A motor rotor and a method of manufacturing the same
By using a ring array winding and tension compensation device, the problem of reduced enameled wire tension during high-speed rotation of the winding device was solved, achieving stable enameled wire tension and improving rotor quality and motor performance.
Patent Information
- Application Number
- CN202510402487.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-04-01
AI Technical Summary
When a traditional winding device rotates at high speed, the tension of the enameled wire decreases due to the elastic tension device bouncing, which affects the rotor quality and motor performance.
By employing a ring array winding method, combined with a tension supplementation device and a synchronization frame, the tension of the enameled wire is automatically adjusted by the second reel under centrifugal force, ensuring stable tension during the winding process.
Maintaining stable tension of the enameled wire under high-speed rotation improves rotor quality and motor performance, and enhances production efficiency and stability.
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Figure CN120127870B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of motor rotors, in particular to a motor rotor and a preparation method thereof. BACKGROUND
[0002] The rotor is one of important components of a motor, and the quality of the rotor directly affects the stability of the motor during operation. A traditional motor rotor is composed of an iron core, a winding frame and a connecting shaft. An enameled wire is wound on the outer surface of the winding frame through a winding device. Since an elastic tension device is used in the winding device to ensure that the enameled wire is under a certain tension during winding, the enameled wire can be tightly wound on the surface of the winding frame. However, in the actual winding process, the rotation speed of the rotating device is sharply increased, so that the enameled wire is straightened, the elastic tension device is bounced, the enameled wire loses the tension limitation, the tightness after winding is reduced, the quality of the rotor is affected, and the performance of the motor is reduced. To solve the above problems, the application provides a motor rotor and a preparation method thereof. SUMMARY
[0003] The application provides a motor rotor and a preparation method thereof, which has the advantages of maintaining the tension strength of the enameled wire during winding, and solves the problem that the elastic tension device is bounced and the tension of the enameled wire is reduced during the rotation of the winding device.
[0004] To achieve the above purpose, the application adopts the following technical scheme: a motor rotor and a preparation method thereof, comprising that a front end is fixedly provided with an iron core, the outer surface of the iron core is provided with a winding hook, the front end of the iron core is fixedly provided with a connecting shaft, the outer surface is provided with a winding frame, an enameled wire is wound on the outer side of the winding frame, the enameled wire is wound through a winding device, and one end of the connecting shaft is fixedly connected with the winding device.
[0005] Further, the winding frames are distributed in a ring array, and the enameled wire is wound through the winding device in a two-group simultaneous manner.
[0006] A preparation method of a motor rotor, comprising the following steps:
[0007] S1, the connecting shaft is installed on the winding device, and the specification of the clamping block is adjusted according to the radius of the winding frame;
[0008] S2, the position of the winding slot of the winding frame is adjusted and aligned with the winding position by adjusting the motor, and the winding frame is clamped by the clamping block;
[0009] S3, the winding device is rotated to wind the enameled wire on the outer side of the winding frame to form a coil;
[0010] S4, after the winding is completed, the clamping block is released from the clamping state, the motor adjusts the winding groove position of the winding frame again, and the clamping block clamps the winding frame again after the adjustment is completed;
[0011] S5, the winding device rotates, and the enameled wire is wound on the outside of the winding frame again to form a second coil;
[0012] S6, repeat the above steps to obtain multiple groups of coils according to requirements and complete the winding of the motor rotor.
[0013] A motor rotor winding device, comprising a bottom plate, a stroke device is movably installed on the top of the bottom plate near both ends, a telescopic machine is fixedly installed on the top of the bottom plate near the left and right ends, one end of the output shaft of the telescopic machine is fixedly connected with the stroke device, a fixed rotating machine is fixedly installed on the top of the bottom plate near the back, and the tail end of the connecting shaft is fixedly connected with the fixed rotating machine.
