Cloth production equipment for cloning raw stone tile patterns
By designing equipment including a fabric mechanism and a scraping and pressing mechanism, the problems of manual scraping of powder in the prior art are solved, and the problems of manual scraping and pressing need to be conveyed and pressed after scraping are flattened, and efficient scraping and pressing of powder are achieved.
Patent Information
- Application Number
- CN202510424394.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-05-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, excess powder attached to the top of the mold and the bottom of the press need to be scraped manually, causing the material to fall into the conveyor belt, affecting its use efficiency and life. At the same time, the scraping and pressing are divided into two parts, and the working efficiency is low.
A device including a cloth mechanism and a scraping and depressing mechanism is designed. By scraping and depressing the pressing mechanism, it is convenient to scrape and collect and discharge the excess powder on the top of the mold and the material attached to the bottom of the pressing member. Combined with mechanical scraping and collection, it prevents the material from falling into the conveyor belt, and then pressing and molding is carried out immediately after scraping.
Through mechanical scraping and collection, the risk of material falling into the conveyor belt is reduced, production efficiency is improved, and the step of needing to be conveyed to the pressing mechanism for pressing is avoided after scraping and flattening, and then pressing and molding is directly after scraping and flattening.
Smart Images

Figure CN120038827A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tile pattern fabrics, and in particular to a fabric production device for cloning the patterns of original stone tiles. Background Art
[0002] Tiles are made of refractory metal oxides and semi-metal oxides through processes such as grinding, mixing, pressing, glazing, and sintering, and form an acid and alkali resistant porcelain or stone-like building or decorative material, which is called a tile. Cloning original stone tiles refers to replicating the texture and texture of natural stone through technical means. When producing the patterns of cloned original stone tiles, it is necessary to distribute the materials. Usually, the required powder is prepared first, and then a distribution system is used to distribute the powder in the mold as required. Finally, it is leveled, pressed, solidified, and then fired to obtain the tile.
[0003] However, in practical applications, there are still some problems that have not been solved. The following are some common problems of the fabric production equipment for cloning the patterns of original stone tiles: Excess powder will adhere to the top of the mold and the bottom of the pressing part. In the prior art, manual scraping is used to remove the excess part, and the waste is collected manually after scraping. During the scraping process, a large amount of materials will fall onto the conveyor belt. During long-term use, it will not only affect the conveying efficiency of the conveyor belt, but also affect its service life. At the same time, leveling and pressing are generally carried out in two parts. After leveling, it needs to be conveyed to the pressing mechanism to continue the pressing operation, and the working efficiency is relatively low. Summary of the Invention
[0004] In view of the problems existing in the above-mentioned existing fabric production equipment for cloning the patterns of original stone tiles, the present invention is proposed.
[0005] Therefore, the problem to be solved by the present invention is how to solve the problem that excess powder will adhere to the top of the mold and the bottom of the pressing part. In the prior art, manual scraping is used to remove the excess part, and the waste is collected manually after scraping. During the scraping process, a large amount of materials will fall onto the conveyor belt, affecting its use. At the same time, leveling and pressing are generally carried out in two parts. After leveling, it needs to be conveyed to the pressing mechanism to continue the pressing operation, and the working efficiency is relatively low.
[0006] To solve the above technical problems, the present invention provides the following technical solutions: A fabric production device for cloning the patterns of original stone tiles, which includes, A fabric mechanism, including a conveyor, and a fabricator fixedly connected to the top of the conveyor; and, Scraping and pressing mechanism, installed on the surface of the conveyor, includes a frame fixedly connected to the top of the conveyor. On the surface of the frame, a first guide rail and a second guide rail are fixedly connected respectively. On the surfaces of the first guide rail and the second guide rail, a driving member is fixedly connected. On the surface of the driving member, a scraping member and a triggering member are fixedly connected respectively. On the surface of the frame, a pressing member is fixedly connected. The scraping member includes a scraping frame fixedly connected to the surface of the driving member. At the bottom of the scraping frame, a receiving frame is fixedly connected. At the top of the scraping frame, a guiding frame is fixedly connected. Inside the inner wall of the guiding frame, a guiding block is fixedly connected. An elastic member is installed on the guiding frame. The upper end of the elastic member is fixedly connected to a scraping plate. A first through hole is opened at the bottom of the scraping frame, and a second through hole is opened on the inner wall of the guiding frame.
[0007] As a preferred solution of the fabric production equipment for cloning the patterns of original stone tiles according to the present invention, wherein: the driving member includes a reciprocating member fixedly connected to the surfaces of the first guide rail and the second guide rail. On the surface of the reciprocating member, a hollow frame is fixedly connected. Inside the inner wall of the hollow frame, a connecting rod is slidably connected. At both ends of the connecting rod, fixing plates are sleeved. One end of the fixing plate is fixedly connected to the surface of the scraping frame. At both ends of the connecting rod, a moving frame is fixedly connected. On the surface of the moving frame, a pulley is rotatably connected. The pulley is slidably connected inside the first guide rail and the second guide rail.
[0008] As a preferred solution of the fabric production equipment for cloning the patterns of original stone tiles according to the present invention, wherein: the pressing member includes a cross plate fixedly connected to the surface of the frame. On the surface of the cross plate, a square rod is slidably connected. On the surface of the square rod, a positioning hole is opened. On the surfaces of the cross plate and the square rod, a transmission member is installed. On the surface of the cross plate, a limiting member is installed. At the lower end of the square rod, a pressing plate is fixedly connected.
