Automatic building material processing equipment

By designing an automatic building material processing equipment including transportation components, cutting components, auxiliary positioning components and switching parts, the wear and deformation problems during rounded profile cutting is solved, and more efficient profile cutting and lower blade wear is achieved.

CN120038370AInactive Publication Date: 2025-05-27NANTONG INST OF TECH
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Patent Information

Application Number
CN202510444939.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-05-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When cutting rounded profiles, wear and cross-section deformation is prone to occur at the cutting position, which affects the structural strength of the profile. At the same time, the stability of the cutting blade is insufficient, resulting in increased wear.

Method used

An automatic processing equipment for building materials is designed, including transportation components, cutting components, auxiliary positioning components and switching parts. The transport assembly is positioned and transported by matching the conveyor wheel with the groove of the profile. The cutting assembly adopts a circular cutting piece and realizes cutting by rotating the cutting sleeve. The auxiliary positioning assembly supports the profile in a multi-directional manner during cutting through the wedge block, and the switching part realizes the function of the cutting assembly through the acceleration component and the reel wheel.

Benefits of technology

Through positioning and transportation and multi-directional support, wear and curling problems during cutting are avoided, and the structural strength of the profile is improved; the design of the switching part reduces vibration and wear of the cutting blade, and improves the cutting effect.

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Abstract

The invention discloses automatic building material processing equipment, and relates to the field of building material processing, the automatic building material processing equipment comprises a workbench, and the workbench is internally provided with a conveying assembly, a conveying assembly, a conveying assembly and a control assembly; the cutting assembly comprises a circular cutting blade, and the cutting assembly is used for cutting the rounded corner profile through the cutting blade; the auxiliary positioning assembly is connected with the conveying assembly and used for positioning the cutting position and facilitating positioning cutting of the cutting assembly, meanwhile, when the cutting assembly conducts cutting, the problems of abrasion and edge warping of the cutting position are solved by supporting the two sides of the rounded corner profile in multiple directions, and the switching part is used for switching the cutting position. The automatic cutting device has the beneficial effects that automatic cutting work of the fillet profile can be achieved, meanwhile, the problems of abrasion and edge warping of the cutting position can be solved through supporting in multiple directions on the two sides of the cutting position in the cutting process, and use is convenient.
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Description

Technical Field

[0001] The present invention relates to the field of building material processing, and particularly to an automatic building material processing device. Background Art

[0002] Profiles are objects with a certain geometric shape made of iron, steel, or materials with certain strength and toughness through processes such as rolling, extrusion, and casting. Such materials have certain external dimensions, a cross-section with a certain geometric shape, and certain mechanical and physical properties. Profiles can be used alone or further processed into other manufactured products, and are commonly used in building structures and manufacturing installations.

[0003] When profiles are in use, they need to be cut. However, for the cutting of rounded profiles such as Figure 8 shown in the cutting process, due to their outer side being an arc structure, when cutting, there is often a problem of wear on the cutting end face at the cutting position. At the same time, the structure of the cross-section part is prone to deformation during the cutting process, which will affect the structural strength of the profile. Moreover, when processing the profile, the stability of the cutting blade is insufficient and prone to tremors, which will increase the wear of the blade. Therefore, the present invention designs an automatic building material processing device. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems in the prior art, and to propose an automatic building material processing device.

[0005] An automatic building material processing device includes a workbench, and the workbench is respectively provided with:

[0006] A transportation component, which is used to move the rounded profile.

[0007] A cutting component, which includes a circular cutting blade and is used to cut the rounded profile through the cutting blade.

[0008] An auxiliary positioning component, which is connected to the transportation component and is used to position the cutting position and facilitate the positioning and cutting of the cutting component. At the same time, when the cutting component cuts, it supports the rounded profile from multiple directions on both sides to avoid problems such as wear and warping at the cutting position.

[0009] A switching part, which is used to switch the functions of the transportation component and the cutting component.

[0010] In the above-mentioned automatic building material processing equipment, the transportation component includes two groups of conveying components I. Each group of conveying components includes two conveying wheels I. Each of the conveying wheels I is connected to the inside of a groove I opened at the bottom of the rounded profile. Each of the conveying wheels I is connected to a transmission shaft. The two transmission shafts are jointly connected to a connecting platform. An annular groove is opened in the middle of the outer circumferential surface of each of the conveying wheels I. A transmission gear I is connected in each of the annular grooves. Each of the transmission gears I is connected to a connecting shaft through a transmission gear II. Each of the connecting shafts is connected to a synchronous pulley. The two synchronous pulleys are jointly connected to a synchronous belt. The two connecting shafts are rotatably connected to the connecting platform.

