relationship between the connecting parts of the two connecting supports (that is, the connecting parts of the two connecting supports are parallel to each other), that is to say, the limiting section 51 can directly limit the relationship between the connecting parts of the two connecting supports, and can also indirectly limit the relationship between the connecting parts of the two connecting supports.
[0028] Specifically, the limiting section 51 of the side reinforcement member 5 and the connecting support may be welded, or the limiting section 51 of the side reinforcement member 5 and the connecting support may be integrally formed.
[0029] The middle reinforcement 4 is provided with a slot corresponding to the penetration section 52 of the side reinforcement 5, and the slot is located in the main beam 1, and the penetration section 52 penetrates the main beam 1 from one side of the main beam 1 and is inserted and connected to the slot. The middle reinforcement 4 is a rod, a pipe or a plate.
[0030] The main beam 1 is provided with two through holes for the intermediate reinforcement 4 to pass through. The intermediate reinforcement 4 passes through one of the through holes into the main beam 1 and passes through the other through hole out of the main beam 1. Preferably, the intermediate reinforcement 4 and the main beam 1 are fully welded at the through holes.
[0031] Preferably, the side reinforcement member 5 is a side reinforcement plate, and the side reinforcement plate is perpendicular to the connecting member of the connecting support affixed thereto. It should be particularly noted that when the side reinforcement member 5 is determined to be a side reinforcement plate, in order to achieve the limiting effect of the limiting section 51, then among several connecting supports, the side reinforcement plate needs to be arranged between two adjacent connecting supports, and the side reinforcement plate is perpendicular to the connecting member of the connecting support affixed thereto.
[0032] Preferably, along the axial direction of the main beam 1, the length of the limiting section 51 is greater than the length of the penetration section 52, that is, Figure 3 As shown, the shape of the side reinforcement plate is similar to a T. Compared with the rectangular side reinforcement plate, such a design can improve the strength of the main beam at this position (i.e., the position where the side reinforcement plate is installed) while reducing the amount of material used, and minimize the size of the opening on the main beam for inserting the through-section 52.
[0033] Furthermore, the heliostat main beam structure further includes at least one fitting member 6, on which the connecting support is mounted, that is, the connecting support is connected to the fitting member 6, and the fitting member 6 is welded to the main beam 1. Among the plurality of connecting supports, at least two connecting supports are arranged in a one-to-one correspondence with at least two fitting members 6 (e.g. Figure 3 The push rod support 3 and the other corresponding fittings 6 are arranged in a manner), and / or, among the plurality of connecting supports, at least two connecting supports are arranged on the same fitting 6 (such as Figure 3 The middle main beam support 2 and the other corresponding fittings 6 are arranged). The fittings 6 are fitted to the outer wall of the main beam 1 and are welded to the main beam 1.
[0034] Specifically in this embodiment, Figure 3 As shown, there are four connecting supports of the main beam structure of the heliostat, of which two connecting supports are main beam supports 2 and two connecting supports are push rod supports 3. The two main beam supports 2 are respectively mounted on two fittings 6, and a side reinforcement plate is mounted between the two main beam supports 2. The penetration section 52 of the side reinforcement plate mounted between the two main beam supports 2 penetrates the main beam 1 and abuts against the middle reinforcement 4. The two push rod supports 3 are mounted on the same fitting 6, and another side reinforcement plate is mounted between the two push rod supports 3. The penetration section 52 of the side reinforcement plate mounted between the two push rod supports 3 penetrates the main beam 1 through the fitting 6 and abuts against the same middle reinforcement 4. Of course, in other embodiments, the connecting support may also include a sub-beam support, and a side reinforcement plate may also be arranged between the two sub-beam supports and a corresponding middle reinforcement 4 may be provided in cooperation, so as to ensure the parallelism of the connecting parts of the two sub-beam supports after welding while strengthening the structural strength.
[0035] The connecting shaft hole on the main beam support 2 is a first connecting shaft hole, and the center lines of all the first connecting shaft holes are located on the first axis; the connecting shaft hole on the push rod support 3 is a second connecting shaft hole, and the center lines of all the second connecting shaft holes are located on the second axis; the first axis is parallel to the second axis. Among them, the connecting shaft hole on the main beam support 2 is used to install the rotating shaft, the main beam 1 is installed on the supporting structure through the rotating shaft, and the connecting shaft hole on the push rod support 3 is used to install the push rod.