[0009] As a preferred solution of the fabric production equipment for cloning the patterns of original stone tiles according to the present invention, wherein: the triggering member includes a second toothed plate fixedly connected to the surface of the connecting rod. On the surface of the second toothed plate, a support rod is fixedly connected. On the surface of the support rod, a triggering block is rotatably connected. On the surface of the second toothed plate, a first limiting rod and a second limiting rod are fixedly connected respectively. The surface of the first limiting rod contacts the surface of the triggering block and is located below the support rod. The second limiting rod is located above the support rod.
[0010] As a preferred solution of the fabric production equipment for cloning the patterns of original stone tiles according to the present invention, wherein: the transmission member includes a fixed block fixedly connected to the surface of the cross plate. On the surface of the fixed block, a short rod is rotatably connected. On the surface of the short rod, a first gear and a second gear are sleeved respectively. At the upper end of the square rod, a round block is fixedly connected. At the bottom of the round block, a first toothed plate is fixedly connected. The first toothed plate meshes with the second gear.
[0011] As a preferred embodiment of the fabric production device for cloning the patterns of raw stone tiles according to the present invention, wherein: the limiting member includes a groove formed inside the cross plate, a trapezoidal block is slidably connected inside the groove, a positioning rod is fixedly connected to one side of the trapezoidal block, one end of the positioning rod penetrates through the cross plate and is inserted into the positioning hole, a first spring is fixedly connected to the surface of the trapezoidal block, one end of the first spring is fixedly connected to the inner wall of the groove, a movable rod is slidably connected to the surface of the cross plate, one end of the movable rod penetrates into the groove and is fixedly connected to an inclined block, the surface of the inclined block contacts the surface of the trapezoidal block, and a roller is fixedly connected to the other end of the movable rod.
[0012] As a preferred embodiment of the fabric production device for cloning the patterns of raw stone tiles according to the present invention, wherein: the scraping and pressing mechanism further includes a shielding member fixedly connected to the surface of the frame, the shielding member includes a U-shaped plate fixedly connected to the surface of the frame, a sliding rod is slidably connected to the surface of the U-shaped plate, a baffle is fixedly connected to one end of the sliding rod, a limiting block is fixedly connected to the other end, a second spring is sleeved on one end of the sliding rod, and both ends of the second spring are fixedly connected to the surfaces of the U-shaped plate and the baffle respectively, and a buffer pad is fixedly connected to the side of the limiting block close to the sliding rod.
[0013] As a preferred embodiment of the fabric production device for cloning the patterns of raw stone tiles according to the present invention, wherein: the reciprocating member includes a support plate fixedly connected to the surfaces of the first guide rail and the second guide rail, a motor is fixedly connected to one side of the support plate, a reciprocating roller is fixedly connected to the output shaft of the motor, a guide rod is fixedly connected to the other side of the support plate, a moving block is sleeved on the surfaces of the reciprocating roller and the guide rod, a hollow frame is fixedly connected to the top of the moving block, a guide post is fixedly connected to the inner wall of the moving block, the guide post is slidably connected to a reciprocating groove on the reciprocating roller, a reinforcing plate is fixedly connected to one end of the guide rod, and the top of the reinforcing plate is fixedly connected to the bottom of the cross plate.
[0014] As a preferred embodiment of the fabric production device for cloning the patterns of raw stone tiles according to the present invention, wherein: the elastic member includes a vertical rod slidably connected to the surface of the guide frame, a scraping plate is fixedly connected to the upper end of the vertical rod, a third spring is sleeved on the lower end surface of the vertical rod, an anti-detachment block is fixedly connected to the lower end of the vertical rod, and both ends of the third spring are fixedly connected to the surfaces of the anti-detachment block and the guide frame respectively.
[0015] As a preferred embodiment of the fabric production device for cloning the patterns of raw stone tiles according to the present invention, wherein: the scraping and pressing mechanism further includes a cover body fixedly connected to the top of the conveyor.
[0016] The beneficial effects of the present invention are as follows: the present invention can facilitate the scraping, collection and discharge of excess powder on the top of the mold and material attached to the bottom of the pressing piece through the scraping and pressing mechanism, and can collect and discharge the material while scraping mechanically, thereby reducing the situation where a large amount of material falls onto the conveyor belt during the scraping process. At the same time, after scraping and leveling, it does not need to be transported to the pressing mechanism for pressing operation, and can be pressed and formed immediately after scraping and leveling, thereby improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.
[0018] Figure 1 This is the overall three-dimensional structural diagram of the fabric production equipment used to clone the original stone tile pattern.
[0019] Figure 2 Partial structure of the fabric production equipment used to clone the original stone tile pattern Figure 1 .
[0020] Figure 3 A three-dimensional diagram of the partial structure of a fabric production device used to clone the original stone tile pattern Figure 2 .
[0021] Figure 4 This is a three-dimensional structural diagram of the guide frame and connecting frame of the fabric production equipment used to clone the original stone tile pattern.
[0022] Figure 5 The invention discloses a three-dimensional structure of a scraping frame and a connecting frame of a fabric production device for cloning original stone tile patterns.
