Anti-turbulence aluminum cast-rolling liquid discharging device
By designing an aluminum cast rolling and liquid discharge device that is anti-turbulence, the method of adjusting the spacing between high-temperature-resistant ceramic side plates and the aperture size of the liquid discharge orifice plates is solved, and the problem of turbulence is easily caused by traditional devices when casting aluminum blocks of different sizes is achieved, achieving higher adaptability and product quality.
Patent Information
- Application Number
- CN202510366451.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-06-13
AI Technical Summary
When casting aluminum blocks of different sizes in traditional aluminum cast rolling and discharge devices, the width of the runner channel groove is fixed, resulting in an increase in the flow rate of aluminum liquid discharge, which easily causes turbulence and affects the quality of aluminum cast rolling products.
A turbulent anti-turbulence aluminum cast rolling and liquid discharge device is designed, including a runner groove, a flow channel brick seat, a liquid aluminum front box, a volume-regulating rotary baffle and a high-temperature-resistant ceramic side plate. By adjusting the spacing of the high-temperature-resistant ceramic side plates and the aperture of the liquid discharge orifice plate, it is adapted to aluminum casting equipment of different sizes, adjusting the discharge flow and flow rate of aluminum liquid to prevent turbulence.
This device can adapt to aluminum casting equipment of different sizes, adjust the discharge flow rate and flow rate of aluminum liquid, prevent turbulence, improve the quality of aluminum cast rolled products, and is convenient to maintain and more practical.
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Figure CN120133462A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of non-ferrous metal smelting, and particularly relates to an aluminum casting and rolling liquid discharging device for preventing turbulence. Background Art
[0002] Aluminum is the third most abundant element in the earth's crust after oxygen and silicon, and is the most abundant metallic element in the earth's crust. The development of the three major important industries of aviation, construction, and automobiles requires the material properties to have the unique properties of aluminum and its alloys, which greatly facilitates the production and application of metallic aluminum. During the processing of aluminum blocks, the liquid discharging speed of the aluminum liquid will directly affect whether the aluminum liquid shows the phenomenon of backwater. If the casting speed is too fast, it will cause the aluminum liquid to form turbulence and bubbles. If the casting speed is too slow, the aluminum liquid will cool and solidify, forming backwater. Therefore, during the casting process, it is necessary to determine an appropriate casting speed according to the properties of the material, and thus an aluminum casting and rolling liquid discharging device is needed.
[0003] The flow channel groove of the traditional aluminum casting and rolling liquid discharging device has a fixed width. Therefore, when casting aluminum blocks of different sizes, it is necessary to increase the liquid discharging flow rate of the aluminum liquid to prevent the speed of the aluminum liquid injected into the equipment from being too slow and affecting the processing quality of the aluminum block. However, since the width of the flow channel groove remains unchanged, increasing the liquid discharging flow rate of the aluminum liquid is likely to cause the aluminum liquid to form turbulence, thereby generating bubbles and further affecting the quality of the aluminum casting and rolling products. In view of the disadvantages of the traditional technology, those skilled in the art have proposed an aluminum casting and rolling liquid discharging device for preventing turbulence. Summary of the Invention
[0004] The purpose of the present invention is to solve the disadvantages existing in the prior art, and to propose an aluminum casting and rolling liquid discharging device for preventing turbulence.
