A concrete circular culvert installation device

By designing a concrete round culvert installation device that includes lifting components, support components, clamping stabilization components, expansion components and mobile components, the problems of inconvenience of pipe culvert docking and collision damage are solved, and stable, efficient and safe pipe culvert installation is achieved.

CN120057738BActive Publication Date: 2025-06-27POLY CHANGDA ENGINEERING CO LTD
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Patent Information

Application Number
CN202510534472.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-06-27
Estimated Expiration
2045-04-27

AI Technical Summary

Technical Problem

During the installation of concrete round pipe culverts, the pipe culverts are inconvenient to dock and the lifting equipment swings greatly, resulting in difficulty in manual docking and risk of collision and damage.

Method used

A concrete round culvert installation device is designed, including lifting components, support components, clamping stabilization components, expansion components and moving components. Through the coordinated work of these components, stable clamping and height adjustment of the culvert is achieved, and manual docking operations are reduced.

Benefits of technology

This device can effectively reduce the risk of swing and bumping during pipe culvert butt, improve installation efficiency and safety, and adapt to pipe culvert installation of different specifications and widths.

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Abstract

The present invention discloses a concrete circular culvert installation device, and the present invention relates to the technical field of concrete culvert construction. It includes a workbench, a lifting component is fixedly installed on the top wall of the workbench, a support component is fixedly installed on the bottom wall of the lifting component, clamping and stabilizing components are installed on both the left and right sides of the outer wall of the support component, and expansion components are installed on both the front and rear walls of the workbench. For this concrete circular culvert installation device, the various specifications of concrete circular culverts to be installed can be clamped and fixed through the provided lifting component and support component, and during the installation operation, the height of the culvert in the inner wall of the deep groove can be slowly adjusted to match the docking position with the previous pipeline. When docking, with the cooperation of multiple components, the overall culvert is in a stable state to avoid large swings, reduce the operation of manual auxiliary docking, reduce the risk of collision during the docking of the culvert, and improve the overall efficiency and safety of culvert installation.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete pipe culvert construction, in particular to a concrete circular pipe culvert installation device. Background Art

[0002] Circular culvert is the most commonly used culvert structure type in rural roadbed drainage. It not only has good mechanical properties, but also has simple structure, convenient construction, short construction period and low cost. The most common circular culvert is reinforced concrete circular culvert. The circular culvert consists of two parts: the tunnel body and the tunnel opening. The tunnel body is the main body of the water passage, mainly composed of the tube body, foundation and joints. The tunnel opening is the connecting part of the tunnel body, roadbed and water flow. There are mainly two types of tunnel openings: the eight-shaped wall and the straight wall.

[0003] When installing the concrete circular culvert, after binding the concrete circular culvert with straps, the culvert is usually lifted up with a lifting device or an excavator and fixed with straps, and then placed into a deep trench excavated in advance. However, when docking the culverts, the lifting device swings with a large amplitude, and manual assistance is required each time the docking is performed, such as assisting the culvert to move to the docking position. There is also a risk of damage due to collisions between the culverts during docking. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a concrete circular pipe culvert installation device, which solves the problem of inconvenience in docking two adjacent pipe culverts when installing the pipe culvert.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a concrete circular pipe culvert installation device, including a workbench, a lifting assembly is fixedly installed on the top wall of the workbench, a supporting assembly is fixedly installed on the bottom wall of the lifting assembly, a clamping stabilization assembly is installed on both the left and right sides of the outer wall of the supporting assembly, an expansion assembly is installed on both the front and rear walls of the workbench, and a moving assembly is fixedly installed on both the left and right sides of the bottom wall of the expansion assembly;

[0006] The lifting assembly includes a C-shaped frame, the bottom wall of the C-shaped frame is fixedly connected to the top wall of the workbench, an electric hoist is fixedly installed on the top wall of the C-shaped frame, a lifting seat is fixedly installed on the outer wall of the movable end of the steel rope of the electric hoist, a lifting main rope is fixedly installed on the bottom wall of the lifting seat, auxiliary lifting ropes are evenly connected to the outer wall of the lifting seat, a lifting seat is fixedly installed on the bottom end of the lifting main rope, and retractable positioning rods are installed at the four corners of the bottom wall of the workbench;

[0007] The support assembly includes a fixing frame. The top wall of the fixing frame is fixedly connected to the right side of the bottom wall of the lifting seat. A number of mounting grooves are evenly formed on the outer wall of the fixing frame. The inner walls of the mounting grooves in the middle are all rotatably installed with adjusting lead screws. The inner walls of the two mounting grooves at the front and back are both fixedly installed with limiting rods. The outer walls of the adjusting lead screws are all screwed with a first sliding seat. The outer walls of the two limiting rods are all slidably installed with a second sliding seat. The left side walls of the first sliding seat and the second sliding seat are both fixedly installed with the same moving clamping plate. The bottom wall of the fixing frame is fixedly installed with a driving motor, and the left side wall of the fixing frame is fixedly installed with a fixed clamping plate.