[0023] Figure 6 For the production of fabrics used to clone the original stone tile pattern Figure 3 A is an enlarged structural diagram.
[0024] Figure 7 For the production of fabrics used to clone the original stone tile pattern Figure 3 A magnified structural diagram of B.
[0025] Figure 8 A three-dimensional structural diagram of the elastic parts and guide frame of the fabric production equipment used to clone the original stone tile pattern.
[0026] Figure 9 This is a partial structural cross-sectional plan view of a fabric production device used to clone original stone tile patterns.
[0027] Figure 10For the fabric production equipment used to clone the patterns of raw stone tiles Figure 9 The enlarged structure diagram of C in it.
[0028] Figure 11 The exploded three-dimensional structure diagram of the connecting rod and the hollow frame of the fabric production equipment used to clone the patterns of raw stone tiles.
[0029] Figure 12 The three-dimensional structure diagram of the shielding part of the fabric production equipment used to clone the patterns of raw stone tiles.
[0030] Figure 13 The sectional three-dimensional structure diagram of the partial structure of the fabric production equipment used to clone the patterns of raw stone tiles.
[0031] Figure 14 For the fabric production equipment used to clone the patterns of raw stone tiles Figure 13 The enlarged structure diagram of D in it.
[0032] In the figure: 100, fabric mechanism; 101, conveyor; 102, fabricator; 200, scraping and pressing mechanism; 201, frame; 202, first guide rail; 203, second guide rail; 204, driving part; 205, scraping part; 206, pressing part; 207, triggering part; 208, shielding part; 209, cover body; 205a, scraping frame; 205b, receiving frame; 205c, guiding frame; 205d, guiding block; 205e, elastic part; 205f, scraping plate; 205g, first through hole; 205h, second through hole; 204a, reciprocating part; 204b, hollow frame; 204c, connecting rod; 204d, fixing plate; 204e, moving frame; 204f, pulley; 206a, cross plate; 206b, square rod; 206c, positioning hole; 206d, transmission part; 206e, limiting part; 206f, pressing plate; 206d-1, fixing block; 206d-2, short rod; 206d-3, first gear; 206d-4, second gear; 206d-5, round block; 206d-6, first toothed plate; 206e-1, groove body; 206e-2, trapezoidal block; 206e-3, positioning rod; 206e-4, first spring; 206e-5, movable rod; 206e-6, inclined block; 206e-7, roller; 207a, second toothed plate; 207b, support rod; 207c, triggering block; 207d, first limiting rod; 207e, second limiting rod; 208a, U-shaped plate; 208b, sliding rod; 208c, baffle; 208d, second spring; 208e, limiting block; 208f, buffer pad; 204a-1, support plate; 204a-2, motor; 204a-3, reciprocating roller; 204a-4, guide rod; 204a-5, moving block; 204a-6, guide post; 204a-7, reinforcing plate; 205e-1, vertical rod; 205e-2, third spring; 205e-3, anti-disengagement block. Detailed implementation manners
[0033] To make the above objects, features, and advantages of the present invention more apparent and understandable, the following provides a detailed description of the specific implementation manners of the present invention in conjunction with the accompanying drawings of the specification.
[0034] In the following description, many specific details are set forth to facilitate a thorough understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar generalizations without departing from the spirit of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0035] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation manner of the present invention. The phrase "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments.
[0036] Embodiment 1 Referring to Figures 1 to 5 , this is the first embodiment of the present invention. This embodiment provides a fabric production device for cloning the patterns of original stone tiles. The fabric production device for cloning the patterns of original stone tiles includes a fabric mechanism 100 and a scraping and pressing mechanism 200. Through the fabric mechanism 100, the fabric and transportation during the production of cloning the patterns of original stone tiles can be realized. Through the scraping and pressing mechanism 200, it is convenient to scrape, collect, and discharge the excess powder on the top of the mold and the materials attached to the bottom of the pressing part, and it can be pressed and formed immediately after scraping and leveling.
[0037] Specifically, the fabric mechanism 100 includes a conveyor 101. The conveyor 101 transports the mold placed thereon. After the fabric is completed by the fabricator 102, it is transported into the scraping and pressing mechanism 200 for scraping and leveling. A fabricator 102 is fixedly connected to the top of the conveyor 101. The fabricator 102 is a tile pattern fabric device, which is prior art. The working principle and other aspects of this part are all prior art, and those skilled in the art can clearly understand them and will not be elaborated herein. It can realize the fabric during the production of cloning the patterns of original stone tiles.
[0038] Specifically, the scraping and pressing mechanism 200 is installed on the surface of the conveyor 101 and includes a frame 201 fixedly connected to the top of the conveyor 101. A first guide rail 202 and a second guide rail 203 are respectively fixedly connected to the surface of the frame 201. The number of the first guide rail 202 and the second guide rail 203 is four, and the number of the frames 201 is two. The first guide rail 202 and the second guide rail 203 are respectively fixedly connected to the surfaces of the two frames 201 in pairs.
