Positioning mechanism and bottom opening door type collector
By designing a positioning mechanism and a bottom-opening collector, the automatic movement of coal samples is achieved, and the problem of inaccurate test results caused by manual sample delivery in coal testing is solved, ensuring the accuracy and consistency of test results.
Patent Information
- Application Number
- CN202411832380.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the coal testing process, there is a phenomenon of manual sample delivery in the existing technology, which causes workers to directly contact the coal sample, which is prone to workers to change samples, resulting in the detection results that do not correspond to the same batch of coal.
A positioning mechanism and bottom-opening door collector are designed to achieve stable placement and automatic movement of the sample box by guiding and rotating components. The coal sample enters the prototype through the discharge pipe to avoid manual intervention.
The automatic movement of coal samples from the sampler to the prototype is achieved, manual intervention is avoided, and the accuracy and consistency of the test results are ensured.
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Figure CN120057566A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coal detection, in particular to a positioning mechanism and a bottom-opening collector. Background Art
[0002] A sampling machine is a device used to obtain a test sample from a batch of materials, the test result of which can represent the entire batch of sampled materials; a sample preparation machine processes a product to make it into a sample of a fixed size and shape for convenient inspection of the sample.
[0003] For the detection of incoming coal, sampling needs to be carried out first by a sampling machine. The sampled sample enters the feeding port of the sample preparation machine for sample preparation. The coal sample collected by the sampling machine is discharged from the discharge port through the docking belt turning. The sampling operator manually takes the sample and sends it to the feeding port of the full-automatic sample preparation machine. There is a phenomenon of manual sample delivery of coal samples; this leads to workers being able to directly contact the coal samples, and it is easy to occur the situation of workers replacing samples, resulting in the detection result not corresponding to the coal of the same batch. Therefore, a positioning mechanism and a bottom-opening collector are proposed to solve the above problems. Summary of the Invention
[0004] In view of the problems existing in the prior art, the present invention is proposed.
[0005] To solve the above technical problems, the present invention provides the following technical solutions: A positioning mechanism includes,
[0006] A guiding component, including a support frame, a rotating plate arranged on the surface of the support frame, a moving plate movably connected to the rotating plate, a spring connected to the surface of the moving plate, and a guiding plate arranged on the surface of the moving plate; wherein,
[0007] When the guiding plate is collided, the moving plate moves relative to the rotating plate following the guiding plate, and the spring is compressed.
[0008] As a preferred solution of the bottom-opening collector of the present invention, wherein: the rotating plate is rotatably connected to the support frame, and the other end of the spring is fixedly connected to the support frame.
[0009] As a preferred solution of the bottom-opening collector of the present invention, wherein: the spring is inclined with respect to the moving plate.
[0010] As a preferred solution of the bottom-opening collector of the present invention, wherein: an extension rod is arranged on the surface of the rotating plate, and the moving plate is slidably connected to the extension rod.
[0011] The beneficial effect of the positioning mechanism of the present invention is that: through the spring, the guiding plate can buffer the sample box, so that the sample box can be stably placed in the groove on the surface of the rotating plate, so that the rotating plate can drive the sample box to move.
[0012] To solve the above technical problems, the present invention also provides another technical solution: a bottom-opening collector, and,
[0013] A rotating assembly, including a bottom plate, a support cylinder connected to the bottom of the bottom plate, a motor disposed inside the support cylinder, a rotating plate drivingly connected to the motor, a connection groove disposed on the surface of the bottom plate, a discharge pipe disposed directly below the connection groove, and an electromagnet connected inside the discharge pipe; and,
[0014] A sample storage assembly, including a sample box, a connection frame connected inside the sample box, a guiding column connected to the bottom of the connection frame, a sealing plate slidably disposed on the surface of the guiding column, and a magnetic plate connected to the bottom of the sealing plate; wherein,
[0015] When the rotating plate drives the sample box to move directly above the connection groove, the electromagnet pushes the magnetic plate upward by magnetic force, and the coal sample in the sample box enters the discharge pipe.
[0016] As a preferred embodiment of the bottom-opening collector of the present invention, wherein: a metering frame is fixed to the bottom of the sample box, and a blanking ring is disposed in the middle of the metering frame.
[0017] As a preferred embodiment of the bottom-opening collector of the present invention, wherein: the upper end of the blanking ring is fixedly connected to the sample box, and the sealing plate is slidably connected to the blanking ring.
