A device for improving the surface roughness of bead wire

Through the combination of the grinding mechanism and the cooling mechanism, the problem of pickling damage to the coating is solved, and the surface roughness of the bead wire is improved and automatic adjustment is achieved to ensure the service life of the tire.

CN120080203BActive Publication Date: 2025-07-29SHANDONG DAYE
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510558733.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-07-29
Estimated Expiration
2045-04-30

AI Technical Summary

Technical Problem

In the prior art, when pickling and acid bathing are used to increase the surface roughness of the bead wire, it will damage the plating layer, causing the bead wire to rust and affect the service life of the tire.

Method used

The grinding mechanism and driving mechanism are adopted to grind the surface of the bead wire under the motor drive through the grinding roller. The grinding roller stroke is automatically adjusted with the annular electromagnet and the fixing mechanism, a cooling mechanism is set up for cooling, and the electric push rod adjusts the roughness.

Benefits of technology

Improve the surface roughness of bead wire, avoid plating damage, realize automatic adjustment of grinding stroke and cooling effect, adapt to different wire thicknesses, and expand the scope of application.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120080203B_ABST
    Figure CN120080203B_ABST
Patent Text Reader

Abstract

The present invention discloses a device for improving the surface roughness of bead wire, which relates to the technical field of bead wire surface processing. It includes a base, and an installation frame is fixedly connected to the upper end of the base; a grinding mechanism, the grinding mechanism includes two first mounting plates fixedly connected to the inner bottom of the installation frame. A spline shaft is rotatably connected to the side wall of one of the first mounting plates. A spline sleeve is slidably connected to the side wall of the spline shaft. One end of the spline sleeve penetrates through the side wall of the installation frame and is fixedly connected to a grinding roller. Two second mounting plates are symmetrically and fixedly connected to the inner top of the installation frame. A fixed shaft is rotatably connected to the side walls of the two second mounting plates close to each other. In the present invention, through the driving motor, the grinding roller can be driven to operate to grind the surface of the bead wire, causing a series of arc-shaped grooves to appear on the surface of the bead wire, thereby improving the roughness of the surface of the bead wire. Compared with methods such as pickling and acid bath, the surface coating of the bead wire will not be damaged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of bead wire surface processing, in particular to a device for improving the surface roughness of a bead wire. Background Art

[0002] The bead wire is a steel wire embedded in the edge of the rubber tire. During the manufacturing process, the bead wire is clamped in the tire during the vulcanization process. The bead wire has to withstand extremely complex alternating loads and impact loads during tire use, which requires the bead wire to have good adhesion to the rubber. The bead wire must not only be firmly bonded to the rubber, but also cannot separate prematurely due to aging and hardening of the rubber during use.

[0003] At present, in order to roughen the surface of the bead wire, pickling, acid bath or sand bath are usually used. Although these methods can roughen the surface of the bead wire, they will also completely destroy the entire coating on the surface of the bead wire. Therefore, it will cause the bead wire to rust after long-term use, affecting the service life of the tire.

[0004] Based on this, we propose a device for improving the surface roughness of the tire bead wire. Summary of the Invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a device for improving the surface roughness of a tire bead wire.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A device for improving the surface roughness of a bead wire comprises a base, wherein the upper end of the base is fixedly connected to a mounting frame;

[0008] The grinding mechanism comprises two first mounting plates fixedly connected to the bottom of the mounting frame, wherein one of the first mounting plates has a side wall rotatably connected to a spline shaft, the side wall of the spline shaft is slidably connected to a spline sleeve, one end of the spline sleeve passes through the side wall of the mounting frame and is fixedly connected to a grinding roller, two second mounting plates are symmetrically fixedly connected to the top of the mounting frame, the side walls of the two second mounting plates close to each other are rotatably connected to a fixed shaft, the side walls of the fixed shaft are rotatably connected to a push-pull frame, the side walls of the spline sleeve are symmetrically slidably connected to two connecting shafts, and one end of the push-pull frame is rotatably connected to the side walls of the two connecting shafts respectively;

[0009] A driving mechanism is installed on the first mounting plate. The driving mechanism includes a worm gear rotatably connected to the side wall of the first mounting plate. One end of the worm gear penetrates through the side wall of the first mounting plate and is fixedly connected to a spline shaft. A motor is fixedly connected to the inner wall of the mounting frame. The output end of the motor is fixedly connected to a sector gear. One end of the worm gear penetrates through the side wall of the first mounting plate and is fixedly connected to a first gear.