[0039] The surfaces of the first guide rail 202 and the second guide rail 203 are fixedly connected with a driving member 204. The first guide rail 202 and the second guide rail 203 are used to guide and limit the moving track of the driving member 204 to drive the scraping member 205. Both the first guide rail 202 and the second guide rail 203 are divided into a horizontal part and an arc part, and the arc parts have the same center of the circle, and the horizontal parts are parallel. Thus, under the drive of the driving member 204, the scraping member 205 first moves horizontally and then rotates, and the rotation process proceeds smoothly, so that the excess powder is horizontally scraped and collected and then rotated and tilted to be discharged and collected.
[0040] The surfaces of the driving member 204 are respectively fixedly connected with a scraping member 205 and a triggering member 207. Under the drive of the driving member 204, the triggering member 207 acts on the pressing member 206, so that the pressing plate 206f on the pressing member 206 moves downward, realizing the pressing and finishing of the material in the mold after scraping. During the return process, it gradually moves upward to complete the pressing. The surface of the frame 201 is fixedly connected with a pressing member 206. The scraping member 205 includes a scraping frame 205a fixedly connected to the surface of the driving member 204. The scraping frame 205a can scrape and collect the excess material on the top of the mold. An arrow-shaped chamfer is arranged in the scraping frame 205a, which is convenient for guiding the internal material to both sides after rotation and discharging it from the square channels on both sides. And the middle part of the scraping frame 205a is a blank area, which is not affected when the pressing plate 206f moves downward for pressing, so that the scraping frame 205a can discharge materials normally.
[0041] The bottom of the scraping frame 205a is fixedly connected with a receiving frame 205b. The number of the receiving frames 205b is two, which are respectively located on both sides of the bottom of the scraping frame 205a. During the scraping process of the scraping frame 205a, it catches the materials falling from both sides, reducing the materials falling onto the conveyor 101. The top of the scraping frame 205a is fixedly connected with a guiding frame 205c. After the front moving scraper 205f scrapes the material attached to the bottom of the pressing plate 206f and the material falls, the guiding frame 205c guides the material to fall into the scraping frame 205a for convenient subsequent discharge.
[0042] The inner wall of the guiding frame 205c is fixedly connected with a guiding block 205d. Through the setting of the guiding block 205d, after the scraper 205f moves forward and then resets to scrape the material at the bottom of the pressing plate 206f again and the material falls into the guiding frame 205c, it is guided. An elastic member 205e is installed on the guiding frame 205c. The upper end of the elastic member 205e is fixedly connected with the scraper 205f. The bottom of the scraping frame 205a is provided with a first through hole 205g, and the inner wall of the guiding frame 205c is provided with a second through hole 205h. Under the action of the second through hole 205h, the material falls into the scraping frame 205a. After the scraping member 205 rotates, the material in the receiving frame 205b enters the scraping frame 205a through it for discharge.
[0043] Embodiment 2 Refer to Figures 3 to 14, which is the second embodiment of the present invention, and this embodiment is based on the previous embodiment.
[0044] Specifically, the driving member 204 includes a reciprocating member 204a fixedly connected to the surfaces of the first guide rail 202 and the second guide rail 203. The reciprocating movement of the hollow frame 204b is realized through the reciprocating member 204a. The hollow frame 204b is fixedly connected to the surface of the reciprocating member 204a. The hollow frame 204b is inclined, and can smoothly drive the connecting rod 204c to move during the movement. When the pulley 204f moves into the arc sections of the first guide rail 202 and the second guide rail 203, it continues to move and is guided and limited by the first guide rail 202 and the second guide rail 203, which facilitates the lifting and rotation of the connecting rod 204c and reduces the resistance during the rotation and lifting process. The inner wall of the hollow frame 204b is slidably connected to the connecting rod 204c. The two ends of the connecting rod 204c are square, and the middle section is circular. The circular setting enables the connecting rod 204c to move smoothly within the hollow frame 204b, facilitating driving the movement and extrusion and lifting.
[0045] Fixing plates 204d are sleeved on both ends of the connecting rod 204c. One end of the fixing plate 204d is fixedly connected to the surface of the scraping frame 205a. Moving frames 204e are fixedly connected to both ends of the connecting rod 204c. The number of the moving frames 204e is two. Four pulleys 204f are installed on one moving frame 204e, and two of them are located in the first guide rail 202 and the second guide rail 203 respectively. The pulley 204f is rotatably connected to the surface of the moving frame 204e, and the pulley 204f is slidably connected within the first guide rail 202 and the second guide rail 203. The movement trajectories of the support plate 204a-1 and the connecting rod 204c are limited and guided by the movement of the pulley 204f within the guide rail.
[0046] The pressing member 206 includes a cross plate 206a fixedly connected to the surface of the frame 201. A square rod 206b is slidably connected to the surface of the cross plate 206a. The square rod 206b penetrates through the cross plate 206a and is slidably connected thereto. The square rod 206b guides and limits the pressing plate 206f, and at the same time enables the pressing plate 206f to move when the square rod 206b moves. Positioning holes 206c are provided on the surface of the square rod 206b. The fixing and unlocking of the square rod 206b are realized through the positioning holes 206c under the action of the limiting member 206e. A transmission member 206d is installed on the surfaces of the cross plate 206a and the square rod 206b. The up and down movement of the square rod 206b can be realized through the transmission member 206d, and then the pressing plate 206f is driven to move up and down to complete pressing and detachment. A limiting member 206e is installed on the surface of the cross plate 206a. The lower end of the square rod 206b is fixedly connected to the pressing plate 206f.