[0018] As a preferred embodiment of the bottom-opening collector of the present invention, wherein: a locking plate is rotatably connected to the upper end of the sample box, and a sealing lock is disposed on the surface of the locking plate.
[0019] As a preferred embodiment of the bottom-opening collector of the present invention, wherein: a groove is disposed on the surface of the rotating plate, and a through groove is disposed in the middle of the groove.
[0020] As a preferred embodiment of the bottom-opening collector of the present invention, wherein: the size of the through groove is the same as the size of the connection groove, and the position of the through groove is correspondingly arranged with the sealing plate.
[0021] The beneficial effects of the present invention: The rotating rotating plate drives the sample box to rotate, and multiple sample boxes sequentially move to the position of the blanking port, so as to introduce the internal coal sample into the discharge pipe. After the coal sample is poured out, the positioning plate can block the sample box, so that the sample box falls from the surface of the rotating plate, thereby realizing the automation of the movement of the coal sample between the sampling machine and the sample preparation machine and avoiding human intervention. Description of the Drawings
[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can be obtained based on these drawings. Among them:
[0023] Figure 1 It is a schematic diagram of the overall structure in the present invention.
[0024] Figure 2 It is a schematic diagram of the structure of the guiding component in the present invention.
[0025] Figure 3 It is a schematic diagram of the top structure of the guiding component in the present invention.
[0026] Figure 4 It is a schematic diagram of the structure of the rotating component in the present invention.
[0027] Figure 5 It is a schematic diagram of the structure of the support cylinder in the present invention.
[0028] Figure 6 It is a schematic sectional view of the sample storage component in the present invention.
[0029] Figure 7 It is a schematic diagram of the internal structure of the sample box in the present invention.
[0030] Figure 8 It is a schematic diagram of the bottom structure of the sample storage component in the present invention.
[0031] Figure 9 It is a schematic sectional view of the bottom plate in the present invention. Detailed implementation manners
[0032] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following will make a detailed description of the specific implementation manners of the present invention in conjunction with the accompanying drawings of the specification.
[0033] Many specific details are set forth in the following description to facilitate a thorough understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0034] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that can be included in at least one implementation manner of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments.
[0035] Example 1, refer to Figures 1 to 3 , which is the first embodiment of the present invention. This embodiment provides a positioning mechanism that can buffer the sample box 301, so that the sample box 301 can stably fall into the groove on the surface of the rotating plate 204. It includes,
[0036] The guiding assembly 100 includes a support frame 101, a rotating plate 102 arranged on the surface of the support frame 101, a moving plate 106 movably connected to the rotating plate 102, a spring 103 connected to the surface of the moving plate 106, and a guiding plate 104 arranged on the surface of the moving plate 106; wherein,
[0037] When the guiding plate 104 is collided, the moving plate 106 moves relative to the rotating plate 102 following the guiding plate 104, and the spring 103 is compressed.
[0038] The rotating plate 102 is rotatably connected to the support frame 101, and the other end of the spring 103 is fixedly connected to the support frame 101. The rotating plate 102 can rotate, which is convenient for the guiding plate 104 to change its position.
[0039] The spring 103 is inclined with the moving plate 106. The inclined setting can simultaneously rebound the backward movement of the moving plate 106 and the rotation of the moving plate 106 following the rotating plate 102.
[0040] An extension rod is arranged on the surface of the rotating plate 102, and the moving plate 106 is slidably connected to the extension rod. The moving direction of the moving plate 106 is fixed to ensure the stable connection between the moving plate 106 and the rotating plate 102.
[0041] When the guiding plate 104 is collided, the moving plate 106 moves following the guiding plate 104, then the spring 103 is squeezed. When the guiding plate 104 is pushed laterally, the rotating plate 102 rotates relative to the support frame 101, and the spring 103 is squeezed. The positioning plate 105 is fixed on the surface of the support frame 101 through the connecting plate 107, and the positioning plate 105 does not move when it is collided.
