A sawing machine and method for wood mold processing based on the construction of an arc-shaped roof
By setting up detection and dehumidification mechanisms on the sawing machine, detecting the humidity of the wood cutting surface and performing local heating adjustment, the cracking and burr problems caused by uneven humidity in arc wood mold processing are solved, and high-precision arc wood mold processing is achieved.
Patent Information
- Application Number
- CN202510541192.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-04-28
AI Technical Summary
In the prior art In arc-shaped wood mold processing, the plate is prone to cracking or deformation due to uneven humidity during the cutting process after steam softening, and burrs and tear are easily generated during cutting, affecting the processing accuracy and quality.
A sawing machine with detection and dehumidification mechanism is used to detect the humidity of the wood cutting surface, local heating is used to adjust the humidity to ensure humidity uniformity, and use multiple humidity sensors and dehumidification components to control the cutting surface humidity to achieve secondary cutting to ensure that the humidity meets the standard before final cutting.
It effectively avoids cracking and burr problems caused by uneven humidity, ensures the processing accuracy and quality of the arc-shaped wooden mold, and adjusts the humidity through local heating, ensuring the stability and surface smoothness of the board after cutting.
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Figure CN120056216B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sawing machines, and particularly relates to a sawing machine and method for processing wooden molds based on the construction of an arc-shaped roof. Background Art
[0002] The saw teeth are a disc and an endless saw band. The endless saw band is tensioned on two saw wheels, and the saw band is driven by the saw wheels to perform cutting. Band sawing machines mainly have two types: vertical and horizontal. The saw frame of the vertical band sawing machine is vertically arranged. During cutting, the workpiece moves to cut the curve profiles of sheet materials and formed parts. The saw band can also be replaced with a file chain or a sand belt for filing or grinding. When processing an arc-shaped wooden mold, the wood needs to be softened by steam treatment in advance to reduce the brittleness of the wood, and then cutting is carried out. After cutting, the plate is bent and formed.
[0003] A woodworking sawing machine disclosed in the patent application with the reference publication number CN113954178A includes a base, a circular saw, a first vertical plate, a second vertical plate, a support plate and a support plate support frame; wherein, the first vertical plate and the second vertical plate are vertically arranged on the base, and the first vertical plate and the second vertical plate are arranged at intervals and in parallel; the circular saw is arranged at one end in the horizontal direction of the second vertical plate, and the circular saw is arranged on the side of the second vertical plate away from the first vertical plate; the saw blade of the circular saw is horizontally arranged, and the saw blade passes through the first vertical plate and the second vertical plate; the support plate is arranged between the first vertical plate and the second vertical plate for supporting the material to be cut, and the support plate is connected to the first vertical plate through a plurality of the support plate support frames, and the positions of the support plate support frames in the height direction of the first vertical plate are adjustable. This woodworking sawing machine is convenient for cutting wood or templates, has convenient operation during cutting, high cutting accuracy, and good safety, and is suitable for popularization and use.
[0004] The above solution adjusts and fixes the wood through an adjusting device. During the processing of an arc-shaped wooden mold, the wood is softened by steam and then cut. However, during the cutting process, if the humidity inside the board is too high, it may cause cracking or deformation due to uneven moisture content during subsequent bending. At the same time, during the cutting process, the humidity exceeds the standard, causing the wood to soften, and burrs and tears are easily generated during sawing. After cutting, subsequent processing by equipment is still required, affecting the overall processing of the wooden mold.
[0005] Therefore, it is necessary to provide a sawing machine and method for processing wooden molds based on the construction of an arc-shaped roof to solve the above technical problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a sawing machine and method for processing wooden molds based on the construction of an arc-shaped roof to solve the problem of the defects of the prior art proposed in the above background art.
[0007] Based on the above ideas, the present invention provides the following technical solutions: A sawing machine for wood mold processing based on the construction of an arc-shaped roof, including a platform, a sawing machine frame is fixedly installed on the outside of the platform, and a cutting device for cutting is arranged on the outside of the sawing machine frame. It also includes:
[0008] A placement plate for placing the board, a clamping assembly for fixing the board is arranged on the top of the placement plate, and a moving device for moving the placement plate is arranged on the top of the platform;
[0009] A first hydraulic rod is arranged above the platform, and the telescopic end of the first hydraulic rod is fixedly connected with a connecting plate. A contact member that contacts the cut board is arranged at the bottom of the connecting plate, and a touch switch is arranged on the outside of the contact member;
[0010] A lifting plate is fixedly connected to the outside of the contact member, and a detection mechanism for detecting the humidity of the cutting surface of the wood is arranged at the bottom of the lifting plate. A metal plate is arranged at the bottom of the detection mechanism, and a connecting column is fixedly arranged on the top of the platform. An electromagnetic iron plate is fixedly connected to the top of the connecting column, and the electromagnetic iron plate is magnetically adsorbed to the metal plate after being electrified;
[0011] A fixing frame is fixedly connected to the top of the placement plate, a dehumidification assembly for dehumidifying the board is arranged inside the fixing frame, and an adjusting member is arranged between the lifting plate and the dehumidification mechanism for dehumidifying boards of different thicknesses.