[0011] In the above-mentioned automatic building material processing equipment, the cutting component further includes a cutting sleeve. The cutting blade is rotatably connected in the cutting sleeve. The cutting sleeve is connected to a rotating platform. The other end of the rotating platform is connected to a mounting bracket. The mounting bracket is provided with a servo motor and the working end of the servo motor is connected to a rotating shaft. The rotating shaft is connected to the rotating platform.

[0012] In the above-mentioned automatic building material processing equipment, the transportation component further includes two groups of conveying components II. Each group of the conveying components II corresponds to the conveying component I. Each group of the conveying components II includes two pairs of bevel gears I and bevel gears II that are in meshing state and have the same size and specifications. Each of the connecting shafts is connected to a bevel gear I and a bevel gear II. The bevel gear II is connected to a linkage shaft. The top of the linkage shaft is connected to a transmission gear III. The transmission gear III meshes with a transmission gear IV. The transmission gear IV is connected to a conveying wheel II through a vertical shaft. The transmission gear IV is connected in an annular groove opened in the conveying wheel II. The conveying wheel II is connected to the inside of a groove II opened on the side surface of the rounded profile.

[0013] In the above-mentioned automatic building material processing equipment, a buffer layer is connected to the outer circumferential surface of each of the conveying wheels I and the conveying wheels II.

[0014] In the above-mentioned automatic building material processing equipment, the auxiliary positioning component includes two groups of wedge-shaped blocks. One group of the wedge-shaped blocks is connected to a plurality of conveying wheels I, and the other group of the wedge-shaped blocks is connected to a plurality of conveying wheels II. The side end faces of each of the conveying wheels I and the conveying wheels II are respectively abutted against the side walls of the groove I and the groove II through the wedge-shaped blocks. Each of the wedge-shaped blocks is connected to a connecting ring. The plurality of connecting rings are respectively rotatably connected in annular grooves on the side end faces of the conveying wheels I and the conveying wheels II.

[0015] In the above-mentioned automatic building material processing equipment, the switching part includes an acceleration component connected to the rotating shaft. The acceleration component is connected with a winding wheel through an output shaft. A towing rope is wound around the winding wheel. The other end of the towing rope is symmetrically provided with two split ropes. The two split ropes are fixed on two connecting platforms. The two connecting platforms are jointly connected with a slide rail. The two connecting platforms are respectively connected to the inner wall of the cavity opened in the workbench through elastic components.

[0016] Compared with the existing technology, the advantages of the present invention are as follows:

[0017] 1. The transportation component can automatically transport the rounded profile to the cutting position for cutting. Since the conveying wheel one and the conveying wheel two in the transportation component are respectively matched with the groove one and the groove two in the rounded profile, it also plays a role in positioning the profile, facilitating fixed-point cutting and improving the processing efficiency.

[0018] 2. The transportation wheel one and the transportation wheel two in the transportation component are respectively connected with wedge-shaped blocks as auxiliary positioning components. In this way, during cutting, the pressure on both sides of the cutting point can be fixed through the thermal expansion of the wedge-shaped blocks, which can effectively support in multiple directions and fix the two sides of the cutting position, and can avoid problems such as wear and warping during cutting.

[0019] 3. The cutting component is connected with a switching part. The switching part can realize that when the cutting component rotates to cut the rounded profile, the two connecting platforms approach each other. In this way, the two conveying components one and two located in the connecting platforms approach each other, so that the two conveying wheel one and the two conveying wheel two are exactly located on both sides of the cutting blade and are relatively close. At this time, when the cutting blade cuts, the two groups of conveying wheel one and conveying wheel two will abut against the two end faces of the cutting blade, thereby avoiding the problem of small-amplitude vibration during cutting, reducing the wear of the cutting blade, and improving the cutting effect. Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of an automatic building material processing equipment proposed by the present invention.

[0021] Figure 2 It is a schematic internal structure diagram of the workbench in an automatic building material processing equipment proposed by the present invention.

[0022] Figure 3 For Figure 2 The enlarged schematic diagram of part A in

[0023] Figure 4 It is a schematic structural diagram of the cutting component in an automatic building material processing equipment proposed by the present invention.

