Adjustable end sealing mold for precast concrete box girder
By designing prefabricated concrete box girder end sealing molds with adjustable angles, the problem that existing molds cannot adapt to box girders of different angles is solved, and more efficient and higher quality construction is achieved, reducing costs and environmental impacts.
Patent Information
- Application Number
- CN202510312102.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-06-03
AI Technical Summary
The existing end capping molds cannot adapt to box girders of different angles, resulting in poor end capping quality and increasing construction costs and difficulty.
A precast concrete box girder adjustable end sealing mold is designed, including an end sealing box and an adjustment mechanism, which consists of a first adjuster, a second adjuster and an adjustment rod, and can adjust the height and angle of the end sealing box.
The mold can adapt to box beams of different angles, reduces mold types and costs, improves construction efficiency and quality, reduces operation difficulty and material waste, and has the advantages of environmental protection and energy saving.
Smart Images

Figure CN120080408A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of construction engineering, and particularly relates to an adjustable end-sealing mold for precast concrete box girders. Background Art
[0002] Prefabricated bridge components are widely used in municipal and highway engineering. During the construction of precast box girders, an end-sealing mold is required to seal the ends of the box girders to ensure the quality of concrete pouring. In the above engineering fields, as a common precast component, the end-sealing quality of box girders is directly related to the stability and safety of the entire structure. Most of the existing end-sealing molds have a fixed angle and cannot adapt to box girders with different angles, and need to be customized according to the angle of the box girders, which increases the cost and construction difficulty. At present, precast beam molds are all of standard shapes, specifically including outer molds, inner molds, and right-angle end-head molds, which are suitable for mass production of precast beams with straight-line routes. However, for precast beams produced directly using standard precast beam molds for curved routes, not only will there be conflicts between the ends of adjacent precast beams during erection, but also there may be different degrees of non-compliance and errors in the end-sealing angles of precast beams on different longitudinal sections in the case of a large longitudinal slope of the bridge. Summary of the Invention
[0003] In view of this, the purpose of the present invention is to provide an adjustable end-sealing mold for precast concrete box girders to solve the deficiencies in the prior art.
[0004] To achieve the above purpose, the present invention is implemented through the following technical solutions:
[0005] Provide an adjustable end-sealing mold for precast concrete box girders, which includes an end-sealing box body and an adjusting mechanism. The end-sealing box body is sealed at the end of the precast concrete box girder, and the adjusting mechanism is arranged at the bottom of the end-sealing box body for adjusting the height and angle of the end-sealing box body.
[0006] As the adjustable end-sealing mold for precast concrete box girders, the adjusting mechanism includes a first adjuster, a second adjuster, and an adjusting rod. The first adjuster includes a first adjusting seat, a first screw rod, a long rod nut, and a first fixing seat. The second adjuster includes a second adjusting seat, a second screw rod, and a second fixing seat. The first adjusting seat and the second adjusting seat are fixed on the horizontal plane below the precast concrete box girder. The lower end of the first screw rod is connected to the first adjusting seat, and the upper end is threadedly connected to the long rod nut. The long rod nut is fixed to the bottom of the end-sealing box body through the first fixing seat. The lower end of the second screw rod is connected to the second adjusting seat, and the upper end is fixed to the bottom of the end-sealing box body through the second fixing seat. Both ends of the adjusting rod are rotatably connected to the upper end of the long rod nut and the upper end of the second screw rod respectively.
[0007] As described in the adjustable end-sealing mold for precast concrete box girders, the first screw rod and the second screw rod have a height difference.
[0008] As described in the adjustable end-sealing mold for precast concrete box girders, the end-sealing box body includes a main board and side boards. The main board and the side boards are both rectangular plates. The horizontal width of the main board is greater than the horizontal width of the side boards. The side boards are vertically arranged on one side edge of the main board, and the side boards are attached to the side surface of the precast concrete box girder.
