Disassembly workbench based on cutting and separation of waste liquid evaporator

By designing a disassembled workbench based on a waste liquid evaporator, using the combination of frame, moving components, lifting and turning mechanism, clamping components and spacing adjustment components, the limitations of the prior art when adapting waste liquid evaporators of different diameters and shapes are solved, and the stable clamping and flexible cutting of the waste liquid evaporator is achieved, and the versatility and practicality of the workbench is improved.

CN120095765APending Publication Date: 2025-06-06ZHUZHOU HUASHENG ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202510382834.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The prior art has limitations when adapting waste liquid evaporators of different diameters and shapes, especially in that the ability to adjust the roller spacing and the distance between brackets is not sufficient to meet the special size and shape requirements of waste liquid evaporators.

Method used

A disassembly workbench based on waste liquid evaporator is designed, using a combination of frame, sewage trough, moving components, lifting and turning mechanism, clamping components and spacing adjustment components. Through the coordinated work of these components, stable clamping and flexible cutting of waste liquid evaporator is achieved.

Benefits of technology

The workbench can adapt to waste liquid evaporators of different sizes, improves the versatility and practicality of the workbench, ensures the stability and accuracy of the cutting process, and reduces the difficulty of operation and labor intensity.

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Abstract

The invention relates to the technical field of cutting equipment, and particularly discloses a disassembly workbench based on cutting and separation of a waste liquid evaporator, which comprises a rack and a dirt receiving tank, the rack is provided with a fixed end and a sliding end, and the two ends are provided with mounting racks, one end of the mounting frame is slidably connected with the rack, the other end of the mounting frame is slidably connected with the moving assembly so as to realize flexible movement in the length direction of the rack, a lifting turnover mechanism is arranged in the mounting frame, clamping assemblies slidably connected are further arranged at the two ends of the mounting frame, the distance is adjusted through a distance adjusting assembly, and the clamping assemblies can stably clamp the waste liquid evaporator through V-shaped clamping plates; the lifting assembly and the overturning assembly are matched with the lifting function of the clamping assembly, the same horizontal height of the two ends of the waste liquid evaporator in the cutting process is kept, and meanwhile the overturning assembly can drive the waste liquid evaporator to automatically rotate so as to adjust the cutting position of the waste liquid evaporator. The efficiency and safety of the waste liquid evaporator disintegration process can be effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting equipment, and in particular to a disassembly workbench based on cutting and separation of a waste liquid evaporator. Background Art

[0002] Waste liquid evaporators are widely used in chemical, pharmaceutical, food and other industries. Their main function is to remove moisture from waste liquid by heating and evaporation, so as to achieve the purpose of concentration or drying. However, during long-term use, a large amount of pollutants and corrosion products will accumulate inside the waste liquid evaporator. It may need to be dismantled for maintenance or replacement of some components due to corrosion, wear or other reasons. Traditional dismantling methods mostly use manual operations, which are not only inefficient but also pose safety hazards.

[0003] Based on the above situation, in the prior art, the patent with patent number CN201721870249.3 discloses a device for cutting and dismantling large-diameter tank bodies, including a roller bracket, a dry cutting saw for cutting the tank body to be cut, and a dry cutting saw adjustment device for adjusting the feed depth of the dry cutting saw by screwing in a thread. There are two rollers on a roller bracket, and the two rollers are respectively located on the left and right sides of the tank body to be cut, and there are two roller brackets respectively located at the front and rear parts of the tank body to be cut, which are used to support and drive the tank body to be cut to rotate. By adjusting the spacing between the two rollers on the roller bracket, it can be suitable for tank bodies of different diameters to be cut, and by adjusting the distance between the two roller brackets, the cutting position of the tank body to be cut can be adjusted. The successful development of the device has provided convenience for the cutting and dismantling work in the decommissioning project of nuclear facilities.

[0004] Although the above-mentioned tank cutting and disassembly device provides convenience for the cutting and disassembly work in the nuclear facility decommissioning project, it still has some shortcomings in actual use. Specifically, the device may have certain limitations in adapting to tanks of different diameters to be cut, especially when facing specific equipment such as waste liquid evaporators. Its ability to adjust the roller spacing and the distance between the brackets may not be sufficient to meet the special size and shape requirements of the waste liquid evaporator. Summary of the invention

[0005] In view of the technical defects existing in the background technology, the present invention proposes a disassembly workbench based on the cutting and separation of the waste liquid evaporator, which solves the above technical problems and meets the actual needs. The specific technical solution is as follows: 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein the two ends of the wood-planer working table are connected to the chassis and the two ends of the wood-planer working table are connected in a forward direction so as to prevent the damage to the equipment and the workers from getting on the road.

[0006] The clamping assembly includes a base plate slidably mounted on one end of the mounting frame, a mounting frame erected on the upper surface of the base plate, a third motor installed inside the mounting frame, a second reducer arranged above the third motor and transmission connected to the third motor, a second lead screw installed inside the mounting frame and transmission connected to the second reducer, a second threaded sleeve sleeved on the outside of the second lead screw and threadedly connected to the second lead screw, a slide plate arranged at the frame opening position of the mounting frame and slidably connected to the left and right side edges of the mounting frame, a mounting seat arranged on the outer surface of the slide plate, and a V-shaped clamp hinged inside the mounting seat.

[0007] As a further technical solution of the present invention, the moving component includes a first commutator arranged above the sewage receiving trough and connected to the middle section of the front side of the mounting frame at the sliding end of the frame, a first motor arranged below the first commutator and transmission connected to the first commutator, a second commutator respectively arranged on the left and right sides of the first commutator and connected to the mounting frame at the sliding end of the frame, a first connecting shaft for transmission connection between the first commutator and the second commutator, a moving gear is arranged below the second commutator, and the moving gear is provided with a first rotating shaft transmission connected to the second commutator.