[0014] Further, the stroke device comprises a stroke seat, the stroke seat is matched with the top slide rail of the bottom plate, a connecting back plate is fixedly installed on the top of the stroke seat near the tail end, the telescopic machine output shaft is connected with the connecting back plate, a rotating motor is fixedly installed on the top of the stroke seat above the connecting back plate through a rib plate, one end of the output shaft of the rotating motor is fixedly installed with a rotating device, a fixed shaft device is movably sleeved in the rotating device, and a clamping device is movably installed in the fixed shaft device in a telescopic matching mode.
[0015] Further, the rotating device comprises a rotating shaft sleeve, a winding arm is fixedly installed on the outer surface of the rotating shaft sleeve near the top of the front end, a first wire wheel is fixedly installed on the front end of the winding arm, the first wire wheel is connected with the enameled wire, matching grooves are arranged on the inner wall of the rotating shaft sleeve near the front and rear ends, limit sliding grooves are arranged on the inner wall of the rotating shaft sleeve near the middle of the two sides, a through hole is formed in the inner wall bottom of the rotating shaft sleeve near the middle, a tension supplement device is movably sleeved on the outer surface of the rotating shaft sleeve through a connecting plate at the position corresponding to the through hole, and wire guide seats are fixedly installed on the two sides of the outer surface of the rotating shaft sleeve.
[0016] Further, the fixed shaft device comprises a fixed shaft sleeve, bearings are arranged on the outer surface of the fixed shaft sleeve near the front end and the rear end, and the bearings correspond to the matching grooves of the inner wall of the rotating shaft sleeve, a strip-shaped sliding hole is formed in the outer surface of the fixed shaft sleeve near the middle, the strip-shaped sliding hole is in sliding cooperation with the clamping device, and a telescopic resisting rod is fixedly installed in one end of the inner cavity of the fixed shaft sleeve.
[0017] Further, the clamping device comprises a connecting rod, a clamping block is fixedly installed at the front end of the connecting rod, the front end arc surface of the clamping block is matched with the winding frame to realize clamping, an annular ball rack is fixedly installed on the outer surface of the connecting rod through a connecting rod, and the connecting rod is matched with a strip-shaped sliding hole, an annular synchronous rack is movably sleeved on the back surface of the annular ball rack through a ball matched mode, limit sliding blocks are arranged on the outer surface of the annular synchronous rack, the limit sliding blocks are matched with limit sliding grooves, and an adjusting tooth rod is fixedly installed at the position close to the bottom of the back surface of the annular synchronous rack.
[0018] Further, the tension supplementing device comprises a rotating frame, an adjusting gear is fixedly installed at one end of the rotating frame, the adjusting gear is meshed with the adjusting tooth rod, and the adjusting gear is movably sleeved with the bottom connecting plate of the rotating shaft sleeve, a partition plate is arranged at the position close to the adjusting gear on the inner side of the rotating frame, a sliding groove is arranged on the inner side of the rotating frame, and a second wire wheel is movably installed through the sliding groove, a balance spring is arranged on the back side of the second wire wheel, and one end of the balance spring is connected with the partition plate.
[0019] The application has the following beneficial effects.
[0020] The device utilizes the centrifugal force generated when the rotating shaft sleeve sharply increases in speed to increase the displacement of the second wire wheel, so as to increase the tension received by the enameled wire, to make up for the tension loss caused by the elastic tension device bouncing due to the sudden tightening of the enameled wire during winding, to ensure that the tension received by the enameled wire during winding does not fluctuate, to ensure the quality of the rotor after winding, and to increase the angle between the tension supplementing device and the rotating device when a larger rotor radius is used, to increase the distance between the second wire wheel and the axis of the rotating device, to increase the centrifugal force of the second wire wheel after the rotating shaft sleeve sharply increases in speed, to increase the length of the enameled wire consumed by the rotating shaft sleeve per revolution due to the larger radius of the iron core, to increase the demand for tension of the enameled wire, and to increase the displacement distance and the pulling force of the enameled wire of the second wire wheel under the premise of increasing the centrifugal force, so as to realize the effect of increasing the tension of the enameled wire and achieve the function of automatic adjustment. BRIEF DESCRIPTION OF DRAWINGS
[0021] The accompanying drawings, which constitute a part of this specification, illustrate embodiments of the present disclosure and serve to explain the principles of the present disclosure.
