Embedded part supporting and protecting device
By designing an embedded component support protection device including column frame, platform plate, cover plate and positioning seat, the problems of embedded component sinking and steel cage bias are solved, and high-precision pile formation depth and improved construction efficiency and safety are achieved.
Patent Information
- Application Number
- CN202411617133.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-06-06
AI Technical Summary
In pile foundation construction, the embedded parts are prone to sink or fall into the pile hole, resulting in inaccurate pile depth and prone to bias when placed, affecting the construction progress and quality.
An embedded component support protection device is designed, including a column frame, a platform plate, a cover plate and a positioning seat supported on the construction ground. The column frame is connected to the positioning seat outside the guard through a connecting positioning mechanism to ensure that the guard remains vertical, and the reinforcement cage is positioned through cross-set penetration bars.
Effectively prevent the guard from sinking and biasing, ensure the accuracy of pile formation depth, improve work efficiency and pile formation quality, and improve the construction environment and safety.
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Figure CN120099958A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pile foundation construction, and in particular to an embedded part supporting and protecting device. Background Art
[0002] In engineering construction, bored cast-in-place piles are a commonly used type of piles. A pile hole is formed by mechanically drilling a hole in the foundation, and a steel cage is placed in the pile hole and then concrete is poured into the hole. During construction, embedded parts such as casing are usually used for auxiliary work to fix the pile position, guide the drilling direction, isolate surface water, stabilize the hole wall, prevent the hole from collapsing, and protect the original ground at the hole mouth. However, in the actual work process, firstly, due to geological differences or mechanical vibrations, embedded parts are easy to sink, resulting in the inability to ensure the depth of pile formation, affecting the quality of pile formation, and when the embedded parts sink seriously, they are easy to fall into the pile hole, making it difficult to salvage, seriously affecting the progress of the project and the quality of pile formation. Then, the steel cage and the conduit cannot be positioned when they are placed. When pouring concrete into the pile hole, the steel cage and the conduit are easy to deviate, resulting in poor hole formation quality or even low hole formation rate, which requires repair or re-drilling, affecting the construction progress. In addition, mud is easy to overflow from the top of the pile hole, and workers usually step directly in the mud, resulting in a messy site, a poor construction environment, and low safety. In addition, due to the lack of protective measures, it is easy for debris to fall into the pouring hole, affecting the quality of the pile hole. Therefore, a device for supporting and protecting the embedded parts is required at the construction site.
[0003] At present, there are separate positioning casings and steel cage hoisting and positioning devices in the prior art, such as patent number 2020210243458, named anti-slip positioning steel casing for mechanically bored cast-in-place piles, which adopts annular flange plates to evenly disperse the complex loads at the hole mouth of the bored pile, effectively protect the ground at the hole mouth, and reduce or avoid the loss of construction period and economic losses caused by the slipping of the positioning steel casing. This patent cannot guarantee the accuracy of the pile depth, resulting in the pile hole quality not meeting the requirements, and the ground around the pile hole is muddy, the environment is poor after the construction workers step on it, and it cannot meet the environmental protection requirements; another example is patent number "202322622114.7" and named "A pile steel cage hoisting and positioning device", which arranges multiple An elastic positioning column, on the one hand, is used to position the pile reinforcement cage. On the other hand, during the lowering process of the pile reinforcement cage, when the pile reinforcement cage deviates and squeezes the elastic positioning column in the radial direction of the pile hole, the elastic positioning column can be appropriately compressed to play an elastic role, protect the pile reinforcement cage, and avoid damaging the pile body reinforcement cage protective layer. However, the elastic part of the elastic positioning column adopts a spring or a rubber pad or an elastic support. When a spring is used, the state of each spring is inconsistent due to different forces. After long-term use, the spring with more force is prone to failure, and its elastic effect cannot be played when placing the reinforcement cage, causing the reinforcement cage to be offset; and when a rubber pad or an elastic support is used, it is easy to wear or deform, and it cannot avoid the offset when placing the reinforcement cage. Therefore, the two structures mentioned above need to be positioned separately, which is prone to inaccurate positioning, and it is impossible to avoid the offset when placing the reinforcement cage and the conduit, which affects the construction progress and pile hole quality. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the technical problem to be solved by the present invention is to provide a pre-embedded part support and protection device, which solves the problem of easy offset of the steel cage and the conduit during placement, ensures the accuracy of the pile depth, and improves work efficiency and pile quality.
[0005] In order to solve the above technical problems, the present invention includes a column frame supported on the construction ground, and its structural feature is that a platform plate and a support frame located in the middle are arranged on the top of the column frame, and a cover plate matched with the platform plate is arranged on the support frame, and the platform plate and the cover plate cooperate to form a pouring platform; the lower part of the column frame is connected to a positioning seat pressed on the construction ground through a connecting positioning mechanism, and a casing capable of maintaining a vertical state is installed at the center of the positioning seat, the lower part of the casing is inserted into a preset hole and a set part is exposed to the ground, and the distance between the top of the casing and the ground is set to a fixed value; the column frame is also equipped with a long through bar and two cross bars for positioning the steel cage, and the long through bar and the cross bar are arranged crosswise and the long through bar is located below the cross bar.