[0012] As a further scheme of the present invention: The contact member includes a contact frame, the contact frame is fixedly connected to the lifting plate, and a first telescopic rod and a first spring are fixedly connected between the contact frame and the connecting plate, and the first spring is sleeved outside the first telescopic rod. A contact wheel is rotatably connected to the bottom of the contact frame, the touch switch is fixedly connected to the bottom of the contact frame, and the touch switch is kept horizontal with the contact wheel.
[0013] As a further scheme of the present invention: The detection mechanism includes an upper fixing plate and a lower fixing plate. A first rotating shaft is rotatably connected to the opposite sides of the upper fixing plate and the lower fixing plate. Two first hinged rods are rotatably connected to the outside of the two first rotating shafts. A plurality of second hinged rods are rotatably connected between the two first hinged rods and the opposite two first hinged rods, and a connecting shaft is arranged between every two second hinged rods through rotation. Humidity sensors for detecting humidity are fixedly connected to the outside of the plurality of connecting shafts. The metal plate is fixedly connected to the bottom of the lower fixing plate, and the metal plate is electrically connected to the touch switch. An elastic member is arranged between the lower fixing plate and the upper fixing plate for pulling the lower fixing plate to rise.
[0014] As a further solution of the present invention: The dehumidification mechanism includes a connecting cylinder. A plurality of air outlet holes are opened on the side of the connecting cylinder close to the plate, and two isolation plates are fixedly connected to the outside of the air outlet holes. The two isolation plates are respectively arranged on both sides of the air outlet hole and are used to contact the plate during dehumidification. A hot air blower is fixedly connected to the outside of the platform, and the output end of the hot air blower is communicated with the connecting cylinder through an air pipe.
[0015] As a further solution of the present invention: The adjusting member includes a connecting rod. The connecting rod is fixedly connected to the outside of the lifting plate, and an electromagnet ring is fixedly connected to the outside of the connecting rod. The electromagnet ring is provided with an opening. A closed plate is arranged inside the connecting cylinder. A fifth spring is fixedly connected between the closed plate and the top end inside the connecting cylinder. When the electromagnet ring descends with the lifting plate and sleeves on the outside of the connecting cylinder, the electromagnet ring drives the closed plate to descend through magnetism.
[0016] As a further solution of the present invention: Sliding grooves are opened on the opposite sides of the two isolation plates, and a magnetic upper baffle is arranged inside the isolation plate. The magnetic upper baffle partially extends into the sliding groove and is slidably connected to the sliding groove, and the magnetic upper baffle is magnetically adsorbed to the closed plate.
[0017] As a further solution of the present invention: A moving seat is slidably connected inside the fixed frame. The connecting cylinder is fixedly connected to the top of the moving seat, and a contact ring is rotatably connected to the outside of the connecting cylinder for contacting the plate. A fourth spring is fixedly connected between the moving seat and one end inside the fixed frame, and a baffle is fixedly connected inside the fixed frame.
[0018] As a further solution of the present invention: Two sets of detection mechanisms are provided. Limit grooves are opened on the surface of the lifting plate. The top of the upper fixing plate passes through the limit groove and is slidably connected to the lifting plate. First lead screws are arranged on both sides of the top of the lifting plate. Support plates are rotatably connected to the outside of the two first lead screws. The support plates are fixedly connected to the lifting plate. Sliding seats are connected to the outside of the two first lead screws through ball screw nuts. A third telescopic rod and a third spring are fixedly connected between the two sliding seats and the two upper fixing plates respectively, and the third spring is sleeved on the outside of the third telescopic rod. Belt wheels are fixedly connected to one ends of the two first lead screws, and the two belt wheels are connected by a belt in transmission. A micro motor is fixedly connected to the top of the lifting plate, and the output shaft of the micro motor is fixedly connected to the first lead screw. Two humidifiers are fixedly connected to the bottom of the lifting plate. When the two detection mechanisms alternate, the multiple humidity sensors are detected by the humidifiers.
[0019] As a further solution of the present invention: The clamping assembly includes two clamping seats. On one side of each of the two clamping seats, a first electric telescopic rod is fixedly connected. The telescopic end of the first electric telescopic rod is fixedly connected with a second electric telescopic rod. One of the clamping seats is fixedly connected to the placement plate, and the other clamping seat is slidably connected to the top of the placement plate. And a driving lead screw is arranged on the top of the placement plate. The driving lead screw penetrates through the clamping seat and is connected with the clamping seat through a ball screw pair. And a driving motor is fixedly connected to the top of the placement plate. The output shaft of the driving motor is fixedly connected with the driving lead screw.