[0024] Figure 5 It is a side view of an automatic building material processing equipment proposed by the present invention.

[0025] Figure 6 is Figure 5 An enlarged schematic view of part B in

[0026] Figure 7 The internal schematic view of the workbench in an automatic building material processing equipment proposed by the present invention.

[0027] Figure 8 The structural schematic view of the rounded profile in an automatic building material processing equipment proposed by the present invention.

[0028] In the figure: 1 workbench, 2 transportation component, 21 first conveying wheel, 22 transmission shaft, 23 connecting platform, 24 annular groove, 25 first transmission gear, 26 second transmission gear, 27 connecting shaft, 28 synchronous pulley, 29 synchronous belt, 210 first bevel gear, 211 second bevel gear, 212 second conveying wheel, 213 third transmission gear, 214 fourth transmission gear, 215 linkage shaft, 216 vertical shaft, 3 cutting component, 31 cutting blade, 32 cutting sleeve, 33 turntable, 34 mounting bracket, 35 steering gear, 36 rotating shaft, 4 rounded profile, 5 auxiliary positioning component, 51 wedge block, 52 connecting ring, 53 connecting groove, 6 switching part, 61 acceleration component, 62 winding wheel, 63 traction rope, 64 branch rope, 65 slide rail, 66 output shaft. Specific embodiments

[0029] Referring to Figures 1-8 , an automatic building material processing equipment includes a workbench 1. A transportation component 2, a cutting component 3, an auxiliary positioning component 5 and a switching part 6 are respectively arranged in the workbench 1. Among them, the transportation component 2 is used to move the rounded profile 4. The transportation component 2 includes two groups of first conveying components. Each group of conveying components includes two first conveying wheels 21. Each first conveying wheel 21 is connected to the inside of a first groove 41 opened at the bottom of the rounded profile 4. By connecting to the inner bottom of the first groove 41 of the rounded profile 4, the transportation efficiency of the first conveying wheel 21 is improved, and the width of the first conveying wheel 21 matches the width of the first groove 41, so as to play a positioning role. Each first conveying wheel 21 is connected to a transmission shaft 22. The two transmission shafts 22 are jointly connected to a connecting platform 23. An annular groove 24 is opened in the middle of the outer circumferential surface of each first conveying wheel 21. A first transmission gear 25 is connected in each annular groove 24. Each first transmission gear 25 is connected to a connecting shaft 27 through a second transmission gear 26. Each connecting shaft 27 is connected to a synchronous pulley 28. The two synchronous pulleys 28 are jointly connected to a synchronous belt 29. The two connecting shafts 27 are rotatably connected to the connecting platform 23.

[0030] The transport component 2 further includes two sets of second conveying components. Each set of second conveying components corresponds to the first conveying component. Each set of second conveying components includes two pairs of bevel gears 210 and bevel gears 211 that are in a meshing state and have the same size specifications. Each connecting shaft 27 is connected to a bevel gear 210 and a bevel gear 211. The bevel gear 211 is connected to a linkage shaft 215. The top of the linkage shaft 215 is connected to a third transmission gear 213. The third transmission gear 213 meshes with a fourth transmission gear 214. The fourth transmission gear 214 is connected to a second conveying wheel 212. In this way, the bevel gear 210 and the bevel gear 211 can rotate at the same speed, so that the first conveying wheel 21 and the second conveying wheel 212 cooperate to carry out the transportation work. The fourth transmission gear 214 is connected in an annular groove 24 opened in the second conveying wheel 212. The second conveying wheel 212 is connected to the inside of a second groove 42 opened on the side surface of the rounded profile 4. The outer circumferential surfaces of each first conveying wheel 21 and the second conveying wheel 212 are connected with a buffer layer.

[0031] The cutting component 3 includes a circular cutting blade 31 and is used for cutting the rounded profile 4 through the cutting blade 31. The cutting component 3 further includes a cutting sleeve 32. The cutting blade 31 is rotatably connected in the cutting sleeve 32. The cutting sleeve 32 is connected to a turntable 33. The other end of the turntable 33 is connected to a mounting bracket 34. The mounting bracket 34 is provided with a servo 35 and the working end of the servo 35 is connected to a rotating shaft 36. The rotating shaft 36 is connected to the turntable 33.