[0022] The present disclosure can be more clearly understood and appreciated from the following detailed description, taken in conjunction with the following drawings, in which:
[0023] Figure 1 A structure of the application clicks a rotor;
[0024] Figure 2Figure of the winding device of the structure of the present application;
[0025] Figure 3 Figure of the stroke device of the structure of the present application;
[0026] Figure 4 Sectional view of the stroke device of the structure of the present application;
[0027] Figure 5 Figure of the rotating device of the structure of the present application;
[0028] Figure 6 Sectional view of the rotating device of the structure of the present application;
[0029] Figure 7 Figure of the inner roller device of the structure of the present application;
[0030] Figure 8 Sectional view of the inner roller device of the structure of the present application;
[0031] Figure 9 Figure of the clamping device of the structure of the present application;
[0032] Figure 10 Figure of the ring type synchronous frame structure of the present application;
[0033] Figure 11 Figure of the tension supplement device of the structure of the present application;
[0034] Figure 12 Flow chart of the preparation method of the motor rotor of the present application.
[0035] Figure; 1, base plate; 2, stroke device; 3, telescopic machine; 4, fixed rotating machine; 11, iron core; 12, connecting shaft; 13, winding frame; 21, stroke seat; 22, connecting back plate; 23, rotating motor; 24, rotating device; 241, rotating shaft sleeve; 242, winding arm; 243, first wire wheel; 244, limiting sliding groove; 245, wire seat; 25, fixed shaft device; 251, fixed shaft sleeve; 252, strip-shaped sliding hole; 253, telescopic resistance rod; 26, clamping device; 261, connecting rod; 262, clamping block; 263, ring-shaped ball frame; 264, ring type synchronous frame; 265, limiting sliding block; 266, adjusting tooth rod; 27, tension supplement device; 271, rotating frame; 272, adjusting gear; 273, partition plate; 274, second wire wheel; 275, balance spring. DETAILED DESCRIPTION
[0036] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present application.
[0037] A motor rotor and a preparation method thereof, please refer to Figure 1 , comprising 10, the front end of 10 is fixedly installed with an iron core 11, the outer surface of the iron core 11 is provided with a winding hook, the front end of the iron core 11 is fixedly installed with a connecting shaft 12, the outer surface of 10 is provided with a winding frame 13, the enameled wire is wound outside the winding frame 13, and the enameled wire is wound by a winding device, and one end of the connecting shaft 12 is fixedly connected with the winding device.
[0038] Please refer to Figure 1 , the winding frame 13 is distributed in the form of annular array, and the enameled wire is wound by the winding device in the form of two groups at the same time.
[0039] The motor rotor has simple structure, stable effect, better stability under high-speed rotation, and improved production efficiency by adopting the double-group simultaneous winding mode.
[0040] A preparation method of a motor rotor, comprising the following steps:
[0041] S1, installing the connecting shaft 12 on the winding device, and adjusting the specifications of the clamping block according to the radius of the winding frame 13;
[0042] S2, adjusting and aligning the winding position of the winding frame 13 by adjusting the winding groove of the winding frame 13 by the motor, and clamping the winding frame 13 by the clamping block;
[0043] S3, rotating the winding device to wind the enameled wire outside the winding frame 13 to form a coil;
[0044] S4, after winding, the clamping block is released from the clamping state, the winding groove position of the winding frame 13 is adjusted again by the motor, and the winding frame 13 is clamped again by the clamping block after the adjustment is completed;
[0045] S5, rotating the winding device to wind the enameled wire outside the winding frame 13 again to form a second coil;
[0046] S6, repeating the above steps to obtain multiple coils according to requirements and complete the winding of the motor rotor.
