Feeding device for cement packaging

By adopting the design of fluidized conveying equipment and cutting equipment in the cement packaging feeding device, the problem of cement agglomeration during the transportation and packaging process is solved, and more efficient bagging and lower waste rate is achieved.

CN120135539APending Publication Date: 2025-06-13TANGSHAN ZHINENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202510629421.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

Cement is prone to agglomeration during transportation and packaging, resulting in slowing bag loading speed, frequent shutdown and cleaning, increasing the scrap rate, and may puncture the packaging bag and cause ash leakage or contamination.

Method used

A feeding device for cement packaging is designed, including fluidized conveying equipment and cutting equipment. The fluidized conveying equipment drys the cement through the fluidization principle, destroying the van der Waals force between the particles and avoiding agglomeration. The cutting equipment uses vibration and transmission to drive the separation wheel to rotate at a fixed angle to achieve quantitative cutting.

Benefits of technology

Through fluidized drying and vibration crushing, cement agglomeration is effectively avoided, bag loading speed is improved, shutdown and cleaning frequency is reduced, scrap rate is reduced, and packaging integrity is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of material conveying, and particularly relates to a feeding device for cement packaging, which comprises fluidization conveying equipment and blanking equipment. Fluidization conveying equipment is arranged, cement is dried according to the fluidization principle, cement particles are suspended and dispersed in the fluidization state, a gas-solid two-phase mixing layer is formed, the surface area is increased by dozens of times compared with that of traditional static drying, the heat and mass transfer rate is remarkably increased, and cement powder is dried; the airflow shearing force formed by the airflow can destroy Van der Waals force among particles, the agglomeration phenomenon is reduced, and the blocking problem caused by caking after packaging is avoided; the wind energy is recycled, the transmission impeller is driven to rotate by utilizing the energy of heating air, the vibration connecting rod and the driving hammer are driven to rotate through the transmission impeller, the vibration generated by knocking the vibration ring by the driving hammer can make caked cement collide with the filtering cabin, and the caked cement can be crushed while the filtering cabin is prevented from being blocked.
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Description

Technical Field

[0001] The invention belongs to the technical field of material conveying, and in particular relates to a feeding device for cement packaging. Background Art

[0002] Cement is a hydraulic cementitious material, mainly made of limestone, clay, iron ore and other raw materials, which are ground after high-temperature calcination. The core components are tricalcium silicate, dicalcium silicate, tricalcium aluminate and tetracalcium aluminoferrite. It undergoes hydration reaction when it comes into contact with water to form hard hydrated calcium silicate gel, which can firmly bond sand and gravel aggregates to form concrete. As a core material for modern infrastructure, it is widely used in buildings, roads, bridges and water conservancy projects.

[0003] Cement is usually stored in a concrete silo, which is equipped with a unloading decompression cone chamber and an aeration device. The air source is provided by a Roots blower, and aeration and mixing are performed to achieve homogenization to ensure uniform cement composition.

[0004] Before packaging, the conveyor belt, vibrating screen and other equipment may cause rigid structures to form between cement particles due to vibration or extrusion, causing agglomeration. The agglomerated cement will clog the feeding port of the packaging machine, resulting in slower bagging speed and even frequent shutdowns for cleaning, which will reduce production efficiency. In addition, agglomerated cement may puncture the packaging bag due to stress concentration between particles during transportation, causing ash leakage or pollution, and increasing the scrap rate. Cement is easily affected by moisture when stored for a long time, and a key drying step is often missing, which makes it easier for cement to absorb moisture in the air during storage and transportation, leading to problems such as agglomeration and reduced strength. Summary of the invention

[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a feeding device for cement packaging to solve the technical problems raised in the background technology.

[0006] The technical solution adopted by the present invention is as follows: The present invention provides a feeding device for cement packaging, including fluidized conveying equipment and unloading equipment, the fluidized conveying equipment is installed on the ground, the unloading equipment is arranged on one side of the fluidized conveying equipment, and the fluidized conveying equipment is connected to the unloading equipment.

[0007] Furthermore, the fluidized conveying equipment includes a fluidizing chamber, a fluidizing base, an air inlet channel and an exhaust channel, the fluidizing base is installed on the ground, the fluidizing chamber is arranged above the fluidizing bottom, the air inlet channel is arranged on the side wall of the fluidizing chamber, and the exhaust channel is arranged on the top of the fluidizing chamber.