[0032] The auxiliary positioning component 5 is connected to the transport component 2 and is used for positioning the cutting position and facilitating the positioning and cutting of the cutting component 3. At the same time, when the cutting component 3 cuts, by supporting the two sides of the rounded profile 4 in multiple directions, the problems of wear and warping at the cutting position are avoided. The auxiliary positioning component 5 includes two sets of wedge blocks 51. One set of wedge blocks 51 is connected to a plurality of first conveying wheels 21. The other set of wedge blocks 51 is connected to a plurality of second conveying wheels 212. The two end faces of each first conveying wheel 21 and the second conveying wheel 212 are respectively abutted against the side walls of the first groove 41 and the second groove 42 through the wedge blocks 51. The wedge blocks 51 are made of a rubber material that expands when heated, so that during cutting, the pressure fixing effect on the rounded profile 4 can be improved through the heating effect. Each wedge block 51 is connected to a connecting ring 52. The plurality of connecting rings 52 are respectively rotatably connected in annular connecting grooves 53 on the side end faces of the first conveying wheels 21 and the second conveying wheels 212. Through the connecting rings 52, when the conveying wheels rotate and work, the wedge blocks 51 always remain in the original state.

[0033] The switching part 6 is used for switching the functions of the transportation component 2 and the cutting component 3. The switching part 6 includes an acceleration component 61 connected to the rotating shaft 36. The acceleration component 61 is connected with a winding wheel 62 through an output shaft 66. A towing rope 63 is wound around the winding wheel 62. The other end of the towing rope 63 is symmetrically provided with two split ropes 64. The two split ropes 64 are fixed on two connecting platforms 23. The two connecting platforms 23 are jointly connected with a slide rail 65. The two connecting platforms 23 are connected through an elastic component. When the two connecting platforms 23 approach each other, they will be affected by the elastic force of the elastic component. When the winding wheel 62 rotates in the reverse direction, under the action of the elastic force, the two connecting platforms 23 will return to the initial position.

[0034] When the present invention is in use, the round-corner profiles 4 are jointly transported by the first conveying component and the second conveying component in the two connecting platforms. Among them, during the transportation process, a plurality of first conveying wheels 21 and second conveying wheels 212 are respectively inserted into the first groove 41 and the second groove 42 in the round-corner profiles 4, and by means of the wedge-shaped blocks connected to the end faces of the first conveying wheels 21 and the second conveying wheels 212, overall, the conveying wheels and the two wedge-shaped blocks connected to them match the cross-sectional groove dimensions of the round-corner profiles 4. In this way, on the one hand, it can play a role in positioning and transporting the round-corner profiles 4, and on the other hand, it can meet the fixing effect of the cutting position of the round-corner profiles 4 during cutting.

[0035] During transportation, the two connecting platforms 23 are in a state of being far apart. At this time, the first conveying component and the second conveying component in the two connecting platforms 23 can transport the round-corner profiles 4 at equal distances. When the cutting component 3 starts to work, the rotating shaft 36 drives the output shaft 66 and the winding wheel 62 connected through the acceleration component 61 to rotate, and will act on the two connecting platforms 23 simultaneously through the towing rope 63 and the two split ropes 64, so that the two connecting platforms 23 approach each other. The advantage of this is that the two connecting platforms 23 provided will always move symmetrically towards the position of the cutting blade 31 until the two first conveying wheels 21 and the two second conveying wheels 212 are in contact with each other. At this time, the cutting of the round-corner profiles 4 by the cutting blade 31 will act between the two first conveying wheels 21 and the two second conveying wheels 212. Under the action of the towing rope 63, both the first conveying wheels 21 and the second conveying wheels 212 are in contact with the end face of the cutting blade 31. In this way, when the cutting blade 31 is working, there will be two groups of conveying wheels to stabilize the end face of the cutting blade 31, thereby avoiding the problem of small vibrations during cutting, reducing the wear of the cutting blade 31, and improving the cutting effect.

[0036] As is known by common technical knowledge, the present invention can be implemented by other embodiments that do not depart from its spiritual essence or necessary features. Therefore, the above-disclosed embodiments are illustrative in all aspects and are not the only ones. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.