[0008] Furthermore, the workbench is in a "hui" shape and is hollow in the middle. The top wall of the C-shaped frame is hollow. The bottom ends of a number of lifting auxiliary ropes are all fixedly connected to the corresponding four-corner top walls of the lifting seat. The lifting main rope and a number of lifting auxiliary ropes are all made of high-strength steel ropes. The movable ends of a number of telescopic positioning rods are all fixedly connected to the top wall of the lifting seat. The bottom wall of the lifting seat is fixedly connected to the top wall of the support assembly.

[0009] Furthermore, the a number of mounting grooves are evenly arranged in sequence from front to back. The outer walls of the first sliding seat and the second sliding seat are both slidably connected to the inner walls of the corresponding mounting grooves. The right side wall of the moving clamping plate is slidably connected to the left side wall of the fixing frame. The power shaft of the driving motor passes through the fixing frame through a bearing and is fixedly connected to the bottom end of the adjusting lead screw. The outer wall of the moving clamping plate is fixedly connected to the clamping stability assembly. The adjacent sides of the fixed clamping plate and the moving clamping plate are both provided with arc-shaped surfaces. The right side of the bottom wall of the moving clamping plate is provided with a dislocation groove.

[0010] Furthermore, the clamping stability assembly includes an electric push rod. The electric push rod is located on the top of the moving clamping plate. Hinge seats are fixedly installed on the front and back walls of the moving clamping plate. The inner walls of the two hinge seats are both rotatably installed with operating arms. The two operating arms are arranged symmetrically in the front and back. The top end of the operating arm at the front is rotatably installed with the movable end of the electric push rod, and the top end of the operating arm at the back is rotatably installed with the fixed end of the electric push rod.

[0011] Furthermore, arc-shaped clamping seats are fixedly installed at the bottom ends of the two operating arms. Buffer pads are fixedly installed on the inner walls of the two arc-shaped clamping seats. Anti-slip pads are fixedly installed on the inner walls of the two buffer pads.

[0012] Furthermore, the expansion assembly includes two slide rail brackets. The two slide rail brackets are arranged symmetrically in the front and back. The adjacent sides of the two slide rail brackets are both fixedly connected to the outer wall of the workbench. Electric slide rails are installed on the inner walls of the two slide rail brackets. Electric sliding seats are slidably installed on the inner walls of a number of electric slide rails.

[0013] Further, two electric sliding seats located in the same orientation are both fixedly installed with the same sliding bracket. Support seats are fixedly installed on the left and right sides of the mutually remote sides of the two sliding brackets. Support columns are fixedly installed on the bottom walls of several support seats. Connecting frames are fixedly installed on the adjacent sides of two support columns located in the same orientation. The bottom ends of several support columns are fixedly connected to the top ends of corresponding moving components.

[0014] Further, the moving component includes several mounting cylinders. Several mounting cylinders are fixedly connected to the bottom ends of corresponding support columns. Support frames are fixedly installed on the outer walls of two mounting cylinders located on the same side.

[0015] Further, buffer members are installed on the inner walls of several mounting cylinders. Buffer springs are installed on the outer walls of several buffer members. Support rods are fixedly installed on the bottom ends of several buffer members. Connecting seats are fixedly installed on the bottom ends of several support rods.

[0016] Further, electric steering seats are rotatably installed on the bottom walls of several connecting seats. L-shaped frames are fixedly installed on the bottom walls of several electric steering seats. Servo motors are fixedly installed on the inner walls of several L-shaped frames. Support rollers are fixedly installed on the power shafts of several servo motors through bearings and penetrate through the corresponding L-shaped frames.

[0017] The present invention has the following beneficial effects:

[0018] (1). For the concrete circular culvert installation device, through the provided lifting component and support component, various specifications of concrete circular culverts to be installed can be clamped and fixed, and during the installation operation, the height of the culvert in the inner wall of the deep groove can be slowly adjusted to match the docking position with the previous pipeline. When docking, under the cooperation of multiple components, the overall culvert is in a stable state to avoid large swings, reduce the operation of manual auxiliary docking, reduce the risk of the culvert being knocked during docking, and improve the overall efficiency and safety of culvert installation.

