An injection non-uniform liquid assisted dispersion device and its usage method
By designing injection non-uniform liquid auxiliary dispersion equipment, using mechanical stirring, filtering orifice plate filtration and ultrasonic vibration, the problem of incomplete dispersion of solutes in the brine injection machine is solved, efficient dispersion of solutes and uniformity of the injection solution are achieved, and the quality of meat products is ensured.
Patent Information
- Application Number
- CN202510522914.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-04-24
AI Technical Summary
During the injection process of existing saline injection machines, the incomplete dispersion of solutes may lead to clogging and uneven injection liquid, affecting the quality of meat products.
An injection non-uniform liquid auxiliary dispersion device is designed, including silo tanks, circular plates, rotary shafts, partitions, grinding discs and ultrasonic probes. Through mechanical stirring, filtering of filter orifice plates, grinding and ultrasonic vibration, the dispersion and dissolution efficiency of the solute is improved.
It effectively avoids solute blockage, ensures uniformity of injections, and improves the product quality stability of meat products.
Smart Images

Figure CN120037821B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of food processing, and in particular to an auxiliary dispersion device for injecting non-uniform liquid and a use method thereof. Background Art
[0002] The brine injection machine is a core equipment in meat processing. It is mainly used to mix brine, starch, soy protein and other auxiliary materials into a non-uniform liquid, and then inject this non-uniform liquid into the meat at a steady rate to accelerate the curing, improve the meat quality and increase the yield.
[0003] Current brine injection machines often store heterogeneous liquids in a tank and dissolve and mix the solutes through simple dispersion methods (such as stirring). However, if the solutes are not completely dispersed and dissolved in the solution, or if precipitation occurs during the injection process, this can cause blockage in the needle and piping of the brine injection machine. Furthermore, the ingredients injected into the meat product will have batch variations, affecting product quality. The introduction of auxiliary dispersion equipment can improve the dispersion and solubility of the injection solute and solution, preventing incompletely dissolved granular solutes from clogging the needle and piping of the brine injection machine. It can also maintain the uniform dispersion of the injection solution, thereby ensuring stable product quality. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose an auxiliary dispersion device for injecting non-uniform liquid and a method for using the same.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An auxiliary dispersion device for injecting non-uniform liquid includes a silo tank, the inner side wall of the silo tank is slidably connected to a circular plate in the vertical direction, the top wall of the circular plate is evenly provided with a plurality of rectangular holes, the inner wall of the rectangular hole passes through a rotating shaft connected for rotation, the inner wall of the circular plate is provided with a circular cavity, the inner wall of the circular cavity is provided with an annular rack, one end of the rotating shaft passes through the inner wall of the circular cavity, and the side wall of the rotating shaft is fixedly connected to a synchronous gear, the side wall of the rotating shaft is fixedly connected to a partition, and the side of the partition is symmetrically provided with a sealing strip. The circular plate is fixedly connected to a circular block, the inner wall of the circular block is evenly distributed and fixedly connected with a plurality of auxiliary tubes, the inner side wall of each auxiliary tube is fixedly connected to a filter plate, the bottom wall of the filter plate is slidably connected to a limit rod, the limit rod is elastically connected to the bottom wall of the filter plate through a tension spring, the bottom end of the limit rod is fixedly connected to a blocking frame, the top wall of the blocking frame is fixedly connected to a plurality of blocking columns, one end of the rotating shaft extends to the inside of the adjacent auxiliary tube, and one end side wall of the rotating shaft is fixedly connected to a cam;
[0007] A lifting mechanism for improving the dissolution efficiency of solute particles is provided inside the silo tank.
[0008] Preferably, the blocking column is inserted and slid into the filter hole of the filter plate after moving a certain distance, and the synchronous gear is meshed and connected with the annular rack.
[0009] Preferably, the lifting mechanism includes a plurality of cylinders evenly distributed and fixedly connected to the inner wall of the top of the silo tank, the inner wall of the cylinder is slidably connected to a sliding column, the bottom end of the sliding column is fixedly connected to a grinding disk, the inner wall of the cylinder is fixedly connected to a first spring, the other end of the first spring is rotatably connected to the sliding column, the side wall of the sliding column is fixedly connected to a guide column, the inner wall of the cylinder is provided with a spiral groove, and the guide column and the spiral groove are slidably connected.