[0006] After adopting the above structure, first, a preset hole of corresponding aperture is dug on the pre-construction foundation according to the required pile depth, the distance between the top of the casing and the positioning seat is adjusted, the column frame is sleeved on the outside of the positioning seat, and the positioning seat and the column frame are connected by connecting the positioning mechanism to keep the casing in a vertical state, and ensure the distance between the top of the casing and the bottom of the column frame (that is, the distance between the top of the casing and the ground), thereby making the column frame, the positioning seat and the casing a whole, that is, forming a supporting and protective device; then, a rotary drilling machine is used to move the supporting and protective device to the preset hole, the casing is inserted into the preset hole, and the bottom of the column frame and the bottom of the positioning seat are pressed against the construction ground, so as to protect the upper end of the pile hole, make the ground force uniform, and at the same time ensure the upper end surface of the casing The distance between the steel cage and the ground meets the set value. At this time, the positioning seat and the bottom of the column frame are pressed on the periphery of the preset hole to make the force uniform, prevent the casing from sinking or falling, avoid the pile hole from collapsing, ensure the flatness of the construction ground, meet the environmental protection requirements, and improve the quality of the pile hole; finally, pass the steel cage through the center of the platform plate and place it in the embedded parts. At the same time, pass the two cross bars through the steel cage and install them on the column frame respectively. Perform initial positioning of the steel cage to prevent it from falling. Place the conduit in the steel cage so that it is coaxial with the steel cage, that is, ensure that its center line is on the same straight line as the center line of the steel cage. At this time, the two ends of the long through bar are respectively connected to the steel cage to position the steel cage to ensure that the steel cage and the conduit are coaxial with the embedded parts to avoid offset. The present invention connects the column frame and the positioning seat outside the casing as a whole by arranging a connecting positioning mechanism, which is convenient for lifting and transportation during construction; the positioning seat is arranged so that the casing remains in a vertical state and prevents the casing from sinking, which is convenient for workers to step on and improves safety. At the same time, it is ensured that the distance between the positioning seat and the top surface of the casing is set to a fixed value, thereby ensuring the accuracy of the pile depth and the quality of the pile hole; in addition, since the positioning seat is pressed around the end of the preset hole, it is also prevented from foreign objects falling into the pile hole and mud overflowing from the top of the preset hole, so that the on-site construction environment is good, environmental protection requirements are met, and the project progress positioning seat is ensured; the steel cage is positioned by two cross-arranged cross bars and a long cross bar to avoid its offset; the present invention solves the problem that the steel cage and the guide tube are easily offset when placed, ensures the accuracy of the pile depth, and improves work efficiency and pile quality.
[0007] Preferably, the connection and positioning mechanism includes two positioning sleeves which are sleeved on the outside of the casing and arranged opposite to each other, the two positioning sleeves are arranged to form a positioning sleeve that cooperates with the casing, each of the positioning sleeves has a stepped sleeve positioning groove, the large diameter sections on the two sleeve positioning grooves cooperate with the positioning seat, and the small diameter sections cooperate with the part of the casing located above the ground, and the two ends and sides of the positioning sleeves are connected to the column frame through a fixed structure; two positioning sleeves arranged in pairs are used for easy installation; the stepped sleeve positioning grooves are respectively matched with the casing and the supporting device, and the casing and the positioning seat are connected by spot welding or other methods to make them a whole, increase strength, and facilitate lifting.
[0008] Preferably, the column frame includes two parallel lower wide beams and two parallel lower long beams, the two cross bars are installed between the two opposite lower wide beams, and are respectively located on both sides of the center line of the two lower wide beams, and the long cross bar is installed between the center line of the two lower long beams; a triangular positioning method is adopted to ensure that the center of the steel cage is consistent with the casing to avoid offset.
[0009] Preferably, the long through rod and the cross rod are arranged vertically to ensure that the steel cage is located at the center of the casing and remains vertical with the casing to avoid deviation.
[0010] Preferably, a lower support beam is arranged between the two ends of the two lower long beams, and there is a spacing between the top surface of the lower support beam and the top surface of the lower wide beam, and the two ends of each cross bar are respectively pressed against the corresponding top surface of the lower support beam; the spacing between the top surface of the support beam and the top surface of the lower wide beam provides space for the cross bar and the support frame; the setting of the lower support beam provides auxiliary support for the cross bar.
[0011] Preferably, an opening is provided at the center of the cover plate, and the support frame further comprises two relatively arranged upper wide beams and two relatively arranged upper long beams which press against the lower support beam, two parallel middle cross beams are connected between the two upper long beams, and baffles which pass through the opening and can be opened and closed are hinged on the opposite sides of each of the middle cross beams, each of the baffles has a semicircular groove, and the two grooves are relatively arranged to form a pouring port, which provide support and an entrance for pouring concrete, prevent parts such as pouring machinery from falling into the pile hole, and ensure personnel safety.
[0012] Preferably, the casing is also connected to the positioning seat through an adjustment device, and the adjustment device includes at least two guide plates arranged on the outer surface of the casing and extending in the vertical direction of the casing, the two guide plates are symmetrically arranged, and the guide plates have a plurality of pre-positioning mechanisms for pre-positioning the positioning seat in the length direction; a plurality of support points are arranged on the casing, and the position of the positioning seat is set as needed for easy use.
[0013] Preferably, each of the guide plates is provided with a plurality of adjustment limit holes which are arranged at intervals and extend along the vertical direction of the casing, and the adjustment limit holes on the guide plates are arranged correspondingly, and the pre-positioning mechanism includes a plurality of positioning seats which are penetrated into the corresponding adjustment limit holes, and the positioning seats are provided with adjustment positioning holes along the radial direction of the casing, and support blocks are inserted into the adjustment positioning holes, and the bottom of the positioning seat is pressed onto the support block, thereby ensuring the stability of the positioning seat and ensuring safety.
[0014] Preferably, the connection and positioning mechanism also includes a support tube that is sleeved on the outside of the support vertical plate, the bottom surface of the support tube is aligned with the bottom surface of the positioning seat, and a plurality of positioning plates that can be clamped on the column frame are provided on the tube wall of the support tube, and an open groove that is clamped on the corresponding column frame is provided on the end of the positioning plate facing the column frame; the open groove is matched with the column frame to connect the support tube and the column frame, and after clamping, it is fixed by spot welding or the like, which is convenient to use.