[0047] Please refer to Figure 2The utility model relates to a winding machine, including bottom plate 1, the top of bottom plate 1 is close to the movable mounting of stroke device 2 in both ends position, the top of bottom plate 1 is close to the fixed mounting of telescopic machine 3 in left and right end position, and the one end of telescopic machine 3 output shaft is fixedly connected with stroke device 2, and the top of bottom plate 1 is close to the fixed mounting of fixed rotating machine 4 in back position, and the tail end of connecting shaft 12 is fixedly connected with fixed rotating machine 4.
[0048] Please refer to Figures 2-4 Stroke device 2 includes stroke seat 21, and the top of stroke seat 21 is close to the fixed mounting of connecting back plate 22 in end position, and telescopic machine 3 output shaft is connected with connecting back plate 22, and the top of stroke seat 21 is fixedly installed with rotating motor 23 through the rib plate in the position above connecting back plate 22, and the one end of rotating motor 23 output shaft is fixedly installed with rotating device 24, and the inside of rotating device 24 is movably sleeved with fixed shaft device 25, and the inside of fixed shaft device 25 is movably installed with clamping device 26 by telescopic cooperation.
[0049] Please refer to Figure 3 And Figures 5-6 Rotating device 24 includes rotating shaft sleeve 241, and the top of rotating shaft sleeve 241 outer surface is close to the fixed mounting of winding arm 242 in front end position, and the front end of winding arm 242 is fixedly installed with first wire wheel 243, and first wire wheel 243 is connected with enameled wire winding, and the inside of rotating shaft sleeve 241 inner wall is close to the setting of cooperation groove in front and back end position, and the both sides of rotating shaft sleeve 241 inner wall are close to the setting of limit sliding slot 244 in intermediate position, and the bottom of rotating shaft sleeve 241 inner wall is close to the setting of through -hole in intermediate position, and the outside of rotating shaft sleeve 241 outer surface is movably sleeved with tension supplement device 27 through connecting plate in the position corresponding with the through -hole, and the both sides of rotating shaft sleeve 241 outer surface are fixedly installed with wire guide seat 245.
[0050] Winding arm 242 and tension supplement device 27 adopt the arrangement of upside -down symmetry, which makes the centrifugal force that winding arm 242 and tension supplement device 27 receive in the process of rotating reach balance, avoids the device in the process of winding to iron core 11 and winding frame 13, can substantially reduce the vibration amplitude in the process of high rotating of rotating shaft sleeve 241, improves its stability in the process of winding operation.
[0051] Please refer to Figure 2 And Figures 7-8The fixed shaft sleeve 251 is provided with bearings on the outer surface near the front end and the rear end, and the bearings correspond to the matching grooves on the inner wall of the rotating shaft sleeve 241. A strip-shaped sliding hole 252 is formed on the outer surface of the fixed shaft sleeve 251 near the middle, and the strip-shaped sliding hole 252 is in sliding cooperation with the clamping device 26. An extension stopper 253 is fixedly installed at one end of the inner cavity of the fixed shaft sleeve 251.
[0052] Please refer to Figure 1 and Figures 7-10 The clamping device 26 comprises a connecting rod 261, and a clamping block 262 is fixedly installed at the front end of the connecting rod 261. The front end arc surface of the clamping block 262 is matched with the coil holder 13 to realize clamping. An annular ball rack 263 is fixedly installed on the outer surface of the connecting rod 261 and cooperates with the strip-shaped sliding hole 252. An annular synchronous rack 264 is movably sleeved on the back of the annular ball rack 263 through ball cooperation. Limiting sliding blocks 265 are arranged on the outer surface of the annular synchronous rack 264, and the limiting sliding blocks 265 cooperate with the limiting sliding grooves 244. An adjusting tooth rod 266 is fixedly installed on the back of the annular synchronous rack 264 near the bottom.
[0053] When the clamping block 262 clamps the iron core 11, the output shaft of the extension stopper 253 will extend and abut against the tail end of the connecting rod 261. At this time, the connecting rod 261 cannot move, avoiding the tension supplementing device 27 rotating and driving the adjusting tooth rod 266 to move under the action of centrifugal force, causing the displacement of the annular ball rack 263 and the loosening of the clamping of the clamping block 262 on the iron core 11, thereby improving the stability of the device during operation.
