Automatic stacking equipment based on heaven and earth cover production

By designing the transit mechanism and palletizing mechanism of automated palletizing equipment, the problem of lack of adaptable lossless clamping and palletizing azimuth extension structure in the prior art is solved, and flexible palletizing processing and efficient palletizing operations for different sizes and types of heaven and earth covers are realized.

CN120039598AActive Publication Date: 2025-05-27DONGGUAN DARUI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202510471932.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-05-27
Estimated Expiration
2045-04-15

AI Technical Summary

Technical Problem

The prior art lacks adaptable lossless clamping structure and palletizing azimuth extension structure during the palletization process of the space and earth cover, which leads to the inability to adapt to different sizes of the space and earth covers and performs lossless clamping movement, reducing the flexibility of the palletization process.

Method used

An automated palletizing equipment based on the production of heaven and earth covers is designed, including a transit mechanism and a palletizing mechanism. The transit mechanism includes conveying components, transfer components, adjustment components and guide components, which can drive the palletizing mechanism to perform reciprocating movement and adapt to the lossless clamping and palletizing of different sizes of the world covers.

Benefits of technology

It realizes the lossless clamping movement of the space covers of different sizes without replacing the fixtures, improves the flexibility of the palletization process, and can move the space covers to multiple required palletization positions for palletization, improving the palletization efficiency and quality.

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Abstract

The invention relates to the technical field of automatic production, in particular to automatic stacking equipment based on heaven and earth cover production, which comprises a transfer mechanism and a stacking mechanism, the stacking mechanism is arranged at the top of the inner side of the transfer mechanism, and the transfer mechanism comprises a conveying assembly, a transfer assembly, an adjusting assembly and a guide assembly. The transferring assembly is clamped to the inner side of the conveying assembly, and the adjusting assembly is slidably connected to the top of the transferring assembly. The automatic stacking equipment based on heaven and earth cover production is provided with an adaptive lossless clamping structure for heaven and earth covers, so that the equipment can adapt to heaven and earth covers of different sizes and models and carry out lossless clamping movement under the condition that a clamp is not replaced, the flexibility of heaven and earth cover stacking treatment is improved, and the automation degree of the heaven and earth covers is improved. And meanwhile, a heaven and earth cover stacking direction extending structure is arranged, so that the current heaven and earth covers can be conveyed in an extending manner according to a plurality of required stacking positions, and the flexibility of stacking the heaven and earth covers is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of automated production, and specifically to an automated palletizing device based on the production of lid and base cartons. Background Art

[0002] As is well known, with the development of the packaging industry, the production scale of lid and base cartons is constantly expanding. Traditional manual palletizing is inefficient, labor-intensive, and error-prone. Therefore, automated palletizing devices have emerged. The devices for automatically palletizing lid and base cartons mainly consist of a conveying unit, a grasping unit, and a palletizing unit. The lid and base cartons are orderly conveyed to the grasping position through the conveying unit. The grasping unit uses tools such as robotic arms and vacuum suction cups or grippers to accurately grasp the lid and base cartons according to preset programs and instructions, and then moves them to the palletizing unit. The palletizing unit stacks the lid and base cartons neatly layer by layer according to the set palletizing patterns, such as row patterns or staggered patterns, so as to achieve efficient and accurate palletizing operations, improve production efficiency, and ensure palletizing quality.

[0003] After retrieval, a Chinese patent discloses an automated palletizing device for packaging materials, with the application publication number: CN110562752A. This patent includes a mounting frame body, a rotating displacement mechanism for displacing and palletizing packaging materials, a conveying mechanism for conveying packaging materials. The rotating displacement mechanism and the conveying mechanism are installed on the mounting frame body. A controller for controlling the operation of the rotating displacement mechanism and the conveying mechanism is provided on the mounting frame body. The mounting frame body includes a vertical plate, a conveying table, and an output table. The conveying table and the output table are horizontally arranged and perpendicular to each other. The conveying end of the conveying table is close to the conveying start end of the output table. The vertical plate is close to the conveying end of the conveying table and the conveying start end of the output table. The conveying direction of the conveying table is perpendicular to the plate surface of the vertical plate. The rotating displacement mechanism is installed between the conveying end of the conveying table and the conveying start end of the output table.

[0004] When palletizing lid and base cartons, it is necessary to use the clamping equipment corresponding to the required lid and base cartons to clamp and move the lid and base cartons to the required palletizing location. The problems existing in the prior art are: when palletizing lid and base cartons, there is a lack of an adaptive non-destructive clamping structure for lid and base cartons. Therefore, it is impossible to adapt to lid and base cartons of different sizes and models and perform non-destructive clamping and movement without replacing the fixture, which reduces the flexibility during the palletizing process of lid and base cartons. At the same time, there is a lack of a palletizing orientation extension structure for lid and base cartons. Therefore, it is impossible to extend and convey the current lid and base cartons according to multiple required palletizing positions, which reduces the flexibility during the palletizing of lid and base cartons. Summary of the Invention

