Galvanizing device and galvanizing process for processing ultrahigh anti-corrosion steel wire

Abstract

The invention discloses a galvanization device and galvanization process for ultrahigh anti-corrosion steel wire machining, and relates to the field of steel wire galvanization, the galvanization device comprises a main body plate with supporting pads symmetrically arranged at the bottom, and the top of the main body plate is sequentially provided with a galvanization bin, a galvanization assisting bin and a cleaning bin which are used for storing zinc liquid, a galvanization assisting agent and clear water respectively; a heating bottom plate is arranged at the bottom of the galvanizing bin and used for heating molten zinc and keeping the molten zinc in a proper temperature range, replacement openings are symmetrically formed in the two sides of the main body plate and used for replacing the molten zinc and clear water, and the moving unit is used for driving a clamped steel wire to enter the galvanizing bin, the galvanizing assisting bin and the cleaning bin; the post-treatment unit is used for scraping redundant zinc liquid and solidified zinc slag on the surface of the galvanized steel wire; and the cleaning unit is used for removing dust and oil stains attached to the steel wire before galvanizing, the moving unit can control the steel wire to enter the cleaning bin to remove the stains, and then the steel wire enters the galvanizing bin to achieve galvanizing.

Description

Technical Field

[0001] The invention relates to the technical field of steel wire galvanizing, and in particular to a galvanizing device and a galvanizing process for processing ultra-high corrosion-resistant steel wire. Background Art

[0002] Galvanizing steel wire is a key technical means to improve the corrosion resistance of steel wire. Through a specific galvanizing device, the steel wire is fully in contact with the molten zinc liquid, so that the zinc layer is evenly and firmly attached to the surface of the steel wire. After galvanizing, the steel wire forms a dense protective layer, which effectively isolates the external corrosive medium, significantly enhances the corrosion resistance and oxidation resistance, and greatly prolongs the service life. This kind of galvanized steel wire plays an important role in many fields such as construction, bridges, communications, and automobile manufacturing, providing reliable support and guarantee for various projects and products.

[0003] During the galvanizing process, after the steel wire is drawn out of the zinc liquid, there will be excess zinc liquid and solidified zinc slag on the surface of the steel wire, making the surface of the steel wire rough and uneven, affecting the appearance quality. Summary of the invention

[0004] In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve the technical problems is as follows: a galvanizing device and a galvanizing process for processing ultra-high corrosion-resistant steel wires according to the present invention include a main body plate with support pads symmetrically arranged at the bottom, a galvanizing bin, a plating aid bin and a cleaning bin are arranged on the top of the main body plate in sequence, which are used to store zinc liquid, plating aid and clean water respectively, a heating bottom plate is arranged at the bottom of the galvanizing bin, which is used to heat the zinc liquid and keep it in a suitable temperature range, replacement ports are symmetrically arranged on both sides of the main body plate, which are used to replace the zinc liquid and clean water, and also include:

[0005] The moving unit is used to drive the clamped steel wire into the galvanizing bin, the auxiliary plating bin and the cleaning bin;

[0006] Post-treatment unit, used to scrape off excess zinc liquid and solidified zinc slag on the surface of the galvanized steel wire;

[0007] A cleaning unit is used to remove dust and oil stains on the steel wire before galvanizing;

[0008] The moving unit is arranged on the top of the main body plate, the post-processing unit is arranged on the top of the moving unit, and the cleaning unit is arranged on the inner wall of the cleaning bin.

[0009] Preferably, the post-processing unit comprises a support frame, a servo motor 1 is arranged on the outer surface of the support frame, a reciprocating screw 1 is fixedly connected to the output end of the servo motor 1, a moving block 1 is threadedly connected to the outer surface of the reset screw 1, a bottom block is symmetrically arranged at the bottom of the moving block 1, a support plate 1 is fixedly connected to the bottom of the moving block 1, support rods 1 are symmetrically arranged on both sides of the support plate 1, an end of the support rod 1 away from the support plate 1 is rotatably connected to a swing plate, a clamping mechanism is fixedly connected to the bottom of the swing plate, a telescopic rod 1 is fixedly connected to the top of the support plate 1, and a swing mechanism is arranged at the bottom of the support plate 1;

[0010] The clamping mechanism can control the thickness of the zinc layer of the steel wire after galvanizing, and the swing mechanism is used to remove the zinc layer attached to the clamping mechanism.