[0015] Preferably, a plurality of positioning blocks capable of resting against the casing are arranged on the wall of the support tube, and the plurality of positioning blocks are arranged on the circumference of the casing, and the end faces of the positioning blocks are arranged as arc structures that cooperate with the casing; to ensure smooth cooperation, the fitting surface is increased, and safety and stability are ensured.
[0016] The present invention connects the column frame with the positioning seat outside the casing by arranging a connecting positioning mechanism, ensuring that they become a whole, which is convenient for lifting and transportation during construction; by arranging the positioning seat, the casing is prevented from sinking, which is convenient for workers to step on and improves safety; in addition, since the positioning seat is pressed on the circumference of the end of the preset hole, the force is uniform, foreign objects are prevented from falling into the pile hole, and mud is prevented from overflowing from the top of the preset hole, so that the on-site construction environment is good, environmental protection requirements are met, and the progress of the project is ensured; by setting the distance between the positioning seat and the top surface of the casing to a fixed value, and being able to adjust according to the pile depth, it is suitable for different pile depths, ensuring the accuracy of the pile depth and ensuring the quality of the pile hole; by arranging the connecting positioning mechanism, it is matched with the pouring platform to ensure that the casing always remains in a vertical state, ensuring the quality of the pile hole; by arranging the adjustment device, it is convenient to adjust the position of the positioning seat in the vertical direction, and the distance between the top surface of the casing and the supporting cover plate located on the top can be adjusted according to the requirements of the pile hole. The spacing between them is suitable for pile holes with different requirements, ensuring the accuracy of pile depth; by arranging a lower support beam between the two opposite lower long beams, and the outer side surfaces of the two lower support beams are against the inner side surface of the lower wide beam, there is a spacing between the top surface of the lower support beam and the top surface of the lower wide beam to provide space for the cross-bar for auxiliary support; by arranging two cross-bars between the two lower wide beams and symmetrically arranging them, and by arranging a long through-bar between the two lower long beams, the steel cage is positioned so that it coincides with the center of the embedded parts to avoid affecting the pile forming effect due to offset; by arranging the cross-bar and the long through-bar vertically, the cross-bar and the long through-bar pass through the steel cage, and the two ends of the cross-bar and the long through-bar are respectively installed between the two lower wide beams and the two lower long beams, ensuring that the center of the steel cage and the casing coincides, preventing the guide tube and the steel cage from being offset, preventing the guide tube from being stuck on the steel cage, and avoiding the problem of burying the guide tube; by arranging a platform plate and a cover plate that cooperate with each other on the top of the frame, it is avoided that debris falls into the pouring, thereby improving the construction safety. The structure can integrate the lowering of the steel cage, the hoisting of the steel cage, the lowering guide tube and the pouring of concrete, thereby improving work efficiency, providing a working platform for workers, avoiding offset when placing the steel cage and positioning it, thereby improving the quality of pile formation and work safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings that constitute part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The schematic embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application. In the drawings: Figure 1 A schematic diagram of the structure of an embodiment of the present invention; Figure 2 It is a structural schematic diagram of the main view of the present invention; Figure 3 for Figure 2 Schematic diagram of the structure of AA; Figure 4 for Figure 2 Schematic diagram of the structure of BB; Figure 5 It is a three-dimensional structural schematic diagram of the connection and positioning mechanism of the present invention; Figure 6 for Figure 5 A three-dimensional structural schematic diagram in another direction; Figure 7 It is a structural schematic diagram of another embodiment of the connection and positioning mechanism of the present invention; Figure 8 It is a structural schematic diagram of another embodiment of the connection and positioning mechanism of the present invention; Fig. 9 It is a three-dimensional structural schematic diagram between the column frame and the support frame of the present invention; Fig.10 for Fig. 9 A schematic diagram of a bottom view of the structure; Fig.11 for Fig. 9 A schematic diagram of the three-dimensional structure excluding the platform plate and the cover plate; Fig.12 It is a three-dimensional structural schematic diagram of the embedded part of the present invention; Fig.13 for Fig.12 A schematic diagram of the structure of the main view; Fig.14 for Fig.13 Schematic diagram of the structure of CC; Fig.15 for Fig.13 A structural diagram of the adjustment device is added; Fig.16 for Fig.15 An enlarged schematic diagram of the structure of the adjustment device.
[0018] In the figure: 1-column frame, 101-through bar, 1011-cross bar, 1012-long through bar, 102-platform plate, 103-lower wide beam, 104-lower long beam, 105-lower support beam, 106-column, 2-support frame, 201-cover plate, 202-baffle, 203-upper wide beam, 204-upper long beam, 205-middle cross beam, 3-embedded structure, 301-casing, 302-fixed Position seat, 3021-support cover plate, 3022-support vertical plate, 3023-support radial plate, 4-connecting positioning mechanism, 401-positioning sleeve, 402-positioning groove, 403-positioning piece, 404-positioning key, 405-support cylinder, 406-positioning plate, 407-positioning block, 408-fixing sleeve, 5-adjusting device, 501-guide plate, 502-positioning seat, 503-support block. DETAILED DESCRIPTION
[0019] In order to make the technical personnel in this field better understand the present application scheme, the following will be combined with the attached Figure 1-16 , a clear and complete description of the technical solutions in the embodiments of the present invention is given.
[0020] An embodiment is now used to describe the above scheme in detail. For the convenience of description, Figure 2 The up and down directions are set to the vertical direction, the top is set to up, and the bottom is set to down.