[0042] Example 2, refer to Figures 1 to 9 , which is the first embodiment of the present invention. This embodiment provides a bottom-opening collector that can automatically add coal samples in multiple batches to the feed inlet of the sample preparation machine. It includes,
[0043] The rotating assembly 200 includes a bottom plate 201, a support cylinder 209 connected to the bottom of the bottom plate 201, a motor 207 arranged inside the support cylinder 209, a rotating plate 204 drivingly connected to the motor 207, a connecting groove 211 arranged on the surface of the bottom plate 201, a discharge pipe 202 arranged directly below the connecting groove 211, and an electromagnet 210 connected inside the discharge pipe 202; and,
[0044] The sample storage assembly 300 includes a sample box 301, a connecting frame 306 connected inside the sample box 301, a guiding column 305 connected to the bottom of the connecting frame 306, a sealing plate 304 sliding on the surface of the guiding column 305, and a magnetic plate 309 connected to the bottom of the sealing plate 304. Among them,
[0045] When the rotating plate 204 drives the sample box 301 to move directly above the connecting groove 211, the electromagnet 210 pushes the magnetic plate 309 upward through magnetic force, and the coal sample in the sample box 301 enters the discharge pipe 202.
[0046] The surface of the rotating plate 204 is provided with a groove, and a through groove 205 is provided in the middle of the groove.
[0047] The groove can hold the sample box 301 to ensure that the sample box 301 can move stably.
[0048] The size of the through groove 205 is the same as that of the connecting groove 211, and the position of the through groove 205 is correspondingly set with the sealing plate 304.
[0049] It is convenient for the coal sample inside the sample box 301 to flow out completely, reducing the remaining coal sample.
[0050] The sample storage assembly 300 is conveyed by the conveyor belt to the position of the feeding port 206. The bottom of the sample box 301 is stuck in the groove on the surface of the rotating plate 204. The motor 207 drives the rotating plate 204 to rotate, and the rotating rotating plate 204 drives the sample storage assembly 300 to move. When the sample box 301 moves to the position of the discharging port 203, the sealing plate 304 is aligned with the connecting groove 211. Since the through groove 205 is provided on the surface of the rotating plate 204, there is no obstruction between the discharge pipe 202 and the sealing plate 304 at this time. The electromagnet 210 is energized to generate magnetic force. Since the magnetic force of the magnetic plate 309 repels the electromagnet 210, the magnetic plate 309 receives an upward force, the sealing plate 304 moves upward, and the sealing plate 304 moves upward along the guiding column 305. Then the coal sample inside the sample box 301 flows out from the discharging circle 308 along the sliding plate 303.
[0051] Example 3, refer to Figures 1 to 9 , which is the third example of the present invention. Different from the previous example, this example provides a feeding channel for the bottom-opening collector, which solves the problem of rapid discharge of pulverized coal inside the sample box 301, including,
[0052] A weighing frame 302 is fixed to the bottom of the sample box 301, and a discharging circle 308 is provided in the middle of the weighing frame 302.
[0053] The weighing frame 302 can weigh the coal sample to obtain the weight of the coal sample.
[0054] The upper end of the discharging circle 308 is fixedly connected to the sample box 301, and the sealing plate 304 is slidably connected to the discharging circle 308.
[0055] Fix the moving direction of the fixed sealing plate 304 to ensure the stable opening of the sealing plate 304.
[0056] A locking plate 307 is rotatably connected to the upper end of the sample box 301, and a sealing lock is arranged on the surface of the locking plate 307.
[0057] The sealing lock on the surface of the locking plate 307 can prevent subsequent personnel from opening it and avoid the replacement of internal samples.
[0058] The coal sample is introduced into the sample box 301 through the locking plate 307 at the top to complete the sealing of the coal sample. The weight sensor inside the measuring frame 302 weighs the coal sample to obtain the mass of the coal sample.