[0020] A method for processing wooden molds based on the construction of an arched roof includes the following steps:
[0021] Step 1: Place the softened board on the top of the placement plate by means of a steam softening process, fix the board through the clamping assembly, and perform two cuts on the set cutting distance through the cutting device;
[0022] Step 2: After the first cut is completed, start the first hydraulic rod to make the contact member contact the top of the board. Then, drive the board to retreat through the moving device. The contact member drives the detection mechanism to descend to one side of the board cut surface, and the detection mechanism detects the humidity at the board cut surface.
[0023] Step 3: When the detected humidity exceeds the preset value, locally heat the part of the cut surface with excessive humidity through the dehumidification mechanism. When the humidity reaches the standard, perform the final cutting and forming.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. Locally heat the part of the cut surface with excessive humidity through the dehumidification mechanism. When the humidity reaches the standard, perform the final cutting and forming. By means of secondary cutting, first cut the front part, and then detect the humidity of the cut surface after cutting through the detection mechanism. When the humidity is too high, process its local humidity through the dehumidification mechanism, so as to ensure the humidity inside the board, and then perform cutting, thereby overcoming the influence caused by too high humidity and ensuring the processing of the subsequent arched wooden mold.
[0026] 2. The humidity sensors on multiple connecting shafts move equidistantly, so as to adjust according to the boards of different thicknesses, enabling the multiple humidity sensors to detect the humidity at different positions of the board. The humidity sensor can be a non-contact microwave humidity sensor. And as the contact member contacts different thickness positions of the board, the upper fixing plate also rises and adjusts along with the lifting plate, which can be adaptively adjusted. When it is detected that the humidity exceeds the specified value, then start the dehumidification mechanism to heat its position and adjust its humidity.
[0027] 3. The electromagnet ring drives the sealing plate inside the connecting cylinder through magnetic attraction. When the bottom plate of the contact member comes into contact, the electromagnet ring stops moving. At this time, it drives the sealing plate to move to the position corresponding to the thickness of the plate, and the sealing plate seals the upper part of the connecting cylinder, so that the hot air inside the connecting cylinder can be discharged through some air outlet holes, thus enabling humidity control for plates of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention will be further described below in conjunction with the drawings and embodiments.
[0029] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 is a schematic diagram of the connecting plate structure of the present invention;
[0031] Figure 3 is a schematic diagram of the lifting plate structure of the present invention;
[0032] Figure 4 is a schematic diagram of the structure of the present invention;
[0033] Figure 5 is the present invention Figure 2 schematic diagram of enlarged structure of part A;
[0034] Figure 6 is a schematic diagram of the detection mechanism structure of the present invention;
[0035] Figure 7 is a schematic diagram of the first lead screw structure of the present invention;
[0036] Figure 8 is a schematic diagram of the sectional view of the connecting cylinder of the present invention;
[0037] Figure 9 is a schematic diagram of the isolation plate structure of the present invention;
[0038] Figure 10 is a schematic diagram of the fixed frame structure of the present invention;
[0039] Figure 11 is the present invention Figure 2 schematic diagram of enlarged structure of part C;
[0040] Figure 12 is the present invention Figure 2 schematic diagram of enlarged structure of part B.
[0041] In the figure: 1. Platform; 101. Sawing machine frame; 102. Cutting device; 2. Placing plate; 201. Moving device; 202. Clamping seat; 203. First electric telescopic rod; 204. Second electric telescopic rod; 205. Driving lead screw; 3. Connecting plate; 301. First hydraulic rod; 4. Contact frame; 401. Contact wheel; 402. Tactile switch; 403. First telescopic rod; 404. First spring; 5. Lifting plate; 501. Limiting groove; 502. Connecting rod; 503. Electromagnetic ring; 601. Upper fixing plate; 602. Lower fixing plate; 603. First hinge rod; 604. First rotating shaft; 605. Second hinge rod; 606. Connecting shaft; 607. Humidity sensor; 608. Second telescopic rod; 609. Second spring; 611. Metal plate; 6012. Connecting column; 6013. Electromagnetic iron plate; 701. Sliding seat; 702. Third telescopic rod; 703. Third spring; 704. First lead screw; 705. Support plate; 706. Belt pulley; 707. Micro motor; 708. Humidifier; 8. Fixed frame; 801. Moving seat; 802. Contact ring; 803. Fourth spring; 804. Baffle; 900. Hot air blower; 9. Connecting cylinder; 901. Air outlet hole; 902. Sealing plate; 903. Fifth spring; 904. Isolation plate; 9041. Sliding groove; 905. Magnetic upper baffle. Detailed implementation manners
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.