[0008] As a further technical solution of the present invention, the mounting frame of the sliding end of the rack is provided with first sliders corresponding to the moving gear on the lower surfaces of the left and right ends thereof, and L-shaped mounting strips extending along the length direction of the rack are installed on both side edges of the moving end of the rack, and a first sliding strip capable of sliding in cooperation with the first slider is arranged in the same direction on the top of the L-shaped mounting strip, and a rack capable of meshing with the moving gear is installed on the inner side of the rack of the L-shaped mounting strip.

[0009] As a further technical solution of the present invention, the lifting assembly includes a first fixed frame arranged inside the mounting frame and connected to the mounting frame at both ends, a lifting plate arranged inside the first fixed frame, a worm reducer installed on the bottom surface of the first fixed frame, a second motor transmission-connected to the worm reducer, a lifting screw transmission-connected to the worm reducer and connected to the center position of the bottom surface of the lifting plate, and guide rods symmetrically arranged on both sides of the lifting screw and connected to the bottom surface of the lifting plate, wherein the guide rods are movably arranged inside the first fixed frame and can be raised and lowered.

[0010] As a further technical solution of the present invention, the flipping assembly includes a first mounting plate upright on the upper surface of the lifting plate, a second mounting plate symmetrically arranged at a side position of the first mounting plate and connected to the upper surface of the lifting plate, a flipping wheel correspondingly arranged between the first mounting plate and the second mounting plate and rotatably connected, a mounting box arranged on the surface of the first mounting plate away from the second mounting plate, a first driving gear arranged in the mounting box and installed at the center position of the first mounting plate, a second driving gear arranged in the mounting box and symmetrically installed on the surface of the first mounting plate at both sides above the first driving gear, a guide gear installed on the inner surface of the mounting box and symmetrically arranged on both sides below the first driving gear through the first mounting plate, and a driving chain for transmitting and connecting the first driving gear, the second driving gear and the guide gear.

[0011] As a further technical solution of the present invention, second rotating shafts are respectively arranged inside the first driving gear, the second driving gear and the guide gear, and the first mounting plate is provided with a first reducer corresponding to the position of the first driving gear on the side surface away from the first driving gear, and the first reducer is provided with a fifth motor with a transmission connection, the first driving gear is transmission-connected to the first reducer through the second rotating shaft, the second driving gear is transmission-connected to the flip wheel through the second rotating shaft, and the guide gear is rotationally connected to the first mounting plate through the second rotating shaft.

[0012] As a further technical solution of the present invention, the V-shaped clamp is provided with a hinge shaft, the middle section of the V-shaped clamp is hinged inside the mounting seat through the hinge shaft, the upper end of the V-shaped clamp is provided with a reset spring, the upper end of the V-shaped clamp is connected to the top of the skateboard through the reset spring, second sliders are installed on both side edges of the inner surface of the skateboard, and the left and right side edges of the mounting frame are provided with second sliding bars that can slide in cooperation with the second slider.

[0013] As a further technical solution of the present invention, the spacing adjustment assembly includes a fourth motor located inside one end of the mounting frame, a first lead screw with reverse threads arranged inside the mounting frame and with both ends respectively located below the clamping assembly, a first threaded sleeve correspondingly sleeved on the reverse threads of the first lead screw, a connecting plate connected to the first threaded sleeve, and the connecting plate is respectively connected to the bottom plate of the clamping assembly, and a third reducer with a transmission connection is provided at one end of the first lead screw, and the third reducer is transmission-connected to the fourth motor.

[0014] As a further technical solution of the present invention, the mounting frame is symmetrically provided with third slide bars extending along the length direction at both side edge positions of its upper surface, and the lower surface of the base plate of the clamping assembly is symmetrically provided with third sliding blocks corresponding to the position of the third slide bars and capable of cooperating in sliding.

[0015] The beneficial effects of the present invention are: Spacing adjustment components are provided inside the mounting frames at the movable and fixed ends of the frame, which can conveniently adjust the spacing between the two sets of clamping components, so that the workbench can adapt to waste liquid evaporators of different sizes, thereby improving the versatility and practicality of the workbench. The clamping component can achieve stable clamping of the waste liquid evaporator through the cooperation of the second lead screw and the V-shaped clamp plate. The lifting component and the flipping component in the lifting and flipping mechanism cooperate with each other, as well as with the lifting function of the clamping component, so that the two ends of the waste liquid evaporator can be kept at the same level during the cutting process. The flipping component can drive the waste liquid evaporator to rotate automatically and slowly, thereby improving the cutting accuracy and efficiency while reducing the difficulty of operation and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is one of the overall structural schematic diagrams of the present invention.

[0017] Figure 2 This is the second schematic diagram of the overall structure of the present invention.

[0018] Figure 3 For along Figure 2 A partial enlarged schematic diagram of the AA area in the middle.

[0019] Figure 4 This is one of the schematic diagrams of the connection relationship among the lifting and flipping mechanism, the clamping assembly, and the spacing adjustment assembly of the present invention.

[0020] Figure 5 This is the second schematic diagram of the connection relationship between the lifting and flipping mechanism, the clamping assembly, and the spacing adjustment assembly of the present invention.

[0021] Figure 6 This is the third schematic diagram of the connection relationship between the lifting and flipping mechanism, the clamping assembly, and the spacing adjustment assembly of the present invention.