[0054] Please refer to Figure 6 and Figures 10-12 The tension supplementing device 27 comprises a rotating frame 271, and an adjusting gear 272 is fixedly installed at one end of the rotating frame 271. The adjusting gear 272 is in meshing cooperation with the adjusting tooth rod 266, and the adjusting gear 272 is movably sleeved with the bottom connecting plate of the rotating shaft sleeve 241. A partition plate 273 is arranged on the inner side of the rotating frame 271 near the adjusting gear 272. A sliding groove is arranged on the inner side of the rotating frame 271, and a second wire wheel 274 is movably installed in the sliding groove through cooperation. A balance spring 275 is arranged on the back side of the second wire wheel 274, and one end of the balance spring 275 is connected with the partition plate 273.
[0055] When the device is winding, the rotation speed of the rotating shaft sleeve 241 will be sharply increased, which causes the traction of the enameled wire to be suddenly increased, so that the enameled wire is straightened instantaneously, which makes the elastic tension device used to increase the tension of the enameled wire jump up, so that the enameled wire and the elastic tension device are out of contact, which makes the enameled wire lose the effect of tension limitation in a short time during the winding operation, resulting in the decrease of the winding quality of the enameled wire. In the present application, when the rotation speed of the rotating shaft sleeve 241 is sharply increased, the second wire wheel 274 in the tension supplement device 27 moves away from the baffle 273 under the action of centrifugal force. Since the enameled wire is wound outside the second wire wheel 274 at this time, the movement of the second wire wheel 274 will increase the tension received by the enameled wire. When the elastic tension device loses the effect of tension limitation on the enameled wire, the second wire wheel 274 can supplement the tension of the enameled wire and limit it, so as to ensure that the tension received by the enameled wire when it is wound outside the winding frame 13 by the device is within a reasonable range, and to ensure that the motor rotor after winding meets the quality requirements, thereby improving the practicability of the device.
[0056] When the rotation speed of the rotating shaft sleeve 241 is stable, the centrifugal force received by the second wire wheel 274 and the elastic force of the balance spring 275 are in a parallel state. At this time, the second wire wheel 274 stops moving and loses the effect of tension on the enameled wire. At the same time, the elastic tension device resets and comes into contact with the enameled wire and continues to apply tension to the enameled wire. This avoids the simultaneous application of tension to the enameled wire by the second wire wheel 274 and the elastic tension device, which may cause damage to the enameled wire, thereby improving the reliability of the device during operation.
[0057] When the radius of the iron core 11 used is large, the movement distance of the connecting rod 261 into the fixed shaft sleeve 251 increases when the clamping block 262 clamps the iron core 11. At the same time, the annular ball holder 263 pushes the ring-shaped synchronous frame 264 to move synchronously. By adjusting the meshing effect of the toothed rod 266 and the adjusting gear 272, the rotating frame 271 is driven to rotate, so that the included angle between the tension supplement device 27 and the rotating device 24 increases, and the distance between the second wire wheel 274 and the axis of the rotating device 24 increases. After the rotation speed of the rotating shaft sleeve 241 is sharply increased, the centrifugal force generated by the second wire wheel 274 increases. Since the radius of the iron core 11 is large, the length of the enameled wire consumed by the rotating shaft sleeve 241 per revolution increases, and the demand for tension of the enameled wire increases. Since the displacement distance of the second wire wheel 274 increases and the pulling force on the enameled wire increases under the premise of increasing centrifugal force, the tension of the enameled wire is increased. Thus, when the radius of the iron core 11 is increased and the elastic tension device loses the effect of tension limitation on the enameled wire, the tension supplement effect of the second wire wheel 274 on the enameled wire is simultaneously increased. The device can automatically adjust the tension supplement effect of the second wire wheel 274 on the enameled wire according to the radius of the iron core 11, thereby improving the practicability of the device.