[0021] The present invention provides an embedded part support and protection device, comprising a column frame 1 supported on a construction ground, a through bar 101 for positioning a steel cage is arranged on the column frame 1, a support frame 2 is arranged on the top, and an embedded part structure 3 is connected to the bottom through a connection positioning mechanism 4, the support frame 2 is covered with a cover plate 201, an opening is opened at the center of the cover plate 201, a baffle plate 202 passing through the opening and capable of being opened and closed is arranged on the support frame 2, and a pouring port is arranged at the center of the baffle plate 202 for injecting concrete; a platform plate 102 matching the cover plate is also arranged on the top of the column frame 1, and the cover plate 201 cooperates with the platform plate 102 to form a pouring platform for workers to step on , and at the same time prevent debris from falling into the pouring port; the platform plate 102 can be set to a split type, or it can be set to an integrated structure with a through hole in the middle, and the support frame 2 is located at the through hole. Preferably, the split platform plate 102 is elaborated in detail, that is, the number of platform plates 102 is set to two, the two platform plates 102 are arranged at intervals and the support frame 2 is located on the column frame 1 between the two platform plates 102, and the two platform plates 102 are symmetrically arranged to ensure that the support frame 2 is located in the middle, so as to ensure that the cover plate 201 is located in the middle, that is, the pouring port thereon is located in the middle, to ensure that pouring is done from the center, to ensure the pouring quality, to facilitate the staff's trampling, and to prevent debris from falling into the pile hole.
[0022] The outer shape of the column frame 1 can adopt a variety of structural forms, for example, it can be cylindrical, cube-shaped, or rectangular, etc., and now it is described in detail through the cube-shaped column frame 1; the column frame 1 includes two pairs of oppositely arranged cross beams, and the four cross beams are connected end to end to form a frame, the above-mentioned through bar 101 is set as a cross bar 1011 and a long through bar 1012, and the above-mentioned cross beam is set as two oppositely arranged lower wide beams 103 and two oppositely arranged lower long beams 104; that is, the column frame 1 includes two parallel lower wide beams 103 and two parallel lower long beams 104, and the lower wide beams 103 and the lower long beams 104 can both adopt rectangular steel pipes. Preferably, the two lower wide beams 103 and the two lower long beams The beams 104 are of equal length and connected end to end to form a cubic frame structure so that the space can be fully utilized, ensuring that the column frame 1 is stable and the center of the through bar 101 is located at the center of the frame to avoid offset, unless there is space limitation on site and only other structures such as a rectangular parallelepiped can be used; two of the above-mentioned cross bars 1011 are installed between the two opposite lower wide beams 103, and the two cross bars 1011 are respectively located on both sides of the center line of the two opposite lower wide beams 103, that is, they are symmetrically arranged, and the above-mentioned long through bar 1012 is installed between the centers of the two opposite lower long beams 104, the long through bar 1012 and the cross bar 1011 are vertically arranged, and the long through bar 1012 is located below the cross bar 1011. Among them, a lower support beam 105 is arranged between the two ends of the two opposite lower long beams 104, and there is a spacing between the top surface of the lower support beam 105 and the top surface of the lower wide beam to accommodate two cross bars, and the two ends of each cross bar are respectively pressed against the corresponding top surface of the lower support beam, and the outer side surfaces of the two lower support beams 105 are pressed against the inner side surfaces of the lower wide beam 103, so as to strengthen the square frame structure formed by the above-mentioned lower wide beam 103 and the lower long beam 104, and provide support for the two cross bars 1011, so as to ensure the subsequent stable positioning of the steel cage.
[0023] The support frame 2 includes two opposite upper wide beams 203 and two opposite upper long beams 204, the two upper wide beams 203 and the two upper long beams 204 are connected end to end to form a support body of a rectangular body structure, the support body is arranged on two opposite lower support beams 105 to support the support body, ensure its stability and prevent it from falling, the support body is covered with the cover plate 201, the cover plate 201 cooperates with the two platform plates 102 to form the above-mentioned pouring platform, which is convenient for the staff to step on and prevents debris from falling into the pouring port; the two opposite upper long beams 204 are connected There are two parallel middle cross beams 205, and the above-mentioned baffles 202 are hinged on the opposite sides of each middle cross beam 205, and the baffles 202 cooperate with the opening. The number of baffles 202 is set to two, and there is a gap between the two baffles 202 to facilitate opening and closing, so as to avoid opening difficulties caused by deformation, adhesion of concrete and other factors. In addition, each baffle 202 is provided with a pull rod to facilitate opening, and each baffle 202 has a semicircular groove. The two grooves are arranged relatively to form the above-mentioned pouring port, and the pouring port is matched with the pouring machine. The column frame 1 also includes a plurality of columns 106 arranged at the bottom of the two lower long beams 104, that is, they are respectively located at the two ends of the bottom of the corresponding lower long beams 104, and a lower beam is connected between two adjacent columns 106, and each lower beam is located at the bottom of two adjacent columns to ensure the stability of the structure. The four lower beams and the four columns form a square frame structure, that is, positioning grooves are provided on two opposite inner side surfaces of the square frame, and positioning holes are provided on the other two opposite side surfaces, so that the above-mentioned connection and positioning mechanism 4 can be connected with the positioning grooves and the positioning holes.