[0010] Preferably, an extraction pipe is embedded and fixedly connected to the inner wall of the grinding disc, and multiple pump bodies are installed on the silo tank. The end of the extraction pipe away from the grinding disc passes through the cylinder and the inner wall of the silo tank in sequence and is fixedly connected to the liquid inlet end of the adjacent pump body.
[0011] Preferably, a plurality of cavities are provided on the inner wall of the circular plate, and the end of the rotating shaft away from the cam is located inside the cavity. A rotary joint is fixedly installed on the end of the rotating shaft away from the cam, and the rotary joint is fixedly connected to a connecting pipe. The end of the connecting pipe away from the rotary joint passes through the circular plate and the inner wall of the silo tank in sequence and is fixedly connected to the adjacent liquid outlet end of the pump body.
[0012] Preferably, a rectangular cavity is opened on the inner wall of the partition, an ultrasonic probe is installed through the inner wall of the rectangular cavity, a T-shaped hole is opened on one end of the rotating shaft close to the rotary joint, the T-shaped hole is connected to the rectangular cavity, and an electromagnetic valve is installed on the inner wall of the partition.
[0013] Preferably, a motor is installed on the top of the silo tank, and the output end of the motor is fixedly connected to a stirring shaft, and the stirring shaft passes through the circular block and the circular plate in sequence and is fixedly connected to a spiral stirring paddle and a scraper.
[0014] Preferably, an annular guide rail is fixed to the inner wall of the annular cavity, an electric slider is installed on the annular rack, the electric slider and the annular guide rail are slidably matched, the side wall of the circular block is fixedly connected to a support plate, an electric push rod is installed through the top wall of the silo tank, the movable end of the electromagnetic push rod is fixedly connected to the support plate, the side wall of the partition is symmetrically provided with grooves, the inner side wall of the groove is embedded with an electromagnetic push rod, the sealing strip slides sealingly inside the groove, and the movable end of the electric push rod is fixedly connected to the sealing strip.
[0015] Preferably, a feed pipe is fixedly connected through the top wall of the silo tank, a discharge pipe is fixedly connected through the bottom wall of the silo tank, the discharge pipe is fixedly connected to a three-way control valve through a first pipe, a second pipe and a third pipe are fixedly connected to the three-way control valve, and the third pipe is fixedly connected to the feed pipe through a reflux pump.
[0016] A method for using an auxiliary dispersion device for injecting non-uniform liquids comprises the following steps:
[0017] S1. Turn on the motor to stir the bottom material to make it float up, start the electric push rod and the electric slider in sequence, rotate the partition 90 degrees to a horizontal state, and start the electromagnetic push rod to make the sealing strip contact with the inner wall of the rectangular hole;
[0018] S2. The output end of the electric push rod moves upward in the opposite direction. The filter plate inside the auxiliary tube filters the particulate solutes mixed in the raw material liquid. The blocking column blocks the filter holes of the filter plate. The grinding disc squeezes, crushes and rotates the particulate solutes remaining on the filter plate.
[0019] S3. The circular block and the circular plate are driven downward for a distance again by the electric push rod, and multiple pump bodies, multiple ultrasonic probes and solenoid valves are turned on to allow the raw material solution and tiny solutes to enter the rectangular cavity. Then the solenoid valve is closed and the electric slider is allowed to move continuously for a period of time to disperse and dissolve the tiny solutes inside the rectangular cavity.
[0020] S4. Open the solenoid valve to discharge the solution after the micro-solutes are dispersed and dissolved into the lower part of the inner cavity of the silo tank for mixing.