[0008] Furthermore, a recovery auger is rotatably provided at the bottom of the fluidized chamber, a recovery motor is provided on the side wall of the fluidized chamber, and the recovery auger is transmission-connected to the output end of the recovery motor.

[0009] Furthermore, a ventilation plate is provided in the fluidizing chamber, and a sealing valve sheet is slidably provided on the ventilation plate.

[0010] Furthermore, a filter cabin is slidably provided in the fluidizing cabin, a shock absorbing spring is provided on the top of the filter cabin, and the lower end of the shock absorbing spring is fixedly connected to the air permeable plate.

[0011] Furthermore, a vibration ring is provided at the bottom of the filter chamber, a hammer wedge surface is provided on the circumferential outer side of the vibration ring, a vibration connecting rod is rotatably connected to the bottom of the filter chamber, a carrying ring is provided at the bottom of the vibration connecting rod, a hammer is rotatably provided on the carrying ring, a tension spring is connected to the middle part of the hammer, and the tension spring is also fixed to the vibration connecting rod.

[0012] Furthermore, a filling channel is provided on one side of the fluidizing chamber, the bottom of the filling channel is connected to a feeding hopper, a feeding auger is rotatably provided in the filling channel, a feeding motor is provided on the top of the filling channel, and the feeding auger is transmission-connected to the output end of the feeding motor.

[0013] Furthermore, a dust removal bag is connected to the inner top of the fluidizing chamber, a transmission connecting rod is rotatably provided on the inner top of the fluidizing chamber, and a transmission impeller is connected to the top of the transmission connecting rod.

[0014] Furthermore, the transmission connecting rod is slidably connected to the vibration connecting rod.

[0015] Furthermore, a conveying fan is provided at the rear side of the fluidizing chamber, an air outlet end of the conveying fan is connected to a heating plate, and an air outlet of the heating plate is communicated with an air inlet channel.

[0016] Furthermore, the unloading equipment includes a transfer hopper, a transfer auger, a transfer motor, a storage cabin, a separation cabin, a feeding cabin and a separation wheel. The transfer hopper is arranged on the other side of the fluidizing cabin, the transfer auger is arranged in the transfer hopper, the transfer motor is arranged on the top of the transfer hopper, the feeding cabin is arranged on one side of the transfer hopper, the separation cabin is arranged above the feeding cabin, the storage cabin is arranged above the separation cabin, and the separation wheel rotates in the separation cabin.

[0017] Furthermore, the separation wheel is connected to a groove wheel, the groove angle of the groove wheel is 90 degrees, the side wall of the separation cabin is equipped with a separation motor, the output end of the separation motor is connected to a dial, and the dial is transmission-connected to the groove wheel.

[0018] The beneficial effects of a feeding device for cement packaging provided by this scheme are as follows: (1)Set up a fluidized conveying device to dry cement using the fluidization principle. Under the fluidized state, cement particles are suspended and dispersed, forming a gas-solid two-phase (gas and solid) mixing layer, which increases the surface area compared to traditional static drying, significantly accelerating the heat and mass transfer rate, achieving the drying of cement powder. Moreover, the shear force of the air flow can break the van der Waals force between particles, reducing the agglomeration phenomenon and avoiding the blockage problem caused by caking after packaging. (2)Recover wind energy. Use the energy of the heated air to drive the transmission impeller to rotate. Through the transmission impeller, drive the vibration connecting rod and the hammer to rotate. The vibration generated by the hammer hitting the vibration ring can make the caked cement collide with the filter chamber, avoiding the blockage of the filter chamber while also breaking the caked cement. (3)Set up a feeding device. Use the transmission of the grooved wheel and the dial to drive the separation runner to rotate at a fixed angle, enabling the cement powder in the storage bin to pass through the feeding bin quantitatively, achieving the technical effect of quantitative feeding. Description of the Drawings

[0019] Figure 1 It is a schematic structural diagram of a feeding device for cement packaging proposed by the present invention; Figure 2 It is a top view of a feeding device for cement packaging proposed by the present invention; Figure 3 It is a schematic structural diagram of the fluidized conveying device; Figure 4 It is a cross-sectional view of the fluidized conveying device along the cutting line A-A; Figure 5 It is a cross-sectional view of the filter chamber along the cutting line A-A; Figure 6 It is a cross-sectional view of the air-permeable plate along the cutting line A-A; Figure 7 It is a cross-sectional view of the feeding device along the cutting line A-A; Figure 8 It is a cross-sectional view of the separation chamber along the cutting line B-B.