[0010] Preferably, the grinding mechanism further includes two third mounting plates symmetrically and fixedly connected to the inner top of the mounting frame. A rotating shaft is rotatably connected to the side walls of the two third mounting plates close to each other. One end of the rotating shaft penetrates through the side wall of the third mounting plate and is fixedly connected to a disc. A sliding groove is formed in the side wall of the disc. A magnetic block is slidably connected to the inner wall of the sliding groove. A limiting rod is fixedly connected to the inner wall of the sliding groove. The side wall of the limiting rod is slidably connected to the magnetic block. A first connecting rod is rotatably connected to the side wall of the magnetic block. The other end of the first connecting rod is rotatably connected to the side wall of the push-pull frame.

[0011] Preferably, a fixing mechanism is installed on the base. The fixing mechanism includes two fixing frames symmetrically and fixedly connected to the upper end of the base. Two sliding cylinders are symmetrically and fixedly connected to the side wall of the mounting frame. A conductive sliding plug is slidably connected to the inner wall of each of the two sliding cylinders. A push rod is fixedly connected to the side wall of the conductive sliding plug. One end of the push rod penetrates through the side wall of the sliding cylinder and the inner wall of the fixing frame and is fixedly connected to a fixing plate. A first spring is fixedly connected between the conductive sliding plug and the inner wall of the sliding cylinder.

[0012] Preferably, a resistance sleeve is embedded in the inner wall of one of the sliding cylinders. An annular electromagnet is fixedly connected to the inner wall of the sliding groove. A second spring is sleeved on the side wall of the limiting rod. The two ends of the second spring are respectively fixedly connected to the inner wall of the sliding groove and the side wall of the magnetic block. The resistance sleeve, the conductive sliding plug, the annular electromagnet and an external power supply are electrically connected through wires.

[0013] Preferably, a cooling mechanism is installed on the fixing frame. The cooling mechanism includes a cooling block fixedly connected to the upper ends of the two fixing frames. A liquid inlet cavity is formed in the cooling block. A plurality of liquid spraying holes are formed in the inner wall of the liquid inlet cavity. A liquid pumping cylinder is fixedly connected to the inner wall of the mounting frame. A sliding plate is hermetically and slidably connected to the inner wall of the liquid pumping cylinder. A one-way liquid inlet pipe is fixedly connected to the side wall of the liquid pumping cylinder. The liquid pumping cylinder is communicated with the liquid inlet cavity through a one-way liquid supply pipe.

[0014] Preferably, the cooling mechanism further includes a cross bar fixedly connected to the side wall of the sliding plate. One end of the cross bar penetrates through the side wall of the liquid pumping cylinder and is rotatably connected to a second connecting rod. The other end of the second connecting rod is rotatably connected to the side wall of the magnetic block.

[0015] Preferably, four vertical plates are fixedly connected to the upper end of the base, wherein the side walls of two vertical plates located on the same side that are close to each other are rotatably connected to a winding roller, the side wall of the first mounting plate is rotatably connected to a rotating rod, and the side wall of the rotating rod is fixedly connected to a second gear.

[0016] Preferably, the side wall of the rotating rod is fixedly connected to a driving wheel, one end of one of the winding rollers passes through the side wall of the vertical plate and is fixedly connected to a driven wheel, the side wall of the driven wheel is fixedly connected to multiple electric push rods, the movable ends of the multiple electric push rods are fixedly connected to an arc plate, and the driving wheel and the arc plate are connected by a synchronous belt.