[0036] In the heliostat main beam structure provided in this embodiment, the main beam support 2 and its corresponding side reinforcement plates, the push rod support 3 and its corresponding side reinforcement plates and the middle reinforcement member 4 are assembled by tooling positioning before welding (i.e., the side reinforcement plates corresponding to the main beam support 2 and the main beam support 2 are first positioned and welded, the side reinforcement plates corresponding to the push rod support 3 and the push rod support 3 are first positioned and welded, and the middle reinforcement member 4 is first installed in the main beam 1). After assembly, the side reinforcement plates corresponding to the main beam support 2, the side reinforcement plates corresponding to the push rod support 3 and the middle reinforcement member 4 are respectively fully welded with the main beam 1 at the joints to form a stable support structure. The welding of the limiting section 51 of the side reinforcement plate corresponding to the main beam support 2 and the connecting piece of the main beam support 2 can ensure the spacing size and parallelism accuracy between the connecting pieces of the two main beam supports 2. The welding of the limiting section 51 of the side reinforcing plate corresponding to the push rod support 3 and the connecting piece of the push rod support 3 can ensure the spacing size and parallelism accuracy between the connecting pieces of the two push rod supports 3 .
[0037] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, if these changes fall within the scope of the claims of the present invention and their equivalents, they still fall within the protection scope of the present invention.
Claims
1. A heliostat main beam structure, characterized in that: include: A main beam, on which at least two connecting supports are arranged side by side and at intervals; an intermediate reinforcement member, wherein the intermediate reinforcement member passes through the main beam from one side of the main beam and then passes through the other side of the main beam, and the intermediate reinforcement member is installed on the main beam; A side reinforcement, wherein the side reinforcement comprises a limiting section and a penetration section; the limiting section is arranged between the two connecting supports, and the penetration section penetrates the main beam from one side of the main beam and abuts against the middle reinforcement; Wherein, each of the connecting supports is provided with a connecting shaft hole, and the limiting section is configured to limit the positional relationship between the two connecting supports so that the center lines of the connecting shaft holes of the two connecting supports are located on the same straight line.
2. The heliostat main beam structure according to claim 1, characterized in that: The connecting support comprises a connecting piece, the connecting piece is provided with the connecting shaft hole, and the connecting piece is a sheet-like structure; The limiting section includes a first end face and a second end face; the limiting section is arranged between the two connecting supports, and the first end face on the limiting section is attached to the connecting piece of any one of the connecting supports, and the second end face on the limiting section is attached to the connecting piece of the other connecting support; Wherein, the first end surface and the second end surface are parallel to each other, so as to ensure that the connecting parts of the two connecting supports are parallel to each other.
3. The heliostat main beam structure according to claim 1, characterized in that: The two connecting supports are welded to the limiting section of the side reinforcement member arranged between them, or the two connecting supports are integrally formed with the limiting section of the side reinforcement member arranged between them.
4. The heliostat main beam structure according to claim 1, characterized in that: The intermediate reinforcement is provided with a slot corresponding to the penetration section of the side reinforcement, and the slot is located in the main beam, and the penetration section penetrates the main beam from one side of the main beam and is inserted and connected to the slot; Wherein, the intermediate reinforcement member is a rod member, a pipe member or a plate member.
5. The heliostat main beam structure according to claim 1, characterized in that: The intermediate reinforcement is fully welded to the main beam.
6. The heliostat main beam structure according to claim 2, characterized in that: The side reinforcement member is a side reinforcement plate, and the side reinforcement plate is perpendicular to the connecting member of the connecting support attached thereto.
7. The heliostat main beam structure according to claim 6, characterized in that: Along the axial direction of the main beam, the length of the limiting section is greater than the length of the penetration section.
8. The heliostat main beam structure according to claim 6, characterized in that: The heliostat main beam structure further comprises at least one fitting member, and the connecting support is mounted on the fitting member; Among the plurality of the connecting supports, at least two of the connecting supports are arranged in one-to-one correspondence with at least two of the fittings, and / or, among the plurality of the connecting supports, at least two of the connecting supports are arranged on the same fitting; Wherein, the fitting is fitted and connected to the outer side wall of the main beam.
9. The heliostat main beam structure according to claim 8, characterized in that: There are four connecting supports, two of which are main beam supports and two of which are push rod supports; The two main beam supports are respectively installed on the two fitting parts, a side reinforcement plate is installed between the two main beam supports, and a penetration section of the side reinforcement plate installed between the two main beam supports penetrates the main beam and abuts against the middle reinforcement member; The two push rod supports are mounted on the same fitting member, another side reinforcement plate is mounted between the two push rod supports, and a penetration section of the side reinforcement plate mounted between the two push rod supports passes through the fitting member and then penetrates into the main beam, and abuts against the same intermediate reinforcement member; Wherein, the side reinforcement plate is a T-shaped structure.
10. The heliostat main beam structure according to claim 9, characterized in that: The connecting shaft holes on the main beam support are first connecting shaft holes, and the center lines of all the first connecting shaft holes are located on the first axis; The connecting shaft hole on the push rod support is a second connecting shaft hole, and the center lines of all the second connecting shaft holes are located on the second axis; Wherein, the first axis is parallel to the second axis.