[0047] The trigger 207 includes a second toothed plate 207a fixedly connected to the surface of the connecting rod 204c. Through the second toothed plate 207a, the first gear 206d-3 on the transmission member 206d can be driven to rotate, thereby driving the second gear 206d-4 to rotate and driving the first toothed plate 206d-6 to move, realizing the up and down movement of the square rod 206b and the pressing plate 206f. When the roller 206e-7 moves to drive the inner arc section of the guide rail, at this time, the connecting rod 204c drives the second toothed plate 207a to just mesh with the first gear 206d-3. Then, the subsequent second toothed plate 207a rotates with the rotation of the connecting rod 204c, thereby driving the first gear 206d-3 to rotate.
[0048] A support rod 207b is fixedly connected to the surface of the second toothed plate 207a. A trigger block 207c is rotatably connected to the surface of the support rod 207b. The trigger block 207c is in the shape of a right triangle. When moving with the second toothed plate 207a to mesh with the first gear 206d-3, the limiting effect of the trigger block 207c on the limiting member 206e on the square rod 206b is gradually released. When the second toothed plate 207a just reaches the critical state of meshing with the first gear 206d-3, the contact is completed and the unlocking is achieved. When rotating with the second toothed plate 207a, it can drive the first gear 206d-3 to rotate. At the same time, the trigger block 207c rotates and gradually disengages from the limiting member 206e. During the subsequent return rotation process, due to the inclined surface design of the trigger block 207c, after contacting the limiting member 206e, it rotates around the support rod 207b with the rotation of the second toothed plate 207a and does not act on the limiting member 206e.
[0049] A first limiting rod 207d and a second limiting rod 207e are respectively fixedly connected to the surface of the second toothed plate 207a. The surface of the first limiting rod 207d contacts the surface of the trigger block 207c. The lower part of the trigger block 207c is limited and supported by the first limiting rod 207d to ensure its original state when not affected and is located below the support rod 207b. The second limiting rod 207e is located above the support rod 207b and plays a role in preventing the trigger block 207c from flipping. When the trigger block 207c rotates normally, it will not contact the second limiting rod 207e to avoid the special situation of flipping to the other side.
[0050] The transmission member 206d includes a fixed block 206d-1 fixedly connected to the surface of the cross plate 206a. A short rod 206d-2 is rotatably connected to the surface of the fixed block 206d-1. The short rod 206d-2 is rotatably connected to the fixed block 206d-1 through a bearing. A first gear 206d-3 and a second gear 206d-4 are respectively sleeved on the surface of the short rod 206d-2. Both the first gear 206d-3 and the second gear 206d-4 are fixedly connected to the short rod 206d-2. The first gear 206d-3 is a small gear and the second gear 206d-4 is a large gear.
[0051] A round block 206d-5 is fixedly connected to the upper end of the square rod 206b. A first toothed plate 206d-6 is fixedly connected to the bottom of the round block 206d-5. The first toothed plate 206d-6 meshes with the second gear 206d-4. Through the arrangement of the first gear 206d-3 and the second gear 206d-4, after the second toothed plate 207a rotates a small angle, the first gear 206d-3 can rotate one circle, and then the second gear 206d-4 rotates one circle, causing the first toothed plate 206d-6 to move significantly, thereby driving the downward movement of the round block 206d-5, the square rod 206b, and the pressing plate 206f. Without a large rotation of the second toothed plate 207a, the up-and-down movement of the pressing plate 206f can be completed.
[0052] The limiting member 206e includes a groove body 206e-1 formed inside the cross plate 206a. A trapezoidal block 206e-2 is slidably connected inside the groove body 206e-1. A positioning rod 206e-3 is fixedly connected to one side of the trapezoidal block 206e-2. The positioning rod 206e-3 penetrates through the cross plate 206a and is slidably connected thereto. One end of the positioning rod 206e-3 penetrates through the cross plate 206a and is inserted into the positioning hole 206c. The square rod 206b can be positioned by inserting the positioning rod 206e-3 into the positioning hole 206c, and the positioning is released after being pulled out. A first spring 206e-4 is fixedly connected to the surface of the trapezoidal block 206e-2. The number of the first springs 206e-4 is two, which are respectively located on both sides of the trapezoidal block 206e-2. One of them is sleeved on the surface of the positioning rod 206e-3. The first spring 206e-4 provides power for the reset of the trapezoidal block 206e-2 and the positioning rod 206e-3.
[0053] One end of the first spring 206e-4 is fixedly connected to the inner wall of the groove body 206e-1. A movable rod 206e-5 is slidably connected to the surface of the cross plate 206a. The movable rod 206e-5 penetrates through the cross plate 206a and is slidably connected thereto. The inclined block 206e-6 is guided and limited by the movable rod 206e-5. One end of the movable rod 206e-5 penetrates into the groove body 206e-1 and is fixedly connected to the inclined block 206e-6. When the movable rod 206e-5 moves into the groove body 206e-1, the inclined block 206e-6 drives its movement, thereby squeezing the trapezoidal block 206e-2 to move and driving the positioning rod 206e-3 to disengage from the positioning hole 206c.