[0022] Figure 7 This is the fourth schematic diagram of the connection relationship between the lifting and flipping mechanism, the clamping assembly, and the spacing adjustment assembly of the present invention.

[0023] Figure 8 This is one of the structural schematic diagrams of the lifting and flipping mechanism of the present invention.

[0024] Fig. 9 This is the second structural schematic diagram of the lifting and flipping mechanism of the present invention.

[0025] Fig.10 This is one of the schematic diagrams of the clamping assembly structure of the present invention.

[0026] Fig.11 This is the second schematic diagram of the clamping assembly structure of the present invention.

[0027] Reference numerals: 1-frame; 11-sewage trough; 12-waste liquid collection box; 13-L-shaped mounting bar; 14-rack; 15-first slide bar; 2-moving assembly; 21-first motor; 22-first commutator; 23-second commutator; 24-moving gear; 25-first connecting shaft; 26-first rotating shaft; 3-mounting frame; 31-first slider; 4-lifting and flipping mechanism; 41-lifting assembly; 411-first fixed frame; 412-lifting plate; 413-second motor; 414-turbine reducer; 415-lifting screw; 416-guide rod; 42-flip assembly; 421-first mounting plate; 422-second mounting plate; 423-mounting box; 424-fifth motor; 425-first reducer; 426-flip wheel; 427-second rotating shaft; 428-first driving gear; 429-second driving gear; 420-guide gear; 4281-driving chain; 5-clamping assembly; 51-bottom plate; 52-mounting frame; 521-second sliding bar; 522-second slider; 53-third motor; 54-second reducer; 55-second lead screw; 56-second threaded sleeve; 57-slide plate; 58-mounting seat; 59-V-type clamping plate; 591-hinged shaft; 592-reset spring; 6- spacing adjustment component; 61- fourth motor; 62- first lead screw; 63- first threaded sleeve; 64- connecting plate; 65- third reducer; 66- third slider; 67- third slide bar. DETAILED DESCRIPTION

[0028] The implementation mode of the present invention is described below in conjunction with relevant embodiments. The implementation mode of the present invention is not limited to the following embodiments, and the present invention relates to relevant necessary components in the technical field, which should be regarded as the known technology in the technical field and can be known and mastered by the technical personnel in the technical field.

[0029] like Figures 1 to 11 As shown, a disassembly workbench based on the cutting and separation of a waste liquid evaporator comprises a frame 1 and a sewage receiving trough 11 installed inside the frame 1, a fixed end and a sliding end are respectively arranged at two ends of the length direction of the frame 1, and a mounting frame 3 is respectively arranged at the fixed end and the sliding end of the frame 1, one of the mounting frames 3 is fixedly connected to the fixed end of the frame 1, and the other mounting frame 3 is slidably connected to the sliding end of the frame 1, and a moving component 2 capable of moving along the length direction of the frame 1 is installed inside the frame 1, and a lifting and flipping mechanism 4 fixedly connected is arranged inside the mounting frames 3 installed at two ends of the length direction of the frame 1, and the lifting and flipping mechanism 4 comprises a lifting component 41 fixedly connected to the mounting frame 3 and a flipping component 42 installed on the top of the lifting component 41, and clamping components 5 slidably connected to the mounting frame 3 are symmetrically arranged at two ends of the length direction of the mounting frame 3, and a spacing adjustment component 6 respectively connected to two groups of clamping components 5 is arranged inside the mounting frame 3; The clamping assembly 5 includes a base plate 51 slidably mounted on one end of the mounting frame 3, a mounting frame 52 erected on the upper surface of the base plate 51, a third motor 53 mounted inside the mounting frame 52, a second reducer 54 arranged above the third motor 53 and transmission connected to the third motor 53, a second lead screw 55 installed inside the mounting frame 52 and transmission connected to the second reducer 54, a second threaded sleeve 56 sleeved on the outside of the second lead screw 55 and threadedly connected to the second lead screw 55, a slide plate 57 arranged at the frame opening position of the mounting frame 52 and slidably connected to the left and right side edges of the mounting frame 52, a mounting seat 58 arranged on the outer surface of the slide plate 57, and a V-shaped clamp plate 59 hinged inside the mounting seat 58.

[0030] In the process of clamping the waste liquid evaporator of the present invention, the waste liquid evaporator is firstly hoisted to the top of the working area of ​​the workbench by the hoisting equipment, and the moving component 2 drives the mounting frame 3 at the sliding end to move along the length direction of the frame 1, so that the clamping component 5 reaches the target cutting position of the waste liquid evaporator. The spacing adjustment component 6 synchronously adjusts the spacing between the two groups of clamping components 5 through the first screw 62 with reverse threads. At the same time, the second screw 55 in the clamping component 5 drives the V-shaped clamping plate 59 to rise and fall, and cooperates with the reset spring 592 to clamp the waste liquid evaporator. The lifting components 41 at both ends of the frame 1 drive the lifting through the turbine reducer 414. The screw 415 is lowered to adjust the height of the flip assembly 42 so that the two ends of the evaporator are in the same horizontal plane, which facilitates the cutting and disassembly work. The flip assembly 42 drives the flip wheel 426 to rotate the waste liquid evaporator by driving the gear chain system inside it, so that the waste liquid evaporator rotates to the next area that needs to be cut. There is no need to manually adjust the workpiece angle, thereby increasing the practicality of the equipment. After the cutting is completed, the clamping assembly 5 at the moving end of the frame 1 is released, and the moving assembly 2 drives the sliding end to move, and then moves forward again to clamp the suspended section of the waste liquid evaporator, and the sewage tank 11 synchronously collects the waste liquid and debris generated by the cutting.