[0021] Compared with the existing technology, the advantages of the present invention are:
[0022] 1. The raw material liquid is stirred by a spiral stirring paddle and a scraper to achieve uniform suspension of solutes of different densities (such as water-retaining agents, starch, etc.). By setting up structures such as an electric push rod, an annular rack and a partition, when the circular plate moves upward, the raw material liquid and solute located on the upper part of the circular plate will be driven to move synchronously. This part of the raw material liquid and granular solute will preferentially flow downward from multiple auxiliary pipes, and then the filter plate inside the auxiliary pipe will filter the granular solute mixed in the raw material liquid;
[0023] 2. Make the electric slider move in the reverse direction to reset. Under the action of the annular rack and the synchronous gear, the rotating shaft will drive the partition to a vertical state, and the rotating shaft will also drive the cam to rotate 90 degrees, which will push the blocking frame to move upward in the vertical direction for a distance, so that the multiple blocking columns on the blocking frame enter the multiple filter holes in the filter plate, thereby blocking the filter holes of the filter plate, so that there are no holes on the surface of the filter plate, which is convenient for the subsequent miniaturization of the particulate solutes trapped on the filter plate;
[0024] 3. Then, as the circular plate and the circular block continue to move upward, the grinding disc and the filter plate inside the corresponding auxiliary tube come into contact, and the grinding disc will squeeze and crush the granular solute remaining on the filter plate. Subsequently, when the slide column slides inside the cylinder and squeezes the first spring, the slide column will drive the grinding disc to rotate under the action of the spiral groove and the guide column, and then the grinding disc will rotate and grind the crushed granular solute, thereby improving the degree of miniaturization of the granular solute and facilitating the subsequent dispersion and dissolution of these granular solutes.
[0025] 4. By setting up structures such as pump bodies, rotary joints, and rectangular cavities, after completing the above operations, multiple pump bodies are turned on to pump the squeezed, crushed, and ground micro-solutes and the raw liquid into the rectangular cavity of each partition. The high-frequency ultrasonic vibrations generated by the ultrasonic probe cause the liquid molecules to produce violent Brownian motion, significantly increasing the collision frequency of the solute and solvent. Compared with simple mechanical stirring, its vibration energy acts directly on the molecular level, breaking through the macroscopic mixing limitations of traditional stirring, making the solution more evenly distributed, and reducing local supersaturation.
[0026] 5. After the electric slider is started, it can drive the partition to rotate continuously through the annular rack, synchronous gear and rotating shaft, thereby preventing the tiny solutes inside the rectangular cavity from adhering to the wall, increasing the contact opportunity between the tiny solutes and ultrasonic waves, and thus improving the efficiency of dispersing and dissolving the tiny solutes. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic structural diagram of an auxiliary dispersion device for injecting non-uniform liquids proposed by the present invention;
[0028] Figure 2 This is a schematic diagram of the internal structure of a rectangular hole and an auxiliary tube in an auxiliary dispersion device for injecting non-uniform liquids proposed by the present invention;
[0029] Figure 3 This is a schematic diagram of the positional relationship among the cavity, rectangular hole, annular cavity and auxiliary tube in an auxiliary dispersion device for injecting non-uniform liquid proposed by the present invention;
[0030] Figure 4 for Figure 3 A magnified schematic diagram of the structure of part A;
[0031] Figure 5 This is a schematic diagram of the connection relationship between the limit rod, the tension spring and the filter plate in the auxiliary dispersion device for injecting non-uniform liquid proposed by the present invention;
[0032] Figure 6 This is a schematic diagram of the internal structure of a cylinder in an auxiliary dispersion device for injecting non-uniform liquids proposed by the present invention;
[0033] Figure 7 This is a schematic diagram of the internal structure of a rectangular cavity in an auxiliary dispersion device for injecting non-uniform liquids proposed by the present invention.