[0005] To achieve the above object, the present invention adopts the following technical solutions: An anti-turbulence aluminum casting and rolling liquid discharging device, comprising a flow channel groove, a flow port brick seat, a molten aluminum front box, an adjusting rotating baffle, and a high-temperature resistant ceramic side plate. One side of the molten aluminum front box is fixedly installed with a flow port brick seat, and one side of the flow port brick seat is fixedly installed with a flow channel groove. A liquid discharging groove is opened in the flow port brick seat, and one end of the liquid discharging groove is communicated with an enlarged flow port. An liquid outlet is opened on one side of the bottom cavity of the molten aluminum front box, and the other end of the liquid discharging groove is communicated with the liquid outlet. An installation groove is opened in the flow port brick seat, and a rotating through groove is opened between the installation groove and the liquid discharging groove. A regulating rotating shaft is installed in the installation groove, and an adjusting rotating baffle is fixedly installed on the part of the regulating rotating shaft located in the inner cavity of the rotating through groove. A plurality of liquid discharging hole plates are fixedly installed on the adjusting rotating baffle. A first servo motor is fixedly installed on the top surface of the flow port brick seat, and a driving rotating shaft is connected to the output end of the first servo motor. A driving gear is fixedly installed on the driving rotating shaft, and a driven gear is fixedly installed on the regulating rotating shaft. The driven gear and the driving gear are meshed with each other. Fixed frames are symmetrically and fixedly installed on the side wall of the flow port brick seat, and a bidirectional lead screw is installed on the fixed frames. One end of the bidirectional lead screw is connected to the output end of a second servo motor. A guiding slide bar is fixedly installed on the fixed frames. High-temperature resistant ceramic side plates are symmetrically arranged in the inner cavity of the flow channel groove, and an adjusting connecting plate is fixedly connected and installed at one end of the top of the high-temperature resistant ceramic side plates. Screw sleeves are symmetrically and fixedly installed on the two adjusting connecting plates, and the screw sleeves are matched with the bidirectional lead screw. Guide sleeves are symmetrically and fixedly installed on the two adjusting connecting plates, and the guide slide bar is sleeved in the guide sleeves.
[0006] As a further description of the above technical solution:
[0007] An installation frame is fixedly installed on the top of the flow channel groove, and a laser rangefinder and a temperature measuring gun are installed on the installation frame. An electric heating rod is installed in the flow channel groove.
[0008] As a further description of the above technical solution:
[0009] A resistance heater is installed in the molten aluminum front box.
[0010] As a further description of the above technical solution:
[0011] A control panel is fixedly installed on the side wall of the flow port brick seat, and the control panel is electrically connected to the first servo motor, the second servo motor, the resistance heater, the electric heating rod, the laser rangefinder, and the temperature measuring gun.
[0012] As a further description of the above technical solution:
[0013] The bottom surfaces of the two high-temperature resistant ceramic side plates are abutted against the bottom surface of the inner cavity of the flow channel groove.
[0014] As a further description of the above technical solution:
[0015] The cross-sectional shape of the installation groove is L-shaped.
[0016] As a further description of the above technical solution:
[0017] The hole diameters of the four liquid discharge orifice plates are different from each other.
[0018] As a further description of the above technical solution:
[0019] The cross-sectional shape of the installation frame is an inverted concave shape.
[0020] Compared with the prior art, the beneficial effects of the present invention are;
[0021] 1. In the present invention, there are a runner groove, a runner brick seat, a molten aluminum forehearth, a regulating rotating baffle, and high-temperature resistant ceramic side plates. A runner brick seat is fixedly installed on one side of the molten aluminum forehearth, and a runner groove is fixedly installed on one side of the runner brick seat. A liquid discharge groove is formed in the runner brick seat, and an enlarged flow port is connected to one end of the liquid discharge groove in a communicating manner. An liquid outlet is formed on one side of the bottom cavity of the molten aluminum forehearth, and the other end of the liquid discharge groove is connected to the liquid outlet in a communicating manner. An installation groove is formed in the runner brick seat, and a rotating through groove is formed between the installation groove and the liquid discharge groove. A regulating rotating shaft is installed in the installation groove, and a regulating rotating baffle is fixedly installed on the part of the regulating rotating shaft located in the inner cavity of the rotating through groove. A number of liquid discharge orifice plates with different apertures are fixedly installed on the regulating rotating