[0011] Preferably, the clamping mechanism comprises a rotating shaft 1, a fixing block 1 is fixedly connected to the outer surface of the rotating shaft 1, a clamping half-plate is fixedly connected to the outer surface of the fixing block 1, the clamping half-plate on one side is provided with a protruding block, and the clamping half-plate on the other side is provided with a groove matched with the protruding block, when the protruding block enters the groove, the rotating shaft 1 will not rotate, thereby ensuring the stability of the clamping half-plate, and the outer surface of the clamping mechanism is fixedly connected with a side plate;

[0012] The top of the rotating shaft 1 is fixedly connected to the bottom of the swing plate.

[0013] Preferably, the swing mechanism comprises a power supply, the outer surface of the power supply is provided with a guide rod, the bottom of the guide rod is fixedly connected with an electromagnetic block, the guide rod is used to transmit power and support the electromagnetic block, and both ends of the support plate are also provided with a blocking rod;

[0014] The swing mechanism also includes support rod 2, the bottom of which is fixedly connected to an arc block, the bottom of which is slidably connected to a sliding magnetic block that attracts the electromagnetic block, the outer surface of which is fixedly connected to a telescopic spring, one end of which is fixedly connected to support plate 2, the bottom of which is fixedly connected to a rotating arm, and extrusion plates that are symmetrically arranged at both ends of the rotating arm are adapted to the shape of the clamping half plate.

[0015] Preferably, the mobile unit includes two servo motors, the output end of the two servo motors is fixedly connected to two reciprocating screws, the outer surface of the two reciprocating screws is threadedly connected to a mobile platform, the top of the mobile platform is fixedly connected to an L-shaped plate, the bottom of the L-shaped plate is fixedly connected to two telescopic rods, the bottom of the two telescopic rods is provided with a pulley frame one, the top of the L-shaped plate is fixedly connected to the pulley frame two, the bottom of the L-shaped plate is provided with two fixed blocks, the outer surface of the two fixed blocks is rotatably connected to a winding column, one end of the winding column is fixedly connected to a handle, and a steel wire is sleeved on the winding column, and the steel wire is specifically a (Φ6.0mm) galvanized steel wire for flattening rain gutter of new energy vehicles with ultra-high corrosion resistance.

[0016] Preferably, the outer surface of the servo motor 2 is fixedly connected to the outer surface of the main body plate, and the steel wire is straightened through the pulley frame 1, the pulley frame 2 and the winding column to ensure the tension of the steel wire during the galvanizing process.

[0017] Preferably, the cleaning unit includes a guide rod, the outer surface of which is slidably connected to a moving block 2, the inner wall of the cleaning bin is fixedly connected to a tooth block, the outer surface of the moving block 2 is fixedly connected to a push rod, and human power can push the push rod and drive the moving block 2 to move along the guide rod, and a cleaning platform is provided at one end of the moving block 2 away from the push rod, which can be disassembled, and a rotating shaft 2 is rotatably connected to the cleaning platform, one end of the rotating shaft 2 is provided with a gear meshing with the tooth block, and a brush is provided on the outer surface of the rotating shaft 2, and a liquid outlet is provided at the bottom of the cleaning platform for discharging cleaning liquid.

[0018] Preferably, both ends of the guide rod are fixedly connected to the inner wall of the main body plate, and the steel wire comes into contact with the brush.

[0019] Preferably, the outer surface of the power supply is fixedly connected to one side of the support plate 1, and the top of the support rod 2 is fixedly connected to the bottom of the support plate 1.

[0020] A galvanizing process of a galvanizing device for processing ultra-high corrosion-resistant steel wire comprises the following steps:

[0021] S1: First, the steel wire is put into the moving unit, which controls the steel wire to enter the cleaning chamber and removes impurities and oil stains on the surface of the steel wire through the cleaning unit;

[0022] S2: The moving unit will drive the steel wire into the auxiliary plating chamber, so that a uniform protective film will be formed on the surface of the steel wire to prevent the steel wire from being oxidized again before entering the zinc liquid. At the same time, it will improve the wettability of the zinc liquid to the steel wire and enhance the galvanizing effect.

[0023] S3: The moving device drives the steel wire into the galvanizing bin. When the steel wire is immersed in the zinc solution, the zinc atoms react chemically with the iron atoms to form a zinc-iron alloy layer and a pure zinc layer on the surface of the steel wire, thereby achieving galvanizing.