[0019] (2). For the concrete circular culvert installation device, through the mutual cooperation of the support component and the clamping and stabilizing component, when clamping and fixing the culvert, the support component and the clamping and stabilizing component can double-clamp the culvert, improve the overall stability during docking to prevent the culvert from falling off during movement, and at the same time adapt and fix culverts of different specifications to improve the working range and functionality of the entire device.

[0020] (3). For the concrete circular culvert installation device, due to the setting of the expansion component, there are differences in the widths of the deep grooves excavated when installing culverts of different specifications. Therefore, the contraction and expansion of the expansion component can match the installation deep grooves of different widths, further improving the working adaptability of the entire device and always maintaining a stable state of installing culverts in different working environments and locations.

[0021] (4) The concrete circular culvert installation device. The moving component is an important part of the whole device, which can drive the whole device and the fixed culvert to move. Especially when encountering an uneven and bumpy road surface during subsequent culvert docking, it can buffer and absorb energy, improve the overall stability of the whole device during movement, and the moving component can adjust its moving direction. When encountering a curved deep groove, it will move steadily along its curved path.

[0022] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is the front view of the external structure of the present invention;

[0024] Figure 2 is the left side schematic view of the external structure of the present invention;

[0025] Figure 3 is the combined schematic view of the lifting component, the clamping and stabilizing component and the supporting component of the present invention;

[0026] Figure 4 is the exploded view of the internal structure of the lifting component, the clamping and stabilizing component and the supporting component of the present invention;

[0027] Figure 5 is the schematic view of the expansion component and the moving component group of the present invention;

[0028] Figure 6 is of the present invention Figure 5 enlarged view of the structure at A;

[0029] Figure 7 is the schematic view of the external structure of the moving component of the present invention;

[0030] Figure 8 is the right view of the external structure of the lifting component, the clamping and stabilizing component and the supporting component of the present invention;

[0031] Figure 9 is the schematic view of the external structure of the lifting component of the present invention.

[0032] In the figure, 1 is a workbench; 2 is a lifting component; 21 is a C-shaped frame; 22 is an electric hoist; 23 is a main lifting rope; 24 is an auxiliary lifting rope; 25 is a telescopic positioning rod; 26 is a lifting seat; 27 is a lifting base; 3 is an expansion component; 31 is a slide rail bracket; 32 is an electric slide rail; 33 is an electric slide seat; 34 is a support seat; 35 is a sliding bracket; 36 is a support column; 37 is a connecting frame; 4 is a moving component; 41 is an installation cylinder; 42 is a support frame; 43 is a buffer; 44 is a buffer spring; 45 is a support rod; 46 is a connecting seat; 47 is an electric steering seat; 48 is an L-shaped frame; 49 is a servo motor; 410 is a support roller; 5 is a support component; 51 is a fixed frame; 52 is an installation groove; 53 is a limiting rod; 54 is an adjusting screw rod; 55 is a second sliding seat; 56 is a moving clamping plate; 57 is a fixed clamping plate; 58 is a driving motor; 59 is a dislocation groove; 510 is an arc surface; 511 is a first sliding seat; 6 is a clamping stability component; 61 is a hinge seat; 62 is an operating arm; 63 is an arc-shaped clamping seat; 64 is a buffer pad; 65 is an anti-slip pad; 66 is an electric push rod. Detailed implementation manners

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0034] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present invention.

[0035] Please refer to Figures 1-9 , the embodiments of the present invention provide a technical solution: a concrete circular culvert installation device, including a workbench 1, a lifting component 2 is fixedly installed on the top wall of the workbench 1, a support component 5 is fixedly installed on the bottom wall of the lifting component 2, clamping stability components 6 are installed on the left and right sides of the outer wall of the support component 5, expansion components 3 are installed on the front and rear walls of the workbench 1, and moving components 4 are fixedly installed on the left and right sides of the bottom wall of the expansion component 3;

[0036] The lifting component 2 includes a C-shaped frame 21. The bottom wall of the C-shaped frame 21 is fixedly connected to the top wall of the workbench 1. An electric hoist 22 is fixedly installed on the top wall of the C-shaped frame 21. A lifting seat 27 is fixedly installed on the outer wall of the movable end of the steel rope of the electric hoist 22. A main lifting rope 23 is fixedly installed on the bottom wall of the lifting seat 27. The outer wall of the lifting seat 27 is evenly connected with auxiliary lifting ropes 24. The bottom end of the main lifting rope 23 is fixedly installed with a lifting seat 26. Telescopic positioning rods 25 are installed at the four corners of the bottom wall of the workbench 1;