[0043] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating orientation or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
[0044] As Figures 1 to 12 shown, a sawing machine and method for wood mold processing based on the construction of an arc-shaped roof include the following embodiments:
[0045] Embodiment 1: As Figures 1 to 5 shown, it includes a platform 1, a sawing machine frame 101 is fixedly installed on the outside of the platform 1, a cutting device 102 for cutting is arranged on the outside of the sawing machine frame 101, and further includes:
[0046] A placing plate 2 for placing plates, a clamping assembly for fixing the plates is arranged on the top of the placing plate 2, and a moving device 201 for moving the placing plate 2 is arranged on the top of the platform 1;
[0047] The first hydraulic rod 301 is arranged above the platform 1. The telescopic end of the first hydraulic rod 301 is fixedly connected with a connecting plate 3. A contact member that contacts the cut plate is arranged at the bottom of the connecting plate 3, and a touch switch 402 is arranged outside the contact member.
[0048] The lifting plate 5 is fixedly connected to the outside of the contact member. A detection mechanism for detecting the humidity of the wood cutting surface is arranged at the bottom of the lifting plate 5. A metal plate 611 is arranged at the bottom of the detection mechanism. A connecting column 6012 is fixed to the top of the platform 1, and an electromagnetic iron plate 6013 is fixedly connected to the top of the connecting column 6012. After the electromagnetic iron plate 6013 is electrified, it magnetically adsorbs to the metal plate 611.
[0049] A fixing frame 8 is fixedly connected to the top of the placing plate 2. A dehumidification component for dehumidifying the plate is arranged inside the fixing frame 8. An adjusting member is arranged between the lifting plate 5 and the dehumidification mechanism for dehumidifying plates of different thicknesses.
[0050] During specific implementation, in the process of processing wooden molds for the construction of an arc-shaped roof, the wood bending process needs to ensure that the moisture content is between 20% and 30% of the fiber saturation point during the softening stage to reduce strength and improve plasticity. The steam softening process for the plate needs to be at a temperature of 90 - 100 °C for 2 - 4 hours to reduce the brittleness of the wood and enhance the bending plasticity, and to avoid cracking caused by stress concentration during cutting. If the plate is cut without knowing the humidity inside the plate at this time, it may cause cracking or deformation due to uneven moisture content during subsequent bending. At the same time, during the cutting process, if the humidity exceeds the standard, the wood will soften, and burrs and tears are likely to occur during sawing, and the surface roughness increases compared to normal plates, affecting the subsequent splicing accuracy. Therefore, in this solution, the softened plate after the steam softening process is placed on the top of the placing plate 2, and the plate is fixed by the clamping assembly, and the cutting device 102 performs two cuts at a set cutting distance. After the first cut is completed, by starting the first hydraulic rod 301, the contact member contacts the top of the plate, and then the moving device 201 drives the plate to retreat. The contact member drives the detection mechanism to descend to one side of the plate cut surface, and the detection mechanism detects the humidity at the plate cut surface. When the detected humidity exceeds the preset value, the dehumidification mechanism locally heats the part of the cut surface with excessive humidity. When the humidity reaches the standard, the final cutting and forming are performed. By means of secondary cutting, the front position is cut first, and then the detection mechanism detects the humidity of the cut surface after cutting. When the humidity is too high, the dehumidification mechanism processes its local humidity, so as to ensure the humidity inside the plate, and then perform cutting, thereby overcoming the influence caused by too high humidity and ensuring the processing of the subsequent arc-shaped wooden mold.
[0051] In this embodiment, as Figure 2 and Figure 12As shown in the figure, the clamping assembly includes two clamping seats 202. On one side of each of the two clamping seats 202, a first electric telescopic rod 203 is fixedly connected. The telescopic end of the first electric telescopic rod 203 is fixedly connected to a second electric telescopic rod 204. One of the clamping seats 202 is fixedly connected to the placement plate 2, and the other clamping seat 202 is slidably connected to the top of the placement plate 2. A driving lead screw 205 is arranged on the top of the placement plate 2. The driving lead screw 205 passes through the clamping seat 202 and is connected to the clamping seat 202 through a ball screw pair. A driving motor is fixedly connected to the top of the placement plate 2, and the output shaft of the driving motor is fixedly connected to the driving lead screw 205.
[0052] The contact member includes a contact frame 4. The contact frame 4 is fixedly connected to the lifting plate 5. A first telescopic rod 403 and a first spring 404 are fixedly connected between the contact frame 4 and the connecting plate 3. The first spring 404 is sleeved outside the first telescopic rod 403. A contact wheel 401 is rotatably connected to the bottom of the contact frame 4. A touch switch 402 is fixedly connected to the bottom of the contact frame 4, and the touch switch 402 is kept horizontal with the contact wheel 401.