[0009] The beneficial effects of the technical solution of the present invention are as follows:
[0010] 1. Strong versatility: The design of adjustable angle enables this mold to adapt to box girders with different angles, eliminating the need to manufacture separate end-sealing molds for each box girder with a different angle, reducing the types and costs of molds.
[0011] 2. Cost saving: Due to strong versatility, the manufacturing and inventory costs of molds are reduced. At the same time, the time and labor costs for replacing molds during construction are also reduced.
[0012] 3. Improvement of construction efficiency: The use of an adjustable angle end-sealing mold can quickly adjust the mold angle to adapt to different box girders, reducing the adjustment time during construction and improving the construction efficiency.
[0013] 4. Assurance of construction quality: The mold can ensure the accuracy and quality of end-sealing, avoiding construction quality problems caused by mold mismatch.
[0014] 5. Convenient operation: The design of the adjustment mechanism makes the angle adjustment of the mold more convenient and fast, eliminating the need to use complex tools and equipment and reducing the operation difficulty.
[0015] 6. Reduction of waste: The use of an adjustable angle end-sealing mold can avoid material waste caused by angle mismatch and improve the material utilization rate.
[0016] 7. Environmental protection and energy saving: Due to strong versatility, the production and waste of molds are reduced, which is more environmentally friendly and meets the requirements of sustainable development.
[0017] In summary, the use of an adjustable angle end-sealing mold can improve construction efficiency, reduce costs, ensure construction quality, and also has the advantages of environmental protection and energy saving. It is a very practical building construction mold system. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] To further illustrate the above objects, structural features and effects of the present invention, the present invention will be described in detail below with reference to the drawings.
[0019] Figure 1Schematic diagram of the overall structure of the preferred embodiment of the present invention;
[0020] Figure 2 Schematic diagram of the adjustment mechanism structure of the preferred embodiment of the present invention;
[0021] In the figure: 1. Adjustment mechanism; 11. Adjustment rod; 12. First adjuster; 13. First screw; 14. Long rod nut; 15. First fixed seat; 16. Second adjustment seat; 17. Second screw; 18. Second fixed seat; 2. Main board; 3. Side board. Detailed implementation manners
[0022] The terms "invention" and "the present invention" as used in this specification are intended in a broad sense to refer to all subject matters of this specification and any of the following patent claims. Statements containing these terms should not be construed as limiting the subject matter described herein or the meaning or scope of any of the following patent claims. In addition, this specification does not attempt to describe or limit the subject matter covered by any particular component, paragraph, statement, or claim of this application. The subject matter should be understood with reference to the entire specification, all the drawings, and any of the following claims. The present invention may have other embodiments and may be practiced or implemented in other ways. Moreover, it should be understood that the wording and terms used herein are for illustrative purposes and should not be considered limiting.
[0023] Details of the present invention will now be discussed with reference to the drawings of the present invention, which are given by way of example only. In the drawings, like features or components may be labeled with the same reference numerals.
[0024] The use of the terms "comprising", "having", and "including" and their variants herein means including the items listed hereinafter, their equivalents, and additional items. Although directions such as above, below, upward, downward, backward, bottom, top, front, and back may be referred to in the description of the drawings for convenience with reference to the drawings, these directions are not intended to be literally accepted or limit the present invention in any form. In addition, terms such as "first", "second", "third", etc. are used herein for illustrative purposes and are not intended to indicate or imply importance or significance.
[0025] See Figure 1 As shown, in the preferred embodiment, the adjustable end-sealing mold for precast concrete box girders of the present invention includes an end-sealing box body and an adjustment mechanism 1. The end-sealing box body is sealed at the end of the precast concrete box girder, and the adjustment mechanism 1 is arranged at the bottom of the end-sealing box body. The adjustment mechanism 1 is used to adjust the height and angle of the end-sealing box body.