[0024] The embedded part structure 3 comprises an embedded part inserted into a preset hole. The embedded part is set as a casing. A set part of the casing 301 is exposed above the ground. The lower end of the casing 301 is connected with multiple cylinders to meet the needs of different pile depths. A positioning seat 302 is sleeved on the outer surface of the casing 301, that is, the casing 301 is vertically sleeved at the center of the positioning seat 302 to ensure that the casing remains vertical, the positioning seat 302 is pressed on the top end face of the preset hole, that is, it is pressed against the ground, and the force is evenly received to make the ground flat, the positioning seat 302 is aligned with the bottom of the column frame 1, and the distance between the positioning seat and the top surface of the casing is set to a, and the spacing a is set to a fixed value, and the spacing a is calculated by the technical personnel of the design institute according to the specific pile hole requirements, such as according to the requirements of the pile hole pile depth, so as to facilitate the calculation of the sinking depth when the casing 1 sinks during the construction process, and then the calculation of the pile hole depth, that is, the distance between the top surface of the casing and the ground is set to a fixed value, and the value is adjusted according to the pile hole requirements, for example, a is set to 70mm to ensure that the value of a remains unchanged, so as to facilitate the measurement of the sinking depth and the pile depth, that is, when the casing sinks, the pile depth can be calculated by measuring the sinking depth of the casing; the positioning seat 30 The bottom of the pile 301 is pressed against the ground to prevent the casing 301 from sinking or falling, thereby ensuring the accuracy of the pile depth and improving the quality of the pile. At the same time, the pile hole is sealed flat and the force is evenly applied to prevent foreign objects from easily falling into the pile hole. If the casing sinks, the casing 301 can be salvaged by pulling the positioning seat 302; the positioning seat 302 can adopt an integral structure, which can be completely set on the outside of the casing 301, or can adopt a split structure and be installed on the outside of the casing 301 in parts. The positioning seat 302 can be set to be solid or hollow, which is determined according to the weight requirement, and the weight is reduced as much as possible while ensuring the strength, so as to facilitate lifting. Its structural state can adopt a disc-shaped, square-shaped, rectangular parallelepiped-shaped or other structural forms, preferably a symmetrically arranged structure, to ensure that the casing 301 is located at the center, which is convenient for lifting and use; preferably, the positioning seat 302 adopts a hollow disc-shaped structure, which can meet the use strength requirements, reduce the weight, save costs, and facilitate lifting.The following is a detailed description of the positioning seat 302 as a disc-shaped structure. The positioning seat 302 includes two support cover plates 3021 that are sleeved outside the casing and spaced apart along its vertical direction. A tube through hole is opened at the center of the support cover plate 3021, that is, the casing 301 is inserted into the tube through hole. The distance between the topmost support cover plate 3021 and the top of the casing 301 is adjusted as needed; there is a certain distance between the two spaced support cover plates 3021, and their size is determined as needed to ensure that the support cover plate located at the upper The distance between 3021 and the top of the casing 301, the support cover plate 3021 is connected with a support vertical plate 3022 around the circle, when in use, the support cover plate 3021 located below is pressed on the ground to protect the end of the pile hole and avoid collapse, so as to prevent the casing 301 from sinking or falling; the above-mentioned spacing a is set as the distance between the support cover plate 3021 located above and the top surface of the casing 301. If the pile holes have the same pile diameter and pile depth, this distance is a fixed value. The spacing a needs to be adjusted according to the requirements of the pile hole to facilitate the calculation of the pile depth by the sinking depth to ensure the success. The pile depth accuracy ensures the pile quality; the above-mentioned support plate 3022 is set to be cylindrical, and a plurality of support radial plates 3023 arranged around the circumference of the casing and arranged radially are arranged between the inner surface of the support plate 3022 and the casing, that is, the plurality of support radial plates 3023 are arranged between the inner surface of the support plate 3022 and the outside of the casing, so as to strengthen the support plate 3022, make the circumference of the casing 301 equally stressed, and make it evenly support the casing 301, ensure the stability of the casing 301, and prevent the casing 301 from sinking or falling. Ensure the depth of the pile hole; that is, ensure the stability of the supporting plate 3022, increase its strength, avoid its tilting, deformation, etc., prevent the casing 301 from sinking or falling, and ensure the depth of the pile; the setting of the positioning seat, the upper support cover 3021 is flat, which is convenient for the staff to step on and improves safety; in addition, since the positioning seat 302 is pressed around the end of the preset hole, foreign objects are prevented from falling into the pile hole, and mud is prevented from overflowing from the top of the preset hole. The on-site construction environment is good, meeting environmental protection requirements and ensuring the progress of the project. Furthermore, the positioning seat 302 also includes an inner support plate mounted on the outer surface of the casing, the inner support plate and the support vertical plate 3022 are coaxially arranged to form an annular structure, and a plurality of support radial plates 3023 are connected between the inner support plate and the support vertical plate 3022 to enhance the strength. The two support cover plates 3021 are respectively covered on the two end surfaces of the annular structure, so that the entire positioning seat 302 is set as a whole, which is convenient for adjusting the distance between it and the top surface of the casing 301, and can also form a support platform and prevent mud and other debris from falling into the annular structure; the entire positioning seat 302 can be directly installed in a split type, or the positioning seat 302 can be installed as a whole as a whole, which makes installation convenient, increases the strength of the overall structure, and is convenient for adjusting the distance between it and the top surface of the casing 301, thereby ensuring the accuracy of the pile depth and improving the pile quality.Among them, a square hole is opened on the casing 301 located below the positioning seat 302, and a lifting hole for lifting the casing 301 is radially penetrated at the end. A sleeve is also mounted on the outer surface of the end of the casing 301 to strengthen the end of the casing 301. The sleeve is provided with a through hole corresponding to the lifting hole to facilitate the lifting of the casing 301 and ensure its strength.