[0020] Among them, 1. Fluidized conveying equipment, 2. Feeding equipment, 101. Fluidization chamber, 102. Fluidization base, 103. Air inlet channel, 104. Exhaust channel, 105. Recycling auger, 106. Recycling motor, 107. Vent plate, 108. Filter chamber, 109. Shock-absorbing spring, 110. Transmission connecting rod, 111. Dust removal bag, 112. Transmission impeller, 113. Sealing valve plate, 115. Vibration ring, 116. Hammering wedge surface, 117. Mounting ring, 118. Hammer, 119. Tension spring, 120. Vibration connecting rod, 121. Filler channel, 122. Feeding auger, 123. Feeding motor, 124. Feeding hopper, 125. Conveying fan, 126. Heating plate, 201. Transfer hopper, 202. Transfer auger, 203. Transfer motor, 204. Storage bin, 205. Separation chamber, 206. Feeding chamber, 207. Separation runner, 208. Sheave, 209. Dial, 210. Separation motor.

[0021] The accompanying drawings are used to provide a further understanding of the present invention and form a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0024] As Figures 1 - 8 shown, the present invention provides a feeding device for cement packaging, including a fluidized conveying device 1 and a feeding device 2. The fluidized conveying device 1 is installed on the ground, the feeding device 2 is arranged on one side of the fluidized conveying device 1, and the fluidized conveying device 1 is communicated with the feeding device 2.

[0025] Among them, the fluidized conveying device 1 includes a fluidized chamber 101, a fluidized base 102, an air inlet passage 103 and an air outlet passage 104. The fluidized base 102 is installed on the ground, the fluidized chamber 101 is arranged above the fluidized base, the air inlet passage 103 is arranged on the side wall of the fluidized chamber 101, and the air outlet passage 104 is arranged on the top of the fluidized chamber 101; a recovery auger 105 is rotatably arranged at the bottom inside the fluidized chamber 101, a recovery motor 106 is arranged on the side wall of the fluidized chamber 101, and the recovery auger 105 is in transmission connection with the output end of the recovery motor 106; a breathable plate 107 is arranged inside the fluidized chamber 101, and a sealing valve plate 113 is slidably arranged on the breathable plate 107; a filter chamber 108 is slidably arranged inside the fluidized chamber 101, a shock-absorbing spring 109 is arranged at the top of the filter chamber 108, and the lower end of the shock-absorbing spring 109 is fixedly connected to the breathable plate 107; a vibration ring 115 is arranged at the bottom of the filter chamber 108, a hammering wedge surface 116 is arranged on the circumferential outer side of the vibration ring 115, a vibration connecting rod 120 is rotatably connected to the bottom of the filter chamber 108, a carrying ring 117 is arranged at the bottom of the vibration connecting rod 120, a hammer 118 is rotatably arranged on the carrying ring 117, a tension spring 119 is connected to the middle of the hammer 118, and the tension spring 119 is fixedly connected to the vibration connecting rod 120 at the same time; a filling passage 121 is arranged on one side of the fluidized chamber 101, a feeding hopper 124 is communicated with the bottom of the filling passage 121, a feeding auger 122 is rotatably arranged inside the filling passage 121, a feeding motor 123 is arranged at the top of the filling passage 121, and the feeding auger 122 is in transmission connection with the output end of the feeding motor 123; a dust removal bag 111 is connected to the inner top of the fluidized chamber 101, a transmission connecting rod 110 is rotatably arranged on the inner top of the fluidized chamber 101, and a transmission impeller 112 is connected to the top of the transmission connecting rod 110; the transmission connecting rod 110 is slidably connected to the vibration connecting rod 120; a conveying fan 125 is arranged at the rear side of the fluidized chamber 101, the air outlet end of the conveying fan 125 is connected with a heating plate 126, and the air outlet of the heating plate 126 is communicated with the air inlet passage 103; the blanking device 2 includes a transfer hopper 201, a transfer auger 202, a transfer motor 203, a storage chamber 204, a separation chamber 205, a feeding chamber 206 and a separation runner 207. The transfer hopper 201 is arranged on the other side of the fluidized chamber 101, the transfer auger 202 is arranged inside the transfer hopper 201, the transfer motor 203 is arranged at the top of the transfer hopper 201, the feeding chamber 206 is arranged on one side of the transfer hopper 201, the separation chamber 205 is arranged above the feeding chamber 206, the storage chamber 204 is arranged above the separation chamber 205, and the separation runner 207 is rotatably arranged inside the separation chamber 205; a sheave 208 is connected to the separation runner 207, the groove angle of the sheave 208 is 90 degrees, a separation motor 210 is carried on the side wall of the separation chamber 205, the output end of the separation motor 210 is connected with a dial 209, and the dial 209 is in transmission connection with the sheave 208.