[0005] Aiming at the deficiencies of the prior art, the present invention provides an automatic palletizing device based on the production of lid-and-bottom boxes, which has an adaptive non-destructive clamping structure for lid-and-bottom boxes. Therefore, it can adapt to lid-and-bottom boxes of different sizes and models without replacing the fixture and perform non-destructive clamping and movement, improving the flexibility during the palletizing process of lid-and-bottom boxes. At the same time, it has a palletizing orientation extension structure for lid-and-bottom boxes. Therefore, it can extend and convey the current lid-and-bottom box according to multiple required palletizing positions, improving the flexibility during the palletizing of lid-and-bottom boxes.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: An automatic palletizing device based on the production of lid-and-bottom boxes includes a transfer mechanism and a palletizing mechanism. The palletizing mechanism is arranged at the top inside the transfer mechanism. The transfer mechanism includes a conveying component, a transfer component, an adjusting component, and a guiding component. The transfer component is clamped inside the conveying component. The adjusting component is slidably connected to the top of the transfer component. The guiding component is bolted to the top of the adjusting component. The palletizing mechanism includes a transporting component, a picking and placing component, an adapting component, a positioning component, and a calibrating component. The transporting component is slidably connected to the inside of the guiding component, and the surface of the transporting component meshes with the inside of the guiding component. The picking and placing component is bolted to the bottom of the transporting component. The adapting component is bolted to the bottom of the picking and placing component. The positioning component is bolted to the inside of the adapting component. The calibrating component is bolted to the front side of the adapting component, and the bottom inside the calibrating component is clamped to the bottom of the adapting component.

[0007] By adopting the above technical solutions, by setting the transfer mechanism and the palletizing mechanism, the transfer mechanism can drive the palletizing mechanism to perform reciprocating motion, and can move the lid-and-bottom boxes to be palletized to the palletizing mechanism, and can also drive the palletizing mechanism to move to the required extended movement position for palletizing. The palletizing mechanism can adapt to lid-and-bottom boxes of different sizes and models, perform non-destructive picking and palletizing, improving the flexibility during the palletizing of lid-and-bottom boxes.

[0008] The present invention is further configured as follows: The conveying component includes a positioning frame, an electric rotating rod group, a conveyor belt, and a limiting electromagnetic iron plate. The electric rotating rod group is bolted to the front side and the rear side of the positioning frame. The conveyor belt is sleeved on the surface of the electric rotating rod group. The limiting electromagnetic iron plate is bolted to both sides of the top of the positioning frame.

[0009] By adopting the above technical solutions, by setting the conveying component, the positioning frame can cooperate with the electric rotating rod group, the conveyor belt, and the limiting electromagnetic iron plate. The electric rotating rod group drives the conveyor belt to perform reciprocating motion inside the positioning frame, so that the conveyor belt can drive the lid-and-bottom boxes to be palletized to move, and thus the lid-and-bottom boxes can be moved to the required palletizing processing location. The limiting electromagnetic iron plate can assist in calibrating and limiting during the palletizing of the calibrating component, thereby increasing the stability during palletizing.

[0010] The present invention is further configured such that: the transfer assembly includes a positioning guide plate, a guide rail, a driving motor, and a transmission screw. The positioning guide plate is clamped inside the positioning frame. The guide rail is provided on the front side and the rear side of the top of the positioning guide plate. The driving motor is bolted to the right side of the guide rail. The transmission screw is rotatably connected inside the guide rail. One side of the transmission screw close to the driving motor is bolted to the output end of the driving motor.

[0011] With the above technical solution, by providing the transfer assembly, the positioning guide plate can cooperate with the guide rail, the driving motor, and the transmission screw. By driving the transmission screw with the driving motor, the transmission screw can drive the adjustment assembly to move in the guide rail on the positioning guide plate when rotating, thereby increasing the stability of the adjustment assembly during movement.

[0012] The present invention is further configured such that: the adjustment assembly includes a guiding slider, an adjustment sliding seat, an adjustment hydraulic rod, and a transmission top plate. The guiding slider is slidably connected inside the guide rail. The inner side of the guiding slider is threadedly connected to the surface of the transmission screw. The adjustment sliding seat is bolted to the top of the guiding slider. The adjustment hydraulic rod is bolted to the top of the adjustment sliding seat. The transmission top plate is bolted to the top of the adjustment hydraulic rod.

[0013] With the above technical solution, by providing the adjustment assembly, the guiding slider can cooperate with the adjustment sliding seat, the adjustment hydraulic rod, and the transmission top plate. By driving the guiding slider with the transmission screw, the adjustment sliding seat can be driven to move left and right, thereby driving the adjustment hydraulic rod to drive the position of the transmission top plate, changing the position of the guiding assembly to move to the required extended palletizing position. The adjustment hydraulic rod can drive the transmission top plate to adjust the height of the guiding assembly, so that the guiding assembly can drive the palletizing mechanism to adapt to the position of the lid.

[0014] The present invention is further configured such that: the guiding assembly includes a guiding groove plate, a connecting top plate, a limiting outer ring, and a transmission gear ring. The guiding groove plate is bolted to the top of the transmission top plate. The connecting top plate is bolted to the top of the guiding groove plate. The limiting outer ring is bolted to the bottom of the connecting top plate on the side away from the guiding groove plate. The transmission gear ring is bolted to the inside of the limiting outer ring.

[0015] With the above technical solution, by providing the guiding assembly, the guiding groove plate can cooperate with the connecting top plate, the limiting outer ring, and the transmission gear ring. By limiting the connecting top plate and the limiting outer ring by the guiding groove plate, an annular track can be formed between the limiting outer ring and the guiding groove plate, thereby limiting the movement of the palletizing mechanism. The transmission gear ring can guide the movement of the palletizing mechanism.

[0016] The present invention is further configured as follows: The transportation component includes a limit slide plate, a transportation housing, a transportation motor, and a transmission gear. The limit slide plate is slidably connected to the inner side of the guide groove plate. The transportation housing is bolted to the surface of the limit slide plate. The surface of the transportation housing is slidably connected to the inner side of the limit outer ring. The transportation motor is bolted to the top of the transportation housing. The transmission gear is rotatably connected to the inner side of the transportation housing. The top of the transmission gear is bolted to the output end of the bottom of the transportation motor. The surface of the transmission gear meshes with the inner side of the transmission gear ring.