[0017] The present invention has the following beneficial effects:

[0018] 1. By setting up a grinding mechanism and a driving mechanism, the driving motor can drive the grinding roller to operate, grinding the surface of the bead wire to form arc grooves, thereby increasing the roughness of the bead wire surface. Compared with pickling, acid bath and other methods, it will not damage the coating on the surface of the bead wire;

[0019] 2. By setting up an annular electromagnet and a fixing mechanism, when the bead wire is squeezed by the fixing plate at the beginning, if the diameter of the bead wire is larger, the position of the conductive slider will be closer to the mounting frame. At this time, the resistance of the resistor sleeve connected to the circuit will be smaller, and the current flowing into the annular electromagnet will be larger, and the magnetism generated by the annular electromagnet will be stronger, which will generate a stronger suction force on the magnetic block, so that the position of the magnetic block is closer to the edge of the disc, which will increase the reciprocating swing amplitude of the push-pull frame, and the reciprocating stroke of the spline sleeve will increase, thereby increasing the stroke of the grinding roller. Therefore, the entire device can automatically adjust the stroke of the grinding roller according to the thickness of the bead wire to avoid inadequate grinding of the bead wire surface;

[0020] 3. By setting up a cooling mechanism, during the grinding process, when the magnetic block rotates eccentrically, it will synchronously drive the cross bar to slide back and forth through the second connecting rod, and then drive the slide plate to slide back and forth in a sealed manner. Under the action of the slide plate, the coolant will be pumped into the pump cylinder through the one-way liquid inlet pipe, and then the coolant in the pump cylinder will be squeezed into the liquid inlet cavity through the one-way liquid supply pipe. The coolant will then be sprayed out through multiple spray holes to cool the bead wire and grinding roller, ensuring that the bead wire will not be damaged;

[0021] 4. The thicker the bead wire, the more heat will be generated on its surface during grinding. Therefore, the change in the position of the magnetic block will increase the reciprocating stroke of the slide in the pump cylinder, and then more coolant will be pumped into the liquid inlet chamber. Therefore, the entire device can automatically adjust the amount of pumped coolant according to the thickness of the bead wire, thereby achieving better cooling effect and avoiding coolant waste.

[0022] 5. By setting the electric push rod and the arc plate, when it is necessary to adjust the surface roughness of the bead wire, the electric push rod can be driven to extend and retract to drive the arc plate to move, thereby equivalently changing the diameter of the driven wheel. Therefore, the rotation speed of the winding roller can be changed. If the winding roller rotates faster during the meshing of the sector gear and the second gear, the bead wire will move a longer distance. As a result, the arc grooves ground between the bead wires will be more sparsely distributed. On the contrary, they will be more densely distributed. Therefore, the surface roughness of the bead wire can be independently adjusted according to the actual situation, and the scope of application is wider. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 FIG. is a schematic perspective view of a device for improving the surface roughness of a bead wire according to the present invention;

[0024] Figure 2 is Figure 1 a rear view schematic diagram of the structure in;

[0025] Figure 3 is Figure 1 a cross-sectional schematic diagram of the structure in;

[0026] Figure 4 is Figure 3 a side view schematic diagram of the structure in;

[0027] Figure 5 is Figure 2 an enlarged schematic diagram of the structure at A in;

[0028] Figure 6 is Figure 3 an enlarged schematic diagram of the structure at B in;

[0029] Figure 7 is Figure 3 an enlarged schematic diagram of the structure at C in;

[0030] Figure 8 is Figure 3 a connection schematic diagram of the spline sleeve and the connecting shaft in;

[0031] Figure 9 is Figure 3 a state schematic diagram of the push-pull frame and the spline sleeve when the disk rotates 90 degrees in;

[0032] Figure 10 is Figure 3 a state schematic diagram of the push-pull frame and the spline sleeve when the disk rotates 180 degrees in.

[0033] In the figure: 1, base; 2, mounting frame; 3, first mounting plate; 4, spline shaft; 5, spline sleeve; 6, grinding roller; 7, second mounting plate; 8, fixed shaft; 9, push-pull frame; 10, third mounting plate; 11, rotating shaft; 12, disc; 13, magnetic block; 14, limiting rod; 15, first connecting rod; 16, worm; 17, worm gear; 18, motor; 19, sector gear; 20, first gear; 21, fixing frame; 22, sliding cylinder; 23, conductive sliding plug; 24, push rod; 25, fixing plate; 26, first spring; 27, resistance sleeve; 28, annular electromagnet; 29, second spring; 30, cooling block; 31, liquid inlet cavity; 32, liquid spraying hole; 33, liquid pumping cylinder; 34, sliding plate; 35, one-way liquid inlet pipe; 36, one-way liquid supply pipe; 37, cross bar; 38, second connecting rod; 39, vertical plate; 40, winding roller; 41, rotating rod; 42, second gear; 43, driving wheel; 44, driven wheel; 45, electric push rod; 46, arc plate; 47, sliding groove; 48, connecting shaft. Detailed implementation manners

[0034] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the following detailed description of the specific implementation manners of the present invention will be given with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementations disclosed below.