[0037] The support component 5 includes a fixed frame 51. The top wall of the fixed frame 51 is fixedly connected to the right side of the bottom wall of the lifting seat 26. A number of mounting grooves 52 are evenly formed on the outer wall of the fixed frame 51. Adjusting lead screws 54 are rotatably installed on the inner walls of the mounting grooves 52 in the middle. Limiting rods 53 are fixedly installed on the inner walls of the two mounting grooves 52 at the front and back. Slide seats 511 are screwed onto the outer walls of the adjusting lead screws 54. Slide seats 55 are slidably installed on the outer walls of the two limiting rods 53. A movable clamping plate 56 is fixedly installed on the left side walls of the slide seats 511 and the slide seats 55. A driving motor 58 is fixedly installed on the bottom wall of the fixed frame 51. A fixed clamping plate 57 is fixedly installed on the left side wall of the fixed frame 51.

[0038] In this implementation scheme, the lifting component 2 can lift the culvert placed in the medium-depth groove at different depths during work, and then clamp and fix the positions of the outer wall and the top of the inner wall of the culvert through the support component 5 to complete the installation and fixation of the culvert. When docking the culverts, the height of the culvert can also be adjusted by operating the lifting component 2 to match another culvert. The telescopic positioning rods 25 can limit the lifting seat 26 so that it can only move up and down and cannot swing left and right. At the same time, the mutual cooperation of the main lifting rope 23 and the auxiliary lifting ropes 24 can install and tow the lifting seat 26 at multiple positions, making it more stable during lifting.

[0039] Specifically, the workbench 1 is in a "hui" shape and is hollow in the middle. The top wall of the C-shaped frame 21 is hollow. The bottom ends of a number of auxiliary lifting ropes 24 are fixedly connected to the corresponding four-corner top walls of the lifting seat 26. The main lifting rope 23 and a number of auxiliary lifting ropes 24 are all made of high-strength steel ropes. The movable ends of a number of telescopic positioning rods 25 are fixedly connected to the top wall of the lifting seat 26. The bottom wall of the lifting seat 26 is fixedly connected to the top wall of the support component 5.

[0040] In this implementation scheme, the auxiliary lifting ropes 24 are fixedly connected to the corresponding four-corner top walls of the lifting seat 26, which has the effect of stably lifting the lifting seat 26. The hollow top walls of the workbench 1 and the C-shaped frame 21 facilitate the normal passage of the movable ends of the steel ropes.

[0041] Specifically, a plurality of mounting grooves 52 are uniformly arranged in sequence from front to back. The outer walls of the first sliding seat 511 and the second sliding seat 55 are both slidably connected to the inner walls of the corresponding mounting grooves 52. The right side wall of the movable clamping plate 56 is slidably connected to the left side wall of the fixed frame 51. The power shaft of the driving motor 58 passes through the fixed frame 51 through a bearing and is fixedly connected to the bottom end of the adjusting screw rod 54. The outer wall of the movable clamping plate 56 is fixedly connected to the clamping stability assembly 6. Arc-shaped surfaces 510 are provided on both adjacent sides of the fixed clamping plate 57 and the movable clamping plate 56. A dislocation groove 59 is provided on the right side of the bottom wall of the movable clamping plate 56.

[0042] In this implementation scheme, the outer walls of the first sliding seat 511 and the second sliding seat 55 are both slidably connected to the inner walls of the corresponding mounting grooves 52, which can prevent the first sliding seat 511 and the second sliding seat 55 from rotating when moving up and down. The movable clamping plate 56 can slide up and down along the side wall of the fixed frame 51. Arc-shaped surfaces 510 are provided on both adjacent sides of the fixed clamping plate 57 and the movable clamping plate 56, so that the positions of the arc-shaped surfaces 510 are in contact with the arc surface positions of the circular culvert.

[0043] Specifically, the clamping stability assembly 6 includes an electric push rod 66. The electric push rod 66 is located at the top of the movable clamping plate 56. Hinge seats 61 are fixedly installed on the front and rear walls of the movable clamping plate 56. Operating arms 62 are rotatably installed on the inner walls of the two hinge seats 61. The two operating arms 62 are arranged symmetrically in the front and rear. The top end of the operating arm 62 at the front is rotatably installed with the movable end of the electric push rod 66, and the top end of the operating arm 62 at the rear is rotatably installed with the fixed end of the electric push rod 66.