baffle. A first servo motor is fixedly installed on the top surface of the runner brick seat, and a driving rotating shaft is connected to the output end of the first servo motor. A driving gear is fixedly installed on the driving rotating shaft. A driven gear is fixedly installed on the regulating rotating shaft, and the driven gear meshes with the driving gear. On the other hand, fixing frames are symmetrically and fixedly installed on the side wall of the runner brick seat, and a bidirectional lead screw is installed on the fixing frames. One end of the bidirectional lead screw is connected to the output end of a second servo motor. A guiding slide bar is fixedly installed on the fixing frames. High-temperature resistant ceramic side plates are symmetrically arranged in the inner cavity of the runner groove. One end of the top of the high-temperature resistant ceramic side plates is fixedly connected with an adjusting connecting plate. Screw sleeves are symmetrically and fixedly installed on the two adjusting connecting plates, and the screw sleeves cooperate with the bidirectional lead screw. Guide sleeves are symmetrically and fixedly installed on the two adjusting connecting plates, and the guide slide bar is sleeved in the guide sleeves. When in use, when the user needs to use a larger aluminum casting and rolling equipment, the worker can start the second servo motor through the control panel to drive the bidirectional lead screw to rotate, so that the two adjusting connecting plates move relatively along the direction of the guiding slide bar, and then the distance between the two high-temperature resistant ceramic side plates can be adjusted to change the liquid surface width when the molten aluminum passes through the runner groove, making it more suitable for the larger equipment and improving the quality of aluminum casting and rolling. After adjusting the position of the high-temperature resistant ceramic side plates, the worker can drive the driving rotating shaft to rotate through the first servo motor, so that the regulating rotating shaft drives the regulating rotating baffle to rotate, making the liquid discharge orifice plate with a large aperture installed on the regulating rotating baffle align with the liquid outlet. Then, the high-temperature molten aluminum in the molten aluminum forehearth can flow into the liquid discharge groove through the liquid discharge orifice plate, then flow into the space between the two high-temperature resistant ceramic side plates through the enlarged flow port, and finally flow into the equipment along the two high-temperature resistant ceramic side plates to complete the aluminum casting and rolling operation. Similarly, when a smaller equipment is used, the worker can reduce the distance between the two high-temperature resistant ceramic side plates and align the liquid discharge orifice plate with a small aperture installed on the regulating rotating baffle with the liquid outlet to complete the introduction of molten aluminum for the corresponding equipment, so that the use adaptability of an anti-turbulence aluminum casting and rolling liquid discharge device is stronger, and it is convenient to adjust the liquid discharge flow rate and flow velocity of the molten aluminum, preventing the molten aluminum from flowing too fast to cause turbulence and affecting the product processing quality.
[0022] 2. The present invention is provided with a flow channel trough, an aluminum liquid front box, a resistance heater and an electric heating rod. The aluminum liquid front box is provided with a resistance heater, and the aluminum liquid introduced into the aluminum liquid front box can be heated by the resistance heater to control the temperature. By redistributing the aluminum liquid in the aluminum liquid front box, the temperature of the aluminum liquid can be effectively distributed in advance, thereby improving the uniformity of the temperature distribution of the aluminum liquid, further avoiding the aluminum liquid from not being crystallized or solidified, and being beneficial to improving the product quality of the cast-rolled plate. On the other hand, a mounting frame is fixedly installed on the top of the flow channel trough, and a laser rangefinder and a temperature measuring gun are installed on the mounting frame, and an electric heating rod is installed in the flow channel trough, which is beneficial to The laser rangefinder can be used to monitor the changes in the liquid level of the aluminum liquid in real time. When the liquid level is stable when the aluminum liquid passes through the flow channel, it means that the aluminum liquid flows stably and there is no turbulence. When the liquid level changes greatly and frequently when the aluminum liquid passes, workers need to check and regulate the flow rate of the aluminum liquid to troubleshoot the possible causes of turbulence in the aluminum liquid. A temperature gun shell is set to detect the temperature of the aluminum liquid entering the flow channel. When the temperature of the aluminum liquid drops too quickly, the control panel can start the electric heating rod to heat the aluminum liquid to keep the aluminum liquid at a suitable temperature for casting and rolling, to prevent the aluminum liquid from being too low in temperature and causing water backflow, which is beneficial to improving the quality of aluminum liquid discharge and the quality of processed products.