[0035] Refer to Figure 1 - Figure 10 , a device for improving the surface roughness of bead wire, comprising a base 1, and a mounting frame 2 fixedly connected to the upper end of the base 1;

[0036] A grinding mechanism, the grinding mechanism includes two first mounting plates 3 fixedly connected to the inner bottom of the mounting frame 2. A spline shaft 4 is rotatably connected to the side wall of one of the first mounting plates 3. A spline sleeve 5 is slidably connected to the side wall of the spline shaft 4. One end of the spline sleeve 5 penetrates through the side wall of the mounting frame 2 and is fixedly connected to a grinding roller 6. Two second mounting plates 7 are symmetrically and fixedly connected to the inner top of the mounting frame 2. A fixed shaft 8 is rotatably connected to the side walls of the two second mounting plates 7 facing each other. A push-pull frame 9 is rotatably connected to the side wall of the fixed shaft 8. Two connecting shafts 48 are symmetrically and slidably connected to the side wall of the spline sleeve 5. One end of the push-pull frame 9 is respectively rotatably connected to the side walls of the two connecting shafts 48;

[0037] A driving mechanism is installed on the first mounting plate 3. The driving mechanism includes a worm 16 rotatably connected to the side wall of the first mounting plate 3. One end of the worm 16 penetrates through the side wall of the first mounting plate 3 and is fixedly connected to a spline shaft 4. The inner wall of the mounting frame 2 is fixedly connected with a motor 18. The output end of the motor 18 is fixedly connected with a sector gear 19. One end of the worm 16 penetrates through the side wall of the first mounting plate 3 and is fixedly connected with a first gear 20.

[0038] It should be noted that an annular groove is formed in the side wall of the spline sleeve 5, and the connecting shaft 48 is slidably connected to the inner wall of the annular groove to ensure that the spline sleeve 5 can rotate synchronously.

[0039] The grinding mechanism further includes two third mounting plates 10 symmetrically and fixedly connected to the inner top of the mounting frame 2. A rotating shaft 11 is rotatably connected to the side walls of the two third mounting plates 10 close to each other. One end of the rotating shaft 11 penetrates through the side wall of the third mounting plate 10 and is fixedly connected with a disc 12. A chute 47 (as shown in Figure 6 shown) is formed in the side wall of the disc 12. A magnetic block 13 is slidably connected to the inner wall of the chute 47. A limiting rod 14 is fixedly connected to the inner wall of the chute 47. The side wall of the limiting rod 14 is slidably connected to the magnetic block 13. A first connecting rod 15 is rotatably connected to the side wall of the magnetic block 13. The other end of the first connecting rod 15 is rotatably connected to the side wall of the push-pull frame 9.

[0040] Further, when the driving motor 18 rotates, it drives the sector gear 19 to rotate. When the sector gear 19 rotates to mesh with the first gear 20, it drives the first gear 20 to rotate, and then drives the worm 16 to rotate, drives the spline shaft 4 to rotate, thereby driving the spline sleeve 5 to rotate, driving the grinding roller 6 to rotate. And when the worm 16 rotates, it synchronously drives the worm gear 17 to rotate, and then drives the rotating shaft 11 to rotate, thereby driving the disc 12 to rotate, driving the magnetic block 13 to rotate eccentrically. Then the magnetic block 13 drives the push-pull frame 9 to swing back and forth through the first connecting rod 15, and then drives the spline sleeve 5 to move first in the direction close to the fixing frame 21 and then reset. Thus, the grinding roller 6 rotates and advances at the same time, grinding the surface of the bead wire, so that an arc-shaped groove is ground on the surface of the bead wire, thereby improving the roughness of the surface of the bead wire. Compared with methods such as pickling and acid bath, it will not damage the coating on the surface of the bead wire.