[0026] During specific use, first add the cement raw materials into the fluidized conveying device 1, and place the cement raw materials into the feeding hopper 124. At the same time, start the feeding motor 123. The feeding motor 123 drives the feeding auger 122 to rotate, and the feeding auger 122 is used to lift the cement raw materials in the feeding hopper 124 into the filling channel 121. The cement raw materials enter the fluidization chamber 101 through the filling channel 121, and then the cement raw materials fall into the filtration chamber 108. The caked cement in the cement raw materials will remain in the filtration chamber 108, and the cement powder will fall onto the air-permeable plate 107 through the filtration chamber 108. At the same time, start the conveying fan 125 and the heating plate 126. The conveying fan 125 sucks air into the heating plate 126, and the air is heated by the heating plate 126 and then enters the fluidization chamber 101 through the air inlet channel 103. Then the air passes through the air-permeable plate 107 and pushes up the sealing valve plate 113 on the air-permeable plate 107. Due to the fluidization principle (a physical phenomenon in which solid particles exhibit fluid-like characteristics under the action of a fluid), the air passing through the cement powder on the air-permeable plate 107 becomes a boiling state. At the same time, the hot air can break up the lumps formed by vibration or extrusion between the cement particles and restore the powder to a loose state. During the fluidization process, the particles are in full contact with the hot air, the adsorbed moisture or static electricity on the surface is reduced, and the fluidity is enhanced. The cement powder passes through the air-permeable plate 107 and falls to the bottom of the fluidization chamber 101. Start the recovery motor 106, and the recovery motor 106 drives the recovery auger 105 to rotate. The cement powder is sent out of the fluidization chamber 101 through the recovery auger 105. Since the filling channel 121 is filled with cement raw materials, the air will not leak from the filling channel 121. The air in the fluidization chamber 101 is discharged from the exhaust channel 104 through the dust removal bag 111. The dust removal bag 111 can filter the cement dust and reduce the dust during the feeding process. When the air flow passes through the exhaust channel 104, it will drive the transmission impeller 112 to rotate. The rotation of the transmission impeller 112 drives the transmission connecting rod 110 to rotate. The rotation of the transmission connecting rod 110 drives the vibration connecting rod 120 to rotate. The rotation of the vibration connecting rod 120 drives the carrying ring 117 to rotate. The rotation of the carrying ring 117 drives the hammer 118 to rotate. Since the hammer 118 is pulled by the tension spring 119, the upper end of the hammer 118 will closely adhere to the hammering wedge surface 116. As the hammer 118 rotates with the carrying ring 117, the hammer 118 will be pushed outward by the hammering wedge surface 116. Then, the hammer 118 and the hammering wedge surface 116 will strike the vibration ring 115, and the kinetic energy generated by striking the vibration ring 115 is transmitted to the filtration chamber 108. The caked cement in the filtration chamber 108 collides with the filtration chamber 108 and is broken into powder, and the cement that has become powder continues to be dried in a fluidized state.After the crushed cement powder is discharged from the fluidization chamber 101, it is sent into the transfer hopper 201. The transfer motor 203 is started, and the transfer motor 203 drives the transfer auger 202 to rotate. The rotation of the transfer auger 202 sends the cement powder in the transfer hopper 201 into the storage bin 204. The separation motor 210 is started, and the separation motor 210 drives the dial 209 to rotate. The rotation of the dial 209 drives the sprocket 208 to rotate. The groove angle of the sprocket 208 is 90 degrees. Therefore, when the dial 209 rotates one circle, it drives the sprocket 208 to rotate 90 degrees. The rotation of the sprocket 208 drives the separation runner 207 to rotate. The cement powder in the storage bin 204 falls into the separation runner 207. After that, the separation runner 207 continues to rotate 180 degrees, and the cement powder in the separation runner 207 can be conveyed to the feeding chamber 206. Subsequently, the bottom of the feeding chamber 206 can be connected to the packing equipment for packing.

[0027] The above is the specific working process of the present invention. Just repeat these steps when using it next time.

[0028] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.

[0030] The present invention and its embodiments have been described above. Such description is not restrictive. What is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and design similar structural modes and embodiments without creative efforts without departing from the purpose of the present invention, they shall fall within the protection scope of the present invention.