[0044] In this implementation scheme, the electric push rod 66 drives the operating arm 62 to rotate on the inner wall of the hinge seat 61 through the expansion and contraction of its movable end. When the operating arm 62 rotates, it will drive the arc-shaped clamp seat 63 to open or close.

[0045] Specifically, arc-shaped clamp seats 63 are fixedly installed at the bottom ends of the two operating arms 62. Buffer pads 64 are fixedly installed on the inner walls of the two arc-shaped clamp seats 63. Anti-slip pads 65 are fixedly installed on the inner walls of the two buffer pads 64.

[0046] In this implementation scheme, after the operating arm 62 drives the buffer pads 64 and the anti-slip pads 65 to close, it can clamp and fix circular culverts of different specifications, and perform secondary fixation on the culvert to prevent it from disengaging.

[0047] Specifically, the expansion assembly 3 includes two slide rail brackets 31. The two slide rail brackets 31 are arranged symmetrically in the front and rear. The adjacent sides of the two slide rail brackets 31 are both fixedly connected to the outer wall of the workbench 1. Electric slide rails 32 are installed on the inner walls of the two slide rail brackets 31. Electric slide seats 33 are slidably installed on the inner walls of a plurality of electric slide rails 32.

[0048] In this embodiment, with the mutual cooperation of the electric slide rail 32 and the electric slide seat 33, the sliding bracket 35 can be driven to extend outwards, thereby driving the support seat 34, the support column 36 and the moving component 4 to expand outwards, and when facing deep grooves of different widths, the adjustment and adaptation can be completed.

[0049] Specifically, the same sliding bracket 35 is fixedly installed on two electric slide seats 33 in the same orientation. On the left and right sides of the mutually remote sides of the two sliding brackets 35, support seats 34 are fixedly installed. On the bottom walls of a plurality of support seats 34, support columns 36 are fixedly installed. On the adjacent sides of two support columns 36 in the same orientation, connecting frames 37 are fixedly installed. The bottom ends of a plurality of support columns 36 are fixedly connected to the top ends of the corresponding moving components 4.

[0050] In this embodiment, the sliding bracket 35 slides outwards in the inner wall of the corresponding slide rail bracket 31, and drives the support seat 34, the support column 36 and the connecting frame 37 to move outwards. The moving component 4 also moves accordingly, and the expansion width of the whole device can be adjusted to improve the adaptability of the work.

[0051] Specifically, the moving component 4 includes a plurality of mounting cylinders 41. A plurality of mounting cylinders 41 are fixedly connected to the bottom ends of the corresponding support columns 36. On the outer walls of two mounting cylinders 41 on the same side, the same support frame 42 is fixedly installed.

[0052] In this embodiment, with the mutual cooperation of the support frame 42 and the mounting cylinder 41, when the moving component 4 moves along the ground, the connection stability is improved and the strength of the whole moving component 4 is increased.

[0053] Specifically, buffer members 43 are installed in the inner walls of a plurality of mounting cylinders 41. Buffer springs 44 are installed on the outer walls of a plurality of buffer members 43. Support rods 45 are fixedly installed at the bottom ends of a plurality of buffer members 43. Connection seats 46 are fixedly installed at the bottom ends of a plurality of support rods 45.

[0054] In this embodiment, with the mutual cooperation of the buffer member 43 and the buffer spring 44, when the support roller 410 passes through a bumpy road surface, the generated vibration will be buffered and energy-absorbed, improving the stability of the whole device during movement. The mutual cooperation of the support rod 45 and the connection seat 46 is mainly used for connecting the electric steering seat 47 and the support roller 410.

[0055] Specifically, electric steering seats 47 are rotatably installed on the bottom walls of a plurality of connection seats 46. L-shaped frames 48 are fixedly installed on the bottom walls of a plurality of electric steering seats 47. Servo motors 49 are fixedly installed on the inner walls of a plurality of L-shaped frames 48. The power shafts of a plurality of servo motors 49 are fixedly installed with support rollers 410 through bearings through the corresponding L-shaped frames 48.

[0056] In this embodiment, the electric steering seat 47 can adjust the rotation angle of the support roller 410. When encountering a curved deep groove, the support roller 410 can also move along its curved trajectory, improving the functionality of the entire device. The support roller 410 is driven to rotate by the servo motor 49, and the rotation speed of the support roller 410 can be controlled and adjusted. Especially during subsequent docking, when the support roller 410 rotates slowly, the overall accuracy during the docking of the culvert is improved, and it has a good usage effect during operation.