[0034] In the figure: 1. Silo tank; 2. Motor; 3. Stirring shaft; 4. Spiral stirring paddle; 5. Scraper; 6. Circular plate; 7. Rectangular hole; 8. Rotating shaft; 9. Partition plate; 10. Circular cavity; 11. Synchronous gear; 12. Annular rack; 13. Circular block; 14. Auxiliary pipe; 15. Filter plate; 16. Cam; 17. Blocking frame; 18. Blocking column; 20. Tension spring; 21. Limit rod; 22. Annular guide rail; 23. Electric slider; 24. Cylinder; 25. First spring; 26. Spiral groove; 27. Sliding column; 28. Guide column; 29. Grinding disc; 30. Extraction tube; 31. Pump body; 32. Cavity; 33. Rotary joint; 34. Ultrasonic probe; 35. Groove; 36. Electromagnetic push rod; 37. Sealing strip; 38. Solenoid valve; 40. Connecting pipe; 41. Electric push rod; 42. Support plate; 43. Rectangular cavity; 44. T-shaped hole; 45. First tube; 46. Second tube; 47. Third tube; 48. Control valve; 49. Feed pipe; 50. Discharge pipe. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] Reference Figure 1 - Figure 7 , an auxiliary dispersion device for injecting non-uniform liquid, including a silo tank 1, the inner wall of the silo tank 1 is slidably connected with a circular plate 6 in the vertical direction, the top wall of the circular plate 6 is provided with a plurality of rectangular holes 7 along a circular array, the inner wall of each rectangular hole 7 is penetrated by a rotating shaft 8, the inner wall of the circular plate 6 is provided with a circular cavity 10, the inner wall of the circular cavity 10 is provided with an annular rack 12, one end of the rotating shaft 8 penetrates the inner wall of the circular cavity 10, and the side wall of the rotating shaft 8 located inside the circular cavity 10 is fixedly connected with a synchronous gear 11, the side wall of the rotating shaft 8 is fixedly connected with a partition 9, and the side of the partition 9 is symmetrically provided with a sealing strip 37, a circular block 13 is fixedly connected to the circular plate 6, and a plurality of auxiliary pipes 14 are evenly distributed and fixedly connected to the inner wall of the circular block 13, and the inner wall of each auxiliary pipe 14 is fixedly connected with a filter plate 15 (such as Figure 3 and Figure 5As shown), the bottom wall of the filter plate 15 passes through a limiting rod 21 that is slidably connected, and the side wall of the limiting rod 21 is fixedly connected with a tension spring 20, and the tension spring 20 is fixedly connected to the bottom wall of the filter plate 15. The bottom end of the limiting rod 21 is fixedly connected to a sealing frame 17, and the middle part of the sealing frame 17 is hollowed out to facilitate the circulation of the raw material liquid. A plurality of sealing columns 18 are fixedly connected to the top wall of the sealing frame 17, and one end of the rotating shaft 8 extends to the inside of the adjacent auxiliary pipe 14, and a cam 16 is fixedly connected to the side wall of one end of the rotating shaft 8; a lifting mechanism for improving the dissolution efficiency of the solute particles is provided inside the silo tank 1.
[0037] After moving a certain distance, the blocking column 18 is inserted and slid into the filter hole of the filter plate 15, and the synchronous gear 11 and the annular rack 12 are meshed and connected.
[0038] The lifting mechanism includes a plurality of cylinders 24 evenly distributed and fixedly connected to the inner wall of the top of the silo tank 1, and a sliding column 27 (such as Figure 6 As shown in the figure, the bottom end of the slide post 27 is fixedly connected to the grinding disc 29, the inner wall of the cylinder 24 is fixedly connected to the first spring 25, the other end of the first spring 25 is rotatably connected to the slide post 27, the side wall of the slide post 27 is fixedly connected to the guide post 28, the inner wall of the cylinder 24 is provided with a spiral groove 26, and the guide post 28 and the spiral groove 26 are slidably connected.
[0039] An extraction pipe 30 is embedded and fixedly connected to the inner wall of the grinding disc 29. After entering the auxiliary pipe 14 for a certain distance, the extraction pipe 30 will be inserted into the limit rod 21. Multiple pump bodies 31 are installed on the silo tank 1. The end of the extraction pipe 30 away from the grinding disc 29 passes through the cylinder 24 and the inner wall of the silo tank 1 in sequence, and is fixedly connected to the liquid inlet end of the adjacent pump body 31.
[0040] A plurality of cavities 32 are provided on the inner wall of the circular plate 6. The end of the rotating shaft 8 away from the cam 16 is located inside the cavity 32. A rotary joint 33 is fixedly installed on the end of the rotating shaft 8 away from the cam 16. The rotary joint 33 is a prior art and will not be described in detail here. The rotary joint 33 is fixedly connected to a connecting pipe 40. The end of the connecting pipe 40 away from the rotary joint 33 sequentially penetrates the circular plate 6 and the inner wall of the silo tank 1 and is fixedly connected to the liquid outlet end of the adjacent pump body 31.