[0017] With the above technical solution, by providing the transportation component, the limit slide plate can cooperate with the transportation housing, the transportation motor, and the transmission gear. The transportation motor drives the transmission gear to rotate, so that the transmission gear can drive the transportation housing to move reciprocally along the guide groove plate with the limit slide plate, thereby driving the picking and placing component to perform continuous reciprocating motion, and continuously enabling the positioning component to drive the top and bottom covers to move to the required palletizing position.

[0018] The present invention is further configured as follows: The picking and placing component includes a positioning plate, a picking and placing hydraulic rod, an auxiliary telescopic rod, and an auxiliary plate. The positioning plate is bolted to the bottom of the transportation housing. The picking and placing hydraulic rod is bolted to the bottom of the positioning plate. The auxiliary telescopic rod is bolted to the side of the bottom of the positioning plate away from the picking and placing hydraulic rod. The auxiliary plate is bolted to the bottom of the picking and placing hydraulic rod. The bottom of the auxiliary telescopic rod is bolted to the top of the auxiliary plate.

[0019] With the above technical solution, by providing the picking and placing component, the positioning plate can cooperate with the picking and placing hydraulic rod, the auxiliary telescopic rod, and the auxiliary plate. By limiting the picking and placing hydraulic rod and the auxiliary telescopic rod through the positioning plate, the picking and placing hydraulic rod can drive the auxiliary plate to move up and down along the auxiliary telescopic rod, so that the auxiliary plate can drive the adaptation component to move the positioning component to the position of the top and bottom covers for picking operation.

[0020] The present invention is further configured as follows: The adaptation component includes an air supply housing, an air extraction pump, a contact hose, and an adsorption port. The air supply housing is bolted to the bottom of the auxiliary plate. The air extraction pump is communicated with the top of the air supply housing. The contact hose is communicated with both sides of the air supply housing. The adsorption port is opened on the inner side of the contact hose.

[0021] With the above technical solution, by setting the adaptation component, the air supply housing can cooperate with the air extraction pump, the contact hose, and the adsorption port. The air supply housing drives the contact hose to move to the surface of the lid-body, allowing the contact hose to extract gas with the air extraction pump to generate an adsorption force at the adsorption port, so as to adsorb on the surface of the lid-body. Thus, the lid-body can be further moved to the positioning component for grasping. Since the contact hose is made of a soft material itself, it will not cause inelastic collision to the lid-body, and at the same time, it can change its own shape in real time according to the lid-bodies of different sizes and models to adapt to the shape of the lid-body, improving the flexibility when grasping the lid-body.

[0022] The present invention is further configured as: the positioning component includes an air guide pipe, an exhaust pump, a guiding pipe, and a hollow suction cup. The air guide pipe is bolted to the inner side of the air supply housing. The exhaust pump is communicated with the front side of the top of the air guide pipe. The guiding pipe is communicated with the bottom of the air guide pipe. The hollow suction cup is communicated with the bottom of the guiding pipe.

[0023] With the above technical solution, by setting the positioning component, the air guide pipe can cooperate with the exhaust pump, the guiding pipe, and the hollow suction cup. By exhausting the air in the air guide pipe with the exhaust pump, negative pressure can be generated at the guiding pipe and the hollow suction cup, so that the hollow suction cup can extract the air on the top of the lid-body, and the lid-body can contact and be limited by the negative pressure generated by the extracted air with the hollow suction cup, which can further increase the stability of grasping the lid-body.

[0024] The present invention is further configured as: the calibration component includes a servo motor, an adjusting rod, a positioning bottom plate, and a correction electromagnet. The servo motor is bolted to both sides of the front side of the air supply housing. The adjusting rod is bolted to the output end of the front side of the servo motor. The positioning plate is rotatably connected to the bottom of the rear side of the adjusting rod. The correction electromagnet is bolted to the bottom of the positioning bottom plate. The top of the positioning bottom plate is clamped with the bottom of the contact hose. The bottom of the correction electromagnet contacts the top of the limit electromagnetic iron plate.

[0025] With the above technical solution, by setting the calibration component, the servo motor can cooperate with the adjusting rod, the positioning bottom plate, and the correction electromagnet. By driving the adjusting rod to rotate with the servo motor, the adjusting rod can drive the positioning bottom plate to open the correction electromagnet outwards, so that the contact hose can be away from the lid-body and place the lid-body at the palletizing position. The correction electromagnet can cooperate with the limit electromagnetic iron plate. By the limit electromagnetic iron plate contacting the correction electromagnet and being mutually adsorbed by magnetic force, the position of the lid-body and the palletizing position can be calibrated, further increasing the stability when palletizing the lid-body.