[0023] 3. The present invention is provided with a quantity-adjusting rotating baffle. As mentioned above, by rotating the driving shaft to electrically adjust the rotating shaft and the quantity-adjusting rotating baffle, it is convenient for the user to rotate the appropriate discharge orifice plate to align with the liquid outlet, so as to realize the regulation and control of the amount of aluminum liquid discharged. This control method is simple and convenient, and the switch control of the discharge tank is also more convenient. In addition, when it is necessary to clean the aluminum slag blocked in the holes of the discharge orifice plate, it is only necessary to rotate the discharge orifice plate to the top of the mounting groove. After the aluminum slag is cooled, the workers can use the equipment to clear and clean the aluminum slag remaining in the discharge orifice plate. The operation is simple and convenient, saving time and effort. There is no need to disassemble the discharge control mechanism. Compared with the traditional discharge control mechanism, the later maintenance is more convenient and more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 A schematic diagram of the structure of an anti-turbulence aluminum casting and rolling liquid tapping device proposed by the present invention;
[0026] Figure 2 A front view of an anti-turbulence aluminum casting and rolling liquid tapping device proposed by the present invention;
[0027] Figure 3 Side view of a liquid discharging device for preventing turbulence in aluminum casting and rolling proposed by the present invention;
[0028] Figure 4 Proposed by the present invention Figure 1 Enlarged view at position A;
[0029] Figure 5 Proposed by the present invention Figure 1 Enlarged view at position B;
[0030] Figure 6 Proposed by the present invention Figure 1 Enlarged view at position C;
[0031] Figure 7 Proposed by the present invention Figure 1 Enlarged view at position D;
[0032] Figure 8 Stereogram of the adjustable flow baffle of a liquid discharging device for preventing turbulence in aluminum casting and rolling proposed by the present invention;
[0033] Figure 9 Stereogram of the high-temperature resistant ceramic side plate of a liquid discharging device for preventing turbulence in aluminum casting and rolling proposed by the present invention.
[0034] Legend:
[0035] 1. Flow channel groove; 2. Electric heating rod; 3. High-temperature resistant ceramic side plate; 4. Flow expansion port; 5. Flow port brick seat; 6. Aluminum liquid front box; 7. Resistance heater; 8. Adjusting connecting plate; 9. First servo motor; 10. Driving gear; 11. Adjustable flow baffle; 12. Fixed frame; 13. Second servo motor; 14. Control panel; 15. Mounting frame; 16. Laser rangefinder; 17. Temperature measuring gun; 18. Liquid discharging tank; 19. Liquid discharging orifice plate; 20. Bidirectional lead screw; 21. Lead screw sleeve; 22. Driving rotating shaft; 23. Mounting groove; 24. Regulation rotating shaft; 25. Rotating through groove; 26. Liquid outlet; 27. Guide slide bar; 28. Guide slide sleeve; 29. Driven gear. Detailed implementation manners
[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0037] In the description of the invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance; in addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances:
[0038] Embodiment 1. An aluminum casting and rolling liquid discharging device for preventing turbulence includes a flow channel groove 1, a flow port brick seat 5, an aluminum liquid front box 6, an adjustable rotating baffle 11, and a high-temperature resistant ceramic side plate 3. A flow port brick seat 5 is fixedly installed on one side of the aluminum liquid front box 6, and a flow channel groove 1 is fixedly installed on one side of the flow port brick seat 5. A liquid discharging groove 18 is formed in the flow port brick seat 5, and an enlarged flow port 4 is connected and communicated with one end of the liquid discharging groove 18. An liquid outlet 26 is formed in one side of the bottom cavity of the aluminum liquid front box 6, and the other end of the liquid discharging groove 18 