[0041] A fixing mechanism is installed on the base 1. The fixing mechanism includes two fixing frames 21 symmetrically and fixedly connected to the upper end of the base 1. Two sliding cylinders 22 are symmetrically and fixedly connected to the side wall of the mounting frame 2. A conductive sliding plug 23 is slidably connected to the inner walls of the two sliding cylinders 22. A push rod 24 is fixedly connected to the side wall of the conductive sliding plug 23. One end of the push rod 24 penetrates through the side wall of the sliding cylinder 22 and the inner wall of the fixing frame 21 and is fixedly connected with a fixing plate 25. A first spring 26 is fixedly connected between the conductive sliding plug 23 and the inner wall of the sliding cylinder 22.

[0042] A resistor sleeve 27 is embedded in the inner wall of one of the slides 22, an annular electromagnet 28 is fixedly connected to the inner wall of the slide groove 47, a second spring 29 is sleeved on the side wall of the limit rod 14, and the two ends of the second spring 29 are respectively fixedly connected to the inner wall of the slide groove 47 and the side wall of the magnetic block 13. The resistor sleeve 27, the conductive slide plug 23, the annular electromagnet 28 and the external power supply are electrically connected through wires.

[0043] Furthermore, when the tire bead wire is squeezed by the fixed plate 25 at the beginning, if the diameter of the tire bead wire is larger, the position of the conductive slider 23 will be closer to the mounting frame 2. At this time, the resistance of the resistor sleeve 27 connected to the circuit will be smaller, and the current passed into the annular electromagnet 28 will be larger, and the magnetism generated by the annular electromagnet 28 will be greater, which will generate a stronger suction force on the magnetic block 13, so that the position of the magnetic block 13 is closer to the edge of the disc 12, and the amplitude of the reciprocating swing of the push-pull frame 9 will increase, and the reciprocating stroke of the spline sleeve 5 will increase, thereby increasing the stroke of the grinding roller 6. Therefore, the entire device can automatically adjust the stroke of the grinding roller 6 according to the thickness of the tire bead wire to avoid inadequate grinding of the tire bead wire surface.

[0044] A cooling mechanism is installed on the fixed frame 21, and the cooling mechanism includes a cooling block 30 fixedly connected to the upper ends of the two fixed frames 21, a liquid inlet cavity 31 is provided in the cooling block 30, and a plurality of liquid spray holes 32 are provided on the inner wall of the liquid inlet cavity 31, a pump cylinder 33 is fixedly connected to the inner wall of the mounting frame 2, a slide plate 34 is sealingly and slidingly connected to the inner wall of the pump cylinder 33, a one-way liquid inlet pipe 35 is fixedly connected to the side wall of the pump cylinder 33, the other end of the one-way liquid inlet pipe 35 is communicated with an external container for storing coolant, and the one-way liquid inlet pipe 35 only allows coolant to enter the pump cylinder 33, the pump cylinder 33 is communicated with the liquid inlet cavity 31 through a one-way liquid supply pipe 36, and the one-way liquid supply pipe 36 only allows the coolant in the pump cylinder 33 to enter the liquid inlet cavity 31.

[0045] The cooling mechanism also includes a cross bar 37 fixedly connected to the side wall of the slide 34. One end of the cross bar 37 passes through the side wall of the pump cylinder 33 and is rotatably connected to a second connecting rod 38. The other end of the second connecting rod 38 is rotatably connected to the side wall of the magnetic block 13.

[0046] It should be noted that a pin is fixedly connected to the side wall of the magnetic block 13 , and one end of the first connecting rod 15 and the second connecting rod 38 are both rotatably connected to the pin.

[0047] Furthermore, during the grinding process, when the magnetic block 13 rotates eccentrically, it will synchronously drive the cross bar 37 to reciprocate and slide through the second connecting rod 38, and then drive the sliding plate 34 to reciprocate and slide in a sealed manner. Under the action of the sliding plate 34, the coolant will be pumped into the liquid pumping cylinder 33 through the one-way liquid inlet pipe 35. Then, the coolant in the liquid pumping cylinder 33 will be squeezed into the liquid inlet cavity 31 through the one-way liquid supply pipe 36. Then, the coolant will be ejected through a plurality of liquid spraying holes 32 to cool the bead wire and the grinding roller 6, ensuring that the bead wire will not be damaged.