[0053] During specific implementation, when a sheet is placed on the top of the placement plate 2, by starting the first electric telescopic rod 203, the telescopic end of the first electric telescopic rod 203 pushes the second electric telescopic rod 204, and the telescopic end of the second electric telescopic rod 204 descends to fix the upper part of the sheet. At the same time, the position of the other clamping seat 202 can be adjusted according to the length of the sheet, so as to adjust the clamping of sheets of different sizes. And the moving device 201 can be driven by a lead screw module, which will not be elaborated further here. In order to ensure the control of the cutting distance of the sheet, an electric push rod can also be arranged on one side of the clamping seat 202 to push the sheet to move and adjust the cutting position;
[0054] After the first cutting, the first hydraulic rod 301 pushes the connecting plate 3 to descend. The connecting plate 3 pushes the contact frame 4 to descend through the first spring 404 and the first telescopic rod 403, so that the touch switch 402 at the bottom of the contact frame 4 contacts the sheet, and at the same time, the contact wheel 401 contacts the sheet.
[0055] Embodiment 2: As Figures 4 to 6As shown in the figure, the detection mechanism includes an upper fixing plate 601 and a lower fixing plate 602. A first rotating shaft 604 is rotatably connected to the opposite sides of the upper fixing plate 601 and the lower fixing plate 602. Two first hinged rods 603 are rotatably connected to the outer sides of the two first rotating shafts 604. A plurality of second hinged rods 605 are rotatably connected between the two first hinged rods 603 on the opposite sides. The plurality of second hinged rods 605 are rotatably connected end to end, and each two second hinged rods 605 are rotatably connected by a connecting shaft 606 arranged therebetween. Humidity sensors 607 for detecting humidity are fixedly connected to the outer sides of the plurality of connecting shafts 606. A metal plate 611 is fixedly connected to the bottom of the lower fixing plate 602. The metal plate 611 is electrically connected to the touch switch 402. An elastic member is arranged between the lower fixing plate 602 and the upper fixing plate 601 for pulling the lower fixing plate 602 to rise.
[0056] During specific implementation, when the sheet cutting is completed, the moving device 201 is started to drive the placing plate 2 to retract. At this time, the first hydraulic rod 301 is started, and the upper connecting plate 3 on the telescopic end of the first hydraulic rod 301 drives the contact member to descend. At this time, the lifting plate 5 is driven to descend, and the touch switch 402 on the contact member contacts the sheet. Therefore, the electromagnetic iron plate 6013 is energized. After the electromagnetic iron plate 6013 is energized, magnetic attraction is generated, so as to adsorb the metal plate 611 at the bottom of the lower fixing plate 602 in the detection mechanism. The metal plate 611 is adsorbed by the electromagnetic iron plate 6013, and the lifting plate 5 is located above the sheet. The lower fixing plate 602 and the upper fixing plate 601 are rotatably connected by the first hinged rods 603 and a plurality of second hinged rods 605. As Figure 5 and Figure 6 shown in the figure, the second hinged rods 605 arranged in a cross shape move equidistantly, so that the humidity sensors 607 on the plurality of connecting shafts 606 move equidistantly, so as to adjust for sheets of different thicknesses, so that the plurality of humidity sensors 607 can detect the humidity at different positions of the sheet. The humidity sensor 607 can be a non-contact microwave humidity sensor. And as the contact member contacts different thickness positions of the sheet, the upper fixing plate 601 also rises and adjusts along with the lifting plate 5, which can be adaptively adjusted. When the detected humidity exceeds the specified value, the dehumidification mechanism is started to heat its position to adjust its humidity.
[0057] In this solution, the elastic member is set as a second telescopic rod 608 and a second spring 609. The two ends of the second telescopic rod 608 and the second spring 609 are respectively fixedly connected to the lower fixing plate 602 and the upper fixing plate 601. Thus, when the magnetic attraction between the metal plate 611 and the electromagnetic iron plate 6013 is released, the lower fixing plate 602 is driven to rise and reset to prepare for the next detection.
[0058] In this embodiment, as Figure 7As shown in the figure, the detection mechanism is set into two groups. A limiting groove 501 is formed on the surface of the lifting plate 5. The top of the upper fixing plate 601 passes through the limiting groove 501 and is slidably connected to the lifting plate 5. Both sides of the top of the lifting plate 5 are provided with first lead screws 704. The outer sides of the two first lead screws 704 are rotatably connected to support plates 705. The support plates 705 are fixedly connected to the lifting plate 5. The outer sides of the two first lead screws 704 are connected with sliding seats 701 through ball screw nuts. A third telescopic rod 702 and a third spring 703 are fixedly connected between the two sliding seats 701 and the two upper fixing plates 601 respectively. And the third spring 703 is sleeved on the outer side of the third telescopic rod 702. One end of each of the two first lead screws 704 is fixedly connected with a belt pulley 706. The two belt pulleys 706 are connected by a belt in a transmission manner. The top of the lifting plate 5 is fixedly connected with a micro motor 707. The output shaft of the micro motor 707 is fixedly connected with the first lead screw 704. Two humidifiers 708 are fixedly connected to the bottom of the lifting plate 5. After the two detection mechanisms are alternated, the multiple humidity sensors 607 are detected by the humidifiers 708.