is connected and communicated with the liquid outlet 26. An installation groove 23 is formed in the flow port brick seat 5, and a rotating through groove 25 is formed between the installation groove 23 and the liquid discharging groove 18. A regulating rotating shaft 24 is installed in the installation groove 23, and an adjustable rotating baffle 11 is fixedly installed on the part of the regulating rotating shaft 24 located in the inner cavity of the rotating through groove 25. A plurality of liquid discharging hole plates 19 are fixedly installed on the adjustable rotating baffle 11. A first servo motor 9 is fixedly installed on the top surface of the flow port brick seat 5, and a driving rotating shaft 22 is connected to the output end of the first servo motor 9. A driving gear 10 is fixedly installed on the driving rotating shaft 22. A driven gear 29 is fixedly installed on the regulating rotating shaft 24, and the driven gear 29 meshes with the driving gear 10. Fixed frames 12 are symmetrically and fixedly installed on the side wall of the flow port brick seat 5, and a bidirectional lead screw 20 is installed on the fixed frames 12. One end of the bidirectional lead screw 20 is connected to the output end of a second servo motor 13. A guiding slide bar 27 is fixedly installed on the fixed frames 12. High-temperature resistant ceramic side plates 3 are symmetrically arranged in the inner cavity of the flow channel groove 1, and an adjusting connecting plate 8 is fixedly connected and installed at one end of the top of the high-temperature resistant ceramic side plates 3. Screw bushings 21 are symmetrically and fixedly installed on the two adjusting connecting plates 8, and the screw bushings 21 are matched with the bidirectional lead screw 20. Guiding sliding sleeves 28 are symmetrically and fixedly installed on the two adjusting connecting plates 8, and the guiding slide bar 27 is sleeved in the guiding sliding sleeves 28, which makes the adaptability of the use of an aluminum casting and rolling liquid discharging device for preventing turbulence stronger, and is convenient for adjusting the discharging flow rate and flow velocity of the aluminum liquid, preventing the aluminum liquid from flowing too fast to cause turbulence and affecting the product processing quality.
[0039] Embodiment 2. An installation frame 15 is fixedly installed on the top of the flow channel groove 1, and a laser rangefinder 16 and a temperature measuring gun 17 are installed on the installation frame 15. An electric heating rod 2 is installed in the flow channel groove 1, which can use the laser rangefinder 16 to monitor the change of the liquid level height of the aluminum liquid in real time. When the liquid level is stable when the aluminum liquid passes through the flow channel groove 1, it indicates that the aluminum liquid flows stably without turbulence. When the liquid level changes greatly and frequently when the aluminum liquid passes through, the worker needs to check and regulate the flow velocity of the aluminum liquid to find out the possible reasons for the turbulence of the aluminum liquid. The temperature measuring gun 17 can detect the temperature of the aluminum liquid entering the flow channel groove 1. When the temperature of the aluminum liquid drops too fast, the control panel 14 can start the electric heating rod 2 to heat the aluminum liquid so that the aluminum liquid can be kept at a suitable temperature for casting and rolling, preventing the aluminum liquid from getting too cold and causing backwater, which is beneficial to improving the discharging quality of the aluminum liquid and the quality of the processed products.
[0040] Example 3: A resistance heater 7 is installed in the front aluminum liquid box 6, which can effectively redistribute the aluminum liquid in the front aluminum liquid box 6, evenly distribute the temperature of the aluminum liquid in advance, improve the uniformity of the aluminum liquid temperature distribution, further prevent the aluminum liquid from not crystallizing or solidifying, and is beneficial to improving the product quality of the cast-rolled plate.