[0048] It is worth mentioning that for thicker bead wires, more heat will be generated on their surfaces during grinding. Therefore, when the position of the magnetic block 13 changes, the reciprocating stroke of the sliding plate 34 in the liquid pumping cylinder 33 will increase, and further, more coolant will be pumped into the liquid inlet cavity 31. Therefore, the entire device can automatically adjust the amount of coolant pumped according to the thickness of the bead wire, so as to achieve a better cooling effect and also avoid waste of coolant.

[0049] Four vertical plates 39 are fixedly connected to the upper end of the base 1. Among them, the side walls of the two vertical plates 39 on the same side that are close to each other are jointly rotatably connected with a winding roller 40. The side wall of the first mounting plate 3 is rotatably connected with a rotating rod 41, and a second gear 42 is fixedly connected to the side wall of the rotating rod 41.

[0050] A driving wheel 43 is fixedly connected to the side wall of the rotating rod 41. One end of one winding roller 40 penetrates through the side wall of the vertical plate 39 and is fixedly connected with a driven wheel 44. A plurality of electric push rods 45 are fixedly connected to the side wall of the driven wheel 44, and the active ends of the plurality of electric push rods 45 are all fixedly connected with arc-shaped plates 46. The driving wheel 43 and the arc-shaped plate 46 are connected by a synchronous belt.

[0051] It should be noted that the synchronous belt has a certain elasticity. Even when the arc-shaped plate 46 is in the position closest to the driven wheel 44, the tension of the synchronous belt is sufficient to provide enough friction force to drive the driven wheel 44 to rotate by the driving wheel 43.

[0052] Furthermore, when it is necessary to adjust the surface roughness of the bead wire, the electric push rod 45 can be driven to expand and contract to drive the arc-shaped plate 46 to move, which is equivalent to changing the diameter of the driven wheel 44. Therefore, the rotation speed of the winding roller 40 can be changed. If the winding roller 40 rotates faster during the meshing of the sector gear 19 and the second gear 42, the bead wire will move a longer distance. Furthermore, the arc-shaped grooves ground between the bead wires will be more sparsely distributed. On the contrary, they will be more densely distributed. Therefore, the surface roughness of the bead wire can be independently adjusted according to the actual situation, and the applicable range is wider.

[0053] In the present invention, one end of the bead wire is passed through between the fixing frames 21, and one end thereof is fixed to the surface of one of the winding rollers 40. The fixing plate 25 presses the bead wire under the action of the first spring 26, so that the section of the bead wire in contact with the grinding roller 6 remains linear, and no matter how the bead wire is conveyed, the section of the bead wire in contact with the grinding roller 6 always remains in the same position.

[0054] Then the driving motor 18 rotates to drive the sector gear 19 to rotate. When the sector gear 19 rotates to mesh with the first gear 20, it drives the first gear 20 to rotate, and then drives the worm 16 to rotate, drives the spline shaft 4 to rotate, thereby driving the spline sleeve 5 to rotate, drives the grinding roller 6 to rotate, and the rotation of the worm 16 synchronously drives the worm wheel 17 to rotate, and then drives the rotating shaft 11 to rotate, thereby driving the disc 12 to rotate, drives the magnet 13 to rotate eccentrically. Furthermore, the magnet 13 drives the push-pull frame 9 to swing back and forth through the first connecting rod 15, and then drives the spline sleeve 5 to move first in the direction close to the fixing frame 21 and then reset, so that the grinding roller 6 rotates and advances at the same time to grind the surface of the bead wire, so that an arc-shaped groove is ground on the surface of the bead wire. When the sector gear 19 rotates to mesh with the second gear 42, it drives the second gear 42 to rotate, thereby driving the rotating rod 41 to rotate, and then drives the driving wheel 43 to rotate, drives the driven wheel 44 to rotate, and then drives the winding roller 40 to rotate by a certain angle, so that the bead wire is translated by a certain distance, and then the surface of the bead wire can be ground again. Repeating this process, arc-shaped grooves will be ground on the surface of the bead wire, thereby increasing the roughness of the surface of the bead wire.

[0055] During the grinding process, when the magnet 13 rotates eccentrically, it synchronously drives the cross bar 37 to slide back and forth through the second connecting rod 38, and then drives the slide plate 34 to slide in a reciprocating and sealed manner. Under the action of the slide plate 34, the coolant is pumped into the liquid pump cylinder 33 through the one-way liquid inlet pipe 35, and then the coolant in the liquid pump cylinder 33 is squeezed into the liquid inlet cavity 31 through the one-way liquid supply pipe 36, and then the coolant is sprayed out through a plurality of liquid spraying holes 32 to cool the bead wire and the grinding roller 6, ensuring that the bead wire will not be damaged.