Claims

1. An automatic building material processing equipment, characterized in that: The invention comprises a workbench (1), wherein the workbench (1) is respectively provided with: A transport assembly (2), the transport assembly (2) being used to move the rounded profile (4); A cutting assembly (3), the cutting assembly (3) comprising a circular cutting blade (31), and the cutting blade (31) is used to cut the rounded profile (4); An auxiliary positioning component (5), the auxiliary positioning component (5) is connected to the transport component (2) and is used to locate the cutting position and facilitate the positioning and cutting of the cutting component (3); when the cutting component (3) is cutting, the problem of wear and warping at the cutting position is avoided by supporting the rounded profile (4) in multiple directions on both sides of the cutting position; A switching part (6), wherein the switching part (6) is used to switch the functions of the transport component (2) and the cutting component (3).

2. The automatic building material processing equipment according to claim 1, characterized in that: The transport assembly (2) comprises two groups of transport components, each group of transport components comprises two transport wheels (21), each of the transport wheels (21) is connected to the inside of a groove (41) provided at the bottom of the rounded profile (4), each of the transport wheels (21) is connected to a transmission shaft (22), the two transmission shafts (22) are commonly connected to a connecting platform (23), an annular groove (24) is provided in the middle of the outer circumference of each transport wheel (21), each of the annular grooves (24) is connected to a transmission gear (25), each of the transmission gears (25) is connected to a connecting shaft (27) via a transmission gear (26), each of the connecting shafts (27) is connected to a synchronous wheel (28), the two synchronous wheels (28) are commonly connected to a synchronous belt (29), and the two connecting shafts (27) are rotatably connected to the connecting platform (23).

3. The automatic building material processing equipment according to claim 2, characterized in that: The cutting assembly (3) further comprises a cutting sleeve (32), wherein the cutting blade (31) is rotatably connected in the cutting sleeve (32), wherein the cutting sleeve (32) is connected to a turntable (33), wherein the other end of the turntable (33) is connected to a mounting frame (34), wherein the mounting frame (34) is provided with a steering gear (35), and the working end of the steering gear (35) is connected to a rotating shaft (36), and wherein the rotating shaft (36) is connected to the turntable (33).

4. The automatic building material processing equipment according to claim 2, characterized in that: The transport component (2) further comprises two groups of conveying components 2, each group of the conveying components 2 corresponds to the conveying component 1, each group of the conveying components 2 comprises two pairs of bevel gears 1 (210) and bevel gears 2 (211) in a meshing state and having the same size specifications, each of the connecting shafts (27) is connected to a bevel gear 1 (210) and a bevel gear 2 (211), the bevel gear 2 (211) is connected to a linkage shaft (215), the top of the linkage shaft (215) is connected to a transmission gear 3 (213), the transmission gear 3 (213) is meshed with a transmission gear 4 (214), the transmission gear 4 (214) is connected to a conveying wheel 2 (212) via a vertical shaft (216), the transmission gear 4 (214) is connected to an annular groove (24) provided in the conveying wheel 2 (212), and the conveying wheel 2 (212) is connected to the inside of a groove 2 (42) provided on the side of the rounded profile (4).

5. The automatic building material processing equipment according to claim 4, characterized in that: The outer circumferential surface of each of the conveying wheel 1 (21) and the conveying wheel 2 (212) is connected to a buffer layer.

6. The automatic building material processing equipment according to claim 4, characterized in that: The auxiliary positioning assembly (5) comprises two groups of wedge blocks (51), one group of the wedge blocks (51) is connected to a plurality of conveying wheels (21), and the other group of the wedge blocks (51) is connected to a plurality of conveying wheels (212). The side end surfaces of each of the conveying wheels (21) and the conveying wheels (212) are respectively abutted against the side walls of the grooves (41) and (42) of the grooves (42) through the wedge blocks (51). Each of the wedge blocks (51) is connected to a connecting ring (52). The plurality of connecting rings (52) are respectively rotatably connected to the annular connecting grooves (53) on the side end surfaces of the conveying wheels (21) and the conveying wheels (212).

7. The automatic building material processing equipment according to claim 3 is characterized in that: The switching part (6) comprises an acceleration component (61) connected to the rotating shaft (36); the acceleration component (61) is connected to a reel (62) via an output shaft (66); a traction rope (63) is wound around the reel (62); two branch ropes (64) are symmetrically arranged at the other end of the traction rope (63); the two branch ropes (64) are fixed on two connecting platforms (23); the two connecting platforms (23) are commonly connected to a slide rail (65); and the two connecting platforms (23) are respectively connected to the inner wall of a cavity opened in the workbench (1) via elastic components.