[0057] Working principle of this device: During operation, first, the electric hoist 22, electric slide rail 32, electric slide seat 33, electric steering seat 47, servo motor 49, drive motor 58, and electric push rod 66 are electrically connected through an external power source and a control box. When installing a concrete culvert, the culvert is first unloaded from the transport vehicle in sequence by an external lifting device and hoisted into the excavated deep groove. The placement method of the culverts is arranged one by one according to the docking sequence, and sufficient gaps are reserved between two culverts to facilitate the operation of the entire device for installing and docking the culverts.

[0058] First, adjust the expansion width of the entire device according to the width of the deep groove excavation. The electric steering seat 47 is controlled by the control box to rotate 90 degrees, thereby driving the servo motor 49 and the support roller 410 to rotate 90 degrees to adjust the steering angle of the wheels. Then, the electric slide seat 33 slides along the inner wall of the corresponding electric slide rail 32 on the slide rail bracket 31. When the electric slide seat 33 moves, it drives the sliding bracket 35 to slide outward along the inner wall of the slide rail bracket 31. When the sliding bracket 35 slides, it synchronously drives the support column 36 and the moving component 4 to expand forward and backward. When the moving component 4 expands, the servo motor 49 drives the support roller 410 to rotate along the ground, enabling the width of the entire device to be adjusted by the expansion component 3 to match the width of the deep groove excavation, facilitating the subsequent installation of the culvert. After the sliding bracket 35 and the electric slide seat 33 slide to the appropriate positions, the electric steering seat 47 drives the servo motor 49 and the support roller 410 to rotate 90 degrees again to return to the original position.

[0059] Start the electric hoist 22 to begin loosening the steel rope wound externally, thereby driving the lifting seat 27, the main lifting rope 23, and the auxiliary lifting rope 24 to move downward. When the main lifting rope 23 and the auxiliary lifting rope 24 move downward, they will synchronously drive the lifting seat 26 and the telescopic positioning rod 25 to move downward. The telescopic positioning rod 25 begins to extend downward. When the lifting seat 26 is moving, it will support the assembly 5 and the clamping and stabilizing assembly 6 to move downward into the deep groove. After the support assembly 5 descends into the deep groove, the outer edge height of the top of the culvert is exactly located between the moving clamping plate 56 and the fixed clamping plate 57. At the same time, the movable end of the electric push rod 66 contracts, thereby driving the operating arm 62 to rotate within the inner wall of the hinge seat 61. At the same time, the operating arm 62 drives the arc-shaped clamping seat 63 and the buffer pad 64 to expand and open. Then, start the servo motor 49 to drive the support roller 410 to rotate, thereby driving the moving assembly 4, the expansion assembly 3, the workbench 1, and the entire device to move. When the workbench 1 is moving, it drives the lifting assembly 2, the support assembly 5, and the clamping and stabilizing assembly 6 to move within the deep groove;

[0060] When the moving clamping plate 56 and the fixed clamping plate 57 approach the culvert to be installed, after the continuous rotation of the support roller 410, the fixed clamping plate 57 enters the inside of the culvert until the side wall of the fixing frame 51 is in contact with one end of the culvert. Start the driving motor 58 to drive the adjusting screw rod 54 to rotate. When the adjusting screw rod 54 is rotating, it will drive the sliding seat one 511 to slide downward along the outer wall of the adjusting screw rod 54 within the inner wall of the corresponding installation groove 52. The sliding seat one 511 synchronously drives the moving clamping plate 56 and the clamping and stabilizing assembly 6 to move downward. When the moving clamping plate 56 moves downward, it will drive the sliding seat two 55 to slide downward within the inner wall of the installation groove 52 along the corresponding limiting rod 53, so that the arc-shaped surface 510 parts of the moving clamping plate 56 and the fixed clamping plate 57 are in contact with the outer wall and the inner wall of the culvert. At the same time, the dislocation groove 59 is located at the protruding part outside the culvert. After the moving clamping plate 56 and the fixed clamping plate 57 clamp and fix the position of the top of the culvert;