[0024] S4: Finally, the post-processing device will clean the galvanized steel wire, scrape off the excess zinc liquid and solidified zinc slag on the surface, and then put it into the clean water in the cleaning tank again for rapid cooling to solidify the zinc layer.

[0025] The beneficial effects of the present invention are as follows:

[0026] 1. The present invention sets a post-processing unit. After the steel wire penetrates into the zinc liquid for a period of time, the servo motor drives the reciprocating screw to rotate, thereby driving the moving block to move, and indirectly driving the clamping half plate to move along the steel wire. Since the radius of the clamping half plate is set according to the required galvanizing thickness, the quality of the galvanizing of the steel wire is improved.

[0027] 2. The present invention sets a swing mechanism, and the power supply will energize the electromagnetic block through the guide rod. Then the electromagnetic block will attract the sliding magnetic block to slide along the bottom of the arc block, thereby driving the extrusion plate to remove the zinc liquid and zinc layer attached to the clamping half plate in time. When the magnetic force of the electromagnetic block disappears, the telescopic spring will pull back the sliding magnetic block.

[0028] 3. The present invention provides a moving unit, which can rotate the handle to drive the winding column to rotate, thereby tightening the steel wire. When the steel wire is in a tensioned state, its surface can evenly contact the zinc liquid in the galvanizing tank. If the steel wire is loose, it may be partially bent, entangled or drooped, resulting in inconsistent contact time and contact angle between this part of the steel wire and the zinc liquid, and then uneven zinc layer thickness, affecting the anti-corrosion performance and appearance quality of the steel wire.

[0029] 4. The present invention sets a cleaning unit, and the gear will mesh with the tooth block, so that the second shaft rotates, so that the brush comes into contact with the steel wire, so as to brush off the dust that sticks to the steel wire. At the same time, the cleaning liquid will flow out of the liquid outlet, so that the brush can remove the oil stains that stick to the steel wire, so as to avoid these impurities hindering the reaction between the zinc liquid and the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of the present invention.

[0031] Figure 2 It is a bottom view of the structure of the present invention.

[0032] Figure 3 It is a structural schematic diagram of the post-processing unit of the present invention.

[0033] Figure 4It is a partial structural schematic diagram of the post-processing unit of the present invention.

[0034] Figure 5 It is a structural schematic diagram of the clamping mechanism of the present invention.

[0035] Figure 6 It is a structural schematic diagram of the swing mechanism of the present invention.

[0036] Figure 7 It is a partial structural schematic diagram of the swing mechanism of the present invention.

[0037] Figure 8 It is a structural schematic diagram of the mobile unit of the present invention.

[0038] Fig. 9 It is a partial structural schematic diagram of the mobile unit of the present invention.

[0039] Fig.10 It is a structural schematic diagram of the cleaning unit of the present invention.

[0040] Fig.11 It is a partial structural schematic diagram of the cleaning unit of the present invention.

[0041] Fig.12 It is a flow chart of the galvanizing process of the present invention.

[0042] In the figure: 1, main plate; 2, support pad; 3, galvanizing bin; 4, auxiliary plating bin; 5, cleaning bin; 6, moving unit; 7, post-processing unit; 8, cleaning unit; 9, heating bottom plate; 10, replacement port; 71, support frame; 72, servo motor one; 73, reciprocating screw rod one; 74, moving block one; 75, bottom block; 76, support plate one; 77, support rod one; 78, swing mechanism; 79, clamping mechanism; 710, swing plate; 711, telescopic rod one; 791, rotating shaft one; 792, fixed block one; 793, clamping half plate; 794, protruding block; 795, groove; 796, side plate; 781, power supply; 782, guide rod; 783, Electromagnetic block; 784, resisting rod; 785, supporting rod 2; 786, arc block; 787, sliding magnetic block; 788, supporting plate 2; 789, telescopic spring; 7810, rotating arm; 7811, extrusion plate; 61, servo motor 2; 62, reciprocating screw rod 2; 63, moving platform; 64, L-shaped plate; 65, telescopic rod 2; 66, pulley frame 1; 67, pulley frame 2; 68, fixed block 2; 69, handle; 610, winding column; 611, steel wire; 81, guide rod; 82, tooth block; 83, moving block 2; 84, push rod; 85, cleaning platform; 86, rotating shaft 2; 87, gear; 88, brush; 89, liquid outlet. DETAILED DESCRIPTION

[0043] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0044] Example 1, using Figure 1-Figure 12 A galvanizing device and a galvanizing process for processing ultra-high corrosion resistant steel wire 611 according to one embodiment of the present invention are described as follows.