[0041] The inner wall of the partition 9 is provided with a rectangular cavity 43 (such as Figure 7 As shown), an ultrasonic probe 34 is installed through the inner wall of the rectangular cavity 43. The ultrasonic probe 34 is a prior art and will not be described in detail here. A T-shaped hole 44 is opened at one end of the rotating shaft 8 close to the rotary joint 33. The T-shaped hole 44 is connected to the rectangular cavity 43, and an electromagnetic valve 38 is installed on the inner wall of the partition 9.
[0042] A motor 2 is installed on the top of the silo tank 1. The output end of the motor 2 is fixedly connected to a stirring shaft 3. The stirring shaft 3 passes through the circular block 13 and the circular plate 6 in sequence and is fixedly connected to a spiral stirring paddle 4 and a scraper 5.
[0043] An annular guide rail 22 is fixed to the inner wall of the annular cavity 10, and an electric slider 23 is installed on the annular rack 12. The electric slider 23 is a prior art and will not be described in detail here. The electric slider 23 and the annular guide rail 22 are slidably matched, and the side wall of the circular block 13 is fixedly connected to the support plate 42. An electric push rod 41 is installed through the top wall of the silo tank 1, and the movable end of the electric push rod 41 is fixedly connected to the support plate 42.
[0044] The side wall of the partition 9 is symmetrically provided with grooves 35 (such as Figure 7 As shown), an electromagnetic push rod 36 is embedded in the inner wall of the groove 35, and a sealing strip 37 slides in a sealed manner inside the groove 35. The movable end of the electromagnetic push rod 36 is fixedly connected to the sealing strip 37.
[0045] A feed pipe 49 is fixedly connected to the top wall of the silo tank 1, and a discharge pipe 50 is fixedly connected to the bottom wall of the silo tank 1. One end of the discharge pipe 50 is fixedly connected to a three-way control valve 48 through a first pipe 45. The three-way control valve 48 is a prior art. A second pipe 46 and a third pipe 47 are fixedly connected to the three-way control valve 48. The third pipe 47 is fixedly connected to the feed pipe 49 through a reflux pump. By controlling the three-way control valve 48, the non-uniform liquid flowing in the discharge pipe 50 can only flow to the inside of the second pipe 46 through the first pipe 45, or the non-uniform liquid can be pumped into the feed pipe 49 through the first pipe 45 and the third pipe 47 by the reflux pump and refluxed into the silo tank 1 to form a self-circulation, thereby avoiding stratification of the non-uniform liquid, or the non-uniform liquid stored in the brine injection machine can be pumped into the inside of the silo tank 1 again through the second pipe 46 and the third pipe 47 by the reflux pump, thereby forming a batch circulation.
[0046] A method for using an auxiliary dispersion device for injecting non-uniform liquids comprises the following steps:
[0047] S1. Turn on the motor 2 to stir the bottom material to make it float up, start the electric push rod 41 and the electric slider 23 in sequence, rotate the partition 9 by 90 degrees to a horizontal state, and start the electromagnetic push rod 36 to make the sealing strip 37 contact the inner wall of the rectangular hole 7;
[0048] S2. The output end of the electric push rod 41 moves upward in the reverse direction. The filter plate 15 inside the auxiliary pipe 14 filters the particulate solutes mixed in the raw liquid. The blocking column 18 blocks the filter holes of the filter plate 15. The grinding disc 29 squeezes, crushes, and rotates and grinds the particulate solutes remaining on the filter plate 15.
[0049] S3. The circular block 13 and the circular plate 6 are driven downward for a distance again by the electric push rod 41, and the multiple pump bodies 31, the multiple ultrasonic probes 34 and the solenoid valve 38 are turned on to allow the raw material solution and the tiny solute to enter the rectangular cavity 43. Then, the solenoid valve 38 is closed and the electric slider 23 is allowed to move continuously for a period of time to disperse and dissolve the tiny solute inside the rectangular cavity 43.
[0050] S4. Open the electromagnetic valve 38 to discharge the solution after the micro-solutes are dispersed and dissolved into the lower part of the inner cavity of the silo tank 1 for mixing.