[0041] Example 4: A control panel 14 is fixedly installed on the side wall of the runner brick seat 5, and the control panel 14 is electrically connected to the first servo motor 9, the second servo motor 13, the resistance heater 7, the electric heating rod 2, the laser rangefinder 16 and the temperature measuring gun 17. The control circuit of the control panel 14 can be realized by simple programming by those skilled in the art, which belongs to the common general knowledge in the art. Only its use is described without modification, so the control method and circuit connection will not be described in detail.
[0042] Example 5: The bottom surfaces of the two high-temperature resistant ceramic side plates 3 are in contact with the bottom surface of the inner cavity of the runner groove 1.
[0043] Example 6: The cross-sectional shape of the installation groove 23 is L-shaped.
[0044] Example 7: The hole diameters of the four liquid discharge hole plates 19 are different from each other.
[0045] Example 8: The cross-sectional shape of the mounting bracket 15 is an inverted concave shape.
[0046] Working principle: In the present invention, there are a runner groove 1, a runner brick seat 5, a molten aluminum forebay 6, a flow-regulating rotating baffle 11, and a high-temperature resistant ceramic side plate 3. One side of the molten aluminum forebay 6 is fixedly installed with a runner brick seat 5, and one side of the runner brick seat 5 is fixedly installed with a runner groove 1. A liquid discharge groove 18 is formed in the runner brick seat 5, and one end of the liquid discharge groove 18 is connected and communicated with a flow-expanding orifice 4. An outlet 26 is formed at one side of the bottom cavity of the molten aluminum forebay 6, and the outlet 26 is connected and communicated with the other end of the liquid discharge groove 18. An installation groove 23 is formed in the runner brick seat 5, and a rotating through groove 25 is formed between the installation groove 23 and the liquid discharge groove 18. A regulating rotating shaft 24 is installed in the installation groove 23, and a flow-regulating rotating baffle 11 is fixedly installed on the part of the regulating rotating shaft 24 located in the inner cavity of the rotating through groove 25. A number of liquid discharge orifice plates 19 with different apertures are fixedly installed on the flow-regulating rotating baffle 11. A first servo motor 9 is fixedly installed on the top surface of the runner brick seat 5, and a driving rotating shaft 22 is connected to the output end of the first servo motor 9, and a driving gear 10 is fixedly installed on the driving rotating shaft 22. A driven gear 29 is fixedly installed on the regulating rotating shaft 24, and the driven gear 29 meshes with the driving gear 10. On the other hand, fixing frames 12 are symmetrically and fixedly installed on the side wall of the runner brick seat 5, and a bidirectional lead screw 20 is installed on the fixing frames 12, and one end of the bidirectional lead screw 20 is connected to the output end of a second servo motor 13. A guiding slide bar 27 is fixedly installed on the fixing frames 12. High-temperature resistant ceramic side plates 3 are symmetrically arranged in the inner cavity of the runner groove 1, and one end of the top of the high-temperature resistant ceramic side plates 3 is fixedly connected and installed with an adjusting connecting plate 8. Screw bushings 21 are symmetrically and fixedly installed on the two adjusting connecting plates 8, and the screw bushings 21 cooperate with the bidirectional lead screw 20. Guide bushings 28 are symmetrically and fixedly installed on the two adjusting connecting plates 8, and the guide bushings 28 are sleeved with the guiding slide bar 27. When in use, when the user needs to use a larger aluminum casting and rolling equipment, the worker can start the second servo motor 13 through the control panel 14 to drive the bidirectional lead screw 20 to rotate, so that the two adjusting connecting plates 8 move relatively along the direction of the guiding slide bar 27, and the distance between the two high-temperature resistant ceramic side plates 3 can be adjusted to change the liquid surface width when the molten aluminum passes through the runner groove 1, making it more suitable for the larger equipment and improving the quality of aluminum casting and rolling. After adjusting the position of the high-temperature resistant ceramic side plates 3, the worker can drive the driving rotating shaft 22 to rotate through the first servo motor 9, so that the regulating rotating shaft 24 drives the flow-regulating rotating baffle 