[0059] Working principle: The sample storage assembly 300 is filled with coal samples in the sampling machine and is transported to the feeding port 206 position through the conveyor belt. There is inertia on the surface of the sample storage assembly 300, which squeezes the guiding plate 104. The moving plate 106 moves along with the guiding plate 104, and the spring 103 is squeezed. Then the bottom of the sample box 301 is stably stuck in the groove on the surface of the rotating plate 204. The motor 207 drives the rotating plate 204 to rotate. The rotating rotating plate 204 drives the sample storage assembly 300 to move. When the guiding plate 104 is horizontally pushed by the sample box 301, the rotating plate 102 rotates relative to the support frame 101, and the spring 103 is squeezed. Then the sample box 301 passes through the guiding plate 104. When the sample box 301 moves to the position of the discharging port 203, the sealing plate 304 is aligned with the connecting groove 211. Since the through groove 205 is arranged on the surface of the rotating plate 204, there is no obstruction between the discharging pipe 202 and the sealing plate 304 at this time. The electromagnet 210 is energized to generate magnetic force. Since the magnetic plate 309 repels the magnetic force of the electromagnet 210, the magnetic plate 309 receives an upward force, and the sealing plate 304 moves upward. The sealing plate 304 moves upward along the guiding column 305, and the coal sample inside the sample box 301 flows out from the discharging circle 308 along the sliding plate 303 and enters the feeding port of the sample preparation machine through the discharging pipe 202 for sample preparation. The rotating plate 204 continues to rotate. Since the positioning plate 105 is fixed on the surface of the support frame 101 through the connecting plate 107 and does not move when being collided, the sample box 301 is squeezed to separate from the rotating plate 204, thus completing the transportation of multiple batches of coal samples.
[0060] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature, number or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be altered or re-ordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function described herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present invention. Accordingly, the present invention is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0061] In addition, in order to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present invention, or those features that are not relevant to the implementation of the present invention).
[0062] It should be understood that in the development of any actual implementation, as in any engineering or design project, numerous specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without undue experimentation, such development efforts will be a routine task of design, manufacturing and production.
[0063] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. A positioning mechanism, characterized in that: include, The guide assembly (100) comprises a support frame (101), a rotating plate (102) arranged on the surface of the support frame (101), a moving plate (106) movably connected to the rotating plate (102), a spring (103) connected to the surface of the moving plate (106), and a guide plate (104) arranged on the surface of the moving plate (106); wherein: When the guide plate (104) is collided, the movable plate (106) follows the guide plate (104) to move relative to the rotating plate (102), and the spring (103) is compressed.
2. The positioning mechanism according to claim 1, characterized in that: The rotating plate (102) is rotatably connected to the support frame (101), and the other end of the spring (103) is fixedly connected to the support frame (101).
3. The positioning mechanism according to claim 2, characterized in that: The spring (103) and the moving plate (106) are arranged obliquely.
4. The positioning mechanism according to claim 3, characterized in that: An extension rod is arranged on the surface of the rotating plate (102), and the movable plate (106) is slidably connected to the extension rod.
5. A bottom-opening collector, characterized in that: comprising the positioning mechanism according to any one of claims 1 to 4; and A rotating assembly (200) comprises a bottom plate (201), a support tube (209) connected to the bottom of the bottom plate (201), a motor (207) arranged inside the support tube (209), a rotating plate (204) drivingly connected to the motor (207), a connecting groove (211) arranged on the surface of the bottom plate (201), a discharge pipe (202) arranged directly below the connecting groove (211), and an electromagnet (210) connected inside the discharge pipe (202); and, The sample storage assembly (300) comprises a sample box (301), a connecting frame (306) connected to the inside of the sample box (301), a guide column (305) connected to the bottom of the connecting frame (306), a sealing plate (304) sliding on the surface of the guiding column (305), and a magnetic plate (309) connected to the bottom of the sealing plate (304); wherein: When the rotating plate (204) drives the sample box (301) to move to the position directly above the connecting slot (211), the electromagnet (210) pushes the magnetic plate (309) upwards through magnetic force, and the coal sample in the sample box (301) enters the discharge pipe (202).
6. The bottom-opening collector according to claim 5, characterized in that: A metering frame (302) is fixed at the bottom of the sample box (301), and a material discharge ring (308) is arranged in the middle of the metering frame (302).
7. The bottom-opening collector according to claim 6, characterized in that: The upper end of the lower material ring (308) is fixedly connected to the sample box (301), and the sealing plate (304) is slidably connected to the lower material ring (308).
8. The bottom-opening collector according to claim 7, characterized in that: The upper end of the sample box (301) is rotatably connected to a lock plate (307), and a sealing lock is provided on the surface of the lock plate (307).
9. The bottom-opening collector according to claim 8, characterized in that: The surface of the rotating plate (204) is provided with a groove, and the middle of the groove is provided with a through groove (205).
10. The bottom-opening collector according to claim 9, characterized in that: The size of the through groove (205) is the same as that of the connecting groove (211), and the position of the through groove (205) is arranged corresponding to the sealing plate (304).