[0054] The surface of the inclined block 206e-6 is in contact with the surface of the trapezoidal block 206e-2. The other end of the movable rod 206e-5 is fixedly connected with a roller 206e-7. After the roller 206e-7 contacts the trigger block 207c and continues to move to squeeze it, the movable rod 206e-5 and the inclined block 206e-6 move, causing the positioning rod 206e-3 to disengage from the positioning hole 206c. Then, as the trigger block 207c rotates, the movable rod 206e-5 and the inclined block 206e-6 continue to move, causing the positioning rod 206e-3 to continue to move. At this time, the square rod 206b moves so that the positioning hole 206c is not aligned with the positioning rod 206e-3.
[0055] When the trigger block 207c disengages from the roller 206e-7, the first spring 206e-4 rebounds to make the positioning rod 206e-3 move back and contact the surface of the square rod 206b. During the rotation and return process of the second toothed plate 207a and the trigger block 207c, the trigger block 207c does not act on the roller 206e-7 to make it move. When the second toothed plate 207a just disengages from the first gear 206d-3, under the action of the first spring 206e-4, the positioning rod 206e-3 quickly inserts into the positioning hole 206c to complete the limiting.
[0056] Embodiment 3 Referring to Figures 8 to 12 , this is the third embodiment of the present invention, and this embodiment is based on the first two embodiments.
[0057] Specifically, the scraping and pressing mechanism 200 further includes a shielding member 208 fixedly connected to the surface of the frame 201. The shielding member 208 includes a U-shaped plate 208a fixedly connected to the surface of the frame 201. A sliding rod 208b is slidably connected to the surface of the U-shaped plate 208a. One end of the sliding rod 208b is fixedly connected with a baffle 208c. After the scraping frame 205a and the receiving frame 205b scrape the material, the baffle 208c contacts and shields it to reduce the falling from the front end during the subsequent rotary discharging process. The other end is fixedly connected with a limiting block 208e, and the limiting block 208e limits the sliding rod 208b to prevent it from disengaging from the U-shaped plate 208a.
[0058] A second spring 208d is sleeved on one end of the sliding rod 208b. The second spring 208d enables the baffle 208c to always maintain shielding during the rotation process of contacting the scraping frame 205a and the receiving frame 205b, and at the same time does not affect the rotational movement of the scraping member 205. The two ends of the second spring 208d are respectively fixedly connected to the surfaces of the U-shaped plate 208a and the baffle 208c. A buffer pad 208f is fixedly connected to the side of the limiting block 208e close to the sliding rod 208b. The buffer pad 208f prevents the limiting block 208e from hitting the U-shaped plate 208a under the action of the rebound of the second spring 208d, playing a buffer and protection role.
[0059] The reciprocating member 204a includes a support plate 204a-1 fixedly connected to the surfaces of the first guide rail 202 and the second guide rail 203. On one side of the support plate 204a-1, a motor 204a-2 is fixedly connected. The output shaft of the motor 204a-2 is fixedly connected with a reciprocating roller 204a-3. The motor 204a-2 is controlled by a relay. After the reciprocating roller 204a-3 is driven by the motor 204a-2 to rotate a certain number of turns, the guide post 204a-6 and the moving block 204a-5 reciprocate and then stop, so that the hollow frame 204b reciprocates and cycles once, realizing one cycle of movement of the connecting rod 204c, the scraping member 205 and the triggering member 207. On the other side of the support plate 204a-1, a guide rod 204a-4 is fixedly connected, and the moving block 204a-5 is guided and limited by the guide rod 204a-4.
[0060] A moving block 204a-5 is sleeved on the surfaces of the reciprocating roller 204a-3 and the guide rod 204a-4. The hollow frame 204b is fixedly connected to the top of the moving block 204a-5. A guide post 204a-6 is fixedly connected to the inner wall of the moving block 204a-5. The guide post 204a-6 is slidably connected in a reciprocating groove on the reciprocating roller 204a-3. One end of the guide rod 204a-4 is fixedly connected with a reinforcing plate 204a-7. The top of the reinforcing plate 204a-7 is fixedly connected to the bottom of the cross plate 206a. One end of the reciprocating roller 204a-3 is rotatably connected to the reinforcing plate 204a-7 through a bearing, and the reciprocating roller 204a-3 and the guide rod 204a-4 are reinforced by the reinforcing plate 204a-7.
[0061] The elastic member 205e includes a vertical rod 205e-1 slidably connected to the surface of the guide frame 205c. The vertical rod 205e-1 penetrates through the guide frame 205c and is slidably connected thereto. A scraper 205f is fixedly connected to the upper end of the vertical rod 205e-1. The top of the scraper 205f is provided with an inclined surface, so that when it moves and contacts the pressing plate 206f, it is squeezed and moves downward, and then moves and contacts the bottom of the pressing plate 206f.
[0062] A third spring 205e-2 is sleeved on the lower end surface of the vertical rod 205e-1. Under the action of the third spring 205e-2, the scraper 205f is in close contact with the bottom of the pressing plate 206f during the scraping process, improving the scraping effect. The lower end of the vertical rod 205e-1 is fixedly connected with an anti-disengagement block 205e-3. The vertical rod 205e-1 is limited by the anti-disengagement block 205e-3 to prevent the vertical rod 205e-1 from moving upward and disengaging from the guide frame 205c under the elastic action of the third spring 205e-2. The two ends of the third spring 205e-2 are respectively fixedly connected to the anti-disengagement block 205e-3 and the surface of the guide frame 205c.