[0025] The connection and positioning mechanism 4 can adopt various structural forms to ensure that the positioning connection between the casing 301 and the column frame 1 can be satisfied. Figure 4-6 The connection and positioning mechanism 4 includes two positioning sleeves 401 which are sleeved on the outside of the casing 301 and are arranged opposite to each other. The two positioning sleeves 401 are arranged to form a cylindrical positioning cylinder. Each positioning sleeve has a stepped sleeve positioning groove 402. The sleeve positioning groove 402 is set as a stepped structure. The corresponding larger groove depth sections on the two sleeve positioning grooves 402 are set as large diameter sections. The large diameter section cooperates with the supporting vertical plate 3022 of the positioning seat 302. The corresponding smaller groove depth sections on the two sleeve positioning grooves are set as small diameter sections. The small diameter section cooperates with the part of the casing 301 located above the ground, so that the casing 301 is firmly connected to the positioning sleeve 401 to ensure that the casing 301 is in a vertical state. The two ends and the side of the positioning sleeve 401 are connected to the column frame 1 through a fixed structure, and the fixed structure is a positioning key or a positioning piece, that is, the two ends of the positioning sleeve 401 are provided with the above-mentioned positioning pieces 403, and the side is provided with the above-mentioned positioning key 404, the positioning pieces are inserted into the corresponding positioning holes, and the positioning keys are inserted into the positioning grooves to position the position between the casing 301 and the column frame 1. When the casing 301 is connected to the column frame 1, the casing 301 is first kept in a vertical state, the column frame 1 is sleeved on the outside of the casing 301, and the distance from the top of the casing to the bottom of the column frame is adjusted. The end faces of the small diameter sections of the two positioning sleeves 401 are against the support cover 3021 on the upper part of the positioning seat 302, and the positioning pieces of the two positioning sleeves 401 are inserted into the corresponding positioning holes, and the positioning keys are inserted into the positioning grooves. Here, the positioning pieces and positioning keys can be directly welded or installed according to needs; then, the positioning sleeves 401 are connected to the casing 301 and the positioning seat 302 by spot welding, fasteners, etc., so that the connection is firm, the vertical position of the casing 301 is maintained, and the distance from the top of the casing to the bottom of the column frame is ensured.
[0026] Another structure is used to illustrate this, see Figure 7The above-mentioned connection and positioning mechanism 4 includes a support tube 405 sleeved on the outside of the support vertical plate 3022, the bottom surface of the support tube 405 is aligned with the bottom surface of the positioning seat 302, and a plurality of positioning plates 406 that can be clamped on the column frame 1 are arranged on the tube wall of the support tube 405. The end of the positioning plate 406 facing the lower beam of the column frame 1 is provided with an open groove, and the open groove is clamped on the corresponding lower beam to ensure that it matches the lower beam of the column frame 1. The plurality of positioning plates 406 are all arranged on the circumference of the support tube 405; the tube wall of the support tube 405 is provided with a plurality of positioning blocks 407 that can abut against or approach the casing 301, and the plurality of positioning blocks 407 are all arranged on the casing The end face of the positioning block 407 is set as an arc structure that cooperates with the casing 301, further limiting the casing 301, ensuring the vertical state of the casing 301, and improving the quality of pile formation. If it is convenient to install, a hinged connection structure can be set at the connection between the positioning block 407 and the casing 301. Before the support tube 405 is sleeved on the casing 301, the positioning block 407 is first bent upward to facilitate the installation. In addition, it is preferred that the positioning block 407 is close to the casing 301, that is, there is a gap between the end of the positioning block 407 and the outer wall of the casing 301 in the radial direction, and it can be directly sleeved on the outside of the casing 301 with the support tube 405 during installation. The setting of the connection and positioning mechanism not only positions the casing 301 to connect it with the column frame 1, but also ensures that the casing 301 remains in a vertical state, so as to facilitate the lowering of the steel cage and the casing, so that they are both kept vertical, convenient for pouring concrete, and ensure the quality of pile formation. Further, in order to adjust the position of the locating seat 302 according to the pile hole specification requirements, a plurality of mounting parts spaced apart along the length direction thereof may be provided outside the casing 301, and a corresponding locating seat 302 may be installed on each mounting part, and the position of the installed locating seat 302 may be adjusted according to the pile hole requirements; another structure may also be adopted, that is, the casing 301 is also provided with a locating seat 302 movable in its vertical direction through an adjusting device 5, and the adjusting device is pre-adjusted, and the locating seat 302 is fixed to the casing 301 after the position thereof is adjusted, and welding or other fastening methods may be adopted; the adjusting device comprises at least two guide plates 501 provided on the outer surface of the casing 301 and extending in the vertical direction of the casing 301, and the two guide plates 501 are symmetrically provided, and a plurality of pre-positioning mechanisms for pre-positioning the locating seat 302 are provided in the length direction of the guide plates 501, so as to preliminarily limit the locating seat 302 and position it, and the pre-positioning mechanism may be adjusted with the setting, or may be provided as a stepless adjustment device, and may be parked at any position as required.Preferably, each of the above-mentioned guide plates 501 is provided with a plurality of adjustment limit holes which are arranged at intervals and extend in the vertical direction of the casing 301. The adjustment limit holes on each guide plate 501 are arranged correspondingly to ensure that the movement of the positioning seat 302 always remains vertical and is arranged coaxially with the casing 301. The pre-positioning mechanism includes a plurality of positioning seats 502 which are penetrated in the corresponding adjustment limit holes. When in use, the positioning seats 502 do not need to be removed to prevent soil from entering the holes. Adjustment positioning holes are opened on the positioning seats 502 along the radial direction of the casing 301, and support blocks 503 are inserted in the adjustment positioning holes. The end of the adjustment positioning hole also has a cover plate which can be opened and closed to prevent soil from entering the positioning hole and affecting the insertion of the support blocks 503. During adjustment, the positioning seat 302 is sleeved on the casing 301, and its position is preset as needed. The support block 503 is inserted into the adjustment positioning hole of the corresponding positioning seat 502, and the support cover plate 3021 at the lower part of the positioning seat 302 is pressed on the support block 503. After the position is determined, it can be spot welded and fixed. After the position is adjusted, the positioning seat 302 is connected to the casing 301 to determine the position of the positioning seat 302. The setting of the adjustment device can adjust the position of the installation positioning seat 302 according to the pile depth, and can be suitable for different pile depths.