[0031] In addition, a waste liquid collection box 12 is provided on the outside of the movable end of the frame 1 at the sewage receiving trough 11. During the cutting process of the waste liquid evaporator, the waste liquid collection box 12 is connected to the sewage receiving trough 11. A filter screen is provided in the sewage receiving trough 11. A float valve is provided in the waste liquid collection box 12 for closing the box body after the liquid flows back into the box body. The waste recovery box is mainly used for cooling the liquid, spraying and atomizing the liquid and recovering the liquid remaining in the tank during the dismantling process. During the dismantling process, the waste liquid generated first flows through the sewage receiving trough 11, and then flows to the waste liquid collection box 12 through the pipeline. The residue and iron filings intercepted by the filter screen in the sewage receiving trough 11 are manually transferred to the centralized waste disposal box.

[0032] The two ends of the frame 1 of the present invention in the length direction are respectively provided with a fixed end and a sliding end, and the mounting frame 3 at the sliding end can be moved along the length direction of the frame 1 by the moving component 2, and the moving component 2 can drive the mounting frame 3 at the moving end of the frame 1 and the lifting and flipping mechanism 4 and the clamping component 5 thereon to move, thereby clamping the waste liquid evaporator at different positions, and at the same time, the workbench can adapt to waste liquid evaporators of different lengths, thereby improving the flexibility and application range of the workbench. The mounting frame 3 at the movable end and the fixed end of the frame 1 of the present invention is provided with a spacing adjustment component 6, which can conveniently adjust the spacing between the two groups of clamping components 5, so that the workbench can adapt to waste liquid evaporators of different sizes, thereby improving the versatility and practicality of the workbench. The clamping component 5 can achieve stable clamping of the waste liquid evaporator through the cooperation of the second screw 55 and the V-shaped clamping plate 59, ensuring that the waste liquid evaporator will not shake or move during the cutting process, thereby improving the cutting accuracy and safety.

[0033] The lifting component 41 of the present invention can drive the flip component 42 and the flip wheel 426 to rise and fall through the lifting screw 415, and cooperate with the lifting function of the clamping component 5 to keep the two ends of the waste liquid evaporator at the same level during the cutting process, which not only improves the cutting accuracy, but also makes the cutting process more stable and controllable. The flip component 42 can drive the waste liquid evaporator to rotate automatically to adjust the cutting position of the waste liquid evaporator, thereby cooperating with the cutting process of the cutting robot or the cutting worker, thereby improving the cutting efficiency and reducing the operating difficulty and labor intensity.

[0034] As one of the preferred embodiments of the present invention, Figures 1 to 7 As shown, the moving component 2 includes a first commutator 22 arranged above the sewage receiving trough 11 and connected to the middle section of the front side of the mounting frame 3 at the sliding end of the frame 1, a first motor 21 arranged below the first commutator 22 and transmission connected to the first commutator 22, a second commutator 23 respectively arranged on the left and right sides of the first commutator 22 and connected to the mounting frame 3 at the sliding end of the frame 1, a first connecting shaft 25 for transmission connection between the first commutator 22 and the second commutator 23, a moving gear 24 is arranged below the second commutator 23, and the moving gear 24 is provided with a first rotating shaft 26 transmission connected to the second commutator 23.

[0035] Furthermore, in the above structure, the mounting frame 3 at the sliding end of the frame 1 is provided with first sliders 31 corresponding to the moving gear 24 on its left and right lower surfaces, and L-shaped mounting strips 13 extending along the length direction of the frame 1 are installed on both sides of the moving end of the frame 1, and a first slide bar 15 capable of sliding with the first slider 31 is arranged in the same direction on the top of the L-shaped mounting strip 13, and a rack 14 capable of meshing with the moving gear 24 is installed on the inner side of the frame 1 of the L-shaped mounting strip 13.

[0036] The main function of the moving component 2 is to drive the mounting frame 3 at the sliding end of the frame 1 and the lifting and flipping mechanism 4, the clamping component 5 and other components thereon to move along the length direction of the frame 1, thereby ensuring that the workbench can flexibly adapt to waste liquid evaporators of different lengths and keep the waste liquid evaporator stable during the cutting process.

[0037] When the moving component 2 is working, when the first motor 21 is started, power is transmitted to the first commutator 22, and the first commutator 22 is transmission-connected with the second commutators 23 on the left and right sides through the first connecting shaft 25, so that the power received by the first commutator 22 can be transmitted to the second commutator 23, and a moving gear 24 is arranged under the second commutator 23, and the moving gear 24 is transmission-connected with the second commutator 23 through the first rotating shaft 26. Therefore, when the second commutator 23 receives power, it will drive the moving gear 24 to rotate.

[0038] The mounting frame 3 at the sliding end of the frame 1 is provided with first sliders 31 corresponding to the moving gear 24 on the lower surfaces of the left and right ends. The first sliders 31 not only play a supporting role, but also ensure the stability of the mounting frame 3 during movement. L-shaped mounting bars 13 extending along the length direction of the frame 1 are installed on both sides of the moving end of the frame 1, and a first slide bar 15 that can slide with the first slider 31 is arranged in the same direction on the top of the L-shaped mounting bar 13, so that the mounting frame 3 can slide smoothly under the guidance of the L-shaped mounting bar 13. At the same time, the L-shaped mounting bar 13 is also provided with a rack 14 that can mesh with the moving gear 24 at the inner side of the frame 1. When the moving gear 24 rotates, it meshes with the rack 14, thereby pushing the mounting frame 3 and the components thereon to move along the length direction of the frame 1.