[0026] Compared with the prior art, the present invention provides an automatic palletizing device based on the production of lid-bodies, having the following beneficial effects: By setting up a transfer mechanism, the conveying component can cooperate with the transfer component, the adjustment component and the guiding component. The conveying component can move the lid and base to be palletized to the palletizing mechanism, enabling the palletizing mechanism to move the lid and base to the required palletizing location and the equipment at the required palletizing location for external expansion. The transfer component can drive the adjustment component to adjust the position of the guiding component, thereby moving the position of the guiding component to the expanded palletizing location. The adjustment component can adjust the height of the guiding component, enabling the guiding component to drive the palletizing mechanism to adapt to the position of the lid and base. The guiding component can guide and limit the reciprocating movement of the palletizing mechanism, enabling the palletizing mechanism to perform continuous reciprocating motion, thus realizing automatic continuous palletizing operation and improving the flexibility during the palletizing of the lid and base. By setting up a palletizing mechanism, the transportation component can cooperate with the picking and placing component, the adaptation component, the positioning component and the calibration component. When the transportation component drives the picking and placing component to move the adaptation component to the lid and base, the picking and placing component can adjust the height of the adaptation component to move the adaptation component to the surface of the lid and base. Then, the adaptation component will grasp the lid and base by means of negative pressure adsorption and move them to the positioning component, and limit them by negative pressure adsorption on the top of the lid and base. Moreover, it can grasp and limit lids and bases of different sizes and models. When moving to the transfer mechanism, the calibration component can be calibrated with the palletizing location of the transfer mechanism by magnetism, and drive the adaptation component to open outward after calibration, so as to place the lid and base at the palletizing location for palletizing, improving the flexibility during the grasping of the lid and base. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the automatic palletizing equipment based on the production of lids and bases in the present invention; Figure 2 It is a schematic diagram of the structure of the transfer mechanism in the present invention; Figure 3 It is a schematic diagram of the structure of the conveying component in the present invention; Figure 4 It is a schematic diagram of the structure of the transfer component in the present invention; Figure 5 It is a schematic diagram of the structure of the adjustment component in the present invention; Figure 6 It is a schematic diagram of the structure of the guiding component in the present invention; Figure 7 It is a schematic diagram of the structure of the palletizing mechanism in the present invention; Figure 8 It is a schematic diagram of the structure of the transportation component in the present invention; Figure 9 It is a schematic diagram of the structure of the picking and placing component in the present invention; Figure 10 It is a schematic diagram of the structure of the adaptation component in the present invention; Figure 11 The structural schematic diagram of the positioning component in the present invention; Figure 12 The structural schematic diagram of the calibration component in the present invention.

[0028] In the figure: 1, transfer mechanism; 101, conveying component; 1011, positioning frame; 1012, electric rotating rod group; 1013, conveyor belt; 1014, limiting electromagnetic iron plate; 102, transfer component; 1021, positioning guide plate; 1022, guide track; 1023, driving motor; 1024, transmission screw; 103, adjusting component; 1031, guiding slider; 1032, adjusting sliding seat; 1033, adjusting hydraulic rod; 1034, driving top plate; 104, guiding component; 1041, guiding groove plate; 1042, connecting top plate; 1043, limiting outer ring; 1044, driving gear ring; 2, palletizing mechanism; 201, transporting component; 2011, limiting sliding plate; 2012, transporting housing; 2013, transporting motor; 2014, driving gear; 202, picking and placing component; 2021, positioning plate; 2022, picking and placing hydraulic rod; 2023, auxiliary telescopic rod; 2024, auxiliary plate; 203, adapting component; 2031, air supply housing; 2032, air extraction pump; 2033, contact hose; 2034, adsorption port; 204, positioning component; 2041, air guide pipe; 2042, exhaust pump; 2043, guiding pipe; 2044, hollow suction cup; 205, calibration component; 2051, servo motor; 2052, adjusting rod; 2053, positioning bottom plate; 2054, correcting electromagnet. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0030] Example 1: Please refer to Figures 1-6, An automated palletizing device based on the production of lid-and-bottom boxes, comprising a transfer mechanism 1. The transfer mechanism 1 includes a conveying component 101, a transfer component 102, an adjustment component 103, and a guiding component 104. The transfer component 102 is clamped inside the conveying component 101. The adjustment component 103 is slidably connected to the top of the transfer component 102. The guiding component 104 is bolted to the top of the adjustment component 103. By setting the transfer mechanism 1, the conveying component 101 can cooperate with the transfer component 102, the adjustment component 103, and the guiding component 104. Through the conveying component 101, the lid-and-bottom boxes to be palletized are moved to the palletizing mechanism 2, enabling the palletizing mechanism 2 to move the lid-and-bottom boxes to the required palletizing location and the equipment at the externally extended required palletizing location. The transfer component 102 can drive the adjustment component 103 to adjust the position of the guiding component 104, so that the position of the guiding component 104 can be moved to the extended palletizing location. The adjustment component 103 can adjust the height of the guiding component 104, enabling the guiding component 104 to drive the palletizing mechanism 2 to adapt to the position of the lid-and-bottom boxes. The guiding component 104 can guide and limit the reciprocating movement of the palletizing mechanism 2, enabling the palletizing mechanism 2 to perform continuous reciprocating motion, thus realizing automated continuous palletizing operation and improving the flexibility during the palletizing of lid-and-bottom boxes.

[0031] Among them, the conveying component 101 includes a positioning frame 1011, an electric rotating rod group 1012, a conveyor belt 1013, and a limiting electromagnetic iron plate 1014. The electric rotating rod group 1012 is bolted to the front and rear sides of the positioning frame 1011. The conveyor belt 1013 is sleeved on the surface of the electric rotating rod group 1012. The limiting electromagnetic iron plate 1014 is bolted to both sides of the top of the positioning frame 1011. By setting the conveying component 101, the positioning frame 1011 can cooperate with the electric rotating rod group 1012, the conveyor belt 1013, and the limiting electromagnetic iron plate 1014. The electric rotating rod group 1012 drives the conveyor belt 1013 to perform reciprocating motion inside the positioning frame 1011, enabling the conveyor belt 1013 to drive the lid-and-bottom boxes to be palletized to move, and thus moving the lid-and-bottom boxes to the required palletizing processing location. The limiting electromagnetic iron plate 1014 can assist in calibrating and limiting during the palletizing of the calibration component 205, thereby increasing the stability during palletizing.