[0026] See Figure 2As shown in the figure, the adjusting mechanism 1 includes a first adjuster, a second adjuster and an adjusting rod 11. The first adjuster includes a first adjusting seat 12, a first screw rod 13, a long rod nut 14 and a first fixing seat 15. The second adjuster includes a second adjusting seat 16, a second screw rod 17 and a second fixing seat 18. The first adjusting seat 12 and the second adjusting seat 16 are fixed on the horizontal plane below the precast concrete box girder. The lower end of the first screw rod 13 is connected to the first adjusting seat 12, and the upper end is threadedly connected to the long rod nut 14. The long rod nut 14 is fixed to the bottom of the end-sealing box body through the first fixing seat 15. The lower end of the second screw rod 17 is connected to the second adjusting seat 16, and the upper end is fixed to the bottom of the end-sealing box body through the second fixing seat 18. The two ends of the adjusting rod 11 are respectively rotatably connected to the upper ends of the long rod nut 14 and the second screw rod 17.
[0027] Furthermore, there is a height difference between the first screw rod 13 and the second screw rod 17, which facilitates achieving larger angle and height adjustments.
[0028] Continuing to refer to the figure, the end-sealing box body includes a main board 2 and side boards 3. Both the main board 2 and the side boards 3 are rectangular plates. The horizontal width of the main board 2 is greater than the horizontal width of the side boards 3. The side boards 3 are vertically arranged on one side edge of the main board 1, and the side boards 3 are attached to the side surface of the precast concrete box girder.
[0029] During use, place the adjustable angle end-sealing mold for precast box girders of the present invention at the end of the box girder, make the side boards 3 attached to the side surface of the box girder, and then rotate the long rod nut 14 to adjust the angle and height of the main board 2 so that the top of the main board 2 is attached to the top of the box girder, and the installation of the end-sealing mold can be completed. The angle and height adjustments are achieved by rotating the long rod nut 14.
[0030] The above are only the preferred embodiments of the present invention, and do not limit the implementation manners and protection scope of the present invention accordingly. For those skilled in the art, it should be realized that all equivalent replacements and obvious changes made by using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims
1. An adjustable end-sealing mold for a precast concrete box beam, characterized in that: It comprises an end-sealing box body and an adjusting mechanism. The end-sealing box body is sealed at the end of a precast concrete box beam. The adjusting mechanism is arranged at the bottom of the end-sealing box body and is used to adjust the height and angle of the end-sealing box body.
2. The adjustable end-sealing mold for precast concrete box beams according to claim 1, characterized in that: The adjusting mechanism comprises a first adjuster, a second adjuster and an adjusting rod. The first adjuster comprises a first adjusting seat, a first screw rod, a long rod nut and a first fixing seat. The second adjuster comprises a second adjusting seat, a second screw rod and a second fixing seat. The first adjusting seat and the second adjusting seat are fixed on a horizontal plane below the precast concrete box girder. The lower end of the first screw rod is connected to the first adjusting seat, and the upper end is threadedly connected to the long rod nut. The long rod nut is fixed to the bottom of the sealed box body through the first fixing seat. The lower end of the second screw rod is connected to the second adjusting seat, and the upper end is fixed to the bottom of the sealed box body through the second fixing seat. The two ends of the adjusting rod are rotatably connected to the upper end of the long rod nut and the upper end of the second screw rod respectively.
3. The adjustable end-sealing mold for precast concrete box beams as claimed in claim 2, characterized in that: The first screw and the second screw have a height difference.
4. The adjustable end-sealing mold for precast concrete box beam according to claim 1 or 2, characterized in that: The sealed end box body includes a main board and side boards, both of which are rectangular boards, the horizontal width of the main board is greater than the horizontal width of the side board, the side board is vertically arranged on one side edge of the main board, and the side board is in contact with the side of the precast concrete box beam.
Citation Information
Patent Citations
Variable-size box girder outer template device
CN108839210A
Segmental beam vertical type prefabricating formwork system and prefabricating method based on matching-free beam
CN116277417A
Adjustable cover beam mold
CN116397547A
Production and construction mold for box girder prefabricated part
CN116460957A
Oblique crossing type prefabricated box girder end formwork adjusting device and construction method
CN117341028A