[0058] The method of use of the present application is as follows:
[0059] In use, after the enameled wire is wound around the outer surface of the second wire wheel 274, it is passed through the wire seat 245 and wound around the outer surface of the first wire wheel 243. The connecting shaft 12 is then fixed to the fixed rotating machine 4. The extension machine in the fixed rotating machine 4 pushes the connecting shaft 12 to the position corresponding to the clamping block 262. The control extension machine 3 pushes the stroke device 2 to move towards the iron core 11. Finally, the clamping block 262 is in contact with the iron core 11 and clamped. After the clamping block 262 and the iron core 11 are clamped, the output shaft of the extension and resistance rod 253 extends and abuts against the end of the connecting rod 261.
[0060] When the device is winding, the rotation speed of the rotation sleeve 241 will be sharply increased, which leads to the sudden increase of the traction force of the enameled wire, so that the enameled wire is straightened instantaneously, which makes the elastic tension device used to increase the tension of the enameled wire jump up, so that the enameled wire and the elastic tension device are out of contact, which makes the enameled wire lose the effect of tension limitation in a short time during the winding operation, resulting in the decrease of the winding quality of the enameled wire. In the present application, when the rotation speed of the rotation sleeve 241 is sharply increased, the second wire wheel 274 in the tension supplement device 27 moves away from the baffle 273 under the action of centrifugal force. Since the enameled wire is wound outside the second wire wheel 274 at this time, the movement of the second wire wheel 274 will increase the received tension of the enameled wire, so that the second wire wheel 274 can supplement the tension of the enameled wire and limit it when the elastic tension device loses the effect of tension limitation on the enameled wire, ensuring that the tension received by the device when winding the enameled wire outside the winding frame 13 is within a reasonable range. When the rotation speed of the rotation sleeve 241 is stable, the centrifugal force received by the second wire wheel 274 and the elastic force of the balance spring 275 are in a parallel state, at which time the second wire wheel 274 stops moving and loses the effect of tension on the enameled wire. At the same time, the elastic tension device resets and contacts the enameled wire and continues to apply tension to the enameled wire. When the radius of the used iron core 11 is large, the movement distance of the connecting rod 261 to the inside of the fixed sleeve 251 increases when the clamping block 262 clamps the iron core 11. At the same time, the annular ball holder 263 pushes the ring-shaped synchronous frame 264 to move synchronously. By adjusting the meshing effect of the tooth rod 266 and the adjusting gear 272, the rotating frame 271 is driven to rotate, so that the included angle between the tension supplement device 27 and the rotating device 24 increases, and the distance between the second wire wheel 274 and the axis of the rotating device 24 increases. After the rotation speed of the rotation sleeve 241 is sharply increased, the centrifugal force generated by the second wire wheel 274 increases. Since the radius of the iron core 11 is large, the length of the enameled wire consumed by the rotation of the rotation sleeve 241 increases, and the demand for tension of the enameled wire increases. Since the displacement distance of the second wire wheel 274 increases and the tension of the enameled wire increases under the premise of increasing the centrifugal force, the tension supplement effect of the second wire wheel 274 on the enameled wire is improved, so that the device can automatically adjust the tension supplement effect of the second wire wheel 274 on the enameled wire according to the radius of the iron core 11.