[0039] As one of the preferred embodiments of the present invention, Figures 4 to 9 As shown, the lifting assembly 41 includes a first fixed frame 411 which is arranged inside the mounting frame 3 and connected to the mounting frame 3 at both ends, a lifting plate 412 which is arranged inside the first fixed frame 411, a worm reducer 414 installed on the bottom surface of the first fixed frame 411, a second motor 413 which is transmission-connected to the worm reducer 414, a lifting screw 415 which is transmission-connected to the worm reducer 414 and connected to the center position of the bottom surface of the lifting plate 412, and guide rods 416 which are symmetrically arranged on both sides of the lifting screw 415 and connected to the bottom surface of the lifting plate 412, and the guide rods 416 are movably arranged inside the first fixed frame 411 so as to be liftable.

[0040] In the above structure, the lifting plate 412 is used to install the flip assembly 42. The lifting plate 412 moves up and down with the operation of the lifting assembly 41. The second motor 413 drives the turbine reducer 414 to work. The turbine reducer 414 converts the high-speed and low-torque output of the second motor 413 into a low-speed and high-torque output, thereby meeting the torque requirements of the lifting screw 415. The lifting screw 415 is connected to the turbine reducer 414 in a transmission manner. When the turbine reducer 414 outputs torque, the lifting screw 415 is lifted and lowered, thereby driving the lifting plate 412 to lift and lower. The guide rods 416 are symmetrically arranged on both sides of the lifting screw 415, connected to the bottom surface of the lifting plate 412, and can be lifted and lowered and movably penetrated inside the first fixed frame 411. The main function of the guide rods 416 is to ensure the stability of the lifting plate 412 during the lifting process and prevent it from tilting or offsetting.

[0041] When the lifting assembly 41 is working, the second motor 413 drives the worm reducer 414 to operate, and the torque output by the worm reducer 414 is transmitted to the lifting screw 415. The center of the worm wheel inside the worm reducer 414 is an internal thread structure, which is equivalent to the nut of the lifting screw 415 and matches the lifting screw 415. When the worm wheel inside the worm reducer 414 rotates, it drives the lifting screw 415 to move up and down. As the lifting screw 415 moves up and down, the lifting plate 412 will move up and down under the drive of the lifting screw 415. At the same time, the guide rod 416 will slide along the inside of the first fixed frame 411 to ensure the stability of the lifting plate 412 during the lifting process. Since the flip assembly 42 is installed on the lifting plate 412, when the lifting plate 412 moves up and down, the flip assembly 42 will also move up and down accordingly.

[0042] As one of the preferred embodiments of the present invention, Figures 4 to 9 As shown, the flip assembly 42 includes a first mounting plate 421 erected on the upper surface of the lifting plate 412, a second mounting plate 422 symmetrically arranged at a side position of the first mounting plate 421 and connected to the upper surface of the lifting plate 412, a flip wheel 426 correspondingly arranged between the first mounting plate 421 and the second mounting plate 422 and rotatably connected, a mounting box 423 arranged on the surface of the first mounting plate 421 away from the second mounting plate 422, a first driving gear 428 arranged in the mounting box 423 and installed at the center position of the first mounting plate 421, a second driving gear 429 arranged in the mounting box 423 and symmetrically installed on the surface of the first mounting plate 421 at both sides above the first driving gear 428, a guide gear 420 installed on the inner surface of the mounting box 423 and symmetrically arranged on both sides below the first driving gear 428 through the first mounting plate 421, and a driving chain 4281 for transmitting and connecting the first driving gear 428, the second driving gear 429 and the guide gear 420.

[0043] Furthermore, in the above structure, the first driving gear 428, the second driving gear 429 and the guide gear 420 are respectively provided with a second rotating shaft 427, and the first mounting plate 421 is provided with a first reducer 425 corresponding to the position of the first driving gear 428 on the side surface away from the first driving gear 428, and the first reducer 425 is provided with a fifth motor 424 with a transmission connection, the first driving gear 428 is transmission-connected to the first reducer 425 through the second rotating shaft 427, the second driving gear 429 is transmission-connected to the flip wheel 426 through the second rotating shaft 427, and the guide gear 420 is rotationally connected to the first mounting plate 421 through the second rotating shaft 427.

[0044] The main function of the flip assembly 42 is to provide stable and controllable rotational power during the cutting process of the waste liquid evaporator, so that the waste liquid evaporator can rotate slowly and evenly, which helps the cutting robot or cutting worker to cut more accurately along the predetermined trajectory, or directly rotate the waste liquid evaporator to the next area that needs to be cut, thereby improving the cutting accuracy and efficiency, and reducing the difficulty of operation and labor intensity.

[0045] The first mounting plate 421 is erected on the upper surface of the lifting plate 412, and the second mounting plate 422 is symmetrically arranged on one side of the first mounting plate 421 and connected to the upper surface of the lifting plate 412, together providing an installation space for the flip wheel 426, and the flip wheel 426 is correspondingly arranged between the first mounting plate 421 and the second mounting plate 422, and is rotatably connected to support and drive the waste liquid evaporator to rotate, and the mounting box 423 is arranged on a side surface of the first mounting plate 421 away from the second mounting plate 422, and contains a driving gear, a guide gear 420, and a driving chain 4281 transmission component, the first driving gear 428, the second driving gear 429, and the guide gear 420 are respectively installed in the mounting box 423 through the second rotating shaft 427, and are mutually connected through the driving chain 4281 to form a transmission chain, the first reducer 425 is connected to the first driving gear 428 through the second rotating shaft 427, and the fifth motor 424 is connected to the first reducer 425 to provide a power source.