[0045] like Figure 1-Figure 2 As shown, a galvanizing device and galvanizing process for processing ultra-high corrosion-resistant steel wire 611 of the present invention comprises a main body plate 1 with a support pad 2 symmetrically arranged at the bottom, a galvanizing bin 3, a plating aid bin 4 and a cleaning bin 5 are sequentially arranged on the top of the main body plate 1, which are used to store zinc liquid, plating aid and clean water respectively, a heating bottom plate 9 is arranged at the bottom of the galvanizing bin 3, which is used to heat the zinc liquid and keep it in a suitable temperature range, and replacement ports 10 are symmetrically arranged on both sides of the main body plate 1 for replacing the zinc liquid and clean water, and also includes:

[0046] The moving unit 6 is used to drive the clamped steel wire 611 into the galvanizing bin 3, the auxiliary plating bin 4 and the cleaning bin 5;

[0047] A post-processing unit 7 is used to scrape off excess zinc liquid and solidified zinc slag on the surface of the galvanized steel wire 611;

[0048] A cleaning unit 8 is used to remove dust and oil stains attached to the steel wire 611 before galvanizing;

[0049] The moving unit 6 is arranged on the top of the main body plate 1 , the post-processing unit 7 is arranged on the top of the moving unit 6 , and the cleaning unit 8 is arranged on the inner wall of the cleaning chamber 5 .

[0050] When the present invention is working, the steel wire 611 is first inserted into the mobile unit 6, and then the mobile unit 6 controls the steel wire 611 to enter the cleaning bin 5 to clean off the stains, and then the steel wire 611 enters the galvanizing bin 3 to achieve galvanizing. Finally, the post-processing device cleans the galvanized steel wire 611, and then puts it into the clean water in the cleaning bin 5 again for rapid cooling and shaping.

[0051] like Figure 3-Figure 4As shown, the post-processing unit 7 includes a support frame 71, a servo motor 72 is arranged on the outer surface of the support frame 71, a reciprocating screw 73 is fixedly connected to the output end of the servo motor 72, a moving block 74 is threadedly connected to the outer surface of the reset screw 74, a bottom block 75 is symmetrically arranged at the bottom of the moving block 74, a support plate 76 is fixedly connected to the bottom of the moving block 74, support rods 77 are symmetrically arranged on both sides of the support plate 76, a swing plate 710 is rotatably connected to one end of the support rod 77 away from the support plate 76, a clamping mechanism 79 is fixedly connected to the bottom of the swing plate 710, a telescopic rod 711 is fixedly connected to the top of the support plate 76, and a swing mechanism 78 is arranged at the bottom of the support plate 76;

[0052] After the steel wire 611 has been immersed in the zinc liquid for a period of time, the telescopic rod 2 65 will drive the steel wire 611 to move above the liquid surface. After the steel wire 611 has moved to a specific distance, the telescopic rod 1 711 will extend, causing the pendulum plate 710 to rotate around the connection between the support rod 1 77 and the pendulum plate 710, thereby causing the clamping mechanism 79 to clamp the steel wire 611.

[0053] The clamping mechanism 79 can control the thickness of the zinc layer of the steel wire 611 after galvanizing, and the swinging mechanism 78 is used to remove the zinc layer attached to the clamping mechanism 79.

[0054] like Figure 5 As shown, the clamping mechanism 79 includes a rotating shaft 791, a fixing block 792 is fixedly connected to the outer surface of the rotating shaft 791, a clamping half plate 793 is fixedly connected to the outer surface of the fixing block 792, a protruding block 794 is provided on one side of the clamping half plate 793, and a groove 795 matched with the protruding block 794 is provided on the other side of the clamping half plate 793. When the protruding block 794 enters the groove 795, the rotating shaft 791 will not rotate, thereby ensuring the stability of the clamping half plate 793. The outer surface of the clamping mechanism 79 is fixedly connected to a side plate 796;

[0055] After the galvanized layer solidifies, the servo motor 72 will drive the reciprocating screw to rotate, thereby driving the moving block 74 to move, and indirectly driving the clamping half plate 793 to move along the steel wire 611. Since the radius of the clamping half plate 793 is set according to the required galvanizing thickness, and the clamping half plate 793 is made of precision instruments and the friction force generated when it contacts the galvanized layer is uniform, the clamping half plate 793 will scrape off the excess solidified zinc slag on the surface, and at the same time, the small amount of unsolidified zinc liquid on the galvanized layer will also be removed, thereby improving the quality of galvanizing of the steel wire 611.