[0056] When the tire bead wire is squeezed by the fixed plate 25 at the beginning, if the diameter of the tire bead wire is larger, the position of the conductive slider 23 will be closer to the mounting frame 2. At this time, the resistance of the resistor sleeve 27 connected to the circuit will be smaller, and the current passed into the annular electromagnet 28 will be larger, and the magnetism generated by the annular electromagnet 28 will be greater, which will generate a stronger suction force on the magnetic block 13, so that the position of the magnetic block 13 is closer to the edge of the disc 12, and the amplitude of the reciprocating swing of the push-pull frame 9 will increase, and the reciprocating stroke of the spline sleeve 5 will increase, thereby increasing the stroke of the grinding roller 6. Therefore, the entire device can automatically adjust the stroke of the grinding roller 6 according to the thickness of the tire bead wire to avoid inadequate grinding of the tire bead wire surface.

[0057] As for the thicker the tire bead wire, more heat will be generated on its surface during grinding. Therefore, the change in the position of the magnetic block 13 will increase the reciprocating stroke of the slide 34 in the pump cylinder 33, and then more coolant will be pumped into the liquid inlet chamber 31. Therefore, the entire device can automatically adjust the amount of pumped coolant according to the thickness of the tire bead wire, so as to achieve better cooling effect and avoid waste of coolant.

[0058] When the roughness of the tire bead wire surface needs to be adjusted, the electric push rod 45 can be driven to extend and retract, driving the arc plate 46 to move, which is equivalent to changing the diameter of the driven wheel 44, so the rotation speed of the winding roller 40 can be changed. If the winding roller 40 rotates faster during the engagement between the sector gear 19 and the second gear 42, the tire bead wire will move a longer distance, and the arc grooves ground between the tire bead wires will be distributed more sparsely, on the contrary, they will be distributed more densely. Therefore, the roughness of the tire bead wire surface can be adjusted independently according to actual conditions, and the scope of application is wider.

[0059] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A device for improving the surface roughness of bead wire, characterized in that, Including: A base (1), with a mounting frame (2) fixedly connected to the upper end of the base (1); A grinding mechanism, the grinding mechanism includes two first mounting plates (3) fixedly connected to the inner bottom of the mounting frame (2). A spline shaft (4) is rotatably connected to the side wall of one of the first mounting plates (3). A spline sleeve (5) is slidably connected to the side wall of the spline shaft (4). One end of the spline sleeve (5) penetrates through the side wall of the mounting frame (2) and is fixedly connected to a grinding roller (6). Two second mounting plates (7) are symmetrically and fixedly connected to the inner top of the mounting frame (2). A fixed shaft (8) is rotatably connected to the side walls of the two second mounting plates (7) close to each other. A push-pull frame (9) is rotatably connected to the side wall of the fixed shaft (8). Two connecting shafts (48) are symmetrically and slidably connected to the side wall of the spline sleeve (5). One end of the push-pull frame (9) is rotatably connected to the side walls of the two connecting shafts (48) respectively; A driving mechanism is installed on the first mounting plate (3). The driving mechanism includes a worm (16) rotatably connected to the side wall of the first mounting plate (3). One end of the worm (16) penetrates through the side wall of the first mounting plate (3) and is fixedly connected to the spline shaft (4). A motor (18) is fixedly connected to the inner wall of the mounting frame (2). The output end of the motor (18) is fixedly connected to a sector gear (19). One end of the worm (16) penetrates through the side wall of the first mounting plate (3) and is fixedly connected to a first gear (20); The grinding mechanism further includes two third mounting plates (10) symmetrically and fixedly connected to the inner top of the mounting frame (2). A rotating shaft (11) is rotatably connected to the side walls of the two third mounting plates (10) close to each other. One end of the rotating shaft (11) penetrates through the side wall of the third mounting plate (10) and is fixedly connected to a disc (12). A chute (47) is formed on the side wall of the disc (12). A magnetic block (13) is slidably connected to the inner wall of the chute (47). A limiting rod (14) is fixedly connected to the inner wall of the chute (47). The side wall of the limiting rod (14) is slidably connected to the magnetic block (13). A first connecting rod (15) is rotatably connected to the side wall of the magnetic block (13). The other end of the first connecting rod (15) is rotatably connected to the side wall of the push-pull frame (9).