[0061] Subsequently, the movable end of the electric push rod 66 extends outwards, driving the operating arm 62 to rotate within the inner wall of the hinge seat 61. When the operating arm 62 rotates, it drives the arc-shaped clamping seat 63 and the buffer pad 64 to close, enabling the buffer pad 64 and the anti-slip pad 65 to partially fit the outer wall of the culvert, providing secondary locking for the culvert to prevent insecure fixation. The support roller 410 is driven to rotate by the servo motor 49, driving the entire device and the clamped and fixed culvert to move within the deep groove. When the support roller 410 moves, it encounters a bumpy ground, driving the L-shaped frame 48 to act on the connecting seat 46 and the support rod 45 in the reverse direction. When the support rod 45 is stressed, it drives the buffer member 43 and the buffer spring 44 to buffer and absorb the vibration generated by the bump to prevent the culvert from shaking. Additionally, the telescopic positioning rod 25 can limit the lifting seat 26, preventing the culvert from shaking due to lateral sway during movement. After moving the culvert to the position where it awaits docking with the previously installed culvert;

[0062] The electric hoist 22 is used to loosen or retract the steel rope wound around the outside, driving the lifting seat 27, the main lifting rope 23, and the auxiliary lifting rope 24 to move. When the main lifting rope 23 and the auxiliary lifting rope 24 move, they synchronously drive the lifting seat 26 and the telescopic positioning rod 25 to move. The lifting assembly 2 adjusts the height of the support assembly 5, the clamping and stabilizing assembly 6, and the fixed culvert, making its height match that of the previously installed culvert.

[0063] After the heights and positions of the two culverts awaiting docking are the same, the servo motor 49 drives the support roller 410 to rotate slowly, driving the entire device and the fixed culvert to move slowly for docking and fixation, thus completing the installation operation of the culvert. The entire device can double-fix culverts of different diameters, adapting to the installation operations of culverts of different specifications. When moving, the fixed culvert always maintains a stable posture without significant sway. When the entire device moves on a bumpy road surface, it also buffers to prevent jolting and shaking. It can adjust the appropriate width position of the entire device for deep grooves of different widths, facilitating operations in different terrain environments. When docking, it can quickly adjust the height of the culvert in real-time, facilitating the docking work of the culvert. It can quickly complete the installation work of the culvert without excessive manual assistance.

[0064] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0065] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A concrete circular culvert installation device, comprising a workbench (1), characterized in that: A lifting assembly (2) is fixedly mounted on the top wall of the workbench (1), a supporting assembly (5) is fixedly mounted on the bottom wall of the lifting assembly (2), clamping stabilization assemblies (6) are mounted on both the left and right sides of the outer wall of the supporting assembly (5), expansion assemblies (3) are mounted on both the front and rear walls of the workbench (1), and moving assemblies (4) are fixedly mounted on both the left and right sides of the bottom wall of the expansion assembly (3); The lifting assembly (2) comprises a C-shaped frame (21), the bottom wall of the C-shaped frame (21) is fixedly connected to the top wall of the workbench (1), an electric hoist (22) is fixedly installed on the top wall of the C-shaped frame (21), a lifting seat (27) is fixedly installed on the outer wall of the movable end of the steel rope of the electric hoist (22), a lifting main rope (23) is fixedly installed on the bottom wall of the lifting seat (27), auxiliary lifting ropes (24) are evenly connected to the outer wall of the lifting seat (27), a lifting seat (26) is fixedly installed on the bottom end of the lifting main rope (23), and retractable positioning rods (25) are installed at the four corners of the bottom wall of the workbench (1); The support assembly (5) comprises a fixed frame (51), the top wall of the fixed frame (51) is fixedly connected to the right side of the bottom wall of the lifting seat (26), the outer wall of the fixed frame (51) is evenly provided with a plurality of mounting grooves (52), the inner wall of the mounting groove (52) located in the middle is rotatably mounted with an adjusting screw rod (54), the inner walls of the two mounting grooves (52) located in the front and rear are fixedly mounted with limiting rods (53), the outer walls of the adjusting screw rod (54) are both threadedly mounted with a slide seat 1 (511), the outer walls of the two limiting rods (53) are both slidably mounted with a slide seat 2 (55), the left side walls of the slide seat 1 (511) and the slide seat 2 (55) are both fixedly mounted with the same movable clamping plate (56), the bottom wall of the fixed frame (51) is fixedly mounted with a driving motor (58), and the left side wall of the fixed frame (51) is fixedly mounted with a fixed clamping plate (57); The plurality of mounting grooves (52) are uniformly arranged in sequence from front to back, the outer walls of the slide seat 1 (511) and the slide seat 2 (55) are slidably connected to the inner walls of the corresponding mounting grooves (52), the right side wall of the movable clamping plate (56) is slidably connected to the left side wall of the fixed frame (51), the power shaft of the drive motor (58) passes through the fixed frame (51) through a bearing and is fixedly connected to the bottom end of the adjusting screw rod (54), the outer wall of the movable clamping plate (56) is fixedly connected to the clamping stabilization component (6), the adjacent sides of the fixed clamping plate (57) and the movable clamping plate (56) are both provided with an arc surface (510), and the right side of the bottom wall of the movable clamping plate (56) is provided with an offset groove (59); The clamping stabilization component (6) comprises an electric push rod (66), the electric push rod (66) is located at the top of the movable clamping plate (56), the front and rear walls of the movable clamping plate (56) are fixedly mounted with hinge seats (61), the inner walls of the two hinge seats (61) are rotatably mounted with operating arms (62), the two operating arms (62) are symmetrically arranged front and back, the top end of the operating arm (62) located at the front is rotatably mounted with the movable end of the electric push rod (66), and the top end of the operating arm (62) located at the rear is rotatably mounted with the fixed end of the electric push rod (66).