[0032] Among them, the transfer component 102 includes a positioning guide plate 1021, a guide rail 1022, a driving motor 1023 and a transmission screw 1024. The positioning guide plate 1021 is clamped inside the positioning frame 1011. The guide rail 1022 is provided on the front side and the rear side of the top of the positioning guide plate 1021. The driving motor 1023 is bolted to the right side of the guide rail 1022. The transmission screw 1024 is rotatably connected inside the guide rail 1022. One side of the transmission screw 1024 close to the driving motor 1023 is bolted to the output end of the driving motor 1023. By setting the transfer component 102, the positioning guide plate 1021 can cooperate with the guide rail 1022, the driving motor 1023 and the transmission screw 1024. By driving the transmission screw 1024 with the driving motor 1023, the transmission screw 1024 can drive the adjusting component 103 to move in the guide rail 1022 on the positioning guide plate 1021 when rotating, so as to increase the stability of the adjusting component 103 during movement.

[0033] Among them, the adjusting component 103 includes a guide slider 1031, an adjusting slide base 1032, an adjusting hydraulic rod 1033 and a transmission top plate 1034. The guide slider 1031 is slidably connected inside the guide rail 1022. The inner side of the guide slider 1031 is threadedly connected to the surface of the transmission screw 1024. The adjusting slide base 1032 is bolted to the top of the guide slider 1031. The adjusting hydraulic rod 1033 is bolted to the top of the adjusting slide base 1032. The transmission top plate 1034 is bolted to the top of the adjusting hydraulic rod 1033. By setting the adjusting component 103, the guide slider 1031 can cooperate with the adjusting slide base 1032, the adjusting hydraulic rod 1033 and the transmission top plate 1034. By driving the guide slider 1031 with the transmission screw 1024, the adjusting slide base 1032 can be driven to move left and right, so as to drive the adjusting hydraulic rod 1033 to drive the position of the transmission top plate 1034, change the position of the guiding component 104 to move to the required extended palletizing position, and the adjusting hydraulic rod 1033 can drive the transmission top plate 1034 to adjust the height of the guiding component 104, so that the guiding component 104 can drive the palletizing mechanism 2 to adapt to the position of the lid and bottom.

[0034] Among them, the guiding component 104 includes a guiding groove plate 1041, a connecting top plate 1042, a limiting outer ring 1043 and a transmission gear ring 1044. The guiding groove plate 1041 is bolted to the top of the transmission top plate 1034, the connecting top plate 1042 is bolted to the top of the guiding groove plate 1041, the limiting outer ring 1043 is bolted to the bottom of the connecting top plate 1042 on the side away from the guiding groove plate 1041, and the transmission gear ring 1044 is bolted to the inner side of the limiting outer ring 1043. By setting the guiding component 104, the guiding groove plate 1041 can cooperate with the connecting top plate 1042, the limiting outer ring 1043 and the transmission gear ring 1044. Through the limitation of the connecting top plate 1042 and the limiting outer ring 1043 by the guiding groove plate 1041, an annular track can be formed between the limiting outer ring 1043 and the guiding groove plate 1041, so as to limit the movement of the palletizing mechanism 2, and the transmission gear ring 1044 can guide the movement of the palletizing mechanism 2.

[0035] The working principle of this embodiment: First, power on and start the transfer mechanism 1, place the top and bottom covers to be palletized on the conveyor belt 1013. Then, the electric rotating rod group 1012 will drive the conveyor belt 1013 to move reciprocally. After that, the conveyor belt 1013 will drive the top and bottom covers to the grasping position of the palletizing mechanism 2. Then, the transmission motor 1023 will drive the transmission screw 1024 to rotate, so as to adjust the position of the guiding slider 1031 along the guiding track 1022 on the positioning guiding plate 1021. The guiding slider 1031 will drive the adjusting slide seat 1032 when moving, and the adjusting hydraulic rod 1033 will drive the adjusting hydraulic rod 1033 to move the transmission top plate 1034, thus driving the guiding groove plate 1041 to move until the guiding groove plate 1041 drives the palletizing mechanism 2 to move to the external extended palletizing equipment. Then, the adjusting hydraulic rod 1033 will drive the transmission top plate 1034 to change the height of the guiding groove plate 1041 to make the palletizing mechanism 2 adapt to the position of the top and bottom covers. After that, the palletizing mechanism 2 will move reciprocally and continuously along the guiding groove plate 1041 following the transmission gear ring 1044, and move the top and bottom covers to the required palletizing position. After the palletizing mechanism 2 is calibrated by the limiting electromagnetic iron plate 1014, palletizing can be carried out.