Claims
1. A winding device for a rotor of an electric machine, characterized in that The winding device includes a base plate, and a travel device is movably installed at the top of the base plate near both ends. A telescopic machine is fixedly installed at the top of the base plate near the left and right ends. One end of the telescopic machine output shaft is fixedly connected to the travel device, and a fixed rotating machine is fixedly installed at the top of the base plate near the back. The fixed rotating machine is fixedly connected to the end of the connecting shaft. The travel device includes a travel seat, which cooperates with the top slide rail of the base plate. A connecting back plate is fixedly installed at the top of the travel seat near the end. The output shaft of the telescopic machine is connected to the connecting back plate. A rotating motor is fixedly installed at the top of the travel seat above the connecting back plate through a rib plate. The output shaft of the rotating motor The cam is fixedly mounted on one end of the rotating device, and the internal movable sleeve of the rotating device is provided with a fixed axis device, and the clamping device is movably installed inside the fixed axis device by a telescopic cooperation manner. The rotating device includes a rotating shaft sleeve, a winding arm is fixedly mounted on the front end of the outer surface of the rotating shaft sleeve near the top, and the front end of the winding arm is fixedly mounted on the first wire wheel, and the first wire wheel is wound around the enameled wire. The inner wall of the rotating shaft sleeve is provided with matching grooves near the front and rear ends, and limited sliding grooves are provided on both sides of the inner wall of the rotating shaft sleeve near the middle. A through hole is opened near the middle position of the bottom of the inner wall of the rotating shaft sleeve, and a tension force is provided through a connecting plate movable sleeve at a position corresponding to the through hole on the outer surface of the rotating shaft sleeve. The supplementary device comprises a wire seat fixedly installed on both sides of the outer surface of the rotating shaft sleeve, and the fixed axis device comprises a fixed shaft sleeve, and bearings are provided on the outer surface of the fixed shaft sleeve near the front end and the rear end, and the bearings correspond to the matching grooves on the inner wall of the rotating shaft sleeve, and a strip sliding hole is opened on the outer surface of the fixed shaft sleeve near the middle position, and the strip sliding hole is slidably matched with the clamping device, and a telescopic rod is fixedly installed on one end of the inner cavity of the fixed shaft sleeve, and the clamping device comprises a connecting rod, and the front end of the connecting rod is fixedly installed with a clamping block, and the front end arc surface of the clamping block cooperates with the winding frame to realize clamping, and the outer surface of the connecting rod is fixedly installed with an annular ball rack through the connecting rod, and the connecting rod cooperates with the strip sliding hole, and the annular ball rack The back side of the gear train is movably sleeved with a ring-shaped synchronous frame by means of ball cooperation, and limit sliders are provided on both sides of the outer surface of the ring-shaped synchronous frame, and the limit sliders cooperate with the limit slide grooves. An adjusting gear rod is fixedly installed on the back side of the ring-shaped synchronous frame near the bottom, and the tension supplement device includes a rotating frame, one end of the rotating frame is fixedly installed with an adjusting gear, the adjusting gear is meshed with the adjusting gear rod, and the adjusting gear is movably sleeved with the bottom connecting plate of the rotating shaft sleeve, and a partition is provided on the inner side of the rotating frame near the adjusting gear, and a slide groove is provided on the inner side of the rotating frame, and a second wire wheel is movably installed by cooperating with the slide groove, and a balance spring is provided on the back side of the second wire wheel, and one end of the balance spring is connected to the partition.
2. A method of manufacturing an electric machine rotor, characterized by The motor rotor winding device according to claim 1 comprises the following steps: S1, install the connecting shaft on the winding device, and adjust the size of the clamping block according to the radius of the winding frame; S2, adjust the position of the winding groove of the winding frame by adjusting the motor, align the winding position, and clamp the winding frame by the clamping block; S3, rotate the winding device to wind the enameled wire on the outside of the winding frame to form a coil; S4, after winding, the clamping block is released from the clamping state, the winding groove position of the winding frame is adjusted again by the adjusting motor, and the winding frame is clamped again by the clamping block after adjustment; S5, rotate the winding device again to wind the enameled wire on the outside of the winding frame to form a second coil; S6, repeat the above steps to obtain multiple groups of coils according to requirements and complete winding of the motor rotor, and finally obtain the motor rotor; The motor rotor obtained by the above steps is fixedly installed with an iron core at the front end, the outer surface of the iron core is provided with a winding hook, the front end of the iron core is fixedly installed with a connecting shaft, the outer surface of the motor rotor is provided with a winding frame, the enameled wire is wound on the outside of the winding frame, and the enameled wire is wound by the winding device, one end of the connecting shaft is fixedly connected with the winding device, the winding frames are distributed in a ring array, and the enameled wire is wound by the winding device in a two-group simultaneous manner.
Citation Information
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