[0051] In the present invention, the device is installed on the brine injection machine through a fixed frame, and the second tube 46 is fixedly connected to the material trough of the brine injection machine to provide the brine injection machine with a non-uniform liquid required for injection and pickling in food processing. The non-uniform liquid is obtained by dissolving the raw material liquid and the solute. When the solute added to the raw material liquid needs to be dissolved, the motor 2 is turned on, and the output end of the motor 2 drives the stirring shaft 3 fixedly connected to it to rotate, and the stirring shaft 3 drives the spiral stirring paddle 4 and the scraper 5 fixedly connected to it to rotate. The spiral stirring paddle 4 stirs in the raw material liquid, and the scraper 5 slides against the inner wall of the bottom of the silo tank 1. By frequency conversion and speed regulation of the motor 2, uniform suspension of solutes of different densities (such as water-retaining agent, starch, etc.) is achieved, effectively solving the problem of blind spots in stirring of bottom materials.
[0052] When there is some granular solute in the silo tank 1 that is difficult to dissolve quickly, the spiral stirring paddle 4 pushes the raw material liquid and granular solute to form an upward flow along the stirring shaft 3. When the granular solute rises and is in a suspended state, the electric push rod 41 and the support plate 42 drive the circular block 13 and the circular plate 6 to move downward in the vertical direction for a distance. At this time, the multiple partitions 9 are all in a vertical state, and the raw material solution and granular solute can pass through the rectangular hole 7 in the circular plate 6.
[0053] Then, the electric slider 23 is started by the controller, and the electric slider 23 drives the annular rack 12 to move a certain distance, and then the annular rack 12 drives multiple synchronous gears 11 meshed with it to rotate a certain angle at the same time, so that each synchronous gear 11 drives the rotating shaft 8 fixed to it to rotate, so that the rotating shaft 8 drives the partition 9 fixed to it to rotate ninety degrees and then become horizontal. At this time, the raised part of the cam 16 does not contact the sealing frame 17, and then under the action of the electromagnetic push rod 36, the sealing strip 37 and the inner wall of the rectangular hole 7 are contacted, and then the output end of the electric push rod 41 is moved upward in the opposite direction. At this time, since multiple partitions 9 are in a horizontal state, they have a blocking effect on the rectangular hole 7, and the raw material liquid and solute located on the upper part of the circular plate 6 will move upward synchronously for a distance.
[0054] Since the top wall of the circular block 13 is fixedly connected with multiple auxiliary pipes 14, the raw material liquid and granular solute located on the upper part of the circular plate 6 will preferentially flow downward from the multiple auxiliary pipes 14, and the filter plate 15 inside the auxiliary pipe 14 will filter the granular solute mixed in the raw material liquid, so that this part of the granular solute is retained on the upper surface of the filter plate 15, and the raw material liquid flows back to the bottom of the inner cavity of the silo tank 1 through the filter plate 15. At this time, the electric slider 23 is reversed to reset, and then the ring rack 12 and the synchronous gear are rotated. Under the action of 11, the rotating shaft 8 will drive the partition 9 to a vertical state, and the rotating shaft 8 will also drive the cam 16 to rotate ninety degrees, then the raised part of the cam 16 will come into contact with the blocking frame 17, and then the blocking frame 17 will be pushed upward in the vertical direction for a distance, so that the multiple blocking columns 18 on the blocking frame 17 enter the multiple filter holes in the filter plate 15, and then the filter holes of the filter plate 15 are blocked, so that there are no holes on the upper surface of the filter plate 15, which is convenient for the subsequent miniaturization of the particulate solutes trapped on the filter plate 15.
[0055] Then, as the circular plate 6 and the circular block 13 continue to move upward, the cylinder 24 and the auxiliary tube 14 are set correspondingly, and each grinding disc 29 will be inserted into the corresponding auxiliary tube 14 until the grinding disc 29 and the filter plate 15 inside the corresponding auxiliary tube 14 are in contact. Then, the grinding disc 29 will squeeze and crush the granular solute remaining on the filter plate 15. Subsequently, when the slide column 27 slides inside the cylinder 24 and squeezes the first spring 25, under the action of the spiral groove 26 and the guide column 28, the slide column 27 will drive the grinding disc 29 to rotate, and then the grinding disc 29 rotates and grinds the granular solute after extrusion and crushing, thereby improving the degree of miniaturization of the granular solute and facilitating the subsequent dispersion and dissolution of these granular solutes.