[0063] The scraping and pressing mechanism 200 further includes a cover body 209 fixedly connected to the top of the conveyor 101. The cover body 209 shields the internal structure to improve safety during use. The cover body 209 is sleeved on the surfaces of the frame 201, the driving member 204, the scraping member 205, the pressing member 206, and the shielding member 208.
[0064] During use, the fabricating mechanism 100 fabrics the inside of the mold on the conveyor 101. After the fabricating is completed, it enters the scraping and pressing mechanism 200 under the conveying action of the conveyor 101. Control the operation of the reciprocating member 204a to move the connecting rod 204c, the moving frame 204e, the pulley 204f, the fixing plate 204d, the scraping member 205, and the triggering member 207. The movement of the scraping member 205 levels and collects the excess material on the mold, and at the same time scrapes the material attached to the bottom of the pressing plate 206f, which falls into the scraping frame 205a for collection.
[0065] As the moving triggering member 207 triggers the limiting member 206e to unlock the limit of the positioning rod 206e-3, at the same time, the second toothed plate 207a meshes with the first gear 206d-3. Then, as the hollow frame 204b moves, the connecting rod 204c, the moving frame 204e, and the pulley 204f move along the center of the circular arc section of the guide rail, causing the second toothed plate 207a to rotate and drive the first gear 206d-3 to rotate. Furthermore, it drives the second gear 206d-4 to rotate, causing the first toothed plate 206d-6 to move downward, driving the round block 206d-5, the square rod 206b, and the pressing plate 206f to move downward to complete the pressing.
[0066] At the same time, under the driving of the connecting rod 204c driving the fixing plate 204d to rotate, the scraping member 205 tilts, discharging the scraped and collected material from the square channels on both sides. At the same time, the pressing operation is directly performed after the scraping operation, improving the production and processing efficiency. Then, as the reciprocating member 204a operates, the hollow frame 204b returns, causing the corresponding structure to reset. During this process, the scraping plate 205f scrapes the pressing plate 206f after the pressing and resetting, realizing a secondary scraping operation before the subsequent pressing, improving the pressing effect and quality.
[0067] In summary, the scraping and pressing mechanism 200 can facilitate scraping, collecting, and discharging the excess powder on the top of the mold and the material attached to the bottom of the pressing part. Compared with the prior art, it collects and discharges while scraping mechanically, reducing the situation that a large amount of material falls onto the conveyor belt during the scraping process. At the same time, after leveling, it does not need to be transported to the pressing mechanism for pressing operation, and can be pressed immediately after leveling, improving the efficiency.
[0068] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered by the scope of the claims of the present invention.
Claims
1. A cloth production device for cloning original stone tile patterns, characterized by: include, A material distribution mechanism (100) comprises a conveyor (101), a material distributor (102) being fixedly connected to the top of the conveyor (101); and, The scraping and pressing mechanism (200) is installed on the surface of the conveyor (101), and comprises a frame (201) fixedly connected to the top of the conveyor (101), the surface of the frame (201) being respectively fixedly connected to a first guide rail (202) and a second guide rail (203), the surfaces of the first guide rail (202) and the second guide rail (203) being respectively fixedly connected to a driving member (204), the surfaces of the driving member (204) being respectively fixedly connected to a scraping member (205) and a trigger member (207), the surface of the frame (201) being fixedly connected to a pressing member (206), the scraping member (205) comprising a fixed A scraper frame (205a) is connected to the surface of a driving member (204); the scraper frame (205a) is fixedly connected to a connecting frame (205b) at the bottom; the scraper frame (205a) is fixedly connected to a guide frame (205c) at the top; a guide block (205d) is fixedly connected to the inner wall of the guide frame (205c); an elastic member (205e) is mounted on the guide frame (205c); a scraper plate (205f) is fixedly connected to the upper end of the elastic member (205e); a first through hole (205g) is provided at the bottom of the scraper frame (205a); and a second through hole (205h) is provided on the inner wall of the guide frame (205c).
2. The cloth production equipment for cloning original stone tile patterns as claimed in claim 1, characterized in that: The driving member (204) comprises a reciprocating member (204a) fixedly connected to the surfaces of the first guide rail (202) and the second guide rail (203); a hollow frame (204b) is fixedly connected to the surface of the reciprocating member (204a); a connecting rod (204c) is slidably connected to the inner wall of the hollow frame (204b); fixed plates (204d) are sleeved at both ends of the connecting rod (204c); one end of the fixed plate (204d) is fixedly connected to the surface of the scraping frame (205a); both ends of the connecting rod (204c) are fixedly connected to a moving frame (204e); a pulley (204f) is rotatably connected to the surface of the moving frame (204e); and the pulley (204f) is slidably connected to the first guide rail (202) and the second guide rail (203).
3. The cloth production equipment for cloning original stone tile patterns as claimed in claim 2, characterized in that: The pressing member (206) comprises a horizontal plate (206a) fixedly connected to the surface of the frame (201); a square rod (206b) is slidably connected to the surface of the horizontal plate (206a); a positioning hole (206c) is provided on the surface of the square rod (206b); a transmission member (206d) is installed on the surfaces of the horizontal plate (206a) and the square rod (206b); a limiting member (206e) is installed on the surface of the horizontal plate (206a); and a pressing plate (206f) is fixedly connected to the lower end of the square rod (206b).