[0046] During the operation of the flipping assembly 42, the power generated by the fifth motor 424 is decelerated and torque-increased by the first reducer 425, and then transmitted to the first driving gear 428. After receiving the power, the first driving gear 428 starts to rotate, and drives the second driving gear 429 and the guide gear 420 to rotate synchronously through the driving chain 4281. Since the second driving gear 429 is connected to the flipping wheel 426 through the second rotating shaft 427, when the second driving gear 429 rotates, the flipping wheel 426 will also rotate accordingly. After the waste liquid evaporator is stably clamped by the clamping assembly 5, its two ends are respectively in contact with the flipping wheels 426 on the moving end and the fixed end of the frame 1. When the flipping wheel 426 rotates, the waste liquid evaporator will rotate driven by the flipping wheel 426.

[0047] The operation of the flip assembly 42 needs to be closely coordinated with the lifting assembly 41 and the clamping assembly 5. The lifting assembly 41 is responsible for adjusting the height of the flip assembly 42 to accommodate waste liquid evaporators of different sizes, while the clamping assembly 5 is responsible for stably clamping the waste liquid evaporator to ensure that it does not shake or fall off during rotation.

[0048] As one of the preferred embodiments of the present invention, Figures 4 to 7 , Fig.10 , Fig.11 As shown, the V-shaped clamp 59 is provided with a hinge shaft 591, and the middle section of the V-shaped clamp 59 is hinged inside the mounting seat 58 through the hinge shaft 591. The upper end of the V-shaped clamp 59 is provided with a reset spring 592, and the upper end of the V-shaped clamp 59 is connected to the top of the slide plate 57 through the reset spring 592. The second sliders 522 are installed on the two side edges of the inner surface of the slide plate 57, and the left and right side edges of the mounting frame 52 are provided with second sliding bars 521 that can slide in cooperation with the second slider 522.

[0049] The clamping assembly 5 is mainly used to stably clamp the two ends of the waste liquid evaporator during the cutting and separation process of the waste liquid evaporator to ensure its stability and safety during the cutting process. By adjusting the spacing and clamping force of the clamping assembly 5, it can adapt to waste liquid evaporators of different sizes and weights, improving the versatility and practicality of the workbench.

[0050] The base plate 51 is slidably installed at one end of the mounting frame 3 to provide stable support for the entire clamping assembly 5. The mounting frame 52 is erected on the upper surface of the base plate 51, and the driving and transmission components are installed inside. The third motor 53 drives the second lead screw 55 to rotate after being decelerated by the second reducer 54. The second lead screw 55 is threadedly connected with the second threaded sleeve 56. When the second lead screw 55 rotates, the second threaded sleeve 56 will move up and down along the axial direction of the second lead screw 55. The slide plate 57 is slidably connected to the left and right side edges of the mounting frame 52. The cooperation between the second slider 522 and the second sliding bar 521 ensures the stable sliding of the slide plate 57. The mounting seat 58 is set on the outer surface of the slide plate 57. The V-shaped clamp plate 59 is hinged inside the mounting seat 58 and rotates through the hinge shaft 591. The reset spring 592 is connected between the upper end of the V-shaped clamp plate 59 and the top of the slide plate 57 to provide a reset force for the V-shaped clamp plate 59.

[0051] When the waste liquid evaporator needs to be clamped, the two ends of the waste liquid evaporator are respectively located between the two groups of clamping assemblies 5 on the mounting frame 3 at the movable end and the fixed end of the frame 1, and the V-shaped clamps 59 of the two groups of clamping assemblies 5 on the same mounting frame 3 are arranged relative to each other. Then, the power generated by the third motor 53 is decelerated by the second reducer 54 to drive the second lead screw 55 to rotate. Since the second lead screw 55 is threadedly connected with the second threaded sleeve 56, when the second lead screw 55 rotates, the second threaded sleeve 56 will move along the axial direction of the second lead screw 55. The movement of the second threaded sleeve 56 drives the slide plate 57 to slide at the frame mouth position of the mounting frame 52, thereby driving the mounting seat 58 and the V-shaped clamp 59 to move, so that the V-shaped clamp 59 corresponds to the position of the waste liquid evaporator.

[0052] Then, the spacing between the two groups of clamping assemblies 5 on the same mounting frame 3 is adjusted through the spacing adjustment assembly 6. When the V-shaped clamp 59 contacts the waste liquid evaporator, the reaction force of the waste liquid evaporator will cause the V-shaped clamp 59 to rotate around the hinge shaft 591, while compressing the reset spring 592. As the V-shaped clamp 59 rotates, its clamping force gradually increases until the waste liquid evaporator is stably clamped. Then, the lifting assembly 41 pushes the flipping assembly 42 to rise, so that the flipping wheel 426 of the flipping assembly 42 is supported under the waste liquid evaporator, and then the lifting and flipping mechanism 4 and the clamping assembly 5 on the movable end and the fixed end of the frame 1 are lifted and coordinated together, so that the two ends of the waste liquid evaporator are at the same level.

[0053] When the clamping needs to be released, the third motor 53 only needs to be started in reverse to make the second screw 55 rotate in the opposite direction, thereby driving the second threaded sleeve 56, the slide plate 57, and the mounting seat 58 to move in the opposite direction. The return spring 592 pushes the V-shaped clamp 59 to rotate around the hinge shaft 591 during the process of restoring the deformation, thereby releasing the waste liquid evaporator.