[0059] During specific implementation, in order to ensure the accuracy of the detection by the humidity sensor 607 during each detection process in this solution, therefore, in this solution, by setting two groups of detection mechanisms, when it is necessary to calibrate the detection mechanism, by starting the humidity sensor 607, the output shaft of the humidity sensor 607 drives one of the first lead screws 704 to rotate. And the two first lead screws 704 are connected by belt pulleys 706 and a belt in a transmission manner. Furthermore, the two first lead screws 704 rotate synchronously, so that the sliding seats 701 on the two first lead screws 704 move alternately. The sliding seat 701 drives the upper fixing plate 601 to slide on the limiting groove 501 formed on the lifting plate 5 through the third telescopic rod 702 and the third spring 703. When one of the detection mechanisms moves to one end of the limiting groove 501, humidification treatment is carried out by the humidifier 708. The humidity of the sensor is increased by more than 20%RH within 5 seconds when the humidifier 708 quickly humidifies the sensor. A normal sensor should respond and stabilize within 10 seconds. If the delay is more than 30 seconds, it means that the sensitivity is insufficient. Thus, the accuracy of the detection mechanism during the detection process is ensured, and detection errors are avoided.
[0060] Embodiment 3: As Figures 8 to 11 shown, the dehumidification mechanism includes a connecting cylinder 9. A plurality of air outlet holes 901 are formed on the side of the connecting cylinder 9 close to the plate. And two isolation plates 904 are fixedly connected to the outside of the air outlet holes 901. The two isolation plates 904 are respectively arranged on both sides of the air outlet holes 901 and are used for contacting the plate during dehumidification. A hot air blower 900 is fixedly connected to the outside of the platform 1. The output end of the hot air blower 900 is connected to the connecting cylinder 9 through an air pipe.
[0061] The adjusting member includes a connecting rod 502, the connecting rod 502 is fixedly connected to the outside of the lifting plate 5, and an electromagnet ring 503 is fixedly connected to the outside of the connecting rod 502. The electromagnet ring 503 is provided with an opening. A sealing plate 902 is arranged inside the connecting cylinder 9. A fifth spring 903 is fixedly connected between the sealing plate 902 and the top end inside the connecting cylinder 9. When the electromagnet ring 503 descends with the lifting plate 5 and sleeves on the outside of the connecting cylinder 9, the electromagnet ring 503 drives the sealing plate 902 to descend through magnetism.
[0062] During specific implementation, when the lifting plate 5 descends together with the contact frame 4, the connecting rod 502 drives the fixedly connected electromagnet ring 503 to descend together, so that the electromagnet ring 503 sleeves on the outside of the connecting cylinder 9. At this time, the electromagnet ring 503 drives the sealing plate 902 inside the connecting cylinder 9 through magnetic attraction. When the bottom plate of the contact member contacts, the electromagnet ring 503 no longer moves. At this time, it drives the sealing plate 902 to move to the position of the plate thickness, and the sealing plate 902 seals the upper part of the connecting cylinder 9, so that the hot air inside the connecting cylinder 9 can be discharged through some air outlet holes 901, so as to control the humidity for plates of different thicknesses.
[0063] In this embodiment, as Figure 11 shown, sliding grooves 9041 are formed on the opposite sides of the two isolation plates 904, and a magnetic upper baffle 905 is arranged inside the isolation plates 904. The magnetic upper baffle 905 partially extends into the sliding groove 9041 and is slidably connected to the sliding groove 9041, and the magnetic upper baffle 905 is magnetically adsorbed to the sealing plate 902.
[0064] During specific implementation, in order to ensure that when adjusting the humidity of a local area, two isolation plates 904 are fixedly connected to the outside of the connecting cylinder 9. When the isolation plates 904 contact the plate, it avoids affecting other positions at the cut of the plate. At the same time, when the electromagnet ring 503 slides on the outside of the connecting cylinder 9, the magnetic upper baffle 905 between the two isolation plates 904 is also driven to slide together through magnetism, forming a dehumidification space. And ventilation holes are formed on the outside of the magnetic upper baffle 905, and the moisture is discharged through the ventilation holes of the magnetic upper baffle 905.
[0065] In this embodiment, a moving seat 801 is slidably connected inside the fixed frame 8. The connecting cylinder 9 is fixedly connected to the top of the moving seat 801, and a contact ring 802 is rotatably connected to the outside of the connecting cylinder 9 for contacting the plate. A fourth spring 803 is fixedly connected between the moving seat 801 and one end inside the fixed frame 8, and a baffle 804 is fixedly connected inside the fixed frame 8.
[0066] During specific implementation, before cutting, when the operator places the plate, the plate contacts the contact ring 802, squeezing the contact ring 802, so that the moving seat 801 moves inside the fixed frame 8. After the first cutting is completed, under the action of the fourth spring 803, the fourth spring 803 pushes the moving seat 801 to reset. At this time, the contact ring 802 moves to the same level as the cutting device 102. When the plate cutting is completed and the plate is retracted, the cutting surface will not contact the cutting device 102, and the baffle 804 can block the moving seat 801, each time resetting the moving seat 801 to the position of the cutting surface of the plate, making the isolation plate 904 fit the cutting surface of the plate. After the processing is completed, the plate is moved again to perform the final position cutting of the plate.