4. The cloth production equipment for cloning original stone tile patterns as claimed in claim 3, characterized in that: The trigger member (207) comprises a second tooth plate (207a) fixedly connected to the surface of the connecting rod (204c); the surface of the second tooth plate (207a) is fixedly connected to a support rod (207b); the surface of the support rod (207b) is rotatably connected to a trigger block (207c); the surface of the second tooth plate (207a) is respectively fixedly connected to a first limit rod (207d) and a second limit rod (207e); the surface of the first limit rod (207d) contacts the surface of the trigger block (207c) and is located below the support rod (207b); and the second limit rod (207e) is located above the support rod (207b).
5. The cloth production equipment for cloning original stone tile patterns as claimed in claim 4, characterized in that: The transmission member (206d) comprises a fixed block (206d-1) fixedly connected to the surface of the horizontal plate (206a); a short rod (206d-2) is rotatably connected to the surface of the fixed block (206d-1); a first gear (206d-3) and a second gear (206d-4) are respectively sleeved on the surface of the short rod (206d-2); a round block (206d-5) is fixedly connected to the upper end of the square rod (206b); a first tooth plate (206d-6) is fixedly connected to the bottom of the round block (206d-5); and the first tooth plate (206d-6) is meshed with the second gear (206d-4).
6. The cloth production equipment for cloning original stone tile patterns as claimed in claim 5, characterized in that: The limiting member (206e) comprises a groove body (206e-1) opened inside the transverse plate (206a), a trapezoidal block (206e-2) being slidably connected inside the groove body (206e-1), a positioning rod (206e-3) being fixedly connected to one side of the trapezoidal block (206e-2), one end of the positioning rod (206e-3) passing through the transverse plate (206a) and being inserted into the positioning hole (206c), and a first spring (206e-4) being fixedly connected to the surface of the trapezoidal block (206e-2). One end of the first spring (206e-4) is fixedly connected to the inner wall of the groove body (206e-1); a movable rod (206e-5) is slidably connected to the surface of the transverse plate (206a); one end of the movable rod (206e-5) passes through the groove body (206e-1) and is fixedly connected to an inclined block (206e-6); a surface of the inclined block (206e-6) contacts a surface of the trapezoidal block (206e-2); and the other end of the movable rod (206e-5) is fixedly connected to a roller (206e-7).
7. The cloth production equipment for cloning original stone tile patterns according to claim 1, characterized in that: The scraping and pressing mechanism (200) further comprises a shielding member (208) fixedly connected to the surface of the frame (201), the shielding member (208) comprising a U-shaped plate (208a) fixedly connected to the surface of the frame (201), a sliding rod (208b) slidably connected to the surface of the U-shaped plate (208a), one end of the sliding rod (208b) being fixedly connected to a baffle (208c), and the other end being fixedly connected to a limiting block (208e), one end of the sliding rod (208b) being sleeved with a second spring (208d), two ends of the second spring (208d) being fixedly connected to the surface of the U-shaped plate (208a) and the baffle (208c), respectively, and a buffer pad (208f) being fixedly connected to the side of the limiting block (208e) close to the sliding rod (208b).
8. The cloth production equipment for cloning original stone tile patterns as claimed in claim 2, characterized in that: The reciprocating member (204a) comprises a support plate (204a-1) fixedly connected to the surfaces of the first guide rail (202) and the second guide rail (203); a motor (204a-2) is fixedly connected to one side of the support plate (204a-1); a reciprocating roller (204a-3) is fixedly connected to the output shaft of the motor (204a-2); a guide rod (204a-4) is fixedly connected to the other side of the support plate (204a-1); the surfaces of the reciprocating roller (204a-3) and the guide rod (204a-4) are A moving block (204a-5) is sleeved thereon, the hollow frame (204b) is fixedly connected to the top of the moving block (204a-5), a guide column (204a-6) is fixedly connected to the inner wall of the moving block (204a-5), the guide column (204a-6) is slidably connected to a reciprocating groove on a reciprocating roller (204a-3), one end of the guide rod (204a-4) is fixedly connected to a reinforcing plate (204a-7), and the top of the reinforcing plate (204a-7) is fixedly connected to the bottom of the horizontal plate (206a).
9. The cloth production equipment for cloning original stone tile patterns as claimed in claim 1, characterized in that: The elastic member (205e) comprises a vertical rod (205e-1) slidably connected to the surface of the guide frame (205c); the scraper (205f) is fixedly connected to the upper end of the vertical rod (205e-1); a third spring (205e-2) is sleeved on the lower end surface of the vertical rod (205e-1); an anti-slip block (205e-3) is fixedly connected to the lower end of the vertical rod (205e-1); and two ends of the third spring (205e-2) are respectively fixedly connected to the anti-slip block (205e-3) and the surface of the guide frame (205c).
10. The cloth production equipment for cloning original stone tile patterns according to claim 7, characterized in that: The scraping and pressing mechanism (200) further comprises a cover body (209) fixedly connected to the top of the conveyor (101).