Claims

1. A feeding device for cement packaging, characterized in that: The invention comprises a fluidized conveying device (1) and a material discharge device (2), wherein the fluidized conveying device (1) is installed on the ground, the material discharge device (2) is arranged on one side of the fluidized conveying device (1), and the fluidized conveying device (1) is in communication with the material discharge device (2); the fluidized conveying device (1) comprises a fluidizing chamber (101), a fluidizing base (102), an air inlet channel (103) and an air exhaust channel (104), the fluidizing base (102) is installed on the ground, the fluidizing chamber (101) is arranged above the fluidizing base, the air inlet channel (103) is arranged on the side wall of the fluidizing chamber (101), and the air exhaust channel (104) is arranged on the top of the fluidizing chamber (101).

2. A feeding device for cement packaging according to claim 1, characterized in that: A recovery auger (105) is rotatably provided at the bottom of the fluidizing chamber (101), a recovery motor (106) is provided on the side wall of the fluidizing chamber (101), and the recovery auger (105) is drivingly connected to the output end of the recovery motor (106).

3. A feeding device for cement packaging according to claim 2, characterized in that: A breathable plate (107) is provided in the fluidizing chamber (101), and a sealing valve plate (113) is slidably provided on the breathable plate (107).

4. A feeding device for cement packaging according to claim 3, characterized in that: A filter chamber (108) is slidably disposed in the fluidizing chamber (101), a shock absorbing spring (109) is disposed on the top of the filter chamber (108), and the lower end of the shock absorbing spring (109) is fixedly connected to the air permeable plate (107).

5. A feeding device for cement packaging according to claim 4, characterized in that: A vibration ring (115) is provided at the bottom of the filter chamber (108), a hammer wedge surface (116) is provided on the outer circumferential side of the vibration ring (115), a vibration connecting rod (120) is rotatably connected to the bottom of the filter chamber (108), a carrying ring (117) is provided at the bottom of the vibration connecting rod (120), a hammer (118) is rotatably provided on the carrying ring (117), a tension spring (119) is connected to the middle of the hammer (118), and the tension spring (119) is also fixedly connected to the vibration connecting rod (120).

6. A feeding device for cement packaging according to claim 5, characterized in that: A filling channel (121) is provided on one side of the fluidizing chamber (101); the bottom of the filling channel (121) is connected to a feeding hopper (124); a feeding auger (122) is rotatably provided in the filling channel (121); a feeding motor (123) is provided at the top of the filling channel (121); and the feeding auger (122) is drivingly connected to an output end of the feeding motor (123).

7. A feeding device for cement packaging according to claim 6, characterized in that: A dust removal bag (111) is connected to the inner top of the fluidizing chamber (101); a transmission connecting rod (110) is rotatably provided on the inner top of the fluidizing chamber (101); a transmission impeller (112) is connected to the top of the transmission connecting rod (110); and the transmission connecting rod (110) is slidably connected to a vibration connecting rod (120).

8. The feeding device for cement packaging according to claim 7, characterized in that: A conveying fan (125) is provided on the rear side of the fluidizing chamber (101); an air outlet end of the conveying fan (125) is connected to a heating plate (126); and an air outlet of the heating plate (126) is in communication with an air inlet channel (103).

9. A feeding device for cement packaging according to claim 8, characterized in that: The material unloading device (2) comprises a transfer hopper (201), a transfer auger (202), a transfer motor (203), a storage cabin (204), a separation cabin (205), a feeding cabin (206) and a separation wheel (207); the transfer hopper (201) is arranged at the other side of the fluidizing cabin (101); the transfer auger (202) is arranged in the transfer hopper (201); the transfer motor (203) is arranged at the top of the transfer hopper (201); the feeding cabin (206) is arranged at one side of the transfer hopper (201); the separation cabin (205) is arranged above the feeding cabin (206); the storage cabin (204) is arranged above the separation cabin (205); and the separation wheel (207) is rotatably arranged in the separation cabin (205).

10. A feeding device for cement packaging according to claim 9, characterized in that: The separation rotating wheel (207) is connected to a groove wheel (208), the groove angle of the groove wheel (208) is 90 degrees, a separation motor (210) is mounted on the side wall of the separation cabin (205), the output end of the separation motor (210) is connected to a dial (209), and the dial (209) is drivingly connected to the groove wheel (208).

Citation Information

Patent Citations

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