[0027] Another structure is described, refer to Figure 8 The above-mentioned connection and positioning mechanism 4 includes two fixing sleeves 408 sleeved on the outside of the supporting vertical plate 3022, the two fixing sleeves 408 are arranged opposite to each other, each fixing sleeve 408 is respectively arranged at the diagonal position of the lower part of the column frame 1 and is arranged opposite to each other, and a fixing key is arranged on the outside of each fixing sleeve, and each fixing key is respectively inserted into the corresponding positioning groove or positioning hole on the column 106, so that the fixing sleeve is connected to the column 106, so that the connection is firm, and the vertical position of the casing 301 is maintained, and the distance between the top of the casing and the bottom of the column frame is ensured; the cross-section of the fixing sleeve is set to an arc shape to facilitate installation.
[0028] When in use, first, a preset hole of a corresponding aperture is dug on the pre-constructed foundation according to the required pile depth, the distance between the top of the casing and the positioning seat 302 is adjusted, the column frame 1 is sleeved on the outside of the positioning seat 302, and the positioning seat 302 and the column frame 1 are connected by connecting the positioning mechanism 4, so that the casing 301 is kept in a vertical state, and the distance between the top of the casing 301 and the bottom of the column frame 1 (that is, the distance between the top of the casing and the ground) is ensured, that is, the end faces of the small diameter sections of the two positioning sleeves 401 are against the support cover plate 3021 on the upper part of the positioning seat 302, and the two positioning sleeves are placed. The positioning piece 401 is inserted into the corresponding positioning hole, and the positioning key is inserted into the positioning groove. The positioning key and the positioning piece are directly spot welded according to the needs; the positioning sleeve 401 is connected to the positioning seat 302 of the casing 301 by spot welding to make it firmly connected, and the vertical position of the casing 301 is maintained, and the distance between the top of the casing and the bottom of the column frame is ensured, so that the two become a whole, that is, a supporting and protecting device is formed; then, the supporting and protecting device is moved to the preset hole by a rotary drilling machine, the casing 301 is inserted into the preset hole, and the bottom of the column frame 1 is pressed against the construction ground, so that the ground The surface is evenly stressed, the upper end of the pile hole is protected, and collapse is avoided, ensuring that the distance between the upper end surface of the casing 301 and the ground meets the set value. At the same time, the positioning seat 302 and the column frame 1 are pressed on the periphery of the preset hole to prevent the casing 301 from sinking or falling, avoid the pile hole collapse, ensure the flatness of the construction ground, meet environmental protection requirements, and improve the quality of the pile hole; finally, the steel cage is passed through the top of the column frame 1 and placed in the embedded part. At the same time, the two ends of the long through rod 1012 are respectively passed through the steel cage and installed on the corresponding lower long beam 104, and the steel cage is initially positioned to avoid To prevent it from falling, at this time, the support body of the support frame 2 is set on two opposite lower support beams 105, and the conduit is placed in the steel cage to make it coaxial with the steel cage, that is, to ensure that its center line is on the same straight line with the center line of the steel cage. At this time, the two cross bars 1011 pass through the steel cage respectively, and the two ends are connected between the two lower cross beams 103 to position the steel cage, ensuring that the steel cage and the conduit are coaxial with the embedded parts to avoid their offset. Subsequently, the platform plate and the cover plate are covered to form a pouring platform for the convenience of the staff to step on, and pour concrete into the conduit through the pouring port.
[0029] The present invention connects the column frame 1 with the positioning seat 302 outside the casing 301 by setting a connecting positioning mechanism 4, ensuring that they form a whole, facilitating the lifting and transportation during the construction process, keeping the casing 301 in a vertical state and preventing the casing 301 from sinking, making it convenient for workers to step on it, and improving safety. At the same time, it is ensured that the distance between the positioning seat 302 and the top surface of the casing 301 is set to a fixed value, ensuring the accuracy of the pile depth and the pile hole quality; by setting the positioning seat 302, the casing 301 is prevented from sinking, making it convenient for workers to step on it, and improving safety; in addition, since the positioning seat 302 is pressed on The circumference of the end of the preset hole also prevents foreign matter from falling into the pile hole and prevents mud from overflowing from the top of the preset hole, so that the on-site construction environment is good, environmental protection requirements are met, and the progress of the project is ensured; by setting the distance between the positioning seat 302 and the top surface of the casing 301 to a fixed value, and being able to adjust it according to the requirements of the pile hole, it is suitable for pile holes with different requirements, ensuring the accuracy of the pile depth and the quality of the pile hole; by setting a connecting positioning mechanism, the casing 301 is matched with the column frame 1, ensuring that the casing 301 always remains in a vertical state, ensuring the quality of the pile hole; by setting an adjustment device, it is convenient to adjust the positioning seat 3 02 can adjust the position in the vertical direction, and can adjust the distance between the top surface of the casing 301 and the support cover plate 3021 located on the top according to the requirements of the pile hole, which is suitable for pile holes with different requirements and ensures the pile depth accuracy; by arranging the lower support beam 105 between the two opposite ends of the lower long beams 104, and the outer side surfaces of the two lower support beams 105 are against the inner side surfaces of the lower wide beams 103, there is a distance between the top surface of the lower support beam 105 and the top surface of the lower wide beam 103, so as to provide support for the cross bar 1011 and the lower support frame 105; by arranging the two cross bars 1011 between the two lower wide beams 103 11 and symmetrically arranged, and the long through-bar arranged between the two lower long beams, position the steel cage so that it coincides with the center of the embedded parts to avoid affecting the pile effect due to offset; through the vertically arranged cross-bar and long through-bar, the cross-bar and long through-bar pass through the steel cage, and their two ends are respectively installed between the two lower wide beams and the two lower long beams to ensure that the center of the steel cage and the casing coincide, prevent the guide tube and the steel cage from being offset, avoid the guide tube from being stuck on the steel cage, and avoid the problem of buried guide tube; by setting a platform plate and cover plate that cooperate with each other on the top of the frame, avoid the falling of debris during pouring, and improve construction safety. This structure can integrate the lower steel cage, hoisting steel cage, lower guide tube and pouring concrete into one, improve work efficiency, and provide a working platform for the staff to avoid offset when placing the steel cage and position it, improve the quality of pile formation and work safety.