[0054] As one of the preferred embodiments of the present invention, Figures 4 to 7 , Fig.10 , Fig.11 As shown, the spacing adjustment component 6 includes a fourth motor 61 located inside one end of the mounting frame 3, a first lead screw 62 with reverse threads arranged inside the mounting frame 3 and with both ends respectively located below the clamping assembly 5, a first threaded sleeve 63 correspondingly sleeved on the reverse threads of the first lead screw 62, a connecting plate 64 connected to the first threaded sleeve 63, and the connecting plate 64 are respectively connected to the bottom plate 51 of the clamping assembly 5, and one end of the first lead screw 62 is provided with a third reducer 65 with transmission connection, and the third reducer 65 is transmission connected to the fourth motor 61.

[0055] Furthermore, in the above structure, the mounting frame 3 is symmetrically provided with third slide bars 67 extending along the length direction at both side edge positions of its upper surface, and the lower surface of the base plate 51 of the clamping assembly 5 is symmetrically provided with third sliders 66 corresponding to the position of the third slide bar 67 and capable of sliding in cooperation therewith.

[0056] The spacing adjustment component 6 drives the first screw 62 to rotate through the fourth motor 61, and utilizes the cooperation of the reverse thread of the first screw 62 and the first threaded sleeve 63, as well as the guiding effect of the connecting plate 64, the third slide bar 67 and the third slider 66 to adjust the spacing between the two groups of clamping components 5 on the same mounting frame 3.

[0057] The first lead screw 62 has a reverse thread, so that the two first threaded sleeves 63 sleeved thereon can move in relative or opposite directions along the axial direction of the first lead screw 62 under the drive of the fourth motor 61. The third reducer 65 is connected between the fourth motor 61 and the first lead screw 62 to reduce speed and increase torque, thereby ensuring that the fourth motor 61 can drive the first lead screw 62 to rotate smoothly and efficiently.

[0058] When it is necessary to adjust the spacing between the two groups of clamping assemblies 5, first start the fourth motor 61. After the fourth motor 61 is decelerated and torque-increased by the third reducer 65, it drives the first lead screw 62 to rotate. Since the first lead screw 62 has a reverse thread, when the first lead screw 62 rotates, the two first threaded sleeves 63 sleeved thereon will move in relative or opposite directions according to the direction of the thread. As the first threaded sleeve 63 moves, the connecting plate 64 connected thereto will also move accordingly. Since the connecting plate 64 is correspondingly connected to the bottom plate 51 of the clamping assembly 5, the movement of the connecting plate 64 will drive the clamping assembly 5 to slide on the mounting frame 3. On the two side edges of the upper surface of the mounting frame 3, third slide bars 67 extending along the length direction are symmetrically arranged. The lower surface of the bottom plate 51 of the clamping assembly 5 is symmetrically provided with third sliders 66 corresponding to the position of the third slide bars 67 and capable of cooperating in sliding, thereby ensuring the stability and accuracy of the clamping assembly 5 during movement.

[0059] Through the above steps, the distance between the two groups of clamping components 5 can be adjusted as needed. When a smaller waste liquid evaporator needs to be clamped, the two groups of clamping components 5 will move toward each other to reduce the distance; when a larger waste liquid evaporator needs to be clamped, the two groups of clamping components 5 will move away from each other to increase the distance.

[0060] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A disassembly workbench based on cutting and separating a waste liquid evaporator, comprising a frame (1) and a sewage receiving tank (11) installed inside the frame (1), characterized in that: The frame (1) is provided with a fixed end and a sliding end at both ends in the length direction, respectively; the fixed end and the sliding end of the frame (1) are provided with mounting frames (3), one mounting frame (3) is fixedly connected to the fixed end of the frame (1), and the other mounting frame (3) is slidably connected to the sliding end of the frame (1); a moving component (2) capable of moving along the length direction of the frame (1) is installed inside the frame (1); the mounting frames (3) installed at both ends in the length direction of the frame (1) are provided with a fixedly connected lifting and flipping mechanism (4) inside; the lifting and flipping mechanism (4) comprises a lifting component (41) fixedly connected to the mounting frame (3) and a flipping component (42) installed on the top of the lifting component (41); the two ends in the length direction of the mounting frame (3) are symmetrically provided with clamping components (5) slidably connected to the mounting frame (3); and the mounting frame (3) is provided with a spacing adjustment component (6) connected to two groups of clamping components (5) respectively inside; The clamping assembly (5) comprises a base plate (51) slidably mounted on one end of the mounting frame (3), a mounting frame (52) vertically mounted on the upper surface of the base plate (51), a third motor (53) mounted inside the mounting frame (52), a second reducer (54) arranged above the third motor (53) and transmission-connected to the third motor (53), a second lead screw (55) mounted inside the mounting frame (52) and transmission-connected to the second reducer (54), a second threaded sleeve (56) sleeved on the outside of the second lead screw (55) and threadedly connected to the second lead screw (55), a slide plate (57) arranged at a frame opening of the mounting frame (52) and slidably connected to left and right side edges of the mounting frame (52), a mounting seat (58) arranged on the outer surface of the slide plate (57), and a V-shaped clamp plate (59) hinged inside the mounting seat (58).

2. A dismantling workbench based on cutting and separation of waste liquid evaporator according to claim 1, characterized in that: The moving assembly (2) comprises a first commutator (22) arranged above the sewage receiving trough (11) and connected to the middle section of the front side of the mounting frame (3) at the sliding end of the frame (1), a first motor (21) arranged below the first commutator (22) and connected to the first commutator (22) in a transmission connection, a second commutator (23) arranged on the left and right sides of the first commutator (22) and connected to the mounting frame (3) at the sliding end of the frame (1), and a first connecting shaft (25) for connecting the first commutator (22) and the second commutator (23) in a transmission connection, and a moving gear (24) is arranged below the second commutator (23), and the moving gear (24) is provided with a first rotating shaft (26) connected to the second commutator (23) in a transmission connection.