[0036] Embodiment 2: Refer to Figures 7-12, An automatic palletizing device based on the production of lid and bottom cartons further includes a palletizing mechanism 2. Among them, the palletizing mechanism 2 includes a transportation component 201, a picking and placing component 202, an adapting component 203, a positioning component 204, and a calibration component 205. The transportation component 201 is slidably connected to the inner side of the guiding component 104, and the surface of the transportation component 201 meshes with the inner side of the guiding component 104. The picking and placing component 202 is bolted to the bottom of the transportation component 201, the adapting component 203 is bolted to the bottom of the picking and placing component 202, the positioning component 204 is bolted to the inner side of the adapting component 203, and the calibration component 205 is bolted to the front side of the adapting component 203. The bottom of the inner side of the calibration component 205 is snap-connected to the bottom of the adapting component 203. By setting the palletizing mechanism 2, the transportation component 201 can cooperate with the picking and placing component 202, the adapting component 203, the positioning component 204, and the calibration component 205. When the transportation component 201 drives the picking and placing component 202 to move the adapting component 203 to the lid and bottom carton, the height of the adapting component 203 can be adjusted through the picking and placing component 202, so as to move the adapting component 203 to the surface of the lid and bottom carton. Then, the adapting component 203 will grab the lid and bottom carton to the positioning component 204 by means of negative pressure adsorption, and limit it by negative pressure adsorption on the top of the lid and bottom carton, and can grab and limit lid and bottom cartons of different sizes and models. When the calibration component 205 moves to the transfer mechanism 1, it can be calibrated with the palletizing position of the transfer mechanism 1 by magnetism, and drive the adapting component 203 to open outward after calibration, so that the lid and bottom carton can be placed at the palletizing position for palletizing treatment, improving the flexibility when grabbing the lid and bottom carton.

[0037] Among them, the transportation component 201 includes a limit sliding plate 2011, a transportation housing 2012, a transportation motor 2013, and a transmission gear 2014. The limit sliding plate 2011 is slidably connected to the inner side of the guiding groove plate 1041. The transportation housing 2012 is bolted to the surface of the limit sliding plate 2011. The surface of the transportation housing 2012 is slidably connected to the inner side of the limit outer ring 1043. The transportation motor 2013 is bolted to the top of the transportation housing 2012. The transmission gear 2014 is rotatably connected to the inner side of the transportation housing 2012. The top of the transmission gear 2014 is bolted to the output end of the bottom of the transportation motor 2013. The surface of the transmission gear 2014 meshes with the inner side of the transmission gear ring 1044. By setting the transportation component 201, the limit sliding plate 2011 can cooperate with the transportation housing 2012, the transportation motor 2013, and the transmission gear 2014. The transportation motor 2013 drives the transmission gear 2014 to rotate, so that the transmission gear 2014 can drive the transportation housing 2012 to move reciprocally along the guiding groove plate 1041 with the limit sliding plate 2011, thereby driving the picking and placing component 202 to perform continuous reciprocating motion, continuously enabling the positioning component 204 to drive the lid and bottom carton to move to the required palletizing position.

[0038] Among them, the picking and placing component 202 includes a positioning plate 2021, a picking and placing hydraulic rod 2022, an auxiliary telescopic rod 2023 and an auxiliary plate 2024. The positioning plate 2021 is bolted to the bottom of the transportation housing 2012. The picking and placing hydraulic rod 2022 is bolted to the bottom of the positioning plate 2021. The auxiliary telescopic rod 2023 is bolted to one side of the bottom of the positioning plate 2021 away from the picking and placing hydraulic rod 2022. The auxiliary plate 2024 is bolted to the bottom of the picking and placing hydraulic rod 2022. The bottom of the auxiliary telescopic rod 2023 is bolted to the top of the auxiliary plate 2024. By setting the picking and placing component 202, the positioning plate 2021 can cooperate with the picking and placing hydraulic rod 2022, the auxiliary telescopic rod 2023 and the auxiliary plate 2024. By limiting the picking and placing hydraulic rod 2022 and the auxiliary telescopic rod 2023 through the positioning plate 2021, the picking and placing hydraulic rod 2022 can drive the auxiliary plate 2024 to move up and down along the auxiliary telescopic rod 2023, so that the auxiliary plate 2024 can drive the adaptation component 203 to move the positioning component 204 to the tuck-top box for picking operation.

[0039] Among them, the adaptation component 203 includes an air supply housing 2031, an air extraction pump 2032, a contact hose 2033 and an adsorption port 2034. The air supply housing 2031 is bolted to the bottom of the auxiliary plate 2024. The air extraction pump 2032 is connected to the top of the air supply housing 2031. The contact hose 2033 is connected to both sides of the air supply housing 2031. The adsorption port 2034 is opened on the inner side of the contact hose 2033. By setting the adaptation component 203, the air supply housing 2031 can cooperate with the air extraction pump 2032, the contact hose 2033 and the adsorption port 2034. By driving the contact hose 2033 to move to the surface of the tuck-top box through the air supply housing 2031, the contact hose 2033 can extract gas with the air extraction pump 2032 to generate an adsorption force at the adsorption port 2034, so as to adsorb on the surface of the tuck-top box, so that the tuck-top box can be further moved to the positioning component 204 for grasping. Since the contact hose 2033 is made of a soft material itself, it will not cause inelastic collision to the tuck-top box, and at the same time, it can change its own shape in real time according to different sizes and models of tuck-top boxes to adapt to the shape of the tuck-top box, improving the flexibility when grasping the tuck-top box.

[0040] Among them, the positioning component 204 includes an air guide pipe 2041, an exhaust pump 2042, a guiding pipe 2043 and a hollow suction cup 2044. The air guide pipe 2041 is bolted to the inner side of the air supply housing 2031. The exhaust pump 2042 is connected to the front side of the top of the air guide pipe 2041. The guiding pipe 2043 is connected to the bottom of the air guide pipe 2041. The hollow suction cup 2044 is connected to the bottom of the guiding pipe 2043. By providing the positioning component 204, the air guide pipe 2041 can cooperate with the exhaust pump 2042, the guiding pipe 2043 and the hollow suction cup 2044. The exhaust pump 2042 can discharge the air in the air guide pipe 2041, enabling negative pressure to be generated at the guiding pipe 2043 and the hollow suction cup 2044. As a result, the hollow suction cup 2044 can extract the air at the top of the lid-body, causing the lid-body to come into contact with and be limited by the hollow suction cup 2044 due to the negative pressure generated by the extracted air, which can further enhance the stability of grasping the lid-body.