[0056] The top of the rotating shaft 791 is fixedly connected to the bottom of the swing plate 710.

[0057] like Figure 6-Figure 7As shown, the swing mechanism 78 includes a power supply 781, a guide rod 782 is provided on the outer surface of the power supply 781, and a electromagnetic block 783 is fixedly connected to the bottom of the guide rod 782. The guide rod 782 is used to transmit power and support the electromagnetic block 783. The two ends of the support plate 76 are also provided with a blocking rod 784;

[0058] The swing mechanism 78 also includes a support rod 2 785, the bottom of which is fixedly connected to a circular arc block 786, the bottom of which is slidably connected to a sliding magnetic block 787 that attracts the electromagnetic block 783, the outer surface of which is fixedly connected to a telescopic spring 789, one end of the circular arc block 786 is fixedly connected to a support plate 2 788, the bottom of the sliding magnetic block 787 is fixedly connected to a rotating arm 7810, and both ends of the rotating arm 7810 are symmetrically provided with extrusion plates 7811 that are adapted to the shape of the clamping half plate 793.

[0059] After the excess zinc liquid and solidified zinc slag on the surface of the steel wire 611 are removed, the zinc slag and zinc liquid will adhere to the inner wall scratch surface of the clamping half plate 793. If it is removed before it condenses, the radius of the scratch surface of the clamping half plate 793 will become smaller, making it impossible for the clamping half plate 793 to just scratch the surface of the steel wire 611, and the zinc plating layer that should not be scraped off will be scratched off. Therefore, after processing a steel wire 611, the power supply 781 will energize the electromagnetic block 783 through the guide rod 782, and then the electromagnetic block 783 will attract the sliding magnetic block 787 to slide along the bottom of the arc block 786, thereby driving the extrusion plate 7811 to remove the zinc liquid and zinc layer attached to the clamping half plate 793 in time, and when the magnetic force of the electromagnetic block 783 disappears, the telescopic spring 789 will pull back the sliding magnetic block 787.

[0060] The specific workflow is as follows:

[0061] After galvanizing, the telescopic rod 2 65 will drive the steel wire 611 to move above the liquid surface. After the steel wire 611 moves to a certain distance, the telescopic rod 1 711 will extend, so that the swing plate 710 rotates around the connection between the support rod 1 77 and the swing plate 710, thereby causing the clamping mechanism 79 to clamp the steel wire 611. At the same time, the servo motor 1 72 will drive the reciprocating screw to rotate, thereby driving the moving block 1 74 to move, and indirectly driving the clamping half plate 793 to move along the steel wire. 611 moves, and the clamping half plate 793 will remove the excess solidified zinc slag on the surface. Then the power supply 781 will energize the electromagnetic block 783 through the guide rod 782. Then the electromagnetic block 783 will attract the sliding magnetic block 787 to slide along the bottom of the arc block 786, thereby driving the extrusion plate 7811 to remove the zinc liquid and zinc layer attached to the clamping half plate 793 in time. When the magnetic force of the electromagnetic block 783 disappears, the telescopic spring 789 will pull back the sliding magnetic block 787.

[0062] Embodiment 2, use Figure 1-Figure 12 A galvanizing device and a galvanizing process for processing ultra-high corrosion resistant steel wire 611 according to one embodiment of the present invention are described as follows.

[0063] like Figure 8-Figure 9 As shown, a galvanizing device and galvanizing process for processing ultra-high corrosion resistant steel wire 611 of the present invention, on the basis of embodiment one, the moving unit 6 includes a servo motor 61, the output end of the servo motor 61 is fixedly connected to a reciprocating screw rod 62, the outer surface of the reciprocating screw rod 62 is threadedly connected to a moving platform 63, the top of the moving platform 63 is fixedly connected to an L-shaped plate 64, the bottom of the L-shaped plate 64 is fixedly connected to a telescopic rod 65, the bottom of the telescopic rod 65 is provided with a pulley frame 66, the top of the L-shaped plate 64 is fixedly connected to a pulley frame 67, the bottom of the L-shaped plate 64 is provided with a fixed block 68, the outer surface of the fixed block 68 is rotatably connected to a winding column 610, one end of the winding column 610 is fixedly connected to a handle 69, and a steel wire 611 is sleeved on the winding column 610, and the steel wire 611 is specifically a (Φ6.0mm) galvanized steel wire 611 for a flattened rain gutter of an ultra-high corrosion resistant new energy vehicle.