2. A concrete circular pipe culvert installation device according to claim 1, characterized in that: The workbench (1) is in the shape of a Chinese character "U" and is hollow in the middle. The top wall of the C-shaped frame (21) is hollow. The bottom ends of the plurality of lifting auxiliary ropes (24) are fixedly connected to the top walls of the four corners corresponding to the lifting seat (26). The lifting main rope (23) and the plurality of lifting auxiliary ropes (24) are all made of high-strength steel ropes. The movable ends of the plurality of retractable positioning rods (25) are fixedly connected to the top wall of the lifting seat (26). The bottom wall of the lifting seat (26) is fixedly connected to the top wall of the support assembly (5).

3. A concrete circular pipe culvert installation device according to claim 1, characterized in that: The bottom ends of the two operating arms (62) are fixedly mounted with arc-shaped clamping seats (63), the inner walls of the two arc-shaped clamping seats (63) are fixedly mounted with buffer pads (64), and the inner walls of the two buffer pads (64) are fixedly mounted with anti-slip pads (65).

4. A concrete circular pipe culvert installation device according to claim 1, characterized in that: The expansion assembly (3) comprises two slide rail brackets (31), the two slide rail brackets (31) are symmetrically arranged front to back, the adjacent sides of the two slide rail brackets (31) are fixedly connected to the outer wall of the workbench (1), the inner walls of the two slide rail brackets (31) are each installed with an electric slide rail (32), and the inner walls of a plurality of the electric slide rails (32) are each slidably installed with an electric slide seat (33).

5. A concrete circular pipe culvert installation device according to claim 4, characterized in that: The two electric slide seats (33) located in the same position are both fixedly mounted with the same sliding bracket (35); the left and right parts of the two sliding brackets (35) that are away from each other are both fixedly mounted with a supporting seat (34); the bottom walls of a plurality of the supporting seats (34) are both fixedly mounted with a supporting column (36); the adjacent sides of the two supporting columns (36) located in the same position are both fixedly mounted with a connecting frame (37); and the bottom ends of the plurality of the supporting columns (36) are all fixedly connected to the top ends of the corresponding moving components (4).

6. A concrete circular pipe culvert installation device according to claim 1, characterized in that: The moving assembly (4) comprises a plurality of mounting cylinders (41), each of the plurality of mounting cylinders (41) being fixedly connected to the bottom end of a corresponding support column (36), and the outer walls of two mounting cylinders (41) located on the same side are fixedly mounted with a same support frame (42).

7. A concrete circular pipe culvert installation device according to claim 6, characterized in that: A plurality of the mounting tubes (41) have inner walls mounted with buffer components (43), a plurality of the buffer components (43) have outer walls mounted with buffer springs (44), a plurality of the buffer components (43) have bottom ends fixedly mounted with support rods (45), and a plurality of the support rods (45) have bottom ends fixedly mounted with connecting seats (46).

8. A concrete circular pipe culvert installation device according to claim 7, characterized in that: An electric steering seat (47) is rotatably mounted on the bottom wall of a plurality of the connecting seats (46); an L-shaped frame (48) is fixedly mounted on the bottom wall of a plurality of the electric steering seats (47); a servo motor (49) is fixedly mounted on the inner wall of a plurality of the L-shaped frames (48); and a support roller (410) is fixedly mounted on the power shaft of a plurality of the servo motors (49) through a bearing penetrating the corresponding L-shaped frame (48).

Citation Information

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