[0041] Among them, the calibration component 205 includes a servo motor 2051, an adjusting rod 2052, a positioning base plate 2053 and a calibration electromagnet 2054. The servo motor 2051 is bolted to both sides of the front side of the air supply housing 2031. The adjusting rod 2052 is bolted to the output end of the front side of the servo motor 2051. The positioning plate 2021 is rotatably connected to the bottom of the rear side of the adjusting rod 2052. The calibration electromagnet 2054 is bolted to the bottom of the positioning base plate 2053. The top of the positioning base plate 2053 is snap-connected to the bottom of the contact hose 2033. The bottom of the calibration electromagnet 2054 is in contact with the top of the limit electromagnetic iron plate 1014. By providing the calibration component 205, the servo motor 2051 can cooperate with the adjusting rod 2052, the positioning base plate 2053 and the calibration electromagnet 2054. The servo motor 2051 drives the adjusting rod 2052 to rotate, enabling the adjusting rod 2052 to drive the positioning base plate 2053 to open the calibration electromagnet 2054 outward, thereby allowing the contact hose 2033 to move away from the lid-body and placing the lid-body at the stacking position. The calibration electromagnet 2054 can cooperate with the limit electromagnetic iron plate 1014. By the limit electromagnetic iron plate 1014 coming into contact with the calibration electromagnet 2054 and being magnetically adsorbed to each other, the position of the lid-body and the stacking position can be calibrated, further enhancing the stability during the stacking of the lid-body.

[0042] Working principle of this embodiment: First, power on and start the palletizing mechanism 2. Then, the transport motor 2013 will drive the transmission gear 2014 to rotate. The transmission gear 2014 will drive the transport housing 2012 and the positioning plate 2021 to move continuously in a reciprocating manner along the transfer mechanism 1, thereby driving the positioning plate 2021 together. Then, the positioning plate 2021 will drive the pick-and-place hydraulic rod 2022 and the auxiliary telescopic rod 2023 to drive the auxiliary plate 2024. The auxiliary plate 2024 will drive the air supply housing 2031 to move together until the air supply housing 2031 moves to the top of the lid. Then, the pick-and-place hydraulic rod 2022 will drive the auxiliary plate 2024 to move downward along the auxiliary telescopic rod 2023 until the inner side of the contact hose 2033 contacts the surface of the lid. Then, the air extraction pump 2032 will extract the air at the adsorption port 2034. The adsorption port 2034 will drive the contact hose 2033 to gradually adsorb on the surface of the lid due to negative pressure and limit the lid. Then, the air exhaust pump 2042 will extract the air in the air guide pipe 2041. Negative pressure will be generated at the guide pipe 2043 and the hollow suction cup 2044. Finally, the top of the lid will be adsorbed on the bottom of the hollow suction cup 2044 and fixed. Then, the pick-and-place hydraulic rod 2022 resets. After the transmission gear 2014 drives the transport housing 2012 and the limit slide plate 2011 to move along the transfer mechanism 1 to the required palletizing position, the pick-and-place hydraulic rod 2022 descends again until the calibration electromagnet 2054 is magnetically adsorbed and calibrated at the calibration position of the transfer mechanism 1. Then, the air extraction pump 2032 and the air exhaust pump 2042 stop operating, and the calibration electromagnet 2054 is turned off. The servo motor 2051 drives the adjustment rod 2052 to rotate outward by 30 degrees until the lid is placed at the palletizing position.

[0043] This specific embodiment is only an explanation of the present invention and is not a limitation thereof. After reading this specification, those skilled in the art can make modifications to this embodiment without creative contributions as needed. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated palletizing device for producing floor and ceiling covers, comprising a transfer mechanism (1) and a palletizing mechanism (2), characterized in that: The stacking mechanism (2) is arranged at the top of the inner side of the transfer mechanism (1); the transfer mechanism (1) comprises a conveying component (101), a transfer component (102), an adjustment component (103) and a guide component (104); the transfer component (102) is clamped on the inner side of the conveying component (101); the adjustment component (103) is slidably connected to the top of the transfer component (102); the guide component (104) is bolted to the top of the adjustment component (103); the stacking mechanism (2) comprises a transport component (201), a pick-and-place component (202), an adaption component (203), a positioning component (204) and The calibration component (205) is wherein the transport component (201) is slidably connected to the inner side of the guide component (104), the surface of the transport component (201) is meshed with the inner side of the guide component (104), the pick-and-place component (202) is bolted to the bottom of the transport component (201), the adaption component (203) is bolted to the bottom of the pick-and-place component (202), the positioning component (204) is bolted to the inner side of the adaption component (203), the calibration component (205) is bolted to the front side of the adaption component (203), and the bottom of the inner side of the calibration component (205) is snap-fitted to the bottom of the adaption component (203).

2. The automatic palletizing equipment based on the production of top and bottom covers according to claim 1 is characterized in that: The conveying assembly (101) comprises a positioning frame (1011), an electric rotating rod group (1012), a conveyor belt (1013) and a limit electromagnet plate (1014); the electric rotating rod group (1012) is bolted to the front and rear sides of the positioning frame (1011); the conveyor belt (1013) is sleeved on the surface of the electric rotating rod group (1012); and the limit electromagnet plate (1014) is bolted to both sides of the top of the positioning frame (1011).