[0064] When placing the steel wire 611, it is necessary to fix the steel wire 611 through the pulley frame 1 66, the sliding frame 2 and the winding column 610. When the telescopic rod 2 65 drives the pulley frame 1 66 to move below the zinc liquid, the winding column 610 can be rotated by rotating the handle 69, thereby tightening the steel wire 611. When the steel wire 611 is in a tensioned state, its surface can be evenly in contact with the zinc liquid in the galvanizing tank. If the steel wire 611 is loose, it may be partially bent, entangled or drooped, resulting in inconsistent contact time and contact angle between this part of the steel wire 611 and the zinc liquid, and then the zinc layer thickness is uneven, affecting the anti-corrosion performance and appearance quality of the steel wire 611.

[0065] Afterwards, the servo motor 2 61 will drive the reciprocating screw rod 2 62 to rotate, thereby controlling the movement of the mobile platform 63, and then driving the steel wire 611 to move to the top of each bin, and the telescopic rod 2 65 will control the steel wire 611 to enter below each liquid level.

[0066] The outer surface of the servo motor 2 61 is fixedly connected to the outer surface of the main plate 1, and the steel wire 611 is straightened through the pulley frame 1 66, the pulley frame 2 67 and the winding column 610 to ensure the tension of the steel wire 611 during the galvanizing process.

[0067] like Figure 10-11As shown, the cleaning unit 8 includes a guide rod 81, the outer surface of which is slidably connected to a moving block 83, the inner wall of the cleaning chamber 5 is fixedly connected to a tooth block 82, the outer surface of the moving block 83 is fixedly connected to a push rod 84, and human power can push the push rod 84 and drive the moving block 83 to move along the guide rod 81. A cleaning platform 85 is provided at one end of the moving block 83 away from the push rod 84, and the cleaning platform 85 can be disassembled. A rotating shaft 86 is rotatably connected to the cleaning platform 85, and a gear 87 meshing with the tooth block 82 is provided at one end of the rotating shaft 86. A brush 88 is provided on the outer surface of the rotating shaft 86, and a liquid outlet 89 is provided at the bottom of the cleaning platform 85 for discharging the cleaning liquid.

[0068] When the steel wire 611 is placed in the cleaning tank, the telescopic rod 65 will also adjust the steel wire 611 to be above the cleaning platform 85, and then the push rod 84 will be manually pushed to move the moving block 83 along the guide rod 81. As the moving block 83 moves, the gear 87 will mesh with the tooth block 82, so that the rotating shaft 86 will rotate, so that the brush 88 will come into contact with the steel wire 611, thereby brushing off the dust that is attached. At the same time, the cleaning liquid will flow out of the liquid outlet 89, so that the brush 88 can remove the oil stains attached to the steel wire 611 to prevent these impurities from hindering the reaction between the zinc liquid and the steel wire 611.

[0069] Both ends of the guide rod 81 are fixedly connected to the inner wall of the main body plate 1 , and the steel wire 611 comes into contact with the brush 88 .

[0070] The outer surface of the power supply 781 is fixedly connected to one side of the support plate 1 76 , and the top of the support rod 2 785 is fixedly connected to the bottom of the support plate 1 76 .

[0071] The specific workflow is as follows:

[0072] During operation, the steel wire 611 is fixed by means of the pulley frame 1 66, the sliding frame 2 and the winding column 610. When the telescopic rod 2 65 drives the pulley frame 1 66 to move below the zinc liquid, the winding column 610 can be driven to rotate by rotating the handle 69, thereby tightening the steel wire 611. After that, the servo motor 2 61 drives the reciprocating screw rod 2 62 to rotate, thereby controlling the movement of the moving platform 63, thereby driving the steel wire 611 to move to the top of each bin. The telescopic rod 2 65 controls the steel wire 611 to enter below the liquid level. When the steel wire 611 is placed in the cleaning tank , the telescopic rod 2 65 will also adjust the steel wire 611 to be above the cleaning platform 85, and then the push rod 84 is manually pushed to move the moving block 2 83 along the guide rod 81. As the moving block 2 83 moves, the gear 87 will mesh with the tooth block 82, so that the rotating shaft 2 86 will rotate, so that the brush 88 will come into contact with the steel wire 611, thereby brushing off the dust that is attached. At the same time, the cleaning liquid will flow out of the liquid outlet 89, so that the brush 88 can remove the oil stains attached to the steel wire 611, so as to prevent these impurities from hindering the reaction between the zinc liquid and the steel wire 611.