[0067] A wood mold processing method based on the construction of an arc-shaped roof includes the following steps:
[0068] Step 1: Place the softened plate on the top of the placement plate 2 by means of a steam softening process, fix the plate through the clamping assembly, and perform two cuts on the set cutting distance through the cutting device 102;
[0069] Step 2: After the first cutting is completed, start the first hydraulic rod 301 to make the contact member contact the top of the plate, and then drive the plate to retreat through the moving device 201. The contact member drives the detection mechanism to descend to one side of the plate cutting surface, and the humidity of the plate cutting surface is detected through the detection mechanism;
[0070] Step 3: When the detected humidity exceeds the preset value, locally heat the part of the cutting surface with excessive humidity through the dehumidification mechanism. When the humidity reaches the standard, perform the final cutting and forming.
[0071] Meanwhile, the content not detailedly described in this specification belongs to the prior art well-known to those skilled in the art.
[0072] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0073] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A sawing machine for processing wooden molds based on the construction of an arc-shaped roof, comprising a platform (1), a sawing machine frame (101) is fixedly installed on the outer side of the platform (1), and a cutting device (102) for cutting is arranged on the outer side of the sawing machine frame (101), characterized in that, It further includes: A placement plate (2) for placing the board, a clamping assembly for fixing the board is arranged on the top of the placement plate (2), and a moving device (201) for moving the placement plate (2) is arranged on the top of the platform (1); A first hydraulic rod (301), the first hydraulic rod (301) is arranged above the platform (1), and a connecting plate (3) is fixedly connected to the telescopic end of the first hydraulic rod (301). A contact member that contacts the cut board is arranged at the bottom of the connecting plate (3). The contact member includes a contact frame (4), the contact frame (4) is fixedly connected to the lifting plate (5), and a first telescopic rod (403) and a first spring (404) are fixedly connected between the contact frame (4) and the connecting plate (3). The first spring (404) is sleeved outside the first telescopic rod (403). A contact wheel (401) is rotatably connected to the bottom of the contact frame (4). A touch switch (402) is fixedly connected to the bottom of the contact frame (4), and the touch switch (402) is kept horizontal with the contact wheel (401); A lifting plate (5), the lifting plate (5) is fixedly connected to the outside of the contact member, and a detection mechanism for detecting the humidity of the cutting surface of the wood is arranged at the bottom of the lifting plate (5). A metal plate (611) is arranged at the bottom of the detection mechanism. The detection mechanism includes an upper fixing plate (601) and a lower fixing plate (602). The metal plate (611) is fixedly connected to the bottom of the lower fixing plate (602), and a connecting column (6012) is fixed to the top of the platform (1). An electromagnetic iron plate (6013) is fixedly connected to the top of the connecting column (6012). After the electromagnetic iron plate (6013) is electrified, it magnetically adsorbs the metal plate (611) at the bottom of the lower fixing plate (602) in the detection mechanism, and the metal plate (611) is adsorbed by the electromagnetic iron plate (6013), while the lifting plate (5) is located above the board; A fixing frame (8) is fixedly connected to the top of the placement plate (2), a dehumidification assembly for dehumidifying the board is arranged inside the fixing frame (8), and an adjusting member is arranged between the lifting plate (5) and the dehumidification mechanism for dehumidifying boards of different thicknesses.
2. The sawing machine for processing wooden molds based on the construction of an arc-shaped roof according to claim 1, wherein: A first rotating shaft (604) is rotatably connected to the opposite sides of the upper fixing plate (601) and the lower fixing plate (602). Two first hinged rods (603) are rotatably connected to the outside of the two first rotating shafts (604). A plurality of second hinged rods (605) are rotatably connected between the two first hinged rods (603) and the opposite two first hinged rods (603). And a humidity sensor (607) for detecting humidity is fixedly connected to the outside of each of the plurality of connecting shafts (606). The metal plate (611) is electrically connected to the touch switch (402). An elastic member is arranged between the lower fixing plate (602) and the upper fixing plate (601) for pulling the lower fixing plate (602) to rise.
3. A sawing machine for processing wooden molds based on the construction of an arc-shaped roof according to claim 1, characterized in that: The dehumidification mechanism includes a connecting cylinder (9). A plurality of air outlet holes (901) are formed on the side of the connecting cylinder (9) close to the plate. Two isolation plates (904) are fixedly connected to the outside of the air outlet holes (901). The two isolation plates (904) are respectively arranged on both sides of the air outlet holes (901) and are used to contact the plate during dehumidification. A hot air blower (900) is fixedly connected to the outside of the platform (1). The output end of the hot air blower (900) is connected to the connecting cylinder (9) through an air pipe.