[0030] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the present invention, they should all fall within the protection scope of the present invention.
Claims
1. A pre-embedded component support and protection device, comprising a column frame (1) supported on a construction ground, characterized in that: The top of the column frame (1) is provided with a platform plate (102) and a support frame (2) located in the middle; the support frame (2) is provided with a cover plate (201) that cooperates with the platform plate (102); the platform plate (102) and the cover plate (201) cooperate to form a pouring platform that can be stepped on by workers; the lower part of the column frame (1) is connected to a positioning seat (302) pressed on the construction ground through a connecting positioning mechanism (4); the center of the positioning seat (302) is penetrated by a A casing (301) capable of maintaining a vertical state, wherein the lower portion of the casing (301) is inserted into a preset hole and a set portion is exposed above the ground, and the distance between the top of the casing (301) and the ground is set to a fixed value; a long through-rod (1012) and two cross-rods (1011) for positioning the steel cage are also installed on the column frame, wherein the long through-rod (1012) and the cross-rod (1011) are arranged crosswise, and the long through-rod (1012) is located below the cross-rod (1011).
2. The embedded part support and protection device according to claim 1, characterized in that: The connection and positioning mechanism (4) comprises two positioning sleeves (401) which are sleeved outside the casing (301) and arranged opposite to each other. The two positioning sleeves (401) are arranged to surround a positioning sleeve that matches the casing (301). Each positioning sleeve (401) has a stepped sleeve positioning groove (402). The large diameter sections on the two sleeve positioning grooves (402) match the positioning seat (302), and the small diameter sections match the parts of the casing (301) that are located above the ground. The two ends and the side of the positioning sleeve (401) are connected to the column frame (1) through a fixing structure.
3. The embedded part support and protection device according to claim 1, characterized in that: The column frame (1) comprises two parallel lower wide beams (103) and two parallel lower long beams (104); the two transverse bars (1011) are installed between the two opposite lower wide beams (103) and are respectively located on both sides of a center line connecting the two lower wide beams (103); and the long transverse bar (1012) is installed between a center line connecting the two lower long beams (104).
4. The embedded part support and protection device according to claim 3, characterized in that: The long cross bar (1012) and the cross bar (1011) are arranged vertically.
5. The embedded part support and protection device according to claim 3, characterized in that: A lower support beam (105) is provided between the two ends of the two lower long beams (104), a gap is provided between the top surface of the lower support beam (105) and the top surface of the lower wide beam (103), and the two ends of each of the cross bars (1011) are respectively pressed against the top surface of the corresponding lower support beam (105).
6. The embedded part support and protection device according to claim 5, characterized in that: The cover plate (201) has an opening at the center, and the support frame (2) further comprises two upper wide beams (203) and two upper long beams (204) which are arranged opposite to each other and press against the lower support beam (105). Two parallel middle cross beams (205) are connected between the two upper long beams (204). A baffle (202) which passes through the opening and can be opened and closed is hingedly connected to opposite sides of each middle cross beam (205). Each baffle (202) has a semicircular groove, and the two grooves are arranged opposite to each other and form a pouring port.
7. The embedded part support and protection device according to claim 5, characterized in that: The protective tube (301) is also connected to the positioning seat (302) via an adjustment device (5), wherein the adjustment device comprises at least two guide plates (501) arranged on the outer surface of the protective tube (301) and extending in the vertical direction of the protective tube (301), wherein the two guide plates (501) are symmetrically arranged, and the guide plates (501) have a plurality of pre-positioning mechanisms in the length direction thereof for pre-positioning the positioning seat (302).
8. The embedded component support and protection device according to claim 7, characterized in that: Each guide plate (501) is provided with a plurality of adjustment limit holes which are arranged at intervals and extend in the vertical direction of the casing (301); the adjustment limit holes on the guide plates (501) are arranged correspondingly; the pre-positioning mechanism comprises a plurality of positioning seats (502) which are inserted into the corresponding adjustment limit holes; the positioning seats (502) are provided with adjustment positioning holes radially along the casing (301); a support block (503) is inserted into the adjustment positioning hole; and the bottom of the positioning seat (302) is pressed onto the support block (503).
9. The embedded part support and protection device according to claim 1, characterized in that: The connection positioning mechanism (4) further comprises a support tube (405) sleeved on the outside of the support vertical plate (3022), the bottom surface of the support tube (405) being arranged to be aligned with the bottom surface of the positioning seat (302), a plurality of positioning plates (406) capable of being clamped on the column frame (1) being arranged on the wall of the support tube (405), and an open groove clamped on the corresponding column frame (1) being arranged at the end of the positioning plate (406) facing the column frame (1).
10. The embedded part support and protection device according to claim 9, characterized in that: A plurality of positioning blocks (407) capable of abutting against the casing (301) are arranged on the wall of the support tube (405); the plurality of positioning blocks (407) are arranged around the casing (301); and the end faces of the positioning blocks (407) are arranged as arc-shaped structures that cooperate with the casing (301).
Citation Information
Patent Citations
Pile reinforcement cage hoisting and positioning device
CN221095140U