[0073] like Fig.12 As shown, a galvanizing process of a galvanizing device for processing ultra-high corrosion-resistant steel wire 611 includes the following steps:

[0074] S1: First, the steel wire 611 is inserted into the mobile unit 6, and the mobile unit 6 controls the steel wire 611 to enter the cleaning chamber 5 and removes impurities and oil stains on the surface of the steel wire 611 through the cleaning unit 8;

[0075] S2: The moving unit 6 drives the steel wire 611 into the plating assisting chamber 4, so that a uniform protective film is formed on the surface of the steel wire 611 to prevent the steel wire 611 from being oxidized again before entering the zinc liquid, and at the same time improve the wettability of the zinc liquid to the steel wire 611, thereby enhancing the galvanizing effect;

[0076] S3: The moving device drives the steel wire 611 into the galvanizing bin 3. When the steel wire 611 is immersed in the zinc solution, the zinc atoms react chemically with the iron atoms to form a zinc-iron alloy layer and a pure zinc layer on the surface of the steel wire 611, thereby achieving galvanizing.

[0077] S4: Finally, the post-processing device will clean the galvanized steel wire 611, scrape off the excess zinc liquid and solidified zinc slag on the surface, and then put it into the clean water in the cleaning chamber 5 again for rapid cooling, so that the zinc layer is solidified.

[0078] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A galvanizing device for processing ultra-high corrosion-resistant steel wire, comprising a main body plate with support pads symmetrically arranged at the bottom, characterized in that: The top of the main body plate is provided with a galvanizing bin, a plating aid bin and a cleaning bin, which are used to store zinc liquid, plating aid and clean water respectively. The bottom of the galvanizing bin is provided with a heating bottom plate, which is used to heat the zinc liquid and keep it in a suitable temperature range. The two sides of the main body plate are symmetrically provided with replacement ports, which are used to replace the zinc liquid and clean water. It also includes: The moving unit is used to drive the clamped steel wire into the galvanizing bin, the auxiliary plating bin and the cleaning bin; Post-treatment unit, used to scrape off excess zinc liquid and solidified zinc slag on the surface of the galvanized steel wire; A cleaning unit is used to remove dust and oil stains on the steel wire before galvanizing; The moving unit is arranged on the top of the main body plate, the post-processing unit is arranged on the top of the moving unit, and the cleaning unit is arranged on the inner wall of the cleaning bin.

2. The galvanizing device for processing ultra-high corrosion-resistant steel wire according to claim 1, characterized in that: The post-processing unit comprises a support frame, the outer surface of the support frame is provided with a servo motor 1, the output end of the servo motor 1 is fixedly connected with a reciprocating screw rod 1, the outer surface of the reset screw rod 1 is threadedly connected with a moving block 1, the bottom of the moving block 1 is symmetrically provided with a bottom block, the bottom of the moving block 1 is fixedly connected with a support plate 1, the two sides of the support plate 1 are symmetrically provided with support rods 1, the end of the support rod 1 away from the support plate 1 is rotatably connected with a swing plate, the bottom of the swing plate is fixedly connected with a clamping mechanism, the top of the support plate 1 is fixedly connected with a telescopic rod 1, the bottom of the support plate 1 is provided with a swing mechanism, and the output end of the telescopic rod 1 is fixedly connected to the top of the swing plate; The clamping mechanism can control the thickness of the zinc layer of the steel wire after galvanizing, and the swing mechanism is used to remove the zinc layer attached to the clamping mechanism.

3. The galvanizing device for processing ultra-high corrosion-resistant steel wire according to claim 2, characterized in that: The clamping mechanism comprises a rotating shaft 1, a fixing block 1 is fixedly connected to the outer surface of the rotating shaft 1, a clamping half plate is fixedly connected to the outer surface of the fixing block 1, a protruding block is provided on one side of the clamping half plate, and a groove matching the protruding block is provided on the other side of the clamping half plate, when the protruding block enters the groove, the rotating shaft 1 will not rotate, thereby ensuring the stability of the clamping half plate, and a side plate is fixedly connected to the outer surface of the clamping mechanism; The top of the rotating shaft 1 is fixedly connected to the bottom of the swing plate.