3. A disassembly workbench based on cutting and separation of waste liquid evaporator according to claim 2, characterized in that: The mounting frame (3) at the sliding end of the frame (1) is provided with first sliding blocks (31) corresponding to the moving gear (24) on the lower surfaces of the left and right ends thereof; L-shaped mounting strips (13) extending along the length direction of the frame (1) are installed on both sides of the moving end of the frame (1); a first sliding strip (15) capable of sliding in cooperation with the first sliding block (31) is arranged at the top of the L-shaped mounting strip (13) in the same direction; and a rack (14) capable of meshing with the moving gear (24) is installed on the inner side of the frame (1) of the L-shaped mounting strip (13).

4. A dismantling workbench based on cutting and separation of waste liquid evaporator according to claim 1, characterized in that: The lifting assembly (41) comprises a first fixed frame (411) arranged inside the mounting frame (3) and connected to the mounting frame (3) at both ends, a lifting plate (412) arranged inside the first fixed frame (411), a turbine reducer (414) installed on the bottom surface of the first fixed frame (411), a second motor (413) drivingly connected to the turbine reducer (414), a lifting screw (415) drivingly connected to the turbine reducer (414) and connected to the center position of the bottom surface of the lifting plate (412), and guide rods (416) symmetrically arranged on both sides of the lifting screw (415) and connected to the bottom surface of the lifting plate (412), wherein the guide rods (416) are movably arranged inside the first fixed frame (411) and can be lifted and lowered.

5. A disassembly workbench based on cutting and separation of waste liquid evaporator according to claim 4, characterized in that: The flip assembly (42) comprises a first mounting plate (421) vertically arranged on the upper surface of the lifting plate (412), a second mounting plate (422) symmetrically arranged at a side of the first mounting plate (421) and connected to the upper surface of the lifting plate (412), a flip wheel (426) correspondingly arranged between the first mounting plate (421) and the second mounting plate (422) and rotatably connected, a mounting box (423) arranged on a side of the first mounting plate (421) away from the second mounting plate (422), and a rotating wheel (426) arranged in the mounting box (423) and mounted on the first mounting plate (421). 1) a first driving gear (428) at a central position, a second driving gear (429) arranged in a mounting box (423) and symmetrically mounted on the surface of a first mounting plate (421) at both sides above the first driving gear (428), a guide gear (420) mounted on the inner surface of the mounting box (423) and symmetrically arranged on both sides below the first driving gear (428) through the first mounting plate (421), and a driving chain (4281) for transmission connection between the first driving gear (428), the second driving gear (429) and the guide gear (420).

6. A disassembly workbench based on cutting and separating of waste liquid evaporator according to claim 5, characterized in that: The first driving gear (428), the second driving gear (429) and the guide gear (420) are respectively provided with a second rotating shaft (427) corresponding to the inside thereof; the first mounting plate (421) is provided with a first reducer (425) corresponding to the position of the first driving gear (428) on a surface of a side away from the first driving gear (428); the first reducer (425) is provided with a fifth motor (424) in transmission connection; the first driving gear (428) is transmission connected to the first reducer (425) via the second rotating shaft (427); the second driving gear (429) is transmission connected to the flip wheel (426) via the second rotating shaft (427); and the guide gear (420) is rotationally connected to the first mounting plate (421) via the second rotating shaft (427).

7. A disassembly workbench based on cutting and separation of waste liquid evaporator according to claim 1, characterized in that: The V-shaped clamp (59) is provided with a hinge shaft (591), and the middle section of the V-shaped clamp (59) is hinged inside the mounting seat (58) through the hinge shaft (591). The upper end of the V-shaped clamp (59) is provided with a return spring (592), and the upper end of the V-shaped clamp (59) is connected to the top of the slide plate (57) through the return spring (592). Second sliding blocks (522) are installed on the two side edges of the inner surface of the slide plate (57), and the left and right side edges of the mounting frame (52) are provided with second sliding bars (521) that can slide in cooperation with the second sliding blocks (522).

8. A disassembly workbench based on cutting and separating of waste liquid evaporator according to claim 1, characterized in that: The spacing adjustment assembly (6) comprises a fourth motor (61) located inside one end of the mounting frame (3), a first lead screw (62) having reverse threads and arranged inside the mounting frame (3) with both ends respectively located below the clamping assembly (5), a first threaded sleeve (63) correspondingly sleeved on the reverse threads of the first lead screw (62), a connecting plate (64) connected to the first threaded sleeve (63), and the connecting plate (64) is respectively connected to the bottom plate (51) of the clamping assembly (5), and one end of the first lead screw (62) is provided with a third reducer (65) in transmission connection, and the third reducer (65) is in transmission connection with the fourth motor (61).

9. A disassembly workbench based on cutting and separating of waste liquid evaporator according to claim 8, characterized in that: The mounting frame (3) is symmetrically provided with third slide bars (67) extending in the length direction at both side edge positions of its upper surface, and the lower surface of the bottom plate (51) of the clamping assembly (5) is symmetrically provided with third sliding blocks (66) corresponding to the position of the third slide bars (67) and capable of sliding in cooperation therewith.

Citation Information

Patent Citations

  • A device that is used for body cutting of major diameter jar to disintegrate

    CN207997026U