4. A sawing machine for processing wooden molds based on the construction of an arc-shaped roof according to claim 3, characterized in that: The adjusting member includes a connecting rod (502). The connecting rod (502) is fixedly connected to the outside of the lifting plate (5). An electromagnet ring (503) is fixedly connected to the outside of the connecting rod (502). The electromagnet ring (503) is provided with an opening. A sealing plate (902) is arranged inside the connecting cylinder (9). A fifth spring (903) is fixedly connected between the sealing plate (902) and the top end inside the connecting cylinder (9). When the electromagnet ring (503) descends with the lifting plate (5) and sleeves on the outside of the connecting cylinder (9), the electromagnet ring (503) drives the sealing plate (902) to descend through magnetism.
5. A sawing machine for processing wooden molds based on the construction of an arc-shaped roof according to claim 4, characterized in that: Sliding grooves (9041) are formed on the opposite sides of the two isolation plates (904). A magnetic upper baffle (905) is arranged inside the isolation plates (904). A part of the magnetic upper baffle (905) extends into the sliding grooves (9041) and is slidably connected to the sliding grooves (9041). The magnetic upper baffle (905) is magnetically adsorbed to the sealing plate (902).
6. The sawing machine for processing wooden molds based on the construction of an arc-shaped roof according to claim 5, characterized in that: A moving seat (801) is slidably connected inside the fixed frame (8). The connecting cylinder (9) is fixedly connected to the top of the moving seat (801). A contact ring (802) is rotatably connected to the outside of the connecting cylinder (9) and is used to contact the plate. A fourth spring (803) is fixedly connected between the moving seat (801) and one end inside the fixed frame (8). A baffle (804) is fixedly connected inside the fixed frame (8).
7. A sawing machine for wood mold processing based on the construction of an arc-shaped roof according to claim 2, characterized in that: The detection mechanism is arranged in two groups. A limiting groove (501) is formed on the surface of the lifting plate (5). The top of the upper fixing plate (601) passes through the limiting groove (501) and is slidably connected to the lifting plate (5). On both sides of the top of the lifting plate (5), first lead screws (704) are provided. On the outer sides of the two first lead screws (704), support plates (705) are rotatably connected. The support plates (705) are fixedly connected to the lifting plate (5). On the outer sides of the two first lead screws (704), sliding seats (701) are connected through ball screw nuts. A third telescopic rod (702) and a third spring (703) are fixedly connected between the two sliding seats (701) and the two upper fixing plates (601) respectively. And the third spring (703) is sleeved on the outer side of the third telescopic rod (702). One end of each of the two first lead screws (704) is fixedly connected with a belt pulley (706). The two belt pulleys (706) are connected by a belt in transmission. A micro motor (707) is fixedly connected to the top of the lifting plate (5). The output shaft of the micro motor (707) is fixedly connected with the first lead screw (704). Two humidifiers (708) are fixedly connected to the bottom of the lifting plate (5). After the two detection mechanisms alternate, the multiple humidity sensors (607) are detected by the humidifiers (708).
8. A sawing machine for processing wooden molds based on the construction of an arc-shaped roof according to claim 1, characterized in that: The clamping assembly includes two clamping seats (202). On one side of each of the two clamping seats (202), a first electric telescopic rod (203) is fixedly connected. The telescopic end of the first electric telescopic rod (203) is fixedly connected with a second electric telescopic rod (204). One of the clamping seats (202) is fixedly connected to the placing plate (2). The other clamping seat (202) is slidably connected to the top of the placing plate (2). And a driving lead screw (205) is arranged on the top of the placing plate (2). The driving lead screw (205) penetrates through the clamping seat (202) and is connected with the clamping seat (202) through a ball screw nut. And a driving motor is fixedly connected to the top of the placing plate (2). The output shaft of the driving motor is fixedly connected with the driving lead screw (205).
9. A wood mold processing method based on the construction of an arc-shaped roof, applicable to a sawing machine for wood mold processing based on the construction of an arc-shaped roof as described in any one of claims 1 to 8, characterized in that: It includes the following steps: Step 1: Place the softened plate on the top of the placing plate (2) by means of a steam softening process, fix the plate through the clamping assembly, and perform two cuts on the set cutting distance by the cutting device (102); Step 2: After the first cut is completed, start the first hydraulic rod (301) to make the contact member contact the top of the plate. Then drive the plate to retreat through the moving device (201). The contact member drives the detection mechanism to descend to one side of the plate cut surface, and the humidity of the plate cut surface is detected by the detection mechanism; Step 3: When the detected humidity exceeds the preset value, locally heat the part of the cut surface with excessive humidity through the dehumidification mechanism. When the humidity reaches the standard, perform the final cutting and forming.
Citation Information
Patent Citations
Woodworking sawing machine
CN113954178A
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CN117054640A
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