4. The galvanizing device for processing ultra-high corrosion-resistant steel wire according to claim 2, characterized in that: The swing mechanism includes a power supply, the outer surface of the power supply is provided with a guide rod, the bottom of the guide rod is fixedly connected with an electromagnetic block, the guide rod is used to transmit power and support the electromagnetic block, and both ends of the support plate are also provided with a blocking rod; The swing mechanism also includes support rod 2, the bottom of which is fixedly connected to an arc block, the bottom of which is slidably connected to a sliding magnetic block that attracts the electromagnetic block, the outer surface of which is fixedly connected to a telescopic spring, one end of which is fixedly connected to support plate 2, the bottom of which is fixedly connected to a rotating arm, and extrusion plates that are symmetrically arranged at both ends of the rotating arm are adapted to the shape of the clamping half plate.

5. The galvanizing device for processing ultra-high corrosion-resistant steel wire according to claim 1, characterized in that: The mobile unit includes two servo motors, the output end of the two servo motors is fixedly connected to two reciprocating screws, the outer surface of the two reciprocating screws is threadedly connected to a mobile platform, the top of the mobile platform is fixedly connected to an L-shaped plate, the bottom of the L-shaped plate is fixedly connected to two telescopic rods, the bottom of the two telescopic rods is provided with a pulley frame one, the top of the L-shaped plate is fixedly connected to the two pulley frames, the bottom of the L-shaped plate is provided with two fixed blocks, the outer surface of the two fixed blocks is rotatably connected to a winding column, one end of the winding column is fixedly connected to a handle, and a steel wire is sleeved on the winding column, and the steel wire is specifically a (Φ6.0mm) galvanized steel wire for flattening rain gutter of new energy vehicles with ultra-high corrosion resistance.

6. The galvanizing device for processing ultra-high corrosion-resistant steel wire according to claim 5, characterized in that: The outer surface of the servo motor 2 is fixedly connected to the outer surface of the main plate, and the steel wire is straightened through the pulley frame 1, the pulley frame 2 and the winding column to ensure the tension of the steel wire during the galvanizing process.

7. The galvanizing device for processing ultra-high corrosion-resistant steel wire according to claim 1, characterized in that: The cleaning unit includes a guide rod, the outer surface of which is slidably connected to a moving block 2, the inner wall of the cleaning bin is fixedly connected to a tooth block, the outer surface of the moving block 2 is fixedly connected to a push rod, and human power can push the push rod and drive the moving block 2 to move along the guide rod. A cleaning platform is provided at one end of the moving block 2 away from the push rod, and the cleaning platform can be disassembled. A rotating shaft 2 is rotatably connected to the cleaning platform, one end of the rotating shaft 2 is provided with a gear meshing with the tooth block, a brush is provided on the outer surface of the rotating shaft 2, and a liquid outlet is provided at the bottom of the cleaning platform for discharging cleaning liquid.

8. The galvanizing device for processing ultra-high corrosion-resistant steel wire according to claim 7, characterized in that: The two ends of the guide rod are fixedly connected to the inner wall of the main body plate, and the steel wire is in contact with the brush.

9. The galvanizing device for processing ultra-high corrosion-resistant steel wire according to claim 4, characterized in that: The outer surface of the power supply is fixedly connected to one side of the support plate 1, and the top of the support rod 2 is fixedly connected to the bottom of the support plate 1.

10. A galvanizing process for a galvanizing device for processing ultra-high corrosion resistant steel wire, applicable to a galvanizing device for processing ultra-high corrosion resistant steel wire as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1: First, the steel wire is put into the moving unit, which controls the steel wire to enter the cleaning chamber and removes impurities and oil stains on the surface of the steel wire through the cleaning unit; S2: The moving unit will drive the steel wire into the auxiliary plating chamber, so that a uniform protective film will be formed on the surface of the steel wire to prevent the steel wire from being oxidized again before entering the zinc liquid. At the same time, it will improve the wettability of the zinc liquid to the steel wire and enhance the galvanizing effect. S3: The moving device drives the steel wire into the galvanizing bin. When the steel wire is immersed in the zinc solution, the zinc atoms react chemically with the iron atoms to form a zinc-iron alloy layer and a pure zinc layer on the surface of the steel wire, thereby achieving galvanizing. S4: Finally, the post-processing device will clean the galvanized steel wire, scrape off the excess zinc liquid and solidified zinc slag on the surface, and then put it into the clean water in the cleaning tank again for rapid cooling to solidify the zinc layer.

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