[0056] After the above operation is completed, the electric push rod 41 drives the circular block 13 and the circular plate 6 to move downward for a distance again. Since the bottom end of the auxiliary tube 14 is located in the raw material liquid, after opening multiple pump bodies 31, the pump body 31 draws the squeezed, crushed and ground tiny solutes and the raw material liquid into the rotary joint 33 through the extraction pipe 30 and the connecting pipe 40, and enters the rectangular cavity 43 of each partition 9 through the rotary joint 33 and the T-shaped hole 44. At this time, the ultrasonic probe 34 is turned on. The ultrasonic high-frequency vibration generated by the ultrasonic probe 34 causes the liquid molecules to produce violent Brownian motion, which significantly increases the collision frequency of the solute and the solvent. Compared with simple mechanical stirring, Stirring, its vibration energy acts directly on the molecular level, breaking through the macroscopic mixing limitations of traditional stirring, making the solution more evenly distributed, reducing local supersaturation, and at this time the sealing strip 37 is away from the inner wall of the rectangular hole 7. Then, after starting the electric slider 23, the electric slider 23 can drive the partition 9 to rotate continuously through the annular rack 12, the synchronous gear 11 and the rotating shaft 8, thereby preventing the tiny solutes inside the rectangular cavity 43 from adhering to the wall, increasing the contact opportunity between the tiny solutes and the ultrasonic wave, and thus improving the efficiency of dispersing and dissolving the tiny solutes. Finally, by reopening the solenoid valve 38, these dispersed and dissolved solutions are discharged into the lower part of the inner cavity of the silo tank 1 for mixing.
[0057] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An auxiliary dispersion device for injecting non-uniform liquid, comprising a silo tank (1), characterized in that: The inner wall of the silo tank (1) is connected to a circular plate (6) in a sliding manner in the vertical direction. The top wall of the circular plate (6) is evenly provided with a plurality of rectangular holes (7). The inner wall of the rectangular hole (7) is penetrated by a rotating shaft (8) for rotation connection. The inner wall of the circular plate (6) is provided with a circular cavity (10). The inner wall of the circular cavity (10) is provided with an annular rack (12). One end of the rotating shaft (8) penetrates the inner wall of the circular cavity (10), and the side wall of the rotating shaft (8) is fixedly connected with a synchronous gear (11). The side wall of the rotating shaft (8) is fixedly connected with a partition (9). The side of the partition (9) is symmetrically provided with a sealing strip (37). The circular plate (6) is fixedly connected with a circular block (13). ), the inner wall of the circular block (13) is uniformly penetrated and fixedly connected with a plurality of auxiliary tubes (14), the inner side wall of each auxiliary tube (14) is fixedly connected with a filter plate (15), the bottom wall of the filter plate (15) is penetrated by a limiting rod (21) in a sliding connection, the limiting rod (21) is elastically connected to the bottom wall of the filter plate (15) through a tension spring (20), the bottom end of the limiting rod (21) is fixedly connected with a blocking frame (17), the top wall of the blocking frame (17) is fixedly connected with a plurality of blocking columns (18), one end of the rotating shaft (8) extends to the inside of the adjacent auxiliary tube (14), and one end side wall of the rotating shaft (8) is fixedly connected with a cam (16); A lifting mechanism for improving the dissolution efficiency of solute particles is provided inside the silo tank (1).
2. The device for assisting dispersion of non-uniform liquid injection according to claim 1, characterized in that: The blocking column (18) is inserted and slid into the filter hole of the filter plate (15) after moving a certain distance, and the synchronous gear (11) and the annular rack (12) are meshed and connected.
3. The device for assisting dispersion of non-uniform liquid injection according to claim 2, characterized in that: The lifting mechanism includes a plurality of cylinders (24) uniformly fixedly connected to the inner wall of the top of the silo tank (1), the inner wall of the cylinder (24) is slidably connected to a slide column (27), the bottom end of the slide column (27) is fixedly connected to a grinding disc (29), the inner wall of the cylinder (24) is fixedly connected to a first spring (25), the other end of the first spring (25) is rotatably connected to the slide column (27), the side wall of the slide column (27) is fixedly connected to a guide column (28), the inner wall of the cylinder (24) is provided with a spiral groove (26), and the guide column (28) is slidably connected to the spiral groove (26).