3. The automatic palletizing equipment based on the production of top and bottom covers according to claim 2 is characterized in that: The transfer assembly (102) comprises a positioning guide plate (1021), a guide rail (1022), a transmission motor (1023) and a transmission screw (1024); the positioning guide plate (1021) is clamped on the inner side of the positioning frame (1011); the guide rail (1022) is opened on the front and rear sides of the top of the positioning guide plate (1021); the transmission motor (1023) is bolted to the right side of the guide rail (1022); the transmission screw (1024) is rotatably connected to the inner side of the guide rail (1022); and the transmission screw (1024) is bolted to the output end of the transmission motor (1023) on the side close to the transmission motor (1023).

4. The automatic palletizing equipment based on the production of top and bottom covers according to claim 3 is characterized in that: The adjustment component (103) comprises a guide slider (1031), an adjustment slider (1032), an adjustment hydraulic rod (1033) and a transmission top plate (1034); the guide slider (1031) is slidably connected to the inner side of the guide rail (1022); the inner side of the guide slider (1031) is threadedly connected to the surface of the transmission screw rod (1024); the adjustment slider (1032) is bolted to the top of the guide slider (1031); the adjustment hydraulic rod (1033) is bolted to the top of the adjustment slider (1032); and the transmission top plate (1034) is bolted to the top of the adjustment hydraulic rod (1033).

5. The automatic palletizing equipment based on the production of top and bottom covers according to claim 4 is characterized in that: The guide assembly (104) comprises a guide groove plate (1041), a connecting top plate (1042), a limiting outer ring (1043) and a transmission gear ring (1044); the guide groove plate (1041) is bolted to the top of the transmission top plate (1034); the connecting top plate (1042) is bolted to the top of the guide groove plate (1041); the limiting outer ring (1043) is bolted to the bottom of the connecting top plate (1042) away from the guide groove plate (1041); and the transmission gear ring (1044) is bolted to the inner side of the limiting outer ring (1043).

6. The automatic palletizing equipment based on the production of top and bottom covers according to claim 5 is characterized in that: The transport component (201) comprises a limiting slide (2011), a transport shell (2012), a transport motor (2013) and a transmission gear (2014); the limiting slide (2011) is slidably connected to the inner side of the guide groove plate (1041); the transport shell (2012) is bolted to the surface of the limiting slide (2011); the surface of the transport shell (2012) is slidably connected to the inner side of the limiting outer ring (1043); the transport motor (2013) is bolted to the top of the transport shell (2012); the transmission gear (2014) is rotatably connected to the inner side of the transport shell (2012); the top of the transmission gear (2014) is bolted to the output end of the bottom of the transport motor (2013); and the surface of the transmission gear (2014) is meshed with the inner side of the transmission gear ring (1044).

7. The automatic palletizing equipment based on the production of top and bottom covers according to claim 6 is characterized in that: The pick-and-place assembly (202) comprises a positioning plate (2021), a pick-and-place hydraulic rod (2022), an auxiliary telescopic rod (2023) and an auxiliary plate (2024); the positioning plate (2021) is bolted to the bottom of the transport shell (2012); the pick-and-place hydraulic rod (2022) is bolted to the bottom of the positioning plate (2021); the auxiliary telescopic rod (2023) is bolted to a side of the bottom of the positioning plate (2021) away from the pick-and-place hydraulic rod (2022); the auxiliary plate (2024) is bolted to the bottom of the pick-and-place hydraulic rod (2022); and the bottom of the auxiliary telescopic rod (2023) is bolted to the top of the auxiliary plate (2024).

8. The automatic palletizing equipment based on the production of top and bottom covers according to claim 7 is characterized in that: The adaptation component (203) comprises an air supply housing (2031), an air suction pump (2032), a contact hose (2033) and a suction port (2034); the air supply housing (2031) is bolted to the bottom of the auxiliary plate (2024); the air suction pump (2032) is connected to the top of the air supply housing (2031); the contact hose (2033) is connected to both sides of the air supply housing (2031); and the suction port (2034) is opened on the inner side of the contact hose (2033).

9. The automatic palletizing equipment based on the production of top and bottom covers according to claim 8 is characterized in that: The positioning assembly (204) comprises an air guide tube (2041), an exhaust pump (2042), a guide tube (2043) and a hollow suction cup (2044); the air guide tube (2041) is bolted to the inner side of the air supply housing (2031); the exhaust pump (2042) is connected to the front side of the top of the air guide tube (2041); the guide tube (2043) is connected to the bottom of the air guide tube (2041); and the hollow suction cup (2044) is connected to the bottom of the guide tube (2043).

10. The automatic palletizing equipment based on the production of top and bottom covers according to claim 8 is characterized in that: The calibration component (205) comprises a servo motor (2051), an adjustment rod (2052), a positioning base plate (2053) and a correction electromagnet (2054); the servo motor (2051) is bolted to both sides of the front side of the air supply housing (2031); the adjustment rod (2052) is bolted to the output end of the front side of the servo motor (2051); the positioning plate (2021) is rotatably connected to the bottom of the rear side of the adjustment rod (2052); the correction electromagnet (2054) is bolted to the bottom of the positioning base plate (2053); the top of the positioning base plate (2053) is clamped to the bottom of the contact hose (2033); and the bottom of the correction electromagnet (2054) is in contact with the top of the limit electromagnet plate (1014).

Citation Information

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