11 to rotate, making the liquid discharge orifice plate 19 with a large aperture installed on the flow-regulating rotating baffle 11 align with the outlet 26. Then, the high-temperature molten aluminum in the molten aluminum forebay 6 can flow into the liquid discharge groove 18 through the liquid discharge orifice plate 19, then flow into the space between the two high-temperature resistant ceramic side plates 3 through the flow-expanding orifice 4, and finally flow into the equipment along the two high-temperature resistant ceramic side plates 3 to complete the aluminum casting and rolling operation. Similarly, when a smaller equipment is adopted, the worker can reduce the distance between the two high-temperature resistant ceramic side plates 3 and align the liquid discharge orifice plate 19 with a small aperture installed on the flow-regulating rotating baffle 11 with the outlet 26.Complete the introduction of molten aluminum into the corresponding equipment, so that the adaptability of a turbulence-proof aluminum casting and rolling liquid discharging device is stronger, and it is convenient to adjust the discharging flow rate and flow velocity of molten aluminum, preventing the molten aluminum from flowing too fast and causing turbulence, which affects the processing quality of products. In addition, in the present invention, there are a flow channel groove 1, a molten aluminum front box 6, a resistance heater 7 and an electric heating rod 2. A resistance heater 7 is installed in the molten aluminum front box 6, and the resistance heater 7 can be used to control the temperature of the molten aluminum introduced into the molten aluminum front box 6. By redistributing the molten aluminum in the molten aluminum front box 6, the temperature of the molten aluminum can be effectively evenly distributed in advance, thereby improving the uniformity of the molten aluminum temperature distribution, further avoiding the non-crystallization or solidification of the molten aluminum, and being beneficial to improving the product quality of the cast-rolled plate. On the other hand, an installation frame 15 is fixedly installed on the top of the flow channel groove 1, and a laser rangefinder 16 and a temperature measuring gun 17 are installed on the installation frame 15. An electric heating rod 2 is installed in the flow channel groove 1. The laser rangefinder 16 can be used to monitor the change in the liquid level height of the molten aluminum in real time. When the liquid level is stable when the molten aluminum passes through the flow channel groove 1, it indicates that the molten aluminum flows stably without turbulence. When the liquid level changes greatly and frequently when the molten aluminum passes through, the worker needs to check and regulate the flow velocity of the molten aluminum to find out the reasons that may cause the molten aluminum to generate turbulence. The temperature measuring gun 17 can detect the temperature of the molten aluminum entering the flow channel groove 1. When the temperature of the molten aluminum drops too fast, the control panel 14 can start the electric heating rod 2 to heat the molten aluminum so that the molten aluminum maintains an appropriate temperature for casting and rolling, preventing the molten aluminum from having backwater due to too low temperature, being beneficial to improving the discharging quality of the molten aluminum and the processing product quality. In addition, in the present invention, there is a metering rotating baffle 11. As described above, by rotating the driving shaft 22 to electrically control the rotating shaft 24 and the metering rotating baffle 11, it is convenient for the user to rotate the appropriate liquid discharging orifice plate 19 to align with the liquid outlet 26 to achieve the control of the discharging amount of the molten aluminum. This control method is simple and convenient, and the on-off control of the liquid discharging groove 18 is also more convenient. In addition, when it is necessary to clean the aluminum slag blocked in the holes of the liquid discharging orifice plate 19, only need to rotate the liquid discharging orifice plate 19 above the installation groove 23. After the aluminum slag cools down, the worker can dredge and clean the aluminum slag remaining in the liquid discharging orifice plate 19 through the equipment. The operation is simple and convenient, time-saving and labor-saving, and there is no need to disassemble the liquid discharging control mechanism. Compared with the traditional liquid discharging control mechanism, the later maintenance and repair are more convenient and the practicability is stronger.