2. The surface roughness improvement device for bead wire according to claim 1, wherein Wherein: A fixing mechanism is installed on the base (1). The fixing mechanism includes two fixing frames (21) symmetrically and fixedly connected to the upper end of the base (1). Two sliding cylinders (22) are symmetrically and fixedly connected to the side wall of the mounting frame (2). A conductive sliding plug (23) is slidably connected to the inner walls of the two sliding cylinders (22). A push rod (24) is fixedly connected to the side wall of the conductive sliding plug (23). One end of the push rod (24) penetrates through the side wall of the sliding cylinder (22) and the inner wall of the fixing frame (21) and is fixedly connected to a fixing plate (25). A first spring (26) is fixedly connected between the conductive sliding plug (23) and the inner wall of the sliding cylinder (22).

3. The surface roughness improvement device for bead wire according to claim 2, wherein Wherein: A resistance sleeve (27) is embedded in the inner wall of one of the sliding cylinders (22). An annular electromagnet (28) is fixedly connected to the inner wall of the sliding groove (47). A second spring (29) is sleeved on the side wall of the limiting rod (14). Two ends of the second spring (29) are respectively fixedly connected to the inner wall of the sliding groove (47) and the side wall of the magnetic block (13). The resistance sleeve (27), the conductive sliding plug (23), the annular electromagnet (28) and an external power supply are electrically connected by wires.

4. The surface roughness improvement device for bead wire according to claim 3, characterized in that, Wherein: A cooling mechanism is installed on the fixing frame (21). The cooling mechanism includes a cooling block (30) fixedly connected to the upper ends of two fixing frames (21). A liquid inlet cavity (31) is formed in the cooling block (30). A plurality of liquid spraying holes (32) are formed in the inner wall of the liquid inlet cavity (31). A liquid pumping cylinder (33) is fixedly connected to the inner wall of the mounting frame (2). A sliding plate (34) is hermetically and slidably connected to the inner wall of the liquid pumping cylinder (33). A one-way liquid inlet pipe (35) is fixedly connected to the side wall of the liquid pumping cylinder (33). The liquid pumping cylinder (33) is communicated with the liquid inlet cavity (31) through a one-way liquid supply pipe (36).

5. The surface roughness improvement device for bead wire according to claim 4, wherein, Wherein: The cooling mechanism further includes a cross bar (37) fixedly connected to the side wall of the sliding plate (34). One end of the cross bar (37) penetrates through the side wall of the liquid pumping cylinder (33) and is rotatably connected to a second connecting rod (38). The other end of the second connecting rod (38) is rotatably connected to the side wall of the magnetic block (13).

6. The surface roughness improvement device for bead wire according to claim 1, wherein, Wherein: Four vertical plates (39) are fixedly connected to the upper end of the base (1). Two of the vertical plates (39) located on the same side are rotatably connected to a winding roller (40) on the mutually approaching side walls. A rotating rod (41) is rotatably connected to the side wall of the first mounting plate (3). A second gear (42) is fixedly connected to the side wall of the rotating rod (41).

7. The surface roughness improvement device for bead wire according to claim 6, wherein Wherein: A driving wheel (43) is fixedly connected to the side wall of the rotating rod (41). One end of one of the winding rollers (40) penetrates through the side wall of the vertical plate (39) and is fixedly connected to a driven wheel (44). A plurality of electric push rods (45) are fixedly connected to the side wall of the driven wheel (44). The movable ends of the plurality of electric push rods (45) are all fixedly connected to an arc-shaped plate (46). The driving wheel (43) and the arc-shaped plate (46) are connected by a synchronous belt.

Citation Information

Patent Citations

  • Electric grinding multi-line cutting current inlet method and device

    CN103056730A

  • Large casting cutting machining device and machining method thereof

    CN118720242A

  • Disk-shaped substrate inner circumference polishing method

    US20080176489A1

  • Method and apparatus for grinding magnetic member and method and apparatus for treating waste fluid

    US7040969B1