4. The device for assisting dispersion of non-uniform liquid injection according to claim 3, characterized in that: An extraction pipe (30) is embedded and fixedly connected to the inner wall of the grinding disc (29), and a plurality of pump bodies (31) are installed on the silo tank (1). The end of the extraction pipe (30) away from the grinding disc (29) passes through the cylinder (24) and the inner wall of the silo tank (1) in sequence and is fixedly connected to the liquid inlet end of the adjacent pump body (31).
5. The device for assisting dispersion of non-uniform liquid injection according to claim 4, characterized in that: The inner wall of the circular plate (6) is provided with a plurality of cavities (32), and the end of the rotating shaft (8) away from the cam (16) is located inside the cavity (32). The end of the rotating shaft (8) away from the cam (16) is fixedly mounted with a rotary joint (33), and the rotary joint (33) is fixedly connected to a connecting pipe (40). The end of the connecting pipe (40) away from the rotary joint (33) sequentially penetrates the circular plate (6) and the inner wall of the silo tank (1), and is fixedly connected to the liquid outlet end of the adjacent pump body (31).
6. The device for assisting dispersion of non-uniform liquid injection according to claim 5, characterized in that: A rectangular cavity (43) is provided on the inner wall of the partition (9), and an ultrasonic probe (34) is installed through the inner wall of the rectangular cavity (43). A T-shaped hole (44) is provided on one end of the rotating shaft (8) close to the rotary joint (33), and the T-shaped hole (44) is communicated with the rectangular cavity (43). A solenoid valve (38) is installed on the inner wall of the partition (9).
7. The device for assisting dispersion of non-uniform liquid injection according to claim 6, characterized in that: A motor (2) is installed on the top of the silo tank (1), and an output end of the motor (2) is fixedly connected to a stirring shaft (3). The stirring shaft (3) passes through the circular block (13) and the circular plate (6) in sequence and is fixedly connected to a spiral stirring paddle (4) and a scraper (5).
8. The device for assisting dispersion of non-uniform liquid injection according to claim 7, characterized in that: An annular guide rail (22) is fixed to the inner wall of the annular cavity (10), an electric slider (23) is installed on the annular rack (12), the electric slider (23) and the annular guide rail (22) are slidably matched, a support plate (42) is fixedly connected to the side wall of the circular block (13), an electric push rod (41) is installed through the top wall of the silo tank (1), and the movable end of the electric push rod (41) is fixedly connected to the support plate (42).
9. The device for assisting dispersion of non-uniform liquid injection according to claim 8, characterized in that: The side wall of the partition (9) is symmetrically provided with a groove (35), the inner wall of the groove (35) is embedded with an electromagnetic push rod (36), the sealing strip (37) is sealingly slid inside the groove (35), and the movable end of the electromagnetic push rod (36) is fixedly connected to the sealing strip (37).
10. A method for using an auxiliary dispersion device for injecting non-uniform liquids, comprising the auxiliary dispersion device for injecting non-uniform liquids according to claim 9, characterized in that: The following steps are involved: S1, turning on the motor (2), stirring the bottom material to make it float, starting the electric push rod (41) and the electric slider (23) in sequence, rotating the partition (9) ninety degrees to a horizontal state, and starting the electromagnetic push rod (36) to make the sealing strip (37) and the inner wall of the rectangular hole (7) contact each other; S2, the output end of the electric push rod (41) moves upward in the reverse direction, the filter plate (15) inside the auxiliary tube (14) filters the particulate solute mixed in the raw liquid, the blocking column (18) blocks the filter holes of the filter plate (15), and the grinding disc (29) squeezes, crushes and rotates the particulate solute remaining on the filter plate (15); S3, the circular block (13) and the circular plate (6) are driven downward for a distance again by the electric push rod (41), and the plurality of pump bodies (31), the plurality of ultrasonic probes (34) and the electromagnetic valve (38) are turned on to allow the raw material solution and the micro-solute to enter the rectangular cavity (43), and then the electromagnetic valve (38) is closed and the electric slider (23) is allowed to move continuously for a period of time to disperse and dissolve the micro-solute inside the rectangular cavity (43); S4. Open the electromagnetic valve (38) to discharge the solution after the micro-solutes are dispersed and dissolved into the lower part of the inner cavity of the silo tank (1) for mixing.
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