[0047] As mentioned above, the above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A turbulence-proof aluminum casting and rolling tapping device, comprising a flow channel groove (1), a flow outlet brick seat (5), an aluminum liquid front box (6), a volume adjustment rotating baffle (11) and a high-temperature resistant ceramic side plate (3), characterized in that: A flow outlet brick seat (5) is fixedly mounted on one side of the aluminum liquid front box (6), and a flow channel groove (1) is fixedly mounted on one side of the flow outlet brick seat (5); a liquid discharge groove (18) is provided in the flow outlet brick seat (5), and one end of the liquid discharge groove (18) is connected to the expansion port (4); a liquid outlet (26) is provided on one side of the bottom of the inner cavity of the aluminum liquid front box (6), and the liquid outlet (26) is connected to the other end of the liquid discharge groove (18); a mounting groove (23) is provided in the flow outlet brick seat (5), and the mounting groove (2 A rotating through groove (25) is provided between the installation groove (23) and the liquid discharge groove (18), a regulating shaft (24) is installed in the installation groove (23), and a regulating rotating baffle (11) is fixedly installed on the inner cavity of the regulating rotating baffle (24) located in the rotating through groove (25), and a plurality of liquid discharge orifice plates (19) are fixedly installed on the regulating rotating baffle (11), a first servo motor (9) is fixedly installed on the top surface of the flow outlet brick seat (5), and a driving shaft (22) is connected and installed at the output end of the first servo motor (9) ), and a driving gear (10) is fixedly mounted on the driving shaft (22), a driven gear (29) is fixedly mounted on the regulating shaft (24), and the driven gear (29) and the driving gear (10) are meshed with each other, a fixing frame (12) is symmetrically fixedly mounted on the side wall of the flow outlet brick seat (5), and a bidirectional lead screw (20) is mounted on the fixing frame (12), and one end of the bidirectional lead screw (20) is connected to the output end of the second servo motor (13), and a A guide slide rod (27), the inner cavity of the flow channel groove (1) is symmetrically provided with a high-temperature resistant ceramic side plate (3), and an adjustment connecting plate (8) is fixedly connected and installed at one end of the top of the high-temperature resistant ceramic side plate (3), and a screw sleeve (21) is symmetrically fixedly installed on the two adjusting connecting plates (8), and the screw sleeve (21) cooperates with the bidirectional screw (20), and a guide slide sleeve (28) is symmetrically fixedly installed on the two adjusting connecting plates (8), and the guide slide rod (27) is sleeved inside the guide slide sleeve (28).
2. The anti-turbulence aluminum casting and tapping device according to claim 1, characterized in that: A mounting frame (15) is fixedly mounted on the top of the flow channel (1), and a laser rangefinder (16) and a temperature measuring gun (17) are mounted on the mounting frame (15); an electric heating rod (2) is mounted in the flow channel (1).
3. The anti-turbulence aluminum casting and rolling tapping device according to claim 1, characterized in that: A resistance heater (7) is installed in the aluminum liquid front box (6).
4. The anti-turbulence aluminum casting and rolling tapping device according to claim 1, characterized in that: A control panel (14) is fixedly mounted on the side wall of the flow outlet brick seat (5), and the control panel (14) is electrically connected to the first servo motor (9), the second servo motor (13), the resistance heater (7), the electric heating rod (2), the laser rangefinder (16) and the temperature measuring gun (17).
5. The anti-turbulence aluminum casting and rolling tapping device according to claim 1, characterized in that: The bottom surfaces of the two high temperature resistant ceramic side plates (3) are in contact with the bottom surface of the inner cavity of the flow channel groove (1).
6. The anti-turbulence aluminum casting and rolling tapping device according to claim 1, characterized in that: The cross-sectional shape of the mounting groove (23) is L-shaped.
7. The anti-turbulence aluminum casting and rolling tapping device according to claim 1, characterized in that: The hole diameters of the four liquid discharge orifice plates (19) are different.
8. The anti-turbulence aluminum casting and rolling tapping device according to claim 1, characterized in that: The cross-sectional shape of the